Communication filter shell die-casting die

By designing die-casting molds of dynamic mold mechanisms, static mold mechanisms and cooling systems, the problems of rapid molding and smooth molding of castings are solved, efficient cooling and uniform cooling are achieved, and the casting molding quality is improved.

CN119657881AActive Publication Date: 2025-03-21SHENZHEN WANDA AN PRECISION TECH
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Patent Information

Application Number
CN202510183804.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-03-21
Estimated Expiration
2045-02-19

AI Technical Summary

Technical Problem

Existing die-casting molds cannot fundamentally solve the problem of rapid molding and smooth molding of castings, especially in the die-casting process of communication filter shells, which are prone to deformation or cracking of product surfaces.

Method used

A die-casting mold including a dynamic mold mechanism, a static mold mechanism and a cooling system is designed. The dynamic mold mechanism and the static mold mechanism achieve synchronous movement of the upper and lower dies through the cooperation of the plug pin, boss and arcuate groove. The cooling system controls the circulating flow of the cooling medium through the first medium circulation pipeline network and the second medium circulation pipeline network, and uses the circulating refrigeration conveying module and the driving unit to control the circulating flow of the cooling medium to achieve efficient cooling and uniform cooling.

Benefits of technology

It realizes rapid molding and smooth molding of castings, avoids the problem of mold adhesion or deformation of castings, and has the characteristics of efficient cooling, uniform cooling and good casting molding quality.

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Abstract

The invention relates to the technical field of die-casting forming, and provides a communication filter shell die-casting die which comprises a movable die mechanism, a static die mechanism and a cooling system, the movable die mechanism comprises an upper die body, an upper die lining and an end cover, and the static die mechanism comprises a supporting assembly, a lower die shell, a lower die lining and a driving part. The cooling system comprises a circulating refrigeration conveying module, a first medium circulating pipe network and a second medium circulating pipe network, the upper die body comprises a male die pipe shell, an upper die shell and a telescopic part, the upper die lining comprises a first lining shell and an inserting pin, and the lower die lining comprises a second lining shell, an arc-shaped tooth groove, a second boss and an inserting hole. The driving part is in transmission connection with the arc-shaped tooth groove, the upper die lining and the lower die lining are connected with the first medium circulating pipe network and the second medium circulating pipe network in a clamped mode respectively, the first medium circulating pipe network is distributed between the upper die body and the upper die lining, and the second medium circulating pipe network is distributed between the lower die shell and the protective heat preservation shell. The device has the characteristics of uniform cooling and good casting forming quality.
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Description

Technical Field

[0001] The invention relates to the technical field of die-casting, and in particular to a die-casting die for a communication filter housing. Background Art

[0002] In modern transportation tools such as high-speed trains and airplanes, the application of communication filters ensures the stability of communication and the clarity of signals, reduces interference, and improves the overall experience of passengers, which not only improves transportation efficiency but also ensures the safety and comfort of passengers.

[0003] The material of the communication filter housing is generally metal or non-ferrous metal. The metal communication filter housing is generally processed by die-casting. However, the communication filter housing is prone to surface deformation or cracking during the die-casting demolding process, especially the cylindrical communication filter housing. When the punch or core of the movable mold is pulled out, the inside of the casting is more likely to deform or crack.

[0004] Announcement No. CN118492321B discloses a die-casting mold for the motor housing of a new energy vehicle. By dividing the outer mold shell of a cylindrical structure into a plurality of outer modules with equal arcs, and by means of the hinge of the hinged rod a and the hinged rod b, under the sliding restriction of the slide groove and the slider, when the lower semi-cylinder and the upper semi-cylinder rotate, the plurality of outer modules can be controlled to move synchronously toward the center position of the circle, or move away synchronously outward. Dividing the outer mold shell into a plurality of outer modules can greatly reduce the contact area between a single outer module and the outer surface of the motor housing. After the die-casting is completed, the outer mold shell and the outer surface of the motor housing are separated by moving away synchronously from each other, which can effectively improve the convenience of demolding. Moreover, since the moving direction of the outer module is perpendicular to the outer surface of the motor housing, the outer surface of the motor housing can be prevented from being damaged during the demolding process, which is beneficial to ensuring the quality of the product after demolding.

[0005] The above technical solution also has the following defects: it only solves the deformation or strain problem on a certain side or demolding direction of the casting by optimizing the demolding direction, but the demolding problem on other surfaces of the casting cannot be improved. As we all know, the main reason for the deformation or cracking problem of casting demolding is the design problem of the cooling path or cooling area inside the mold, that is, it is impossible to evenly cool the surface or various problems of the casting, and it is impossible to fundamentally solve the problem of rapid molding and smooth demolding of castings. Summary of the invention

[0006] The purpose of the present invention is to provide a communication filter housing die-casting mold, aiming to solve the problem that the existing die-casting molds cannot fundamentally solve the problem of rapid molding and smooth demoulding of castings.

[0007] To achieve the above object, the present invention provides the following technical solution: a communication filter housing die-casting mold, comprising: A movable mold mechanism, the movable mold mechanism includes an upper mold body, an upper mold liner and an end cover, the upper mold body includes a punch tube shell, an upper mold shell and a telescopic member, the punch tube shell and the upper mold shell are integrally formed, the end cover is fixedly connected to the upper mold shell, the telescopic member is fixedly connected to the upper mold shell, the upper mold liner includes a first liner shell and a plug pin, the first liner shell is movably sleeved between the upper mold body and the end cover, and a plug pin is provided on one side of the first liner shell; A static mold mechanism, the static mold mechanism includes a support assembly, a lower mold shell, a lower mold liner and a driving unit, the support assembly includes a protective heat-insulating shell, the lower mold shell is fixedly connected to the protective heat-insulating shell, the lower mold liner is movably sleeved between the lower mold shell and the protective heat-insulating shell, the lower mold liner includes a second liner shell, an arc-shaped tooth groove, a second boss and a plug-in hole, the second liner shell side wall is provided with an arc-shaped tooth groove, the second boss is fixedly connected to the second liner shell side wall, the second boss surface is provided with a plug-in hole, the plug pin is plug-in connected to the plug-in hole, and the driving unit is transmission-connected to the arc-shaped tooth groove; A cooling system, the cooling system includes a circulating refrigeration transport module, a first medium circulating pipeline network and a second medium circulating pipeline network, the first medium circulating pipeline network and the second medium circulating pipeline network are both connected to the circulating refrigeration transport module, the upper mold lining and the lower mold lining are respectively connected to the first medium circulating pipeline network and the second medium circulating pipeline network, the first medium circulating pipeline network is distributed between the upper mold body and the upper mold lining, and the second medium circulating pipeline network is distributed between the lower mold shell and the protective insulation shell.

[0008] As a further scheme of the present invention, the first medium circulation pipeline network includes a three-way circulation pipe, a first flexible circulation pipe, a first annular connecting pipe, a radial pipe, a first axial pipe and a first V-shaped pipe. One end of the two three-way circulation pipes are connected to the circulating refrigeration transport module, one end of the two first flexible circulation pipes are respectively connected to the other end of the two three-way circulation pipes, first axial pipes are arranged at both ends of the first V-shaped pipe, a radial pipe is arranged at one end of the first axial pipe away from the first V-shaped pipe, the other ends of the two first flexible circulation pipes are respectively connected to the two first axial pipes, a first annular connecting pipe is arranged between two adjacent radial pipes, the radial pipe and the first annular connecting pipe are both in contact with the inner wall of the upper mold shell, and the first axial pipe and the first V-shaped pipe are both in contact with the inner wall of the punch tube shell.

[0009] As a further solution of the present invention, the second medium circulation pipe network includes a second flexible circulation pipe, a second annular connecting pipe, a second axial pipe and a second V-shaped pipe. One end of the second flexible circulation pipe is connected to the third end of the three-way circulation pipe. Second axial pipes are respectively arranged at both ends of the second V-shaped pipe. A second annular connecting pipe is arranged between two adjacent second axial pipes. The other ends of the two second flexible circulation pipes are respectively connected to one end of the two second axial pipes. The second annular connecting pipe, the second axial pipe and the second V-shaped pipe are all in contact with the side wall of the lower mold shell.

[0010] As a further solution of the present invention, a plurality of the first annular connecting tubes, radial tubes, first axial tubes, first V-shaped tubes and a plurality of the second annular connecting tubes, second axial tubes, second V-shaped tubes are symmetrically distributed about the axis of the punch tube shell or the lower mold shell, and the angle between two adjacent first axial tubes and two adjacent second axial tubes is no more than 30 degrees.

[0011] As a further solution of the present invention, it also includes a lifting mechanism, which includes a lifting ring, a sliding rod, a bridging plate, a pressure rod and a reset spring. The sliding rod is fixedly connected between the lifting ring and the bridging plate, and the sliding rod passes through the protective insulation shell and the lower mold shell. The reset spring is connected between the protective insulation shell and the bridging plate. The pressure rod is fixedly connected to the bridging plate, and the axes of the plug pin, the plug hole and the pressure rod are consistent.

[0012] As a further solution of the present invention, when the telescopic part drives the upper mold shell to contact the surface of the lower mold shell, the plug pin enters the plug hole, and the top of the pressure rod and the surface of the No. 2 boss are on the same horizontal plane, and the driving part drives the lower mold lining, the upper mold lining, the first medium circulation pipeline network and the second medium circulation pipeline network to reciprocate 30 degrees through the arc-shaped tooth groove, and the surface of the No. 2 boss is in sliding contact with the top of the pressure rod.

[0013] As a further solution of the present invention, the upper mold lining also includes a first radial support ring, a first axial support ring and a No. 1 boss. The first lining shell is fixedly connected to the first radial support ring. Several of the first radial support rings and the first axial support rings are respectively in contact with the inner wall of the punch tube shell. The first axial support ring is fixedly connected to the first radial support ring. Several of the radial tubes are clamped on the top of the first lining shell. Several of the first axial tubes are clamped on the surface of the first axial support ring. Several of the first V-shaped tubes are clamped on the surface of the first axial support ring. The No. 1 boss is fixedly connected to the first lining shell, and the plug pin is fixedly connected to the No. 1 boss.

[0014] As a further solution of the present invention, the lower mold lining also includes a second radial support ring and a second axial support ring, and the second radial support ring and the second axial support ring are respectively in contact with the protective insulation shell and the lower mold shell on both sides, and several of the second radial support rings and the second axial support rings are fixedly connected to the second lining shell, several of the second axial tubes are clamped on the surface of the second radial support ring, and several of the second V-shaped tubes are clamped on the surface of the second axial support ring.

[0015] As a further solution of the present invention, the support assembly also includes a grouting pipe and a support frame, the grouting pipe passes through the protective insulation shell and the lower mold shell, the telescopic part, the protective insulation shell, the driving part, the circulating refrigeration transport module and the grouting pipe are all fixedly connected to the support frame, and the pressure rod passes through the support frame.

[0016] As a further solution of the present invention, the inner wall and side wall of the lower mold shell are respectively provided with a groove and an arc hole, the top material ring is located in the groove, the grouting pipe is distributed at the center position of the top material ring, the sliding rod is distributed at the center position of several second V-shaped tubes, and the No. 2 boss is slidably connected in the arc hole.

[0017] The beneficial effects of the present invention are: utilizing the structural design of the first medium circulation pipeline network and the second medium circulation pipeline network and utilizing the driving unit to control the first medium circulation pipeline network and the second medium circulation pipeline network to synchronously reciprocate 30 degrees at a certain frequency, thereby having the characteristics of efficient cooling, uniform cooling and good casting molding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a stereogram of the present invention.

[0019] Figure 2 It is an exploded view of the present invention.

[0020] Figure 3 It is an exploded view of the movable mold mechanism of an embodiment of the present invention.

[0021] Figure 4 It is an exploded view of the static mold mechanism of an embodiment of the present invention.

[0022] Figure 5 An exploded diagram of a cooling system according to an embodiment of the present invention.

[0023] Figure 6 It is a stereoscopic diagram of the first medium circulation pipe network according to an embodiment of the present invention.

[0024] Figure 7 It is a stereoscopic diagram of the second medium circulation pipe network according to an embodiment of the present invention.

[0025] Figure 8 It is an assembly diagram of the upper mold lining and the first medium circulation pipe network according to an embodiment of the present invention.

[0026] Fig. 9 It is an assembly diagram of the lower mold lining and the second medium circulation pipe network according to an embodiment of the present invention.

[0027] Fig.10 It is a cross-sectional view of the movable mold mechanism and the first medium circulation pipeline network according to an embodiment of the present invention.

[0028] Fig.11 It is an assembly diagram of the static mold mechanism and the second medium circulation pipeline network of an embodiment of the present invention.

[0029] Fig.12 It is a cross-sectional view of the static mold mechanism and the second medium circulation pipeline network of an embodiment of the present invention.

[0030] Fig.13 It is an assembly diagram of the movable mold mechanism, cooling system and lower mold lining according to an embodiment of the present invention.

[0031] Fig.14 It is a three-dimensional diagram of the ejecting mechanism according to an embodiment of the present invention.

[0032] Fig.15 It is a plan cross-sectional view of the present invention.

[0033] Reference numerals: 1-movable mold mechanism, 11-upper mold body, 111-punch tube shell, 112-upper mold shell, 113-telescopic member, 12-upper mold liner, 121-first radial support ring, 122-first liner shell, 123-first axial support ring, 124-No. 1 boss, 125-plug pin, 13-end cover; 2-static mold mechanism, 21-support assembly, 211-protective insulation shell, 212-grouting pipe, 213-support frame, 22-lower mold shell, 221-sink, 222-arc hole, 23-lower mold liner, 231-second liner shell, 232-arc tooth groove, 233-No. 2 boss, 234-plug hole, 235-second radial support ring, 236-second axial support ring, 24-driving unit; 3-cooling system, 31-circulating refrigeration transport module, 32-first medium circulation pipe network, 321-three-way circulation pipe, 322-first flexible circulation pipe, 323-first annular pipe, 324-radial pipe, 325-first axial pipe, 326-first V-shaped pipe, 33-second medium circulation pipe network, 331-second flexible circulation pipe, 332-second annular pipe, 333-second axial pipe, 334-second V-shaped pipe; 4-lifting mechanism, 41-lifting ring, 42-sliding rod, 43-bridge plate, 44-pressure rod, 45-reset spring. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0035] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0036] See also Figures 1 to 15 In one embodiment of the present invention, a communication filter housing die-casting mold comprises: The movable mold mechanism 1 comprises an upper mold body 11, an upper mold liner 12 and an end cover 13. The upper mold body 11 comprises a punch tube shell 111, an upper mold shell 112 and a telescopic member 113. The punch tube shell 111 and the upper mold shell 112 are integrally formed. The end cover 13 is fixedly connected to the upper mold shell 112. The telescopic member 113 is fixedly connected to the upper mold shell 112. The upper mold liner 12 comprises a first liner shell 122 and a plug pin 125. The first liner shell 122 is movably sleeved between the upper mold body 11 and the end cover 13. A plug pin 125 is provided on one side of the first liner shell 122. The static mold mechanism 2 comprises a support assembly 21, a lower mold shell 22, a lower mold lining 23 and a driving unit 24. The support assembly 21 comprises a protective heat-insulating shell 211. The lower mold shell 22 is fixedly connected to the protective heat-insulating shell 211. The lower mold lining 23 is movably sleeved between the lower mold shell 22 and the protective heat-insulating shell 211. The lower mold lining 23 comprises a second lining shell 231, an arcuate tooth groove 232, a second boss 233 and a plug-in hole 234. The side wall of the second lining shell 231 is provided with an arcuate tooth groove 232. The second boss 233 is fixedly connected to the side wall of the second lining shell 231. The surface of the second boss 233 is provided with a plug-in hole 234. The plug pin 125 is plug-engaged with the plug-in hole 234. The driving unit 24 is transmission-connected with the arcuate tooth groove 232. The cooling system 3 includes a circulating refrigeration transport module 31, a first medium circulating pipe network 32 and a second medium circulating pipe network 33. The first medium circulating pipe network 32 and the second medium circulating pipe network 33 are both connected to the circulating refrigeration transport module 31. The upper mold lining 12 and the lower mold lining 23 are respectively connected to the first medium circulating pipe network 32 and the second medium circulating pipe network 33. The first medium circulating pipe network 32 is distributed between the upper mold body 11 and the upper mold lining 12, and the second medium circulating pipe network 33 is distributed between the lower mold shell 22 and the protective insulation shell 211.

[0037] In the embodiment of the present invention, the telescopic member 113 is a hydraulic strut, the driving unit 24 includes a driving motor and a driving gear, the driving motor is connected to the driving gear, and the arc-shaped tooth groove 232 is drivingly connected to the driving gear.

[0038] See also Figures 5 to 13 In one embodiment of the present invention, the first medium circulation network 32 includes a three-way circulation pipe 321, a first flexible circulation pipe 322, a first annular connecting pipe 323, a radial pipe 324, a first axial pipe 325 and a first V-shaped pipe 326, one end of the two three-way circulation pipes 321 are connected to the circulation refrigeration transport module 31, one end of the two first flexible circulation pipes 322 are respectively connected to the other end of the two three-way circulation pipes 321, the first V-shaped pipe 326 is provided with a first axial pipe 325 at both ends, the first axial pipe 325 is provided with a radial pipe 324 at one end away from the first V-shaped pipe 326, the other ends of the two first flexible circulation pipes 322 are respectively connected to the two first axial pipes 325, a first annular connecting pipe 323 is provided between two adjacent radial pipes 324, the radial pipe 324 and the first annular connecting pipe 323 are both in contact with the inner wall of the upper mold shell 112, and the first axial pipe 325 and the first V-shaped pipe 326 are both in contact with the inner wall of the punch tube shell 111.

[0039] See also Figures 5 to 13 Furthermore, the second medium circulation network 33 includes a second flexible circulation pipe 331, a second annular connecting pipe 332, a second axial pipe 333 and a second V-shaped pipe 334, one end of the second flexible circulation pipe 331 is connected to the third end of the three-way circulation pipe 321, and the second V-shaped pipe 334 is respectively provided with second axial pipes 333 at both ends, and a second annular connecting pipe 332 is provided between two adjacent second axial pipes 333, and the other ends of the two second flexible circulation pipes 331 are respectively connected to one end of the two second axial pipes 333, and the second annular connecting pipe 332, the second axial pipe 333 and the second V-shaped pipe 334 are all in contact with the side wall of the lower mold shell 22.

[0040] See also Fig.13 Furthermore, several of the first annular connecting tubes 323, radial tubes 324, first axial tubes 325, first V-shaped tubes 326 and several of the second annular connecting tubes 332, second axial tubes 333, second V-shaped tubes 334 are symmetrically distributed about the punch tube shell 111 or the lower mold shell 22.

[0041] In the embodiment of the present invention, since the angles between two adjacent first axial tubes 325 and two adjacent second axial tubes 333 are not greater than 30 degrees, when the driving unit 24 drives the lower mold lining 23, the upper mold lining 12, the first medium circulation pipeline network 32 and the second medium circulation pipeline network 33 to reciprocate 30 degrees through the arc-shaped tooth groove 232, the cooling medium can evenly cool the material in the mold, and has the characteristics of efficient cooling and uniform cooling. The first flexible circulation pipe 322, the three-way circulation pipe 321 and the first axial tube 325 are connected by the first flexible circulation pipe 322, so the flexibility of the first flexible circulation pipe 322 can realize the rotation or lifting movement of the upper mold lining 12. Similarly, the flexibility of the second flexible circulation pipe 331 can meet the rotation movement of the lower mold lining 23.

[0042] See also Figure 1 , Fig.14 and Fig.15 In one embodiment of the present invention, it also includes a lifting mechanism 4, which includes a lifting ring 41, a sliding rod 42, a bridging plate 43, a pressure rod 44 and a reset spring 45. The sliding rod 42 is fixedly connected between the lifting ring 41 and the bridging plate 43, and the sliding rod 42 passes through the protective insulation shell 211 and the lower mold shell 22. The reset spring 45 is connected between the protective insulation shell 211 and the bridging plate 43. The pressure rod 44 is fixedly connected to the bridging plate 43, and the axes of the plug pin 125, the plug hole 234 and the pressure rod 44 are consistent.

[0043] See also Figure 1 , Fig.14 and Fig.15 Furthermore, the inner wall and side wall of the lower mold shell 22 are respectively provided with a groove 221 and an arc hole 222, the ejection ring 41 is located in the groove 221, the grouting pipe 212 is distributed at the center position of the ejection ring 41, and the second boss 233 is slidably connected in the arc hole 222. Since the sliding rod 42 is distributed at the center position of several second V-shaped tubes 334, the rotational movement of the second V-shaped tube 334 will not interfere with the sliding rod 42.

[0044] In an embodiment of the present invention, when the telescopic member 113 drives the upper mold shell 112 to contact the surface of the lower mold shell 22, the plug pin 125 enters the plug hole 234, and the top of the pressure rod 44 is on the same horizontal plane as the surface of the No. 2 boss 233. The driving part 24 drives the lower mold liner 23, the upper mold liner 12, the first medium circulation pipeline network 32 and the second medium circulation pipeline network 33 to reciprocate 30 degrees through the arc-shaped tooth groove 232. During this process, the surface of the No. 2 boss 233 is in sliding contact with the top of the pressure rod 44, and the No. 2 boss 233 is used to prevent the top material ring 41 in the sink 221 from rising.

[0045] See also Figure 3 , Figure 8 and Fig.10 In one embodiment of the present invention, the upper mold liner 12 also includes a first radial support ring 121, a first axial support ring 123 and a No. 1 boss 124, the first liner shell 122 is fixedly connected to the first radial support ring 121, several of the first radial support rings 121 and the first axial support ring 123 are respectively in contact with the inner wall of the punch tube shell 111, the first axial support ring 123 is fixedly connected to the first radial support ring 121, several of the radial tubes 324 are clamped on the top of the first liner shell 122, several of the first axial tubes 325 are clamped on the surface of the first axial support ring 123, several of the first V-shaped tubes 326 are clamped on the surface of the first axial support ring 123, the No. 1 boss 124 is fixedly connected to the first liner shell 122, and the plug pin 125 is fixedly connected to the No. 1 boss 124.

[0046] See also Fig.11 Furthermore, the lower mold lining 23 also includes a second radial support ring 235 and a second axial support ring 236, and the second radial support ring 235 and the second axial support ring 236 are respectively in contact with the protective insulation shell 211 and the lower mold shell 22 on both sides, and several of the second radial support rings 235 and the second axial support rings 236 are fixedly connected to the second lining shell 231, and several of the second axial tubes 333 are clamped on the surface of the second radial support ring 235, and several of the second V-shaped tubes 334 are clamped on the surface of the second axial support ring 236.

[0047] See also Figures 9 to 13 Furthermore, the support assembly 21 also includes a grouting pipe 212 and a support frame 213. The grouting pipe 212 passes through the protective insulation shell 211 and the lower mold shell 22. The telescopic member 113, the protective insulation shell 211, the driving unit 24, the circulating refrigeration transport module 31 and the grouting pipe 212 are all fixedly connected to the support frame 213, and the pressure rod 44 passes through the support frame 213.

[0048] In the embodiment of the present invention, the first liner shell 122 and the second liner shell 231, on the one hand, play the role of installing the first medium circulation pipeline network 32 and the second medium circulation pipeline network 33, and on the other hand, play the role of reinforcing the upper mold body 11 and the lower mold shell 22, so as to prevent the high pressure generated during grouting of the grouting pipe 212 from causing deformation of the punch shell 111 or the lower mold shell 22, and the first liner shell 122 and the second liner shell 231 can realize the function of synchronous rotation by being connected by the plug pin 125.

[0049] Working principle: When closing the mold, the telescopic member 113 is used to drive the upper mold shell 112 to contact the lower mold shell 22 (referred to as closing the mold), at which time the plug pin 125 enters the plug hole 234, and the top of the pressure rod 44 is on the same horizontal plane as the surface of the second boss 233, and then the grouting pipe 212 is used to squeeze the molten material into between the upper mold body 11 and the lower mold shell 22, and the circulating refrigeration transport module 31 circulates the cold medium in the first medium circulation pipe network 32 and the second medium circulation pipe network 33 through the three-way circulation pipe 321, the first flexible circulation pipe 322 and the second flexible circulation pipe 331 respectively; Specific cooling principle: using the cold medium in the first annular pipe 323 and the radial pipe 324 to cool the material from above the upper mold shell 112, which is helpful for the rapid cooling and molding of one end of the casting; using the cold medium in the first axial pipe 325 and the second axial pipe 333 to cool the material from both sides inside and outside, which is helpful for the rapid cooling and molding of the side wall of the casting; using the cold medium in the first V-shaped pipe 326 and the second V-shaped pipe 334 to cool the material from both sides inside and outside the end position, which is helpful for the rapid cooling and molding of the other end of the casting; using the driving part 24 and the arc-shaped tooth groove 232 to control the lower mold lining 23, the second medium circulation pipe network 33, and the second medium circulation pipe network 33. The No. 2 boss 233, the connector pin 125, the first lining shell 122 and the first medium circulation network 32 rotate back and forth 30 degrees at a certain frequency (the entire cooling time is controlled within 20s), which is used to ensure that the first medium circulation network 32 and the second medium circulation network 33 evenly cool the material. During this process, the surface of the No. 2 boss 233 slides in contact with the top of the pressure rod 44 to prevent the top ring 41 in the trough 221 from rising. Compared with traditional cooling methods, it has the characteristics of efficient cooling and uniform cooling, which helps to quickly form and smoothly demold the casting, and prevents the casting from sticking to the mold or deforming the casting.

[0050] When demolding, the telescopic member 113 is used to drive the upper mold shell 112 to separate from the lower mold shell 22, and the elastic force of the return spring 45 drives the ejecting ring 41 in the sink 221 to rise, thereby ejecting the casting from the lower mold shell 22. During this process, the pressure rod 44 passes through the plug hole 234, and the plug pin 125 is always in contact with the pressure rod 44.

[0051] In summary, the structural design of the first medium circulation pipeline 32 and the second medium circulation pipeline 33 and the use of the driving unit 24 to control the first medium circulation pipeline 32 and the second medium circulation pipeline 33 to synchronously reciprocate 30 degrees at a certain frequency have the characteristics of efficient cooling, uniform cooling and good casting molding quality.

[0052] By utilizing the internal structural design of the movable mold mechanism 1 and the static mold mechanism 2, not only can the first lining shell 122 and the second lining shell 231 be used to improve the overall pressure resistance of the mold, but also the first medium circulation pipe network 32 and the second medium circulation pipe are integrated into the first lining shell 122 and the second lining shell 231 respectively to facilitate the rotation of the first medium circulation pipe network 32 and the second medium circulation pipe and the disassembly and maintenance.

[0053] The structural design of the mutual cooperation of the plug pin 125, the second boss 233, the plug hole 234 and the pressure-bearing rod 44 can not only realize the synchronous movement of the first medium circulation pipeline 32 and the second medium circulation pipeline 33, but also can automatically control the ejection and resetting of the ejection ring 41 by utilizing the movement of mold closing and mold opening, and has the characteristics of ingenious structural coordination and efficient use of power.

[0054] For those skilled in the art, although several embodiments and examples of the present invention are described, these embodiments and examples are presented as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in various other ways, and various omissions, substitutions, and changes can be made without departing from the scope of the subject matter of the invention. These embodiments and their variations are included in the scope and subject matter of the invention, and are included in the invention described in the claims and the scope of their equivalents.

[0055] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. Communication filter housing die-casting mold, characterized in that: include: A movable mold mechanism (1), the movable mold mechanism (1) comprising an upper mold body (11), an upper mold lining (12) and an end cover (13); the upper mold body (11) comprises a punch tube shell (111), an upper mold shell (112) and a telescopic member (113); the punch tube shell (111) and the upper mold shell (112) are integrally formed; the end cover (13) is fixedly connected to the upper mold shell (112); the telescopic member (113) is fixedly connected to the upper mold shell (112); the upper mold lining (12) comprises a first lining shell (122) and a plug pin (125); the first lining shell (122) is movably sleeved between the upper mold body (11) and the end cover (13); a plug pin (125) is provided on one side of the first lining shell (122); A static mold mechanism (2), the static mold mechanism (2) comprising a support assembly (21), a lower mold shell (22), a lower mold lining (23) and a driving unit (24), the support assembly (21) comprising a protective heat-insulating shell (211), the lower mold shell (22) being fixedly connected to the protective heat-insulating shell (211), the lower mold lining (23) being movably sleeved between the lower mold shell (22) and the protective heat-insulating shell (211), the lower mold lining (23) comprising a second lining shell (2 31), an arc-shaped tooth groove (232), a second boss (233) and a plug-in hole (234), the side wall of the second liner shell (231) is provided with an arc-shaped tooth groove (232), the second boss (233) is fixedly connected to the side wall of the second liner shell (231), the surface of the second boss (233) is provided with a plug-in hole (234), the plug pin (125) is plug-engaged with the plug-in hole (234), and the driving part (24) is drivingly connected with the arc-shaped tooth groove (232); A cooling system (3), the cooling system (3) comprising a circulating refrigeration transport module (31), a first medium circulating pipe network (32) and a second medium circulating pipe network (33), the first medium circulating pipe network (32) and the second medium circulating pipe network (33) are both connected to the circulating refrigeration transport module (31), the upper mold lining (12) and the lower mold lining (23) are respectively connected to the first medium circulating pipe network (32) and the second medium circulating pipe network (33), the first medium circulating pipe network (32) is distributed between the upper mold body (11) and the upper mold lining (12), and the second medium circulating pipe network (33) is distributed between the lower mold shell (22) and the protective heat-insulating shell (211).

2. The communication filter housing die-casting mold according to claim 1, characterized in that: The first medium circulation pipe network (32) comprises a three-way circulation pipe (321), a first flexible circulation pipe (322), a first annular pipe (323), a radial pipe (324), a first axial pipe (325) and a first V-shaped pipe (326); one end of each of the two three-way circulation pipes (321) is connected to the circulation refrigeration transport module (31); one end of each of the two first flexible circulation pipes (322) is connected to the other end of each of the two three-way circulation pipes (321); and the first axial pipes (325) are provided at both ends of the first V-shaped pipe (326). A radial tube (324) is provided at one end of the first axial tube (325) away from the first V-shaped tube (326); the other ends of the two first flexible circulation tubes (322) are respectively connected to the two first axial tubes (325); a first annular connecting tube (323) is provided between two adjacent radial tubes (324); the radial tube (324) and the first annular connecting tube (323) are both in contact with the inner wall of the upper mold shell (112); and the first axial tube (325) and the first V-shaped tube (326) are both in contact with the inner wall of the punch tube shell (111).

3. The die-casting mold for the communication filter housing according to claim 2, characterized in that: The second medium circulation pipe network (33) comprises a second flexible circulation pipe (331), a second annular pipe (332), a second axial pipe (333) and a second V-shaped pipe (334); one end of the second flexible circulation pipe (331) is connected to the third end of the three-way circulation pipe (321); both ends of the second V-shaped pipe (334) are respectively provided with second axial pipes (333); a second annular pipe (332) is provided between two adjacent second axial pipes (333); the other ends of the two second flexible circulation pipes (331) are respectively connected to one end of the two second axial pipes (333); the second annular pipe (332), the second axial pipe (333) and the second V-shaped pipe (334) are all in contact with the side wall of the lower mold shell (22).

4. The communication filter housing die-casting mold according to claim 3, characterized in that: A plurality of the first annular tubes (323), radial tubes (324), first axial tubes (325), first V-shaped tubes (326) and a plurality of the second annular tubes (332), second axial tubes (333), second V-shaped tubes (334) are symmetrically distributed about the axis of the punch tube shell (111) or the lower mold shell (22), and the angles between two adjacent first axial tubes (325) and two adjacent second axial tubes (333) are no greater than 30 degrees.

5. The communication filter housing die-casting mold according to claim 4, characterized in that: It also includes a material ejection mechanism (4), which includes a material ejection ring (41), a slide rod (42), a bridge plate (43), a pressure rod (44) and a return spring (45), wherein the slide rod (42) is fixedly connected between the material ejection ring (41) and the bridge plate (43), the slide rod (42) passes through the protective heat-insulating shell (211) and the lower mold shell (22), the return spring (45) is connected between the protective heat-insulating shell (211) and the bridge plate (43), the pressure rod (44) is fixedly connected to the bridge plate (43), and the axes of the plug pin (125), the plug hole (234) and the pressure rod (44) are consistent.

6. The communication filter housing die-casting mold according to claim 5, characterized in that: When the telescopic member (113) drives the upper mold shell (112) to contact the surface of the lower mold shell (22), the plug pin (125) enters the plug hole (234), and the top of the pressure rod (44) and the surface of the second boss (233) are on the same horizontal plane, and the driving part (24) drives the lower mold lining (23), the upper mold lining (12), the first medium circulation pipeline (32) and the second medium circulation pipeline (33) to reciprocate by 30 degrees through the arc-shaped tooth groove (232), and the surface of the second boss (233) is in sliding contact with the top of the pressure rod (44).

7. The communication filter housing die-casting mold according to claim 4, characterized in that: The upper mold liner (12) also includes a first radial support ring (121), a first axial support ring (123) and a No. 1 boss (124); the first liner shell (122) is fixedly connected to the first radial support ring (121); a plurality of the first radial support rings (121) and the first axial support ring (123) are respectively in contact with the inner wall of the punch tube shell (111); the first axial support ring (123) is fixedly connected to the first radial support ring (121); a plurality of the radial tubes (324) are clamped on the top of the first liner shell (122); a plurality of the first axial tubes (325) are clamped on the surface of the first axial support ring (123); a plurality of the first V-shaped tubes (326) are clamped on the surface of the first axial support ring (123); the No. 1 boss (124) is fixedly connected to the first liner shell (122); and the plug pin (125) is fixedly connected to the No. 1 boss (124).

8. The communication filter housing die-casting mold according to claim 4, characterized in that: The lower mold lining (23) also includes a second radial support ring (235) and a second axial support ring (236); the second radial support ring (235) and the second axial support ring (236) are respectively in contact with the protective insulation shell (211) and the lower mold shell (22) on both sides; a plurality of the second radial support rings (235) and the second axial support rings (236) are fixedly connected to the second lining shell (231); a plurality of the second axial tubes (333) are clamped on the surface of the second radial support ring (235); and a plurality of the second V-shaped tubes (334) are clamped on the surface of the second axial support ring (236).

9. The communication filter housing die-casting mold according to claim 5, characterized in that: The support assembly (21) further comprises a grouting pipe (212) and a support frame (213); the grouting pipe (212) penetrates the protective heat-insulating shell (211) and the lower mold shell (22); the telescopic member (113), the protective heat-insulating shell (211), the driving unit (24), the circulating refrigeration transport module (31) and the grouting pipe (212) are all fixedly connected to the support frame (213); and the pressure-bearing rod (44) penetrates the support frame (213).

10. The communication filter housing die-casting mold according to claim 9, characterized in that: The inner wall and side wall of the lower mold shell (22) are respectively provided with a groove (221) and an arc-shaped hole (222); the ejector ring (41) is located in the groove (221); the grouting pipe (212) is distributed at the center position of the ejector ring (41); the sliding rod (42) is distributed at the center position of a plurality of second V-shaped tubes (334); and the second boss (233) is slidably connected in the arc-shaped hole (222).

Citation Information

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