Continuous casting device for stainless steel products
By designing a stainless steel product continuous casting device including a conveying mechanism, an injection mechanism and a discharge mechanism, the problem that the stainless steel product casting device in the prior art cannot achieve continuous automatic casting, and efficient and automated production of stainless steel products is achieved.
Patent Information
- Application Number
- CN202510167599.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing stainless steel product casting equipment cannot achieve continuous automatic casting, which has low degree of automation and is inconvenient to use.
A stainless steel product continuous casting device including a conveying mechanism, an injection mechanism and a discharge mechanism is designed. The conveying mechanism realizes the relative movement of the upper mold and the lower mold through the upper conveying belt and the lower conveying belt. The injection mechanism uses a fixed pipe, butt sleeve and inner bidirectional threaded push column to achieve continuous injection of stainless steel liquid. The discharge mechanism uses magnets and discharge rods to achieve automatic discharge of stainless steel products.
The continuous automatic casting of stainless steel products is realized, the degree of automation is improved, and the continuity and safety of production are enhanced.
Smart Images

Figure CN119657901A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel casting, and in particular to a continuous casting device for stainless steel products. Background Art
[0002] Stainless steel is a type of steel with the main characteristics of being rust-proof and corrosion-resistant. Stainless steel products can remain stable for a long time in weakly corrosive media such as air, steam, and water. At present, it has developed into more than 100 types, and different types of stainless steel products have different characteristics in different fields. At present, the demand for stainless steel in various fields is increasing, and it is necessary to improve the production line, especially the stainless steel casting production line, and increase the production capacity to meet the huge demand for stainless steel products; the stainless steel product casting device in the existing technology usually cannot realize the continuous automatic casting of stainless steel products, the degree of automation is low, and it is inconvenient to use. Summary of the invention
[0003] In view of the above technical problems, the technical solution adopted by the present invention is: a continuous casting device for stainless steel products, including a conveying mechanism, the conveying mechanism includes a main frame, the conveying mechanism is provided with an injection mechanism for melting raw materials and injecting the raw materials into a mold and a discharging mechanism for discharging the cast stainless steel products, the injection mechanism includes a side bracket, the side bracket is fixedly mounted on the side of the main frame, and the discharging mechanism includes a rotating frame, which is rotatably mounted on the main frame.
[0004] Further, the injection mechanism includes two lower conveying shafts and two upper conveying shafts rotatably mounted on the main frame, the upper conveying shaft is fixedly mounted with an upper conveying wheel, the lower conveying shaft is fixedly mounted with a lower conveying wheel, an upper driving shaft and a lower driving shaft are rotatably mounted on the main frame, an upper driving wheel and an upper transfer gear are fixedly mounted on the upper driving shaft, a lower transfer gear, a docking gear and a lower driving wheel are fixedly mounted on the lower driving shaft, an upper conveying belt is wrapped around the upper driving wheel and the two upper conveying wheels, a lower conveying belt is wrapped around the lower driving wheel and the two lower conveying wheels, a middle upper gear and a middle lower gear are rotatably mounted on the main frame, the middle upper gear is meshed with the upper transfer gear, the middle upper gear is meshed with the middle lower gear, and the middle lower gear is meshed with the lower transfer gear.
[0005] Furthermore, a plurality of upper molds are fixedly installed at equal distances on the upper conveyor belt, and a plurality of lower molds are fixedly installed at equal distances on the lower conveyor belt, and the lower molds cooperate with the upper molds.
[0006] The docking gear drives the lower driving shaft, the lower driving wheel and the lower transfer gear to rotate, the lower driving wheel drives the lower conveyor belt to move, the lower transfer gear drives the middle and lower gears to rotate, and drives the middle and upper gears to rotate, thereby driving the upper transfer gear, the upper driving shaft and the upper driving wheel to rotate, thereby driving the upper conveyor belt to move. The upper conveyor belt moves in opposite directions to the lower conveyor belt, so that when the upper mold moves to the bottom of the upper conveyor belt, it just cooperates and closes with the lower mold located above the lower conveyor belt, and the lower mold is docked with the liquid inlet of the upper mold, and the upper conveyor shaft rotates and drives the side gears to rotate.
[0007] Further, the injection mechanism includes a fixed tube fixedly mounted on the side bracket, a feed barrel fixedly mounted on the fixed tube, an inner orifice plate arranged in the feed barrel, a heater arranged in the feed barrel, a plurality of holes arranged on the inner orifice plate, a side guide column fixedly mounted on the main frame, a docking sleeve slidably mounted on the side guide column, the docking sleeve and the end of the fixed tube are slidably mounted, an internal bidirectional threaded push column slidably mounted in the fixed tube, a propulsion frame fixedly mounted on the internal bidirectional threaded push column, a top spring arranged between the propulsion frame and the docking sleeve, a tension spring arranged between the docking sleeve and the feed barrel, and the elastic force of the tension spring is greater than the elastic force of the top spring.
[0008] Furthermore, a bottom motor is arranged next to the side bracket, a motor wheel is fixedly installed on the motor shaft of the bottom motor, a lower gear shaft is rotatably installed under the fixed tube, an upper transmission wheel, a large gear and a lower gear are fixedly installed on the lower gear shaft, and an output belt is wrapped around the motor wheel and the upper transmission wheel.
[0009] Furthermore, a docking shaft is rotatably installed below the fixed tube, an upper gear and a half-toothed outer gear ring are fixedly installed on the docking shaft, only half of the half-toothed outer gear ring has teeth, the upper gear is meshed with the lower gear, an internal gear is rotatably installed below the fixed tube, an external gear is fixedly installed on the internal gear, the internal gear is meshed with the half-toothed outer gear ring, the external gear is meshed with the docking gear, and the gear number ratio of the upper gear to the lower gear is 2.
[0010] Furthermore, an upper gear shaft is rotatably installed below the fixed tube, a small gear and a transmission gear are fixedly installed on the upper gear shaft, the small gear is meshed with the large gear, the gear number ratio between the large gear and the small gear is 10, an inner rotating column is rotatably installed on the fixed tube, a push gear is fixedly installed on the inner rotating column, a push transmission belt is wound around the push gear and the transmission gear, an inner convex ball is arranged on the outer wall of the inner rotating column, a two-way internal thread is arranged on the inner wall of the inner two-way threaded push column, and the inner convex ball slides in the two-way internal thread of the inner two-way threaded push column.
[0011] Furthermore, an inner passing plate is fixedly installed in the fixed tube, a hole is arranged on the inner passing plate, a push rod is slidably installed on the inner passing plate, a push rod spring is arranged between the push rod and the inner passing plate, a blocking plate is fixedly installed on the push rod, there is a gap between the blocking plate and the inner wall of the fixed tube, a blocking plate is fixedly installed on the blocking plate, the injection tube is slidably installed with the fixed tube, the injection tube is an internal hollow structure, a plurality of liquid inlet grooves are arranged on the injection tube, and in the initial state, the blocking plate blocks the hole on the inner passing plate.
[0012] Put the stainless steel raw material block into the feed barrel, melt the stainless steel through the heater in the feed barrel, and drip into the fixed tube through the holes of the inner hole plate. The bottom motor drives the motor wheel to rotate, and drives the upper transmission wheel, lower gear shaft, large gear and lower gear to rotate one circle through the output belt. The lower gear drives the upper gear, docking shaft and half-tooth outer gear ring to rotate. When the toothed part of the half-tooth outer gear ring meshes with the inner gear, it drives the inner gear and outer gear to rotate, thereby driving the docking gear to rotate. The lower gear rotates one circle and drives the upper gear to rotate half a circle, and finally makes the upper conveyor belt and the lower conveyor belt move once, so that the upper mold and the lower mold are Move forward one station, the large gear rotates one circle to drive the push frame, the upper gear shaft and the transmission gear to rotate ten circles, the transmission gear drives the push gear and the inner rotating column to rotate, through the cooperation of the inner convex ball and the inner two-way thread push column, the inner two-way thread push column slides to the farthest along the side bracket, the inner two-way thread push column pushes the stainless steel liquid in the fixed tube toward the direction of the blocking plate, the inner two-way thread push column drives the push frame to move together, as the push frame moves, the top spring drives the docking sleeve to slide along the side guide column, the pull spring is stretched, so that the docking sleeve is inserted into the outer side of the liquid inlet of the lower mold and the upper mold. , when the butt sleeve is inserted, the push frame continues to move forward so that the top spring is compressed, thereby realizing the connection between the fixed tube, the butt sleeve and the lower mold and the upper mold. When the inner two-way threaded push column contacts the push rod, it pushes the push rod, the blocking plate and the injection tube forward. The push rod spring is compressed, and the blocking plate no longer blocks the hole of the inner through plate. The stainless steel liquid passes through the hole of the inner through plate and the gap between the blocking plate and the inner wall of the fixed tube. Then the stainless steel liquid is injected into the lower mold and the upper mold through the liquid inlet groove on the injection tube. During the casting process, the toothless part of the half-toothed outer gear ring cooperates with the internal gear. At this time, the lower mold and the upper mold will not Movement, due to the bidirectional internal thread on the inner wall of the internal bidirectional thread push pin, when the large gear continues to rotate the second circle, the internal bidirectional thread push pin retreats to the initial position, and the stainless steel liquid in the feed barrel falls into the fixed tube. At the same time, the toothed part of the half-toothed outer gear ring meshes with the internal gear, so that the cast lower mold and upper mold are separated, and the internal bidirectional thread push pin retreats at this time. Since the elastic force of the pull spring is greater than the elastic force of the top spring, the docking sleeve will quickly detach from the lower mold and the upper mold, and the next lower mold and upper mold to be cast move to the front of the fixed tube for the next casting, so as to realize continuous casting by reciprocating.
[0013] Furthermore, the discharging mechanism includes four magnets fixedly mounted on a rotating frame, a discharging gear fixedly mounted on the rotating frame, a discharging rod fixedly mounted on the main frame, a side gear fixedly mounted on the upper conveying shaft, and a discharging transmission belt wrapped around the side gear and the discharging gear.
[0014] The movement of the upper conveyor belt will drive the upper conveyor shaft to rotate. When the lower mold and the upper mold are separated, the magnet will attract the stainless steel product in the lower mold. When the upper conveyor shaft rotates, it will drive the side gear to rotate, and the discharge gear, rotating frame and magnet will rotate counterclockwise through the discharge transmission belt. Then the magnet will rotate with the stainless steel product. When the stainless steel product contacts the discharge rod from bottom to top, the magnet will separate from the stainless steel product under the action of the discharge rod, thus realizing the discharge of the stainless steel product.
[0015] Compared with the prior art, the present invention has the following beneficial effects: (1) the conveying mechanism provided in the present invention can realize the separate conveying of the upper mold and the lower mold. At the same time, when the upper mold and the lower mold are respectively located below the upper conveyor belt and above the lower conveyor belt, the upper mold and the lower mold remain in close contact, which is convenient for the injection mechanism to inject the stainless steel liquid into the upper mold and the lower mold, and cool and form them in the upper mold and the lower mold. Finally, the formed stainless steel product is automatically discharged in cooperation with the discharging mechanism, which has a high degree of automation and good continuity; (2) when the bottom motor provided in the present invention rotates the first circle, the conveying mechanism does not move, and the injection mechanism injects the stainless steel liquid into the mold. When the bottom motor rotates the second circle, the injection mechanism retreats, and the conveying mechanism makes the mold move forward one station. The next upper mold and lower mold to be cast arrive in front of the injection mechanism, realizing fully automatic continuous casting; (3) when the injection mechanism provided in the present invention injects the stainless steel liquid into the mold, it extends through the docking sleeve, so that the liquid inlet of the mold remains connected with the fixed pipe, so that the liquid injection process is carried out safely, with good safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 Schematic diagram of the conveying mechanism structure of the present invention Figure 1 .
[0018] Figure 3 Schematic diagram of the conveying mechanism structure of the present invention Figure 2 .
[0019] Figure 4 Schematic diagram of the injection mechanism structure of the present invention Figure 1 .
[0020] Figure 5 Schematic diagram of the injection mechanism structure of the present invention Figure 2 .
[0021] Figure 6Schematic diagram of the injection mechanism structure of the present invention Figure 3 .
[0022] Figure 7 Schematic diagram of the injection mechanism structure of the present invention Figure 4 .
[0023] Figure 8 It is a schematic diagram of the cooperation between the inner convex ball and the inner bidirectional thread push pin of the present invention.
[0024] Fig. 9 It is a schematic diagram of the structure of the discharging mechanism of the present invention.
[0025] Figure numbers: 101-main frame; 102-lower conveying shaft; 103-lower conveying wheel; 104-lower conveyor belt; 105-lower mold; 106-upper conveying shaft; 107-upper conveying wheel; 108-upper conveyor belt; 109-upper mold; 110-upper driving shaft; 111-upper driving wheel; 112-upper transmission gear; 113-middle upper gear; 114-middle lower gear; 115-lower driving shaft; 116-lower transmission gear; 117-lower driving wheel; 118-docking gear; 201-side bracket; 202-fixed pipe; 203-feeding barrel; 204-inner hole plate; 205-side guide column; 206-docking sleeve; 207-top spring; 208-bottom motor; 209-motor wheel; 210-output belt; 211- Lower gear shaft; 212-upper transmission wheel; 213-large gear; 214-upper gear shaft; 215-small gear; 216-transmission gear; 217-push gear; 218-push transmission belt; 219-propelling frame; 220-inner two-way threaded push column; 221-inner rotating column; 222-inner convex ball; 223-push rod; 224-push rod spring; 225-inner through plate; 226-blocking plate; 227-injection pipe; 228-docking shaft; 229-upper gear; 230-lower gear; 231-half-tooth outer gear ring; 232-inner gear; 233-outer gear; 234-tension spring; 301-rotating frame; 302-magnet; 303-discharging rod; 304-discharging gear; 305-discharging transmission belt; 306-side gear. DETAILED DESCRIPTION
[0026] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0027] Example: Reference Figure 1-Figure 9 A continuous casting device for stainless steel products includes a conveying mechanism, which includes a main frame 101. The conveying mechanism is provided with an injection mechanism for melting raw materials and injecting the raw materials into a mold and a discharging mechanism for discharging the cast stainless steel products. The injection mechanism includes a side bracket 201, which is fixedly mounted on the side of the main frame 101. The discharging mechanism includes a rotating frame 301, which is rotatably mounted on the main frame 101.
[0028] like Figure 2 , Figure 3 As shown, the injection mechanism includes two lower conveying shafts 102 and two upper conveying shafts 106 rotatably mounted on the main frame 101, the upper conveying shaft 106 is fixedly mounted with an upper conveying wheel 107, the lower conveying shaft 102 is fixedly mounted with a lower conveying wheel 103, an upper driving shaft 110 and a lower driving shaft 115 are rotatably mounted on the main frame 101, an upper driving shaft 110 is fixedly mounted with an upper driving wheel 111 and an upper transmission gear 112, and a lower driving shaft 115 is fixedly mounted with a lower transmission gear 113. 16. The gear 118 and the lower driving wheel 117 are connected. The upper driving wheel 111 and the two upper conveying wheels 107 are wrapped with the upper conveying belt 108. The lower driving wheel 117 and the two lower conveying wheels 103 are wrapped with the lower conveying belt 104. The middle upper gear 113 and the middle lower gear 114 are rotatably installed on the main frame 101. The middle upper gear 113 is meshed with the upper transfer gear 112, the middle upper gear 113 is meshed with the middle lower gear 114, and the middle lower gear 114 is meshed with the lower transfer gear 116.
[0029] like Figure 2 , Figure 3 As shown, a plurality of upper molds 109 are fixedly installed at equal intervals on the upper conveyor belt 108 , and a plurality of lower molds 105 are fixedly installed at equal intervals on the lower conveyor belt 104 , and the lower molds 105 cooperate with the upper molds 109 .
[0030] The docking gear 118 drives the lower driving shaft 115, the lower driving wheel 117 and the lower transfer gear 116 to rotate, the lower driving wheel 117 drives the lower conveyor belt 104 to move, the lower transfer gear 116 drives the middle and lower gear 114 to rotate, and drives the middle and upper gear 113 to rotate, thereby driving the upper transfer gear 112, the upper driving shaft 110 and the upper driving wheel 111 to rotate, thereby driving the upper conveyor belt 108 to move, and the upper conveyor belt 108 moves in opposite directions to the lower conveyor belt 104, so that when the upper mold 109 moves to the bottom of the upper conveyor belt 108, it just cooperates with the lower mold 105 located above the lower conveyor belt 104 to be closed, and the lower mold 105 is docked with the liquid inlet of the upper mold 109, and the upper conveyor shaft 106 rotates and drives the side gear 306 to rotate.
[0031] like Figure 4-Figure 8As shown, the injection mechanism includes a fixed tube 202 fixedly mounted on the side bracket 201, a feed barrel 203 fixedly mounted on the fixed tube 202, an inner orifice plate 204 is arranged in the feed barrel 203, a heater is arranged in the feed barrel 203, a plurality of holes are arranged on the inner orifice plate 204, a side guide column 205 is fixedly mounted on the main frame 101, a docking sleeve 206 is slidably mounted on the side guide column 205, the docking sleeve 206 is slidably mounted on the end of the fixed tube 202, an internal bidirectional threaded push column 220 is slidably mounted in the fixed tube 202, a propulsion frame 219 is fixedly mounted on the internal bidirectional threaded push column 220, a top spring 207 is arranged between the propulsion frame 219 and the docking sleeve 206, a pulling spring 234 is arranged between the docking sleeve 206 and the feed barrel 203, and the elastic force of the pulling spring 234 is greater than the elastic force of the top spring 207.
[0032] like Figure 4-Figure 8 As shown, a bottom motor 208 is arranged next to the side bracket 201, a motor wheel 209 is fixedly mounted on the motor shaft of the bottom motor 208, a lower gear shaft 211 is rotatably mounted below the fixed tube 202, an upper transmission wheel 212, a large gear 213 and a lower gear 230 are fixedly mounted on the lower gear shaft 211, and an output belt 210 is wrapped around the motor wheel 209 and the upper transmission wheel 212.
[0033] like Figure 4-Figure 8 As shown, a docking shaft 228 is rotatably installed below the fixed tube 202, an upper gear 229 and a half-toothed outer gear ring 231 are fixedly installed on the docking shaft 228, the half-toothed outer gear ring 231 has teeth only in a half range, the upper gear 229 is meshed with the lower gear 230, an internal gear 232 is rotatably installed below the fixed tube 202, an external gear 233 is fixedly installed on the internal gear 232, the internal gear 232 is meshed with the half-toothed outer gear ring 231, the external gear 233 is meshed with the docking gear 118, and the gear number ratio of the upper gear 229 to the lower gear 230 is 2.
[0034] like Figure 4-Figure 8 As shown, an upper gear shaft 214 is rotatably installed below the fixed tube 202, and a small gear 215 and a transmission gear 216 are fixedly installed on the upper gear shaft 214. The small gear 215 is meshed with the large gear 213, and the gear ratio between the large gear 213 and the small gear 215 is 10. An inner rotating column 221 is rotatably installed on the fixed tube 202, and a push gear 217 is fixedly installed on the inner rotating column 221. A push transmission belt 218 is wound around the push gear 217 and the transmission gear 216. An inner convex ball 222 is provided on the outer wall of the inner rotating column 221, and a bidirectional internal thread is provided on the inner wall of the inner bidirectional thread push column 220, and the inner convex ball 222 slides in the bidirectional internal thread of the inner bidirectional thread push column 220.
[0035] like Figure 4-Figure 8As shown, an inner through plate 225 is fixedly installed in the fixed tube 202, and a hole is set on the inner through plate 225, and a push rod 223 is slidably installed on the inner through plate 225, and a push rod spring 224 is set between the push rod 223 and the inner through plate 225, and a blocking piece 226 is fixedly installed on the push rod 223, and there is a gap between the blocking piece 226 and the inner wall of the fixed tube 202, and a blocking piece 226 is fixedly installed on the blocking piece 226, and an injection tube 227 is slidably installed with the fixed tube 202, and the injection tube 227 is an inner hollow structure, and a plurality of liquid inlet grooves are set on the injection tube 227. In the initial state, the blocking piece 226 blocks the hole on the inner through plate 225.
[0036] The stainless steel raw material block is put into the feed barrel 203, and the stainless steel is melted by the heater in the feed barrel 203, and dripped into the fixed tube 202 through the hole of the inner hole plate 204, and the bottom motor 208 drives the motor wheel 209 to rotate, and drives the upper transmission wheel 212, the lower gear shaft 211, the large gear 213 and the lower gear 230 to rotate one circle through the output belt 210, and the lower gear 230 drives the upper gear 229, the docking shaft 228 and the half-toothed outer gear ring 231 to rotate, and when the toothed part of the half-toothed outer gear ring 231 meshes with the inner gear 232, it drives the inner gear 232 and the outer gear 233 to rotate, thereby driving the docking gear 118 to rotate, and the lower gear 230 rotates one circle to drive the upper gear 229 to rotate half a circle, and finally the upper conveyor belt 108 and the lower conveyor belt 108 are connected. 4 moves once, so that the upper mold 109 and the lower mold 105 move forward one station, the large gear 213 rotates one circle to drive the push frame 219, the upper gear shaft 214 and the transmission gear 216 to rotate ten circles, the transmission gear 216 drives the push gear 217 and the inner rotating column 221 to rotate, and through the cooperation of the inner convex ball 222 and the inner double-threaded push column 220, the inner double-threaded push column 220 slides along the side bracket 201 to the farthest, and the inner double-threaded push column 220 pushes the stainless steel liquid in the fixed tube 202 toward the direction of the blocking sheet 226, and the inner double-threaded push column 220 drives the push frame 219 to move together, and as the push frame 219 moves, the top spring 207 drives the docking sleeve 206 to slide along the side guide column 205, and the pull spring 23 4 is stretched, so that the butt sleeve 206 is inserted into the outer side of the liquid inlet of the lower mold 105 and the upper mold 109. After the butt sleeve 206 is inserted, the push frame 219 continues to move forward so that the top spring 207 is compressed, so that the fixed tube 202, the butt sleeve 206 and the lower mold 105 are connected with the upper mold 109. When the inner two-way threaded push column 220 contacts the push rod 223, it pushes the push rod 223, the blocking sheet 226 and the injection tube 227 forward, and the push rod spring 224 is compressed. The blocking sheet 226 no longer blocks the hole of the inner through plate 225. The stainless steel liquid passes through the hole of the inner through plate 225 and the gap between the blocking sheet 226 and the inner wall of the fixed tube 202. Then, the stainless steel liquid is injected into the lower mold 105 and the upper mold 109 through the liquid inlet groove on the injection tube 227. In the mold 109, during the casting process, the toothless part of the half-toothed outer gear ring 231 cooperates with the internal gear 232. At this time, the lower mold 105 and the upper mold 109 will not move. Due to the bidirectional internal thread on the inner wall of the internal bidirectional thread push pin 220, when the large gear 213 continues to rotate for the second circle, the internal bidirectional thread push pin 220 retreats to the initial position, and the stainless steel liquid in the feed barrel 203 falls into the fixed tube 202. At the same time, the toothed part of the half-toothed outer gear ring 231 meshes with the internal gear 232, so that the cast lower mold 105 and the upper mold 109 are separated, and the internal bidirectional thread push pin 220 retreats at this time. Since the elastic force of the pull spring 234 is greater than the elastic force of the top spring 207, the docking sleeve 206 will quickly disengage from the lower mold 105 and the upper mold 109.The next lower mold 105 and upper mold 109 to be cast are moved to the front of the fixed tube 202 for the next casting, and continuous casting is achieved by this reciprocating process.
[0037] like Fig. 9 As shown, the discharging mechanism includes four magnets 302 fixedly mounted on a rotating frame 301, a discharging gear 304 is fixedly mounted on the rotating frame 301, a discharging rod 303 is fixedly mounted on the main frame 101, a side gear 306 is fixedly mounted on the upper conveying shaft 106, and a discharging transmission belt 305 is wound around the side gear 306 and the discharging gear 304.
[0038] The movement of the upper conveyor belt 108 will drive the upper conveyor shaft 106 to rotate. When the lower mold 105 and the upper mold 109 are separated, the magnet 302 will attract the stainless steel product in the lower mold 105. When the upper conveyor shaft 106 rotates, it drives the side gear 306 to rotate, and drives the discharge gear 304, the rotating frame 301 and the magnet 302 to rotate counterclockwise through the discharge transmission belt 305. Then the magnet 302 rotates with the stainless steel product. When the stainless steel product contacts the discharge rod 303 from bottom to top, the magnet 302 is separated from the stainless steel product under the action of the discharge rod 303, thereby realizing the discharge of the stainless steel product.
[0039] The working principle of a stainless steel product continuous casting device disclosed in the present invention is as follows: a bottom motor 208 drives a motor wheel 209 to rotate, and drives an upper transmission wheel 212, a lower gear shaft 211, a large gear 213 and a lower gear 230 to rotate one circle through an output belt 210, and the lower gear 230 drives an upper gear 229, a docking shaft 228 and a half-toothed outer gear ring 231 to rotate, and when the toothed portion of the half-toothed outer gear ring 231 meshes with an inner gear 232, the inner gear 232 and the outer gear 233 are driven to rotate, thereby driving a docking gear 118 to rotate, and the docking gear 118 drives a lower driving shaft 115, a lower driving wheel 117 and a lower transmission gear 116 to rotate. The lower driving wheel 117 drives the lower conveyor belt 104 to move, and the lower transfer gear 116 drives the middle and lower gear 114 to rotate, and drives the middle and upper gear 113 to rotate, thereby driving the upper transfer gear 112, the upper driving shaft 110 and the upper driving wheel 111 to rotate, thereby driving the upper conveyor belt 108 to move. The upper conveyor belt 108 moves in opposite directions to the lower conveyor belt 104, so that when the upper mold 109 moves to the bottom of the upper conveyor belt 108, it just cooperates with the lower mold 105 located above the lower conveyor belt 104 to be closed, and the lower mold 105 is connected to the liquid inlet of the upper mold 109, and the upper conveying shaft 106 rotates to drive the side gear 306 to rotate. A stainless steel raw material block is put into the feed barrel 203, and the stainless steel is melted by the heater in the feed barrel 203, and dripped into the fixed tube 202 through the hole of the inner hole plate 204. The bottom motor 208 drives the motor wheel 209 to rotate, and drives the upper transmission wheel 212, the lower gear shaft 211, the large gear 213 and the lower gear 230 to rotate one circle through the output belt 210. The lower gear 230 drives the upper gear 229, the docking shaft 228 and the half-toothed outer gear ring 231 to rotate. When the toothed part of the half-toothed outer gear ring 231 meshes with the inner gear 232, it drives the inner gear 232 and the outer gear 233 to rotate, thereby driving the docking gear 118 to rotate. The lower gear 230 rotates one circle and drives the upper gear 229 to rotate half a circle, and finally the upper conveyor belt 108 and the lower conveyor belt 104 move once, so that the upper mold 109 and the lower mold 105 move forward one station, and the large gear 213 rotates. The push frame 219, the upper gear shaft 214 and the transmission gear 216 rotate ten circles with one circle, and the transmission gear 216 drives the push gear 217 and the inner rotating column 221 to rotate. Through the cooperation of the inner convex ball 222 and the bidirectional internal thread of the inner bidirectional thread push column 220, the inner bidirectional thread push column 220 slides to the farthest along the side bracket 201. The inner bidirectional thread push column 220 pushes the stainless steel liquid in the fixed tube 202 toward the direction of the blocking plate 226. The inner bidirectional thread push column 220 drives the push frame 219 to move together. As the push frame 219 moves, the top spring 207 drives the docking sleeve 206 to slide along the side guide column 205, and the tension spring 234 is stretched, so that the docking sleeve 206 is inserted into the outer side of the liquid inlet of the lower mold 105 and the upper mold 109. After the docking sleeve 206 is inserted, the push frame 219 continues to move forward, so that the top spring 207 is compressed.The fixed tube 202, the docking sleeve 206 and the lower mold 105 are connected with the upper mold 109. When the internal two-way threaded push column 220 contacts the push rod 223, it pushes the push rod 223, the blocking plate 226 and the injection tube 227 forward, and the push rod spring 224 is compressed. The blocking plate 226 no longer blocks the hole of the inner through plate 225. The stainless steel liquid passes through the hole of the inner through plate 225 and the gap between the blocking plate 226 and the inner wall of the fixed tube 202. Then, the stainless steel liquid is injected into the lower mold 105 and the upper mold 109 through the liquid inlet groove on the injection tube 227. During the casting process, the toothless part of the half-toothed outer gear ring 231 cooperates with the internal gear 232. At this time, the lower mold 105 and the upper mold 109 will not move. The bidirectional internal thread on the inner wall of the threaded push pin 220, when the large gear 213 continues to rotate for the second circle, the internal bidirectional threaded push pin 220 retreats to the initial position, and the stainless steel liquid in the feed barrel 203 falls into the fixed tube 202. At the same time, the toothed part of the half-toothed outer gear ring 231 is meshed with the internal gear 232, so that the cast lower mold 105 and the upper mold 109 are separated, and the internal bidirectional threaded push pin 220 retreats at this time. Since the elastic force of the pull spring 234 is greater than the elastic force of the top spring 207, the docking sleeve 206 will quickly detach from the lower mold 105 and the upper mold 109, and the next lower mold 105 and upper mold 109 to be cast move to the front of the fixed tube 202 for the next casting, thereby realizing continuous casting by reciprocating. The movement of the upper conveyor belt 108 drives the upper conveyor shaft 106 to rotate. When the lower mold 105 and the upper mold 109 are separated, the magnet 302 attracts the stainless steel product in the lower mold 105. When the upper conveyor shaft 106 rotates, it drives the side gear 306 to rotate, and drives the discharge gear 304, the rotating frame 301 and the magnet 302 to rotate counterclockwise through the discharge transmission belt 305. Then the magnet 302 rotates with the stainless steel product. When the stainless steel product contacts the discharge rod 303 from bottom to top, the magnet 302 is separated from the stainless steel product under the action of the discharge rod 303, and the stainless steel product is discharged.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A stainless steel product continuous casting device, comprising a conveying mechanism, characterized in that: The conveying mechanism comprises a main frame (101), and is provided with an injection mechanism for melting raw materials and injecting the raw materials into a mold, and a discharge mechanism for discharging a cast stainless steel product. The injection mechanism comprises a side bracket (201), and the side bracket (201) is fixedly mounted on a side of the main frame (101). The discharge mechanism comprises a rotating frame (301), and the rotating frame (301) is rotatably mounted on the main frame (101).
2. A stainless steel product continuous casting device according to claim 1, characterized in that: The injection mechanism comprises two lower conveying shafts (102) and two upper conveying shafts (106) rotatably mounted on a main frame (101); an upper conveying wheel (107) is fixedly mounted on the upper conveying shaft (106); a lower conveying wheel (103) is fixedly mounted on the lower conveying shaft (102); an upper driving shaft (110) and a lower driving shaft (115) are rotatably mounted on the main frame (101); an upper driving wheel (111) and an upper transmission gear (112) are fixedly mounted on the upper driving shaft (110); and a lower transmission gear (116) is fixedly mounted on the lower driving shaft (115). , a docking gear (118) and a lower driving wheel (117); an upper conveying belt (108) is wound around the upper driving wheel (111) and the two upper conveying wheels (107); a lower conveying belt (104) is wound around the lower driving wheel (117) and the two lower conveying wheels (103); an upper middle gear (113) and a lower middle gear (114) are rotatably mounted on the main frame (101); the upper middle gear (113) meshes with the upper transmission gear (112); the upper middle gear (113) meshes with the lower middle gear (114); and the lower middle gear (114) meshes with the lower transmission gear (116).
3. A stainless steel product continuous casting device according to claim 2, characterized in that: A plurality of upper moulds (109) are fixedly installed at equal intervals on the upper conveyor belt (108), and a plurality of lower moulds (105) are fixedly installed at equal intervals on the lower conveyor belt (104), wherein the lower moulds (105) cooperate with the upper moulds (109).
4. A stainless steel product continuous casting device according to claim 2, characterized in that: The injection mechanism comprises a fixed tube (202) fixedly mounted on a side bracket (201), a feed barrel (203) fixedly mounted on the fixed tube (202), an inner hole plate (204) arranged in the feed barrel (203), a heater arranged in the feed barrel (203), a plurality of holes arranged in the inner hole plate (204), a side guide column (205) fixedly mounted on the main frame (101), a docking sleeve (206) slidably mounted on the side guide column (205), and the docking sleeve (206) 06) is slidably installed with the end of the fixed tube (202), an internal bidirectional threaded push column (220) is slidably installed in the fixed tube (202), a propulsion frame (219) is fixedly installed on the internal bidirectional threaded push column (220), a top spring (207) is arranged between the propulsion frame (219) and the docking sleeve (206), a tension spring (234) is arranged between the docking sleeve (206) and the feed barrel (203), and the elastic force of the tension spring (234) is greater than the elastic force of the top spring (207).
5. A stainless steel product continuous casting device according to claim 4, characterized in that: A bottom motor (208) is arranged beside the side bracket (201); a motor wheel (209) is fixedly mounted on the motor shaft of the bottom motor (208); a lower gear shaft (211) is rotatably mounted below the fixed tube (202); an upper transmission wheel (212), a large gear (213) and a lower gear (230) are fixedly mounted on the lower gear shaft (211); and an output belt (210) is wound around the motor wheel (209) and the upper transmission wheel (212).
6. A stainless steel product continuous casting device according to claim 5, characterized in that: A docking shaft (228) is rotatably mounted below the fixed tube (202); an upper gear (229) and a half-toothed outer gear ring (231) are fixedly mounted on the docking shaft (228); the half-toothed outer gear ring (231) has teeth only in a half range; the upper gear (229) meshes with the lower gear (230); an internal gear (232) is rotatably mounted below the fixed tube (202); an external gear (233) is fixedly mounted on the internal gear (232); the internal gear (232) meshes with the half-toothed outer gear ring (231); the external gear (233) meshes with the docking gear (118); and the gear ratio between the upper gear (229) and the lower gear (230) is 2.
7. A stainless steel product continuous casting device according to claim 5, characterized in that: An upper gear shaft (214) is rotatably mounted below the fixed tube (202), a small gear (215) and a transmission gear (216) are fixedly mounted on the upper gear shaft (214), the small gear (215) meshes with the large gear (213), and the gear ratio between the large gear (213) and the small gear (215) is 10; an inner rotating column (221) is rotatably mounted on the fixed tube (202), a material pushing gear (217) is fixedly mounted on the inner rotating column (221), a material pushing transmission belt (218) is wound around the material pushing gear (217) and the transmission gear (216), an inner convex ball (222) is arranged on the outer wall of the inner rotating column (221), a bidirectional internal thread is arranged on the inner wall of the internal bidirectional threaded push column (220), and the inner convex ball (222) slides in the bidirectional internal thread of the internal bidirectional threaded push column (220).
8. The stainless steel product continuous casting device according to claim 4, characterized in that: An inner through plate (225) is fixedly mounted in the fixed tube (202), a hole is provided on the inner through plate (225), a push rod (223) is slidably mounted on the inner through plate (225), a push rod spring (224) is provided between the push rod (223) and the inner through plate (225), a blocking sheet (226) is fixedly mounted on the push rod (223), a gap is provided between the blocking sheet (226) and the inner wall of the fixed tube (202), a blocking sheet (226) is fixedly mounted on the blocking sheet (226), an injection tube (227) is slidably mounted on the fixed tube (202), the injection tube (227) is an inner hollow structure, a plurality of liquid inlet grooves are provided on the injection tube (227), and in an initial state, the blocking sheet (226) blocks the hole on the inner through plate (225).
9. A stainless steel product continuous casting device according to claim 2, characterized in that: The discharging mechanism comprises four magnets (302) fixedly mounted on a rotating frame (301); a discharging gear (304) is fixedly mounted on the rotating frame (301); a discharging rod (303) is fixedly mounted on the main frame (101); a side gear (306) is fixedly mounted on the upper conveying shaft (106); and a discharging transmission belt (305) is wound around the side gear (306) and the discharging gear (304).
Citation Information
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