Variable pressure paper loading and stacking module

Abstract

The present application relates to the technical fields of loading and stacking module, in particular to a variable pressure paper loading and stacking module, the loading part is arranged on the supporting part, used for containing and outputting variable pressure paper, the distributing part is arranged on the supporting part, when the loading part transports unqualified variable pressure paper, the distributing part moves left and does not receive the output variable pressure paper of the loading part, when the loading part transports qualified variable pressure paper, the distributing part moves right, receives the output variable pressure paper of the loading part and then moves left; the stacking part is used for containing the variable pressure paper distributed by the distributing part, the pushing part pushes the stacking part to the lower part of the pressing part, the pressing part compacts the variable pressure paper on the stacking part; the micro servo cylinder is started, drives the pressing rod to move down, compacts the variable pressure paper, when the pressure sensor detects that the pressure of the variable pressure paper reaches the predetermined value, the micro servo cylinder drives the pressing rod to rise, leaves the variable pressure paper, the robot is started, and the stacked variable pressure paper on the plunger is taken out.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of feeding and stacking modules, and particularly to a variable pressure paper feeding and stacking module. BACKGROUND

[0002] An overpressure valve, also known as a relief valve or safety valve, is an important safety device that is primarily used to protect systems from damage caused by excessive pressure. When the pressure within a system exceeds a predetermined safety value, the overpressure valve automatically opens, releasing excess pressure, thereby protecting pipelines, vessels, or other equipment from damage. Once the pressure within the system falls within the safe range, the overpressure valve automatically closes, returning to normal operating conditions.

[0003] Overpressure valves are widely used in various industrial systems, including but not limited to:

[0004] Chemical industry: used in chemical reactors, storage tanks, and other equipment to ensure safety under operating conditions.

[0005] Oil and gas industry: used in oil pipelines, refineries, and other facilities to prevent leaks or explosions caused by overpressure.

[0006] Water treatment systems: used in pump stations, water towers, and other facilities to control water pressure and prevent pipe rupture.

[0007] Steam systems: used in boilers, steam pipelines, and other facilities to ensure the safe operation of steam systems.

[0008] The design and selection of overpressure valves need to be determined according to specific application scenarios, including working medium, maximum allowable working pressure, environmental temperature, and other factors. Correct selection and installation of overpressure valves are crucial for ensuring the safety and reliability of the system.

[0009] In the assembly process of the overpressure valve, the feeding and stacking of variable pressure paper are involved. Currently, the feeding and stacking of variable pressure paper are mostly assembled by manual operation, which requires a large amount of labor, has low production efficiency, and has safety hazards. SUMMARY

[0010] The main purpose of the present application is to provide a variable pressure paper feeding and stacking module to solve the problem of manual operation in the feeding and stacking of variable pressure paper in the related art.

[0011] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a variable pressure paper feeding and stacking module is provided, comprising: a robot for taking out variable pressure paper, and a visual detection camera for detecting the appearance and internal structure of the variable pressure paper; and a support part for providing support for the entire module.

[0012] A feeding part is arranged on the support part and is used for containing and outputting variable pressure paper.

[0013] The distribution part is arranged on the support part. When the feeding part transports the unqualified transformer paper, the distribution part moves to the left and does not receive the transformer paper output by the feeding part. When the feeding part transports the qualified transformer paper, the distribution part moves to the right and receives the transformer paper output by the feeding part and then moves to the left.

[0014] The stacking part is arranged above the support part and at the left end of the distribution part, and is used to hold the transformer paper output by the distribution part.

[0015] The pushing part is arranged on the support part and outside the stacking part, and is used to drive the stacking part to move below the pressing part.

[0016] The pressing part is used to compact the transformer paper on the stacking part.

[0017] Further, the support part comprises a support frame, a support plate and a plurality of supporting legs, the support plate is fixedly arranged above the support frame, and the supporting legs are fixedly arranged below the support frame.

[0018] Further, the feeding part comprises a conveying group and a barrel group, the barrel group comprises a feeding barrel, a soundproof cover and a discharge port, and the conveying group comprises a vibrating disc and a conveying belt.

[0019] Further, the feeding barrel is fixedly arranged on the upper surface of the support plate, the soundproof cover is arranged on the top of the feeding barrel and is hinged to the feeding barrel, and the vibrating disc is arranged inside the feeding barrel.

[0020] Further, the discharge port is arranged above the side surface of the feeding barrel, and the conveying belt passes through the discharge port and is used to send the transformer paper inside the feeding barrel out.

[0021] Further, the distribution part comprises a servo motor, a transplanting gear, a transplanting plate and a telescopic cylinder, the servo motor is fixedly arranged on the top of the support plate, the transplanting gear is fixedly arranged on the top of the servo motor, the transplanting plate is slidingly arranged on the top of the support plate and is engaged with the transplanting gear, and the telescopic cylinder is fixedly arranged at the left end of the transplanting plate and is used to push the transformer paper off the transplanting plate.

[0022] Further, the pressing part comprises a power sensing group and a base plate group, the power sensing group comprises a micro servo cylinder, a displacement sensor and a pressure sensor, and the base plate group comprises a base plate, a groove and a pressing rod.

[0023] Further, the substrate is fixed on the upper surface of the support plate, the groove is arranged at the end of the substrate, the micro servo cylinder is fixed on the top of the substrate, the displacement sensor is fixed on the front side of the micro servo cylinder, the pressure rod is fixedly connected with the micro servo cylinder, the micro servo cylinder is used to drive the pressure rod to move up and down, and the pressure sensor is fixed on the outside of the pressure rod.

[0024] Further, the stacking part includes a stacking servo, a stacking bottom plate and a plunger, the stacking servo is fixed on the support plate, the stacking bottom plate is fixed above the stacking servo and is in sliding connection with the substrate, the plunger passes through the stacking bottom plate and is fixedly connected with the stacking servo, the plunger is in sliding connection with the stacking bottom plate, and the stacking servo is used to drive the plunger to move up and down.

[0025] Further, the pushing part includes a rodless cylinder and a connecting plate, the rodless cylinder is fixed on the support plate, the connecting plate is fixedly connected with the stacking bottom plate and is in sliding connection with the substrate, and the rodless cylinder is used to drive the connecting plate to slide left and right.

[0026] Compared with the prior art, the present application has the following beneficial effects: when the feeding part delivers unqualified transformer paper, the distributing part moves to the left and does not receive the transformer paper delivered by the feeding part, when the feeding part delivers qualified transformer paper, the distributing part moves to the right and receives the transformer paper delivered by the feeding part and then moves to the left; the stacking part is used to hold the transformer paper distributed by the distributing part, the pushing part pushes the stacking part to the lower side of the pressing part, and the pressing part compacts the transformer paper on the stacking part. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is an overall schematic diagram of the transformer paper feeding and stacking module of the present application Figure 1 ;

[0028] Figure 2 It is an overall schematic diagram of the transformer paper feeding and stacking module of the present application Figure 2 ;

[0029] Figure 3 It is a partial structural schematic diagram of the transformer paper feeding and stacking module of the present application

[0030] Figure 4 It is a structural schematic diagram of the feeding part of the transformer paper feeding and stacking module of the present application

[0031] Figure 5 It is an enlarged schematic diagram of the structure at A in the transformer paper feeding and stacking module of the present application Figure 1

[0032] ILLUSTRATIVE DESCRIPTION

[0033] 1, support part; 11, support frame; 12, support plate; 13, support leg ​

[0034] 2. robot;

[0035] 3. visual detection camera;

[0036] 4. feeding part; 41, feeding cylinder; 42, soundproof cover; 43, vibration disc; 44, discharge port; 45, conveying belt;

[0037] 5. distributing part; 51, servo motor; 52, transplanting gear; 53, transplanting plate; 54, telescopic air cylinder;

[0038] 6. pressing part; 61, base plate; 62, groove; 63, micro servo cylinder; 64, displacement sensor; 65, pressing rod; 66, pressure sensor;

[0039] 7. stacking part; 71, stacking servo; 72, stacking base plate; 73, plunger; 74, variable pressure paper;

[0040] 8. pushing part; 81, rodless cylinder; 82, connecting plate. DETAILED DESCRIPTION

[0041] In order to further illustrate the technical means and effects adopted by the present application to achieve the predetermined object, the specific embodiments, structures, features and effects according to the present application are described in detail below in combination with the drawings and preferred embodiments.

[0042] Please refer to Figures 1 to 5 , the embodiment provides a variable pressure paper feeding and stacking module, which comprises a robot 2 and a visual detection camera 3, the robot 2 is used to take out the variable pressure paper 74, and the visual detection camera 3 is used to detect the appearance and internal structure of the variable pressure paper 74, and further comprises a supporting part 1, which provides support for the entire module;

[0043] The feeding part 4 is arranged on the supporting part 1 and is used to store and output the variable pressure paper 74;

[0044] The distributing part 5 is arranged on the supporting part 1, when the feeding part 4 outputs unqualified variable pressure paper 74, the distributing part 5 moves to the left and does not receive the variable pressure paper 74 output by the feeding part 4, when the feeding part 4 outputs qualified variable pressure paper 74, the distributing part 5 moves to the right, and after receiving the variable pressure paper 74 output by the feeding part 4, the distributing part 5 moves to the left again;

[0045] The stacking part 7 is arranged above the supporting part 1 and at the left end of the distributing part 5, and is used to store the variable pressure paper 74 distributed by the distributing part 5;

[0046] The pushing part 8 is arranged on the supporting part 1 and outside the stacking part 7, and the pushing part 8 is used to drive the stacking part 7 to move below the pressing part 6;

[0047] The pressing section 6 is used to press the variable pressure paper 74 on the stacking section 7.

[0048] The support part 1 includes a support frame 11, a support plate 12 and several legs 13. The support plate 12 is fixedly installed above the support frame 11, and the legs 13 are all fixedly installed below the support frame 11.

[0049] The feeding unit 4 includes a conveying group and a material cylinder group. The material cylinder group includes a feeding cylinder 41, a soundproof cover 42, and a discharge cylinder 44. The conveying group includes a vibrating plate 43 and a conveyor belt 45.

[0050] The feeding cylinder 41 is fixedly mounted on the upper surface of the support plate 12. The sound insulation cover 42 is mounted on the top of the feeding cylinder 41 and is hinged to the feeding cylinder 41. It is used to reduce the noise generated when the vibrating plate 43 vibrates. The vibrating plate 43 is located inside the feeding cylinder 41. The bottom of the vibrating plate 43 is equipped with a motor and an eccentric wheel. The eccentric wheel is in contact with the vibrating plate 43. The motor drives the eccentric wheel to rotate, thereby driving the vibrating plate 43 to vibrate, dispersing the variable pressure paper 74 in the feeding cylinder 41, and then sending it out by the conveyor belt 45.

[0051] The discharge port 44 is located above the side of the feeding cylinder 41. The conveyor belt 45 passes through the discharge port 44 and is used to send out the pressure-reducing paper 74 inside the feeding cylinder 41. One end of the conveyor belt 45 is equipped with a motor and a gear, and the other end is equipped with a gear. The conveyor belt 45 is sleeved on the outer ring of two gears. The motor drives the gear on the same side to rotate, which drives the conveyor belt 45 to rotate and send the pressure-reducing paper 74 out of the feeding cylinder 41.

[0052] The material distribution unit 5 includes a servo motor 51, a transfer gear 52, a transfer plate 53, and a telescopic cylinder 54. The servo motor 51 is fixedly mounted on the top of the support plate 12, the transfer gear 52 is fixedly mounted on the top of the servo motor 51, the transfer plate 53 is slidably mounted on the top of the support plate 12 and meshes with the transfer gear 52, and the telescopic cylinder 54 is fixedly mounted on the left end of the transfer plate 53 for pushing the variable pressure paper 74 off the transfer plate 53.

[0053] The pressing unit 6 includes a power sensing group and a substrate group. The power sensing group includes a miniature servo electric cylinder 63, a displacement sensor 64 and a pressure sensor 66. The substrate group includes a substrate 61, a groove 62 and a pressing rod 65.

[0054] The substrate 61 is fixedly mounted on the upper surface of the support plate 12. The groove 62 is located at the end of the substrate 61. The micro servo cylinder 63 is fixedly mounted on the top of the substrate 61. The displacement sensor 64 is fixedly mounted on the front side of the micro servo cylinder 63. The pressure rod 65 is fixedly connected to the micro servo cylinder 63. The micro servo cylinder 63 is used to drive the pressure rod 65 to move up and down. The pressure sensor 66 is fixedly mounted on the outside of the pressure rod 65.

[0055] The stacking section 7 includes a stacking servo 71, a stacking base plate 72, and a plunger 73. The stacking servo 71 is fixedly mounted on the support plate 12. The stacking base plate 72 is fixedly mounted above the stacking servo 71 and is slidably connected to the base plate 61. The plunger 73 passes through the stacking base plate 72 and is fixedly connected to the stacking servo 71. The plunger 73 is slidably connected to the stacking base plate 72. The stacking servo 71 is used to drive the plunger 73 to move up and down.

[0056] The pushing part 8 includes a rodless cylinder 81 and a connecting plate 82. The rodless cylinder 81 is fixedly mounted on the support plate 12. The connecting plate 82 is fixedly connected to the stacking base plate 72 and slidably connected to the base plate 61. The rodless cylinder 81 is used to drive the connecting plate 82 to slide left and right.

[0057] Open the soundproof cover 42, place the original deformed paper 74 into the feeding cylinder 41, start the motor at the bottom of the feeding cylinder 41, the motor drives the eccentric wheel on it to rotate, driving the vibrating plate 43 to rotate and vibrate, dispersing the deformed paper 74, start the motor at the end of the conveyor belt 45, the motor drives the conveyor belt 45 to rotate, sending the deformed paper 74 in the feeding cylinder 41 out from the discharge port 44, start the vision inspection camera 3, and inspect the appearance and internal structure of the deformed paper 74 on the conveyor belt 45. If the deformed paper 74 is unqualified, the vision inspection camera... 3. The signal is transmitted to the servo motor 51, which drives the transfer gear 52 to rotate counterclockwise, causing the transfer plate 53 to move to the left and leave the conveyor belt 45. Defective corrugated paper 74 falls off the conveyor belt 45 and enters the waste disposal stage. If the corrugated paper 74 is qualified, the vision inspection camera 3 transmits the signal to the servo motor 51, which drives the transfer gear 52 to rotate clockwise, causing the transfer plate 53 to move to the right to receive the corrugated paper 74 that falls off the conveyor belt 45. After receiving the corrugated paper 74, the servo motor 51 reverses direction. The transfer plate 53 is moved to the left by the transfer gear 52, which in turn transports the deformed paper 74 to the stacking section 7. The telescopic cylinder 54 is activated, and the deformed paper 74 is pushed off the transfer plate 53 by the telescopic cylinder 54 and falls into the stacking section 7, where it passes through the hole in the middle of the deformed paper 74. The stacking servo 71 is activated, which drives the plunger 73 to descend by the height of one deformed paper 74 to provide space for receiving the next deformed paper 74. This cycle continues until eight deformed papers 74 have passed through the plunger 73. The displacement sensor 64 detects the stacking servo 71. After the height of the 8-piece variable pressure paper 74 is lowered, the signal is transmitted to the rodless cylinder 81. The rodless cylinder 81 drives the connecting plate 82 to move to the left, and drives the plunger 73 to move into the groove 62 through the stacking base plate 72. The micro servo cylinder 63 is started, driving the pressure rod 65 to move down and press the variable pressure paper 74. When the pressure sensor 66 detects that the pressure of the variable pressure paper 74 has reached the predetermined value, the micro servo cylinder 63 drives the pressure rod 65 to rise and leave the variable pressure paper 74. The robot 2 starts and takes out the variable pressure paper 74 stacked on the plunger 73.

[0058] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A variable pressure paper loading and stacking module, comprising a robot (2) and a vision detection camera (3), characterized in that, The robot (2) is used to take out the variable voltage paper (74), and the visual detection camera (3) is used to detect the appearance and internal structure of the variable voltage paper (74), and further comprises: A support part (1) provides support for the whole module; An upper feeding part (4) is arranged on the support part (1) and is used for containing and outputting the variable voltage paper (74); A distribution part (5) is arranged on the support part (1), when the upper feeding part (4) transports the unqualified variable voltage paper (74), the distribution part (5) moves to the left, does not receive the variable voltage paper (74) output by the upper feeding part (4), when the upper feeding part (4) transports the qualified variable voltage paper (74), the distribution part (5) moves to the right, receives the variable voltage paper (74) output by the upper feeding part (4) and then moves to the left; A stacking part (7) is arranged above the support part (1) and at the left end of the distribution part (5) and is used for containing the variable voltage paper (74) distributed by the distribution part (5); A pushing part (8) is arranged on the support part (1) and outside the stacking part (7), and the pushing part (8) is used to drive the stacking part (7) to move below the pressing part (6); A pressing part (6) is used to compact the variable voltage paper (74) on the stacking part (7); The support part (1) comprises a support frame (11), a support plate (12) and a plurality of supporting legs (13), the support plate (12) is fixedly arranged above the support frame (11), and the supporting legs (13) are all fixedly arranged below the support frame (11); The stacking part (7) comprises a stacking servo (71), a stacking bottom plate (72) and a plunger (73), the stacking servo (71) is fixedly arranged on the support plate (12), the stacking bottom plate (72) is fixedly arranged above the stacking servo (71) and is in sliding connection with the base plate (61), the plunger (73) is fixedly connected with the stacking servo (71) through the stacking bottom plate (72), the plunger (73) is in sliding connection with the stacking bottom plate (72), and the stacking servo (71) is used to drive the plunger (73) to move up and down.

2. The variable pressure paper loading and stacking module of claim 1, wherein, The upper feeding part (4) comprises a conveying group and a barrel group, the barrel group comprises an upper feeding barrel (41), a soundproof cover (42) and a discharge port (44), and the conveying group comprises a vibrating disc (43) and a conveying belt (45).

3. The variable pressure paper loading and stacking module of claim 2, wherein, The upper feeding barrel (41) is fixedly arranged on the upper surface of the support plate (12), the soundproof cover (42) is arranged on the top of the upper feeding barrel (41) and is hinged with the upper feeding barrel (41), and the vibrating disc (43) is arranged in the upper feeding barrel (41).

4. The variable pressure paper loading and stacking module of claim 2, wherein, The discharge port (44) is arranged above the side surface of the upper feeding barrel (41), and the conveying belt (45) passes through the discharge port (44) and is used to send out the variable voltage paper (74) in the upper feeding barrel (41).

5. The variable pressure paper loading and stacking module of claim 1, wherein, The material distributing part (5) comprises a servo motor (51), a transplanting gear (52), a transplanting plate (53) and a telescopic cylinder (54), the servo motor (51) is fixed on the top of the support plate (12), the transplanting gear (52) is fixed on the top of the servo motor (51), the transplanting plate (53) is slidably arranged on the top of the support plate (12) and engaged with the transplanting gear (52), and the telescopic cylinder (54) is fixed on the left end of the transplanting plate (53) and used to push the variable pressure paper (74) off the transplanting plate (53).

6. The variable pressure paper loading and stacking module of claim 1, wherein, The material pressing part (6) comprises a power sensing group and a base plate group, the power sensing group comprises a micro servo cylinder (63), a displacement sensor (64) and a pressure sensor (66), and the base plate group comprises a base plate (61), a groove (62) and a pressing rod (65).

7. The variable pressure paper loading and stacking module of claim 6, wherein, The base plate (61) is fixed on the upper surface of the support plate (12), the groove (62) is arranged on the end of the base plate (61), the micro servo cylinder (63) is fixed on the top of the base plate (61), the displacement sensor (64) is fixed on the front side of the micro servo cylinder (63), the pressing rod (65) is fixedly connected with the micro servo cylinder (63), the micro servo cylinder (63) is used to drive the pressing rod (65) to move up and down, and the pressure sensor (66) is fixed on the outside of the pressing rod (65).

8. The variable pressure paper loading and stacking module of claim 6, wherein, The pushing part (8) comprises a rodless cylinder (81) and a connecting plate (82), the rodless cylinder (81) is fixed on the support plate (12), the connecting plate (82) is fixedly connected with the material stacking bottom plate (72) and slidably connected with the base plate (61), and the rodless cylinder (81) is used to drive the connecting plate (82) to slide left and right.

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