Production equipment of steel slag particle steel hot-pressed steel block and use method of production equipment
By designing a steel slag particle steel hot-pressed steel block production equipment including a base plate, a mobile station, a mobile rack and a rotary furnace body, the problems of more equipment use, high energy consumption, and raw material splashing in the steel slag heating process in the prior art are solved, and an efficient and safe production process is achieved.
Patent Information
- Application Number
- CN202411715409.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the heating process of existing steel slag particle steel, multiple driving equipment is required to cooperate, resulting in high production costs; heat energy is prone to overflow and energy consumption; steel slag is prone to splash after heating, which is dangerous and unfavorable to workers' safety.
A production equipment including a base plate, a mobile station, a mobile rack and a rotary furnace body is designed. The driving structure and rotary structure realize the opposite movement of the mobile station and a mobile rack and the rotation of the rotary furnace body. The preheating bucket and chimney are used to recover hot air and preheat raw materials, and the raw materials are safely discharged through the lead pipe and the feed pipe.
It reduces the use of drive equipment, improves energy utilization efficiency, avoids raw material splash, ensures workers' safety, and improves production efficiency.
Smart Images

Figure CN119662916A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slag steel processing equipment, and in particular to production equipment for hot-pressed steel blocks of slag particle steel and a use method thereof. Background Art
[0002] In the entire steel industry, about 30% to 40% of resources come from the recycling of scrap steel. Doing a good job in recycling scrap steel can reduce environmental pollution and improve social and economic benefits. The production process of hot-pressed steel blocks of slag particle steel includes raw material preparation, mixing, heating and melting, hot pressing and cooling.
[0003] The prior art still has the following deficiencies when heating slag particle steel: 1. When heating slag, multiple drivers are often required to cooperate with each other for loading, unloading and heating. A large number of driving devices are used, which significantly increases production costs; 2. When the slag is heated, the heat energy in it is easy to dissipate, resulting in energy consumption, and when the heated and molten slag is discharged, the slag splashes, which is easy to cause harm to the workers; In view of the above problems, the present invention document proposes a production device for hot-pressed steel blocks of slag particle steel and a method for using the same. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the existing need to use more driving equipment, easy heat dissipation, resulting in energy consumption, slag splashing, and easy harm to workers, and to propose a production equipment for hot-pressed steel blocks of slag particle steel and a method of using the same.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: The production equipment of hot-pressed steel blocks of slag particle steel comprises a bottom plate, the top of which is slidably connected with a moving platform and a moving frame, a rotary furnace body is arranged above the bottom plate, and the rotary furnace body is located between the moving platform and the moving frame; It also includes a first through hole and a second through hole, and the first through hole and the second through hole are respectively located at two ends of the rotary furnace body, and a burner is fixed on one side of the movable platform close to the rotary furnace body, and the burner passes through the first through hole and extends into the rotary furnace body, and is used to heat the raw materials in the rotary furnace body; A preheating hopper is fixed on the top of the mobile frame, a chimney is fixed on the bottom of the preheating hopper, and one end of the chimney cooperates with the second through hole, and is used to discharge the hot gas in the rotary furnace body into the preheating hopper to preheat the raw materials, a first discharge pipe is fixed on one side of the preheating hopper, and the first discharge pipe cooperates with the second through hole to inject the raw materials into the rotary furnace body, and a valve is provided on the first discharge pipe; A material delivery pipe, which is fixed on the top of the bottom plate by means of legs, and is used to deliver the heated raw materials to the next process; The driving structure is arranged on the top of the bottom plate, and is used to drive the moving table, the moving frame and the rotary furnace body to move and rotate, so as to facilitate automatic loading and heating in the later stage; The rotating structure is arranged on the outer wall of the rotary furnace body and is used to drive the rotary furnace body to rotate so that the burner can evenly heat the raw materials in the rotary furnace body; The discharge structure is arranged in the rotary furnace body and is used for safely discharging the heated raw materials in the rotary furnace body.
[0006] The transmission gear of the present invention is a gear selected from the group consisting of a first gear and a second gear coupled to the gear train of the present invention, a first gear coupled to the gear train of the present invention being coupled to the gear train of the present invention, a second gear coupled to the gear train of the present invention being coupled to the gear train of the present invention. The top of the placing plate is used to control the rotation of the rotary furnace body when the rotating shaft rotates. A cylinder is fixed on the top of the base plate, and the output shaft of the cylinder is fixedly connected to one side of the moving platform for driving the cylinder to move. A collecting box is fixed on the top of the base plate for collecting residues in the rotary furnace body; the output shaft of the cylinder pulls the moving platform in a direction away from the rotary furnace body, and the moving platform simultaneously drives the first L-shaped support plate to move, and the first L-shaped support plate moves out from under the placing plate to release the support for the placing plate, and the first rack begins to mesh with the first gear. The first rack drives the rotary furnace body to rotate counterclockwise through the cooperation of the first gear and the second rack, and the second rack drives the moving frame to move in a direction away from the rotary furnace body until the rotary furnace body rotates a certain angle, and the first discharge pipe on one side of the preheating bucket is just aligned with the second through hole, and the hollow metal plate is driven to vibrate by the vibration motor, and the steel slag on the hollow metal plate is discharged into the rotary furnace body through the first discharge pipe.
[0007] In a possible design, the rotating structure includes two gear rings fixed to the outer wall of the rotary furnace body, two rotating rods are arranged below the rotary furnace body, and the two rotating rods are connected by synchronous wheels and synchronous belts. The two rotating rods are rotatably arranged on the top of the placement plate through a base, and the outer walls of the two rotating rods are fixedly sleeved with two second gears, and the second gears are meshed with the gear rings to drive the rotary furnace body to rotate. A driving motor is fixed below the rotary furnace body, and the output shaft of the driving motor is fixedly connected to one end of one of the rotating rods, and the driving motor is fixed to the top of the placement plate to pass driving force for the two rotating rods; the cylinder drives the moving platform and the moving frame to move toward the middle until the moving platform, the rotary furnace body and the moving frame are reset, and the burner is inserted into the rotary furnace body through the first through hole to heat and melt the raw materials in the rotary furnace body, and during the heating process, the driving motor drives the two rotating rods to rotate through the synchronous wheels and synchronous belts, and the rotating rods drive the rotary furnace body to rotate through the meshing of the second gear and the gear ring, thereby being able to evenly heat the raw materials of the rotary furnace body.
[0008] In a possible design, the discharge structure includes a second discharge pipe fixed to one end of the rotary furnace body near the moving platform, the outer wall of the second discharge pipe is provided with a valve, the outer wall of the second discharge pipe is rotatably sleeved with a guide pipe, and the guide pipe cooperates with the feed pipe to safely inject the raw materials in the rotary furnace body into the feed pipe; when the heating is completed, the second discharge pipe is rotated downward, and the valve on the second discharge pipe is opened, and the raw materials in the rotary furnace body can be discharged into the feed pipe through the second discharge pipe, and the feed pipe transports the raw materials to the next process, and the guide pipe can avoid splashing when the raw materials are discharged. When the raw materials are discharged, the cylinder drives the moving platform and the moving frame to move to both sides until the rotary furnace body is in a vertical state. At this time, the residue in the rotary furnace body is discharged into the collection box through the first through hole for collection.
[0009] In a possible design, a plurality of arc-shaped support plates are fixed on the top of the placement plate, and the arc-shaped support plates are rotatably connected to the outer wall of the rotary furnace body for supporting the rotary furnace body, and the same limiting arc plate is fixed on the top of the two connecting arms, and the top inner wall of the limiting arc plate is rotatably connected to the outer wall of the rotary furnace body, and the limiting arc plate cooperates with the arc-shaped support plates to limit the position of the rotary furnace body.
[0010] In a possible design, a hollow metal plate is fixed in the preheating bucket for holding raw materials, and a vibration motor is fixed at the bottom of the hollow metal plate for vibrating the raw materials through the hollow metal plate. One end of the chimney is rotatably connected to a rotating ring, and the rotating ring cooperates with one end of the rotary furnace body close to the movable frame. When the rotary furnace body rotates, the friction between the rotary furnace body and the chimney can be reduced.
[0011] In one possible design, a limit ring is fixed at one end of the rotary furnace body close to the movable table, and the burner extends into the limit ring to protect the burner. A PLC controller is fixed on the top of the base plate, and the PLC controller is electrically connected to the vibration motor, drive motor, burner and cylinder.
[0012] In a possible design, two first L-shaped support plates are fixed on the side of the movable platform close to the rotary furnace body, which are used to support one side of the bottom of the placement plate; two second L-shaped support plates are fixed on the side of the movable frame close to the rotary furnace body, which are used to support the other side of the bottom of the placement plate; damping bearings are fixed in the two mounting seats, and the ends of the two rotating shafts that are away from each other extend into two damping bearings respectively to ensure the stability of the rotation of the rotary furnace body; the placement plate is supported by the cooperation of the first L-shaped support plate and the second L-shaped support plate, so as to ensure that the rotary furnace body is in a horizontal and stable state, and the damping bearings can also ensure the stability of the rotary furnace body.
[0013] In a possible design, a filter box is fixed on the side of the preheating bucket away from the rotary furnace body, an exhaust pipe is fixed on the top of the filter box, and one end of the exhaust pipe extends into the preheating bucket, which is used to introduce the hot air in the preheating bucket into the filter box, a filter cloth is fixed in the filter box, which is used to filter dust in the hot air, and a plurality of exhaust holes for exhaust are provided at the bottom of the filter box, the chimney is L-shaped, and a collecting cylinder is detachably provided at the bottom of the chimney, and the collecting cylinder is used to collect dust and impurities dropped in the preheating bucket; when the raw materials in the rotary furnace body are heated, the hot air enters the preheating bucket to preheat the next batch of raw materials, and at the same time, the vibration motor vibrates the raw materials through the hollow metal plate, and when the hot air in the preheating bucket enters the filter box through the exhaust pipe, the dust on the surface of the raw materials can be entrained into the filter box, and the dust is filtered by the filter cloth, and when the hollow metal plate vibrates, the dust on the surface of the raw materials falls into the collecting cylinder, and the collecting cylinder is taken out later to complete the dust removal, so as to ensure that the raw materials entering the rotary furnace body later are relatively clean.
[0014] In the present application, the method for using the production equipment of hot-pressed steel blocks of slag particle steel comprises the following steps: S1. Movement and alignment: The cylinder pulls the moving platform and the first L-shaped support plate away from the rotary furnace body, releases the support for the placement plate, and drives the rotary furnace body to rotate counterclockwise through the cooperation of the first gear, the first rack and the second rack until the first discharge pipe of the preheating bucket is aligned with the second through hole, and the vibration motor vibrates the hollow metal plate to discharge the slag into the rotary furnace body.
[0015] S2. Reset and heating: The cylinder resets the moving table and the moving frame and supports the placement plate. The burner is inserted into the rotary furnace body for heating. At the same time, the driving motor drives the rotary furnace body to rotate to ensure uniform heating.
[0016] S3, preheating and discharging: hot air preheats the raw materials through the second through hole and the chimney. After heating, the second discharging pipe is rotated to discharge the materials downward, and the materials are transported to the next process through the guide pipe and the conveying pipe. After the discharge is completed, the cylinder drives the moving table to move, so that the rotary furnace body is vertical, and the residue is discharged into the collection box through the first through hole.
[0017] S4. Preheating and dust removal: The hot air in the preheating bucket preheats the next batch of raw materials. The vibration motor assists in dust removal. The hot air carries the dust into the filter box and is filtered through the filter cloth. The dust on the surface of the raw materials falls into the collection tube. Clean the collection tube regularly to ensure the cleanliness of the raw materials. Beneficial Effects
[0018] In the present invention, the outer walls of the two rotating shafts are fixed with a first gear, one side of the moving platform is fixed with two first racks, one side of the moving frame is fixed with two second racks, and the ends of the two rotating shafts close to each other pass through a connecting arm and are fixed with the same placing plate; after the moving platform moves a certain distance to one side, the first rack begins to mesh with the first gear, and the first rack drives the rotary furnace body to rotate counterclockwise through the cooperation of the first gear and the second rack, and the second rack drives the moving frame to move in a direction away from the rotary furnace body until the rotary furnace body rotates a certain angle, and the first discharge pipe on one side of the preheating bucket is just aligned with the second through hole, and the vibration motor vibrates the hollow metal plate to discharge the steel slag on the hollow metal plate into the rotary furnace body through the first discharge pipe; In the present invention, the first through hole and the second through hole are respectively located on both sides of the rotary furnace body, a chimney is fixed at the bottom of the preheating bucket, and one end of the chimney cooperates with the second through hole to discharge the hot air in the rotary furnace body into the preheating bucket to preheat the raw materials; the hot air in the rotary furnace body enters the chimney through the second through hole, and then enters the preheating bucket to preheat the raw materials, thereby avoiding waste of heat energy. At the same time, the hot air entering the preheating bucket can carry dust on the surface of the raw materials into the filter box, thereby ensuring that the raw materials entering the rotary furnace body later are relatively clean; In the present invention, the discharge structure includes a second discharge pipe fixed at one end of the movable platform, a guide pipe is rotatably sleeved on the outer wall of the second discharge pipe, and the guide pipe cooperates with the feed pipe to safely inject the raw materials in the rotary furnace body into the feed pipe; the second discharge pipe discharges the raw materials in the rotary furnace body into the feed pipe through the guide pipe, and the guide pipe can avoid splashing when the raw materials are discharged, thereby ensuring the safety of the staff.
[0019] In the present invention, the loading and unloading of raw materials can be easily completed by driving the moving platform through the cylinder, without using too many driving devices. In addition, during the heating process, the hot air can not only be recycled to preheat the raw materials but also remove the dust on the surface of the raw materials, ensuring that the raw materials entering the rotary furnace body at a later time are relatively clean. In addition, the splashing of raw materials can be avoided during the discharge process to ensure the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the three-dimensional structure of a production device for hot-pressed steel blocks made of slag particle steel provided in Example 1 of the present invention; Figure 2 A schematic diagram of the front and cross-sectional structure of the production equipment of the hot-pressed steel blocks of slag particle steel provided in Example 1 of the present invention; Figure 3 A schematic diagram of the three-dimensional structure of a moving platform, a moving frame and a first gear of the production equipment for hot-pressed steel blocks of slag particle steel provided in Example 1 of the present invention; Figure 4 A schematic diagram of a three-dimensional exploded structure of a damping bearing and a rotating shaft of a production device for hot-pressed steel blocks of slag particle steel provided in Example 1 of the present invention; Figure 5 A schematic diagram of the three-dimensional structure of a mobile frame, a second L-shaped support plate and a second rack of the production equipment for hot-pressed steel blocks of slag particle steel provided in Example 1 of the present invention; Figure 6 A schematic diagram of a three-dimensional exploded structure of a placement plate, a mounting seat and a first gear of a production device for hot-pressed steel blocks made of slag particle steel provided in Example 1 of the present invention; Figure 7 A schematic diagram of a three-dimensional explosion structure of a connecting arm, a driving motor and a rotary furnace body of a production device for hot-pressed steel blocks of slag particle steel provided in Example 1 of the present invention; Figure 8 A schematic three-dimensional cross-sectional structure diagram of a rotary furnace body of a production device for hot-pressed steel blocks made of slag particle steel provided in Example 1 of the present invention; Fig. 9 This is a schematic diagram of the three-dimensional cross-sectional structure of the preheating bucket and the filter box of the production equipment for hot-pressed steel blocks of slag particle steel provided in Example 2 of the present invention.
[0021] In the figure: 1, bottom plate; 2, rotary furnace body; 3, moving platform; 4, burner; 5, moving frame; 6, preheating bucket; 7, cylinder; 8, mounting seat; 9, rotating shaft; 10, first gear; 11, first rack; 12, placement plate; 13, connecting arm; 14, arc limiting plate; 15, first through hole; 16, second through hole; 17, gear ring; 18, rotating rod; 19, second gear; 20, arc support plate; 21, driving motor; 22, hollow metal Plate; 23. Vibration motor; 24. Chimney; 25. Rotating ring; 26. First discharge pipe; 27. Second rack; 28. Cross plate; 29. Collecting box; 30. Second discharge pipe; 31. Guide pipe; 32. Feed pipe; 33. Limiting ring; 34. First L-shaped support plate; 35. Second L-shaped support plate; 36. Damping bearing; 37. PLC controller; 38. Filter box; 39. Exhaust pipe; 40. Filter cloth; 41. Exhaust hole; 42. Collecting cylinder. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example
[0023] Reference Figure 1-Figure 3 , production equipment, which is used in the field of slag steel processing equipment, mainly includes a bottom plate 1, the top of the bottom plate 1 is designed with a sliding connection structure, so that the moving platform 3 and the moving frame 5 can slide freely on it. Above the bottom plate 1, a rotary furnace body 2 is provided, and the rotary furnace body 2 is cleverly placed between the moving platform 3 and the moving frame 5 for subsequent operations.
[0024] Reference Figure 2 and Figure 8 A first through hole 15 and a second through hole 16 are respectively provided at both ends of the rotary furnace body 2. A burner 4 is fixed on one side of the movable platform 3. The burner 4 can pass through the first through hole 15 and extend into the interior of the rotary furnace body 2. Its function is to heat the raw materials in the rotary furnace body 2.
[0025] Reference Figure 2 , Figure 5 and Figure 8 A preheating bucket 6 is fixed on the top of the movable frame 5, and a chimney 24 is connected to the bottom of the preheating bucket 6. One end of the chimney 24 can be closely matched with the second through hole 16, so that the hot air in the rotary furnace body 2 is discharged into the preheating bucket 6 to achieve preheating of the raw materials. A first discharge pipe 26 is also provided on one side of the preheating bucket 6, and the first discharge pipe 26 can also be matched with the second through hole 16 to inject raw materials into the rotary furnace body 2. A valve is also provided on the first discharge pipe 26 to control the injection amount of the raw materials.
[0026] Reference Figure 2 and Figure 8 In order to transport the heated raw materials to the next process, the equipment is also provided with a feed pipe 32 on the top of the bottom plate 1. The feed pipe 32 is fixed on the bottom plate 1 by supporting legs to ensure its stability.
[0027] Reference Figure 1-Figure 7In order to drive the mobile platform 3, the mobile frame 5 and the rotary furnace body 2 to move and rotate, a driving structure is set on the top of the bottom plate 1. This driving structure includes two mounting seats 8 fixed on the top of the bottom plate 1, and the mounting seat 8 is located between the mobile platform 3 and the mobile frame 5. In the two mounting seats 8, there is a rotating shaft 9 that rotates and penetrates, and the outer wall of the rotating shaft 9 is fixed with a first gear 10. On the side of the mobile platform 3 close to the mounting seat 8, two first racks 11 are fixed through a connecting plate, and the two first racks 11 are respectively engaged with the two first gears 10. At the same time, a cross plate 28 is fixed on the side of the mobile frame 5 close to the mounting seat 8, and two second racks 27 are fixed on one side of the cross plate 28, and the two second racks 27 are also respectively engaged with the two first gears 10. Through such a design, when the rotating shaft 9 rotates, the first gear 10 can drive the first rack 11 and the second rack 27 to drive the mobile platform 3 and the mobile frame 5 to move toward or away from each other. A connecting arm 13 is fixed to the end of the two rotating shafts 9 close to each other, and the two connecting arms 13 are jointly fixed to a placement plate 12, and the rotary furnace body 2 is located above the placement plate 12. Therefore, when the rotating shaft 9 rotates, the rotary furnace body 2 can also be controlled to rotate. In order to drive this driving structure, a cylinder 7 is fixed on the top of the bottom plate 1, and the output shaft of the cylinder 7 is fixedly connected to one side of the moving platform 3, which is used to drive the moving platform 3 to move. In addition, a collection box 29 is also provided on the top of the bottom plate 1 to collect the residue in the rotary furnace body 2.
[0028] Specifically, during the working process, first, the output shaft of the cylinder 7 pulls the moving platform 3 in the direction away from the rotary furnace body 2, and the moving platform 3 simultaneously drives the first L-shaped support plate 34 to move, and the first L-shaped support plate 34 moves out from under the placement plate 12, releasing the support for the placement plate 12. At this time, the first rack 11 begins to mesh with the first gear 10, and the first gear 10 and the second rack 27 cooperate to drive the rotary furnace body 2 to rotate counterclockwise. When the rotary furnace body 2 rotates a certain angle, the first discharge pipe 26 on one side of the preheating bucket 6 is just aligned with the second through hole 16. At this time, the hollow metal plate 22 can be driven to vibrate by the vibration motor 23, and the steel slag on the hollow metal plate 22 can be discharged into the rotary furnace body 2 through the first discharge pipe 26.
[0029] Reference Figure 6 and Figure 7In order to drive the rotary furnace body 2 to rotate so that the raw materials inside can be heated evenly, the device sets a rotating structure on the outer wall of the rotary furnace body 2. This rotating structure includes two gear rings 17 fixed to the outer wall of the rotary furnace body 2, and two rotating rods 18 arranged under the rotary furnace body 2. The two rotating rods 18 are connected by a synchronous wheel and a synchronous belt to ensure that they can rotate synchronously. Two second gears 19 are fixedly sleeved on the outer wall of the rotating rod 18, and the two second gears 19 can mesh with the gear ring 17 to drive the rotary furnace body 2 to rotate. In order to provide driving force for the rotating rod 18, the device also fixes a driving motor 21 under the rotary furnace body 2, and the output shaft of the driving motor 21 is fixedly connected to one end of one of the rotating rods 18.
[0030] Specifically, the cylinder 7 drives the moving platform 3 and the moving frame 5 to move toward the middle until the moving platform 3, the rotary furnace body 2 and the moving frame 5 are reset. At this time, the burner 4 is inserted into the rotary furnace body 2 through the first through hole 15 to heat and melt the raw materials in the rotary furnace body 2. During the heating process, the driving motor 21 drives the two rotating rods 18 to rotate through the synchronous wheel and the synchronous belt, and the rotating rods 18 drive the rotary furnace body 2 to rotate through the engagement of the second gear 19 with the gear ring 17, thereby realizing uniform heating of the raw materials in the rotary furnace body 2.
[0031] Reference Figure 1 , Figure 2 and Figure 8 After heating is completed, the heated raw materials in the rotary furnace body 2 can be safely discharged through the discharge structure. The discharge structure includes a second discharge pipe 30 fixedly installed at one end of the rotary furnace body 2 close to the movable platform 3. On the outer wall of this second discharge pipe 30, we specially set a valve to control the discharge of raw materials. In order to further optimize the discharge process of raw materials, we rotatably sleeve a guide pipe 31 on the outer wall of the second discharge pipe 30. This guide pipe 31 can cooperate with the feed pipe 32, and its design purpose is to ensure that when discharging raw materials, the raw materials can be safely and smoothly injected into the feed pipe 32.
[0032] Specifically, after the heating process is completed, we will rotate the second discharge pipe 30 to the lower position. Then, open the valve on the second discharge pipe 30, and at this time, the raw materials in the rotary furnace body 2 will be discharged through the second discharge pipe 30. During the discharge process, the raw materials will first enter the guide pipe 31, and then be safely injected into the delivery pipe 32 through the guide pipe 31. The delivery pipe 32 is responsible for transporting the raw materials to the next process for processing. The existence of the guide pipe 31 effectively avoids the splashing of raw materials during the discharge process, thereby ensuring the stability and safety of the production process.
[0033] When the raw materials are discharged, the cylinder 7 is activated to drive the movable platform 3 and the movable frame 5 to move to both sides at the same time. This moving process will continue until the rotary furnace body 2 is in a vertical state. At this time, the residue in the rotary furnace body 2 will be discharged through the first through hole 15 set on the movable platform 3, and finally fall into the collection box 29 below for collection.
[0034] Reference Figure 7 On the top of the placement plate 12, we fixedly installed a plurality of arc-shaped support plates 20. These arc-shaped support plates 20 are rotatably connected to the outer wall of the rotary furnace body 2, and play a role in supporting the rotary furnace body 2. At the same time, on the top of the two connecting arms 13, we fixedly installed a limiting arc plate 14. The top inner wall of this limiting arc plate 14 is also rotatably connected to the outer wall of the rotary furnace body 2. The limiting arc plate 14 cooperates with the arc-shaped support plates 20 to limit the rotary furnace body 2 together, ensuring its stability and safety during rotation.
[0035] Reference Figure 2 Inside the preheating bucket 6, we fixedly installed a hollow metal plate 22. The main function of this hollow metal plate 22 is to hold the raw materials. At the bottom of the hollow metal plate 22, we also fixedly installed a vibration motor 23. This vibration motor 23 can vibrate the raw materials through the hollow metal plate 22, thereby improving the preheating effect of the raw materials.
[0036] Reference Figure 5 In addition, a rotating ring 25 is rotatably connected to one end of the chimney 24. The rotating ring 25 is matched with one end of the rotary furnace body 2 close to the moving frame 5. When the rotary furnace body 2 rotates, the rotating ring 25 can effectively reduce the friction between the rotary furnace body 2 and the chimney 24, thereby ensuring the smooth rotation of the rotary furnace body 2.
[0037] Reference Figure 1 , Figure 6 , Figure 7 and Figure 8 At one end of the rotary furnace body 2 close to the moving platform 3, a limit ring 33 is installed by welding or other fixing methods. The limit ring 33 is designed to ensure that the burner 4 can be effectively protected when extending into the rotary furnace body 2 for heating, so as to prevent the burner 4 from being damaged by high temperature or collision. At the same time, a PLC controller 37 is fixed on the top of the bottom plate 1. The PLC controller 37 serves as the control center of the entire device and is connected to the vibration motor 23, the drive motor 21, the burner 4 and the cylinder 7 respectively by electrical connection, so as to achieve precise control of these components.
[0038] Reference Figure 2 and Figure 3, two first L-shaped support plates 34 are installed on the side of the movable platform 3 close to the rotary furnace body 2 by bolts or other fixing methods, and the two first L-shaped support plates 34 are used to support one side of the bottom of the placement plate 12. At the same time, two second L-shaped support plates 35 are also fixed on the side of the movable frame 5 close to the rotary furnace body 2, and the two second L-shaped support plates 35 are used to support the other side of the bottom of the placement plate 12. Through the cooperation of the first L-shaped support plate 34 and the second L-shaped support plate 35, it can be ensured that the placement plate 12 and the rotary furnace body 2 thereon are in a horizontal and stable state. In addition, damping bearings 36 are fixed in the two mounting seats 8, and the ends of the two rotating shafts 9 that are away from each other extend into the two damping bearings 36 respectively. The design of the damping bearing 36 not only helps to reduce the friction and wear of the rotary furnace body 2 during the rotation process, but also further ensures the stability of the rotary furnace body 2.
[0039] Through the above specific implementation, we can clearly see how the production equipment realizes the production of hot pressed steel blocks of slag particle steel through the coordinated work of various components. The whole production process has a high degree of automation, simple and convenient operation, and greatly improves production efficiency. Example
[0040] refer to Fig. 9 , improved on the basis of Example 1: a filter box 38 is fixed on the side of the preheating bucket 6 away from the rotary furnace body 2, an exhaust pipe 39 is fixed on the top of the filter box 38, and one end of the exhaust pipe 39 extends into the preheating bucket 6 so as to guide the hot air in the preheating bucket 6 into the filter box 38. A filter cloth 40 is fixed in the filter box 38, and the function of the filter cloth 40 is to filter the dust in the hot air. At the same time, a plurality of exhaust holes 41 are provided at the bottom of the filter box 38 so as to discharge the filtered air. In addition, the chimney 24 is designed to be L-shaped, and a collecting cylinder 42 is detachably installed at its bottom.
[0041] Specifically, when the rotary furnace body 2 heats the raw materials, the hot air will enter the preheating bucket 6 to preheat the next batch of raw materials. At the same time, the vibration motor 23 vibrates the raw materials through the hollow metal plate 22 to make the raw materials looser and remove impurities therein. When the hot air in the preheating bucket 6 enters the filter box 38 through the exhaust pipe 39, the dust on the surface of the raw materials will be entrained into the filter box 38 and filtered through the filter cloth 40. When the hollow metal plate 22 vibrates, the dust and impurities on the surface of the raw materials will fall into the collection tube 42. Later, you only need to take out and empty the collection tube 42 to complete the dust removal work, thereby ensuring that the raw materials entering the rotary furnace body 2 later are relatively clean.
[0042] The method for using the production equipment of hot-pressed steel blocks made of slag particle steel comprises the following steps: S1. During loading, the output shaft of the cylinder 7 pulls the movable platform 3 away from the rotary furnace body 2, and the movable platform 3 synchronously drives the first L-shaped support plate 34 to move, and the first L-shaped support plate 34 moves out from under the placement plate 12, releasing the support for the placement plate 12, and the first rack 11 begins to mesh with the first gear 10. The first rack 11 drives the rotary furnace body 2 to rotate counterclockwise through the cooperation of the first gear 10 and the second rack 27, and the second rack 27 drives the movable frame 5 to move away from the rotary furnace body 2 until the rotary furnace body 2 rotates a certain angle, and the first discharge pipe 26 on one side of the preheating bucket 6 is just aligned with the second through hole 16, and the hollow metal plate 22 is driven to vibrate through the vibration motor 23, and the steel slag on the hollow metal plate 22 is discharged into the rotary furnace body 2 through the first discharge pipe 26; S2. During heating, the cylinder 7 drives the movable table 3 and the movable frame 5 to move toward the middle until the movable table 3, the rotary furnace body 2 and the movable frame 5 are reset. At this time, the first L-shaped support plate 34 and the second L-shaped support plate 35 support the placement plate 12, and the burner 4 is inserted into the rotary furnace body 2 through the first through hole 15 to heat and melt the raw materials in the rotary furnace body 2. During the heating process, the driving motor 21 drives the two rotating rods 18 to rotate through the synchronous wheel and the synchronous belt. The rotating rod 18 drives the rotary furnace body 2 to rotate through the meshing of the second gear 19 and the gear ring 17, so that the raw materials of the rotary furnace body 2 can be evenly heated. S3. During the heating process, the hot air in the rotary furnace body 2 enters the preheating bucket 6 through the cooperation of the second through hole 16 and the chimney 24 to preheat the raw materials to avoid heat energy waste. When the heating is completed, the second discharge pipe 30 rotates to the bottom, and the valve on the second discharge pipe 30 is opened. The raw materials in the rotary furnace body 2 can be discharged into the conveying pipe 32 through the second discharge pipe 30. The conveying pipe 32 conveys the raw materials to the next process, and the guide pipe 31 can avoid splashing when the raw materials are discharged. When the raw materials are discharged, the cylinder 7 drives the moving table 3 and the moving frame 5 to move to both sides until the rotary furnace body 2 is in a vertical state. At this time, the residue in the rotary furnace body 2 is discharged into the collection box 29 through the first through hole 15 for collection; S4. In addition, when the raw materials in the rotary furnace body 2 are heated, the hot air enters the preheating bucket 6 to preheat the next batch of raw materials. At the same time, the vibration motor 23 vibrates the raw materials through the hollow metal plate 22. When the hot air in the preheating bucket 6 enters the filter box 38 through the exhaust pipe 39, the dust on the surface of the raw materials can be entrained into the filter box 38, and the dust is filtered by the filter cloth 40. When the hollow metal plate 22 vibrates, the dust on the surface of the raw materials falls into the collecting tube 42. The collecting tube 42 is taken out later to complete the dust removal, thereby ensuring that the raw materials entering the rotary furnace body 2 later are relatively clean.
[0043] However, as is well known to those skilled in the art, the working principles and wiring methods of the vibration motor 23, drive motor 21, burner 4, PLC controller 37 and cylinder 7 are commonplace, and are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A production equipment for hot-pressed steel blocks made of slag particles, characterized in that: It comprises a bottom plate (1), the top of which is slidably connected to a moving platform (3) and a moving frame (5), a rotary furnace body (2) is provided above the bottom plate (1), and the rotary furnace body (2) is located between the moving platform (3) and the moving frame (5); It also comprises a first through hole (15) and a second through hole (16), and the first through hole (15) and the second through hole (16) are respectively located at two ends of the rotary furnace body (2); a burner (4) is fixed on a side of the movable platform (3) close to the rotary furnace body (2), and the burner (4) passes through the first through hole (15) and extends into the rotary furnace body (2), and is used to heat the raw materials in the rotary furnace body (2); A preheating hopper (6) is fixed on the top of the movable frame (5); a chimney (24) is fixed on the bottom of the preheating hopper (6); one end of the chimney (24) cooperates with the second through hole (16) and is used to discharge hot air in the rotary furnace body (2) into the preheating hopper (6) to preheat the raw materials; a first discharge pipe (26) is fixed on one side of the preheating hopper (6); the first discharge pipe (26) cooperates with the second through hole (16) and is used to inject the raw materials into the rotary furnace body (2); a valve is provided on the first discharge pipe (26); A material delivery pipe (32) fixedly arranged on the top of the bottom plate (1) by means of legs, and used for delivering the heated raw materials to the next process; A driving structure, arranged on the top of the bottom plate (1), for driving the moving platform (3), the moving frame (5) and the rotary furnace body (2) to move and rotate, so as to facilitate automatic loading and heating in the later stage; A rotating structure, arranged on the outer wall of the rotary furnace body (2), and used to drive the rotary furnace body (2) to rotate, so that the burner (4) evenly heats the raw materials in the rotary furnace body (2); The material discharge structure is arranged in the rotary furnace body (2) and is used for safely discharging the raw materials after being heated in the rotary furnace body (2).
2. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 1, characterized in that: The driving structure comprises two mounting seats (8) fixed on the top of the base plate (1), and the mounting seats (8) are located between the moving platform (3) and the moving frame (5), and a rotating shaft (9) is rotatably passed through the two mounting seats (8), and the outer walls of the two rotating shafts (9) are fixed with a first gear (10), and two first racks (11) are fixed to a side of the moving platform (3) close to the mounting seat (8) through a connecting plate, and the first racks (11) are slidably connected to the mounting seat (8), and the two first racks (11) are respectively meshed with the two first gears (10), and a transverse plate (28) is fixed to a side of the moving frame (5) close to the mounting seat (8), and two second racks (27) are fixed to one side of the transverse plate (28), and the second racks (27) are slidably connected to the mounting seat (8), and the two second racks (27) are respectively meshed with the two first gears (10). The racks (27) are respectively meshed with the two first gears (10), and the second rack (27), the first gear (10) and the first rack (11) are matched to enable the movable platform (3) and the movable frame (5) to move toward each other. A connecting arm (13) is fixed to the ends of the two rotating shafts (9) that are close to each other, and a same placement plate (12) is fixed to the sides of the two connecting arms (13) that are close to each other, and the rotary furnace body (2) is located above the placement plate (12). When the rotating shaft (9) rotates, it is used to control the rotary furnace body (2) to rotate. A cylinder (7) is fixed to the top of the bottom plate (1), and the output shaft of the cylinder (7) is fixedly connected to one side of the movable platform (3) and is used to drive the cylinder (7) to move. A collecting box (29) is fixed to the top of the bottom plate (1) and is used to collect residues in the rotary furnace body (2).
3. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 2, characterized in that: The rotating structure comprises two gear rings (17) fixed to the outer wall of the rotary furnace body (2); two rotating rods (18) are provided below the rotary furnace body (2); the two rotating rods (18) are connected to each other through a synchronous wheel and a synchronous belt transmission; the two rotating rods (18) are rotatably arranged on the top of the placement plate (12) through a base; the outer walls of the two rotating rods (18) are fixedly sleeved with two second gears (19); the second gears (19) are meshed with the gear rings (17) and are used to drive the rotary furnace body (2) to rotate; a driving motor (21) is fixed below the rotary furnace body (2); the output shaft of the driving motor (21) is fixedly connected to one end of one of the rotating rods (18); and the driving motor (21) is fixed to the top of the placement plate (12) and is used to pass driving force to the two rotating rods (18).
4. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 3, characterized in that: The material discharge structure comprises a second material discharge pipe (30) fixed to one end of the rotary furnace body (2) close to the moving platform (3), the outer wall of the second material discharge pipe (30) is provided with a valve, the outer wall of the second material discharge pipe (30) is rotatably sleeved with a material guide pipe (31), and the material guide pipe (31) cooperates with a material delivery pipe (32) to safely inject the raw materials in the rotary furnace body (2) into the material delivery pipe (32).
5. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 4, characterized in that: A plurality of arc-shaped support plates (20) are fixed on the top of the placement plate (12), and the arc-shaped support plates (20) are rotatably connected to the outer wall of the rotary furnace body (2) for supporting the rotary furnace body (2); a same limiting arc plate (14) is fixed on the top of the two connecting arms (13), and the top inner wall of the limiting arc plate (14) is rotatably connected to the outer wall of the rotary furnace body (2).
6. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 5, characterized in that: A hollow metal plate (22) is fixed inside the preheating bucket (6) for containing raw materials. A vibration motor (23) is fixed at the bottom of the hollow metal plate (22) for vibrating the raw materials through the hollow metal plate (22). One end of the chimney (24) is rotatably connected to a rotating ring (25), and the rotating ring (25) cooperates with one end of the rotary furnace body (2) close to the movable frame (5).
7. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 6, characterized in that: A limit ring (33) is fixed to one end of the rotary furnace body (2) close to the moving platform (3), and the burner (4) extends into the limit ring (33) for protecting the burner (4). A PLC controller (37) is fixed to the top of the bottom plate (1), and the PLC controller (37) is electrically connected to the vibration motor (23), the drive motor (21), the burner (4) and the cylinder (7).
8. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 2, characterized in that: Two first L-shaped support plates (34) are fixed on one side of the movable platform (3) close to the rotary furnace body (2) for supporting one side of the bottom of the placement plate (12); two second L-shaped support plates (35) are fixed on one side of the movable frame (5) close to the rotary furnace body (2) for supporting the other side of the bottom of the placement plate (12); damping bearings (36) are fixed in the two mounting seats (8); and the ends of the two rotating shafts (9) that are away from each other extend into the two damping bearings (36) respectively, so as to ensure the stability of the rotation of the rotary furnace body (2).
9. The production equipment of hot-pressed steel blocks made of slag particle steel according to claim 1, characterized in that: A filter box (38) is fixed on a side of the preheating bucket (6) away from the rotary furnace body (2); an exhaust pipe (39) is fixed on the top of the filter box (38); one end of the exhaust pipe (39) extends into the preheating bucket (6) and is used to guide the hot air in the preheating bucket (6) into the filter box (38); a filter cloth (40) is fixed in the filter box (38) and is used to filter dust in the hot air; a plurality of exhaust holes (41) for exhaust are provided at the bottom of the filter box (38); the chimney (24) is L-shaped; a collection cylinder (42) is detachably provided at the bottom of the chimney (24); and the collection cylinder (42) is used to collect dust and impurities dropped from the preheating bucket (6).
10. The method for using the equipment for producing hot-pressed steel blocks made of slag particle steel according to claim 9, characterized in that: The following steps are involved: S1. Movement and alignment: the cylinder (7) pulls the moving platform (3) and the first L-shaped support plate (34) away from the rotary furnace body (2), releases the support for the placement plate (12), and drives the rotary furnace body (2) to rotate counterclockwise through the cooperation of the first gear (10), the first rack (11) and the second rack (27) until the first discharge pipe (26) of the preheating bucket (6) is aligned with the second through hole (16), and the vibration motor (23) vibrates the hollow metal plate (22) to discharge the slag into the rotary furnace body (2); S2, resetting and heating: the cylinder (7) resets the movable platform (3) and the movable frame (5) and supports the placement plate (12), the burner (4) is inserted into the rotary furnace body (2) for heating, and the driving motor (21) drives the rotary furnace body (2) to rotate to ensure uniform heating; S3, preheating and discharge: hot air preheats the raw material through the second through hole (16) and the chimney (24). After heating is completed, the second discharge pipe (30) is rotated to discharge the material downward, and the material is transported to the next process through the guide pipe (31) and the conveying pipe (32). After the discharge is completed, the cylinder (7) drives the moving platform (3) to move, so that the rotary furnace body (2) is vertical, and the residue is discharged into the collection box (29) through the first through hole (15); S4, preheating and dust removal: The hot air in the preheating bucket (6) preheats the next batch of raw materials, and the vibration motor (23) assists in dust removal. The hot air carries dust into the filter box (38) and is filtered by the filter cloth (40). The dust on the surface of the raw materials falls into the collection tube (42). The collection tube (42) is cleaned regularly to ensure that the raw materials are clean.