Terrain adaptation type fabricated foundation and using method thereof
By using terrain-adapted prefabricated foundations in the construction of energy storage power stations, the problems of long construction period, limited construction in winter and high ground flatness are solved, and the construction period is shortened, the cost is reduced and the ability to adapt to steep slope sites is achieved.
Patent Information
- Application Number
- CN202510100813.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-03-21
AI Technical Summary
The prior art is difficult to adapt to terrain changes in the construction of outdoor energy storage power stations, resulting in a long construction period, a large impact on winter construction, and a high requirement for site flatness, which increases foundation treatment costs.
The terrain-adapted prefabricated foundation is adopted, including prefabricated bases, adjustable steel columns, fine bolts and fill materials. By adjusting the position of the steel columns and fine nuts, combined with the use of fill materials, the height adjustment of the foundation and the leveling of the ground can be achieved.
This technology can shorten the construction period while reducing the requirements for site flatness, reduce foundation treatment costs, and is suitable for steep slope sites without being affected by winter construction.
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Figure CN119663890A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of construction technology, and in particular to a terrain-adaptable assembled foundation and a use method thereof. Background Art
[0002] In outdoor energy storage power stations, there are a large number of finished prefabricated cabins, such as energy storage battery cabins, PCS and booster cabins, AC system cabins, secondary equipment cabins, and prefabricated cabins for power distribution devices. Due to the restrictions of construction period, winter construction, and steep slope sites, higher requirements are placed on the foundation of prefabricated cabins. If the prefabricated cabin foundation can adapt to the terrain, it can significantly reduce the requirements for site flatness and the cost of foundation treatment while shortening the construction period and not being affected by winter construction. Summary of the invention
[0003] The object of the present invention is to provide a terrain-adaptable assembled foundation and a method of using the same.
[0004] The technical solution is as follows:
[0005] The present invention proposes a terrain-adaptive assembled foundation, comprising a prefabricated base and a plurality of channel steel beams for connecting adjacent prefabricated bases, wherein an adjusting steel column is arranged in the prefabricated base, and a plurality of steel column rough flat screw holes are opened on two symmetrical walls of the adjusting steel column, and short column rough flat screw holes corresponding to the steel column rough flat screw holes are opened on the prefabricated base; a plurality of fine flat bolts are fixed to the upper surface of the adjusting steel column, and a fine flat nut is threadedly connected to the fine flat bolt, and an adjusting steel plate is mounted on the fine flat nut, and the adjusting steel plate is passed through the fine flat bolt, and filling material is arranged between the adjusting steel plate and the adjusting steel column.
[0006] Furthermore, the prefabricated base includes a stepped prefabricated foundation and a prefabricated short column fixed on the stepped prefabricated foundation, and the adjusting steel column is arranged in the prefabricated short column.
[0007] Furthermore, a lifting ring is arranged around the lower end of the prefabricated short column, and the lifting ring is fixed on the stepped prefabricated foundation.
[0008] Furthermore, a groove adapted to the adjusting steel column is provided in the prefabricated short column, and the adjusting steel column is arranged in the groove.
[0009] Furthermore, the short column rough flat screw hole is opened on the prefabricated short column.
[0010] Furthermore, the outer wall of the prefabricated short column is provided with a slot-type embedded part, and the two ends of the channel steel beam are respectively fixed on the slot-type embedded parts of the adjacent prefabricated short columns.
[0011] The present invention also includes a method for using any of the above-mentioned assembled foundations, comprising the following steps:
[0012] S1, determine the placement position of the prefabricated base, dig a limiting groove for matching the lower end of the prefabricated base at the placement position according to the site slope, hoist the prefabricated base with the built-in adjustment steel column into the limiting groove, and connect and fix the adjacent prefabricated bases with the channel steel beam;
[0013] S2, adjusting the adjusting steel column according to the required height, and using rough flat anchor bolts to sequentially penetrate the rough flat screw holes of the short column and the rough flat screw holes of the steel column to achieve rough flatness;
[0014] S3, adjusting the fine-leveling nut threadedly connected to the fine-leveling bolt according to the required height to move the adjusting steel plate to the required position, then cutting off the fine-leveling bolt above the upper surface of the adjusting steel plate, and welding the adjusting steel plate to the bolt;
[0015] S4, filling the gap between the adjustment steel plate and the steel column with a filling material to complete the basic finished product;
[0016] S5, install the prefabricated cabin on the finished foundation to complete the construction.
[0017] Furthermore, the filling material is a hardening material.
[0018] Compared with the prior art, the terrain-adaptable assembled foundation provided by the present invention has a simple structure and convenient operation. It can be used on flat ground and can also be applied to steep slope sites. During use, the position of the adjusting steel column in the prefabricated base is first set according to the required height, and then the position of the fine-leveling nut on the fine-leveling bolt is adjusted. Then, the fine-leveling bolt above the upper surface of the adjusting steel plate is cut off, and then the adjusting steel plate and the bolt are welded. The foundation of the present invention has the ability to adapt to the height difference of the site, significantly reduces the requirements for the flatness of the site and reduces the cost of foundation treatment, and solves the problems of long construction period, wet operation affected by winter construction, and large terrain height difference.
[0019] Instruction Manual
[0020] Figure 1 It is a schematic diagram of the practical application of the present invention.
[0021] Figure 2 Arrange a plan view for the present invention.
[0022] Figure 3 This is a schematic diagram of the cross section at point A.
[0023] Figure 4 It is a schematic diagram of the structure of the present invention excluding the channel steel beam.
[0024] Figure 5Schematic diagram of prefabricated short column structure.
[0025] Figure 6 Schematic diagram of partial explosion structure for adjusting steel column.
[0026] Figure 7 It is a partial cross-sectional structural schematic diagram of the present invention.
[0027] Figure 8 This is a schematic diagram of the enlarged structure at point B.
[0028] In the figure, 1-prefabricated cabin; 2-prefabricated base; 21-stepped prefabricated foundation; 22-prefabricated short column; 4-adjusting steel column; 5-adjusting steel plate; 6-rough flat anchor bolt; 7-fine flat bolt; 8-rough flat screw hole of short column; 9-rough flat screw hole of steel column; 10-fine flat nut; 11-fine flat screw hole; 12-welding mouth; 13-filling material; 14-slot-type embedded part; 15-channel steel beam; 16-lifting ring; 17-groove. DETAILED DESCRIPTION
[0029] The technical scheme of the present invention is further described below in conjunction with specific examples. It should be understood that the following examples are only exemplary descriptions and explanations of the present invention, and should not be construed as limiting the scope of protection of the present invention. All technologies implemented based on the above content of the present invention are included in the scope that the present invention is intended to protect.
[0030] The slot-type embedded parts involved in the present invention are equivalent to the slot-type embedded parts in patent number CN115787697A, the channel steel beam involved in the present invention is equivalent to the channel steel beam in patent number CN115787697A, and the connection method between the channel steel beam and the slot-type embedded parts involved in the present invention is equivalent to the connection method between the channel steel beam and the slot-type embedded parts in patent number CN115787697A.
[0031] See also Figure 2 , Figure 4 and Figure 6 In one embodiment of the present invention, a terrain-adaptable assembled foundation includes a prefabricated base 2 and a plurality of channel steel beams 15 for connecting adjacent prefabricated bases 2. An adjustment steel column 4 is arranged in the prefabricated base 2. A plurality of steel column rough flat screw holes 8 are opened on two symmetrical walls of the adjustment steel column 4. The prefabricated base 2 is provided with short column rough flat screw holes 9 corresponding to the steel column rough flat screw holes 8. Figure 7 , Figure 8A plurality of fine leveling bolts 7 are fixed to the upper surface of the adjusting steel column 4, and a fine leveling nut 10 is threadedly connected to the fine leveling bolt 7. An adjusting steel plate 5 is mounted on the fine leveling nut 10, and the adjusting steel plate 5 is passed through the fine leveling bolt 7. A filling material 13 is arranged between the adjusting steel plate 5 and the adjusting steel column 4; rough leveling is achieved by setting the position of the adjusting steel column 4 in the prefabricated base 2, and fine leveling of the adjusting steel plate 5 is achieved by using the position of the fine leveling nut 10 on the fine leveling bolt 7.
[0032] See also Figure 4 In the above embodiment, the prefabricated base 2 includes a stepped prefabricated foundation 21 and a prefabricated short column 22 fixed on the stepped prefabricated foundation 21, and the adjusting steel column 4 is arranged in the prefabricated short column 22; the stepped prefabricated foundation 21 improves the stability of the prefabricated base 2.
[0033] See also Figure 4 In one embodiment of the present invention, a lifting ring 16 is arranged around the lower end of the prefabricated short column 22, and the lifting ring 16 is fixed on the stepped prefabricated foundation 21 to facilitate smooth lifting.
[0034] See also Figure 4 , Figure 5 and Figure 6 In one embodiment of the present invention, a groove 17 adapted to the adjusting steel column 4 is opened in the prefabricated short column 22, and the adjusting steel column 4 is arranged in the groove 17; the rough flat bolt 6 is used to sequentially penetrate the short column rough flat screw hole 9 on the prefabricated short column and the steel column rough flat screw hole 8 on the adjusting steel column to realize the fixing of the position of the adjusting steel column 4 in the prefabricated short column 22.
[0035] See also Figure 5 In one embodiment of the present invention, the short column rough flat screw hole 8 is opened on the prefabricated short column 22.
[0036] See also Figure 3 In one embodiment of the present invention, the outer wall of the prefabricated short column 22 is provided with a slot-type embedded part 14, and both ends of the channel steel beam 15 are respectively fixed on the slot-type embedded parts of the adjacent prefabricated short column 22.
[0037] See also Figure 1-8 The present invention also includes a method for using any of the above-mentioned prefabricated foundations, comprising the following steps:
[0038] S1, determine the placement position of the prefabricated base, dig a limiting groove for matching the lower end of the prefabricated base at the placement position according to the site slope, hoist the prefabricated base with the built-in adjustment steel column into the limiting groove, and connect and fix the adjacent prefabricated bases with the channel steel beam;
[0039] S2, adjusting the adjusting steel column according to the required height, and using rough flat anchor bolts to sequentially penetrate the rough flat screw holes of the short column and the rough flat screw holes of the steel column to achieve rough flatness;
[0040] S3, adjusting the fine-leveling nut threadedly connected to the fine-leveling bolt according to the required height to move the adjusting steel plate to the required position, then cutting off the fine-leveling bolt above the upper surface of the adjusting steel plate, and welding the adjusting steel plate to the bolt;
[0041] S4, filling the gap between the adjustment steel plate and the steel column with a filling material to complete the basic finished product;
[0042] S5, install the prefabricated cabin on the finished foundation to complete the construction.
[0043] In the above embodiment, the filling material is a hardening material.
[0044] In the above embodiments, the filling material is one of epoxy resin, cement, cement-based, or other materials with hardening ability.
[0045] In energy storage stations, substations or similar industrial buildings using prefabricated cabin equipment projects, the use of the scheme of the present invention can shorten the construction period by 25 to 30 days and will not be affected by winter construction; on steep slope sites, the comprehensive foundation cost is reduced by about 20% to 25%. The economic and social benefits of the present invention are significant.
[0046] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Any modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A terrain-adaptable assembled foundation, characterized in that: It includes a prefabricated base and several channel steel beams for connecting adjacent prefabricated bases, an adjusting steel column is arranged in the prefabricated base, several steel column rough flat screw holes are opened on the two symmetrical walls of the adjusting steel column, and short column rough flat screw holes corresponding to the steel column rough flat screw holes are opened on the prefabricated base; a plurality of fine flat bolts are fixed on the upper surface of the adjusting steel column, and fine flat nuts are threadedly connected to the fine flat nuts, an adjusting steel plate is mounted on the fine flat nuts, and the adjusting steel plate is passed through the fine flat bolts, and filling material is arranged between the adjusting steel plate and the adjusting steel column.
2. A terrain-adaptable assembled foundation according to claim 1, characterized in that: The prefabricated base comprises a stepped prefabricated foundation and a prefabricated short column fixed on the stepped prefabricated foundation, and the adjusting steel column is arranged in the prefabricated short column.
3. A terrain-adaptable assembled foundation according to claim 2, characterized in that: A lifting ring is arranged around the lower end of the prefabricated short column, and the lifting ring is fixed on the stepped prefabricated foundation.
4. The terrain-adaptable assembled foundation according to claim 2, characterized in that: A groove adapted to the adjusting steel column is provided in the prefabricated short column, and the adjusting steel column is arranged in the groove.
5. The terrain-adaptable assembled foundation according to claim 2, characterized in that: The short column rough flat screw hole is arranged on the prefabricated short column.
6. The terrain-adaptable assembled foundation according to claim 2, characterized in that: The outer wall of the prefabricated short column is provided with a slot-type embedded part, and the two ends of the channel steel beam are respectively fixed on the slot-type embedded parts of the adjacent prefabricated short column.
7. The method for using the assembled foundation according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, determine the placement position of the prefabricated base, dig a limiting groove for matching the lower end of the prefabricated base at the placement position according to the site slope, hoist the prefabricated base with the built-in adjustment steel column into the limiting groove, and connect and fix the adjacent prefabricated bases with the channel steel beam; S2, adjusting the adjusting steel column according to the required height, and using rough flat anchor bolts to sequentially penetrate the rough flat screw holes of the short column and the rough flat screw holes of the steel column to achieve rough flatness; S3, adjusting the fine-leveling nut threadedly connected to the fine-leveling bolt according to the required height to move the adjusting steel plate to the required position, then cutting off the fine-leveling bolt above the upper surface of the adjusting steel plate, and welding the adjusting steel plate to the bolt; S4, filling the gap between the adjustment steel plate and the steel column with a filling material to complete the basic finished product; S5, install the prefabricated cabin on the finished foundation to complete the construction.
8. The method of use according to claim 7, characterized in that: The filling material is a hardening material.
Citation Information
Patent Citations
Pile foundation and foundation integrated prefabricated cabin foundation and construction method thereof
CN115787697A