Warhead electrical performance detection system

By designing a warhead electrical performance detection system including a special electric performance detection aircraft unit, an electric inspection pallet unit, an RGV transport unit and an artificial wiring operation platform, the problem of lack of human-machine isolation in the existing technology is solved, and high safety and automated electrical performance detection is achieved, and digital control is supported.

CN119665754AActive Publication Date: 2025-03-21CHINA ORDNANCE EQUIP GRP AUTOMATION RES INST CO LTD
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Patent Information

Application Number
CN202411721632.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-21
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

In the prior art, the lack of human-machine isolation of the electrical performance detection of warheads, resulting in the inability to guarantee the personal safety of the inspectors.

Method used

A warhead electrical performance detection system is designed, including a special electric performance detection aircraft unit, an electrical inspection pallet unit, an RGV transport unit and an artificial wiring operation platform. The system realizes human-machine isolation through the RGV cart transport pallet to the electric performance detection unit in the explosion-proof room, and realizes digital control through automatic detection data collection and upload.

Benefits of technology

It realizes the human-machine isolation of the electrical performance detection station of the warhead, improves production safety, ensures the stability and automated collection of detection data, and supports the digital control of the warhead.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a system for detecting the electrical performance of a warhead, and relates to the technical field of electrical performance detection, electrical performance detection and manual operation are separated, and a tester makes a detection probe abut against a detection position and fixes the warhead on a manual wiring operation platform. The RGV transports the detection tray loaded with the warhead to the electrical performance detection special machine unit in the anti-explosion room, after the anti-explosion door is closed, the detection tray is isolated from the personnel operation space, the electrical performance detection special machine unit operates, and electrical performance detection is automatically carried out on the warhead according to the process requirement. And the equipment automatically stores and uploads the detection data to the upper computer, and binds the detection data with the detected warhead. According to the system, man-machine isolation operation of the electric performance detection station of the warhead is realized, and the production safety of the station is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of electrical performance detection, and in particular to a warhead electrical performance detection system. Background Art

[0002] The warhead is the main source of the destructive effect of projectile weapons. In order to achieve the expected destructive effect of the weapon, the warhead must be detonated in the set method and time, so the electrical performance detection of the warhead is particularly critical and important. The electrical performance detection of the warhead is mainly divided into conductive line resistance detection and insulation resistance and capacitance detection. The conductive line resistance detection is to detect two or more detection points on the warhead through a probe, and measure the conduction state and resistance between the detection points to see whether they meet the process setting requirements. The insulation resistance and capacitance detection is to detect multiple detection points on the warhead, with each two being a group, and detect the insulation state of each group.

[0003] In the existing domestic knowledge and technology database, the following can be retrieved: the engineering application technology of electrical performance testing and casing of electronic detonators, the engineering application technology of electrical performance testing of electric vehicle power batteries, and the design and use of detection circuits for testing the insulation resistance of pyrotechnics. No relevant public information on the technology of warhead electrical performance testing for missile and arrow testing equipment has been retrieved.

[0004] The electrical performance test of the warhead belongs to the electrical performance test of energetic materials. At present, the civilian industry adopts automated testing and packaging equipment and production lines for the electrical performance test of energetic materials, such as power battery cells and civilian detonators, to minimize direct contact of personnel at this workstation.

[0005] For the electrical performance test of the warhead, the current method of direct testing by manual power-on is adopted. The operator is required to use the test instrument to directly test the electrical performance of the warhead. Usually, the operator selects the corresponding test gear on the test instrument, and then uses the red and black test leads to touch the test points. The operator judges whether the test group meets the process requirements by reading the test instrument.

[0006] It can be seen that the electrical performance detection method of the warhead in the prior art does not achieve the isolation of man and machine at the warhead electrical performance detection station, and cannot guarantee the personal safety of the detection personnel. Summary of the invention

[0007] In view of the above problems, the present invention provides a warhead electrical performance detection system for overcoming the above problems or at least partially solving the above problems.

[0008] The present invention provides the following scheme:

[0009] A warhead electrical performance detection system, comprising:

[0010] An electrical performance testing unit, the electrical performance testing unit comprising a controller, an electrical testing mother box and a first synchronous belt transmission mechanism;

[0011] An electrical inspection tray unit, the electrical inspection tray unit comprising a tray and at least one set of warhead electrical performance detection tooling group, an electrical inspection public box, and a quick connection plate arranged on the tray; the warhead electrical performance detection tooling group comprises a plurality of detection probes, the warhead electrical performance detection tooling group is used to fix a warhead to be detected and to establish electrical connection between a plurality of the detection probes and a plurality of detection points of the warhead to be detected in a one-to-one correspondence; the electrical inspection public box is electrically connected to the quick connection plate, and the quick connection plate is used to realize electrical connection with a plurality of the detection probes;

[0012] An RGV transport unit, the RGV transport unit comprising an RGV trolley assembly and a second synchronous belt transmission mechanism;

[0013] Wherein, the electrical performance detection machine unit is arranged in an explosion-proof room, and the explosion-proof room is provided with a material entrance and exit; the second synchronous belt transmission mechanism is used to place the electrical inspection tray unit, and the RGV trolley assembly is used to drive the second synchronous belt transmission mechanism to enter and exit the material entrance and exit; after the second synchronous belt transmission mechanism enters the material entrance and exit, the first synchronous belt transmission mechanism and the second synchronous belt transmission mechanism can be flush with each other, so that the second synchronous belt transmission mechanism can transfer the electrical inspection tray unit to the first synchronous belt transmission mechanism by action; the first synchronous belt transmission mechanism is used to drive the electrical inspection tray unit to move to the docking station, so that the electrical inspection male box and the electrical inspection female box are electrically connected;

[0014] The controller is used to switch on and off the power of several detection points through the electric detection mother box, the electric detection male box, the quick connection board and several detection probes in sequence according to a preset program, and collect monitoring data and upload it to the host computer.

[0015] Preferably: the warhead electrical performance detection tooling group includes two groups symmetrically arranged on both sides of the electrical inspection box.

[0016] Preferably: the warhead electrical performance testing tooling group includes a warhead head electrical performance testing tooling, a warhead shoulder electrical performance testing tooling and a warhead main charge shell electrical performance testing tooling.

[0017] Preferably: the quick connection plate includes a plurality of spring aging clips, an insulating bakelite board and a mounting support, one end of the plurality of spring aging clips is connected to the electrical inspection box, and the other end of the plurality of spring aging clips is used to be connected to the wiring terminal of the detection probe.

[0018] Preferably: the electrical performance testing special machine unit also includes a frame, a first positioning and lifting mechanism is installed in the middle part of the frame, and the first positioning and lifting mechanism is used for positioning and lifting the pallet; the first synchronous belt transmission mechanism includes synchronous belts arranged on both sides of the first positioning and lifting mechanism, so that the servo motor drives the synchronous belts on both sides through the reducer to realize the transportation of the pallet.

[0019] Preferably: the frame is also provided with a gantry height adjustment mechanism, and the electrical inspection mother box is hoisted on the gantry height adjustment mechanism so as to adjust the installation height of the electrical inspection mother box.

[0020] Preferably, the RGV trolley assembly comprises an RGV trolley and a guide rail guide limit assembly, and the RGV trolley is cooperatively connected with the guide rail guide limit assembly.

[0021] Preferably: it also includes a manual wiring operation platform, the second synchronous belt transmission mechanism is connected to the RGV trolley through a second positioning jacking mechanism, and the second positioning jacking mechanism is actuated to achieve docking of the RGV trolley assembly with the manual wiring operation platform.

[0022] Preferably: the manual wiring operation platform includes an operation cabinet, a rotary positioning machine, a barcode scanner and a human-computer interaction system; the operation cabinet is provided with two rotary positioning machines parallel to the track direction, and the RGV trolley can stop at the corresponding positions of the two rotary positioning machines; the rotary positioning machine includes universal rollers installed in a row, which facilitates the transportation of the electric inspection tray between the RGV trolley and the rotary positioning machine;

[0023] The rotary positioning machine can rotate around the center, the barcode scanner is used to collect the serial number of the warhead to be tested, the tester issues a docking operation instruction to the RGV trolley through the human-computer interaction system, and can view various data values ​​of the electrical performance test of the warhead to be tested through the display terminal.

[0024] Preferably: the material inlet and outlet is provided with a lifting explosion-proof door.

[0025] According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:

[0026] The embodiment of the present application provides a warhead electrical performance detection system, which separates electrical performance detection from manual operation. The tester performs point-to-point detection of the warhead probe and the detection point, and fixes the warhead on the manual wiring operation platform. The RGV trolley then transports the detection tray carrying the warhead to the electrical performance detection unit in the explosion-proof room. After the explosion-proof door is closed, it is isolated from the personnel operation space. The electrical performance detection unit is in operation, and the electrical performance detection of the warhead is automatically performed according to the process requirements. The equipment automatically stores and uploads the detection data to the host computer, and binds the detection data to the detected warhead. The system realizes the man-machine isolation operation of the warhead electrical performance detection station, and improves the production safety of the station. The use of electrical performance detection tooling can make the detection probe and the warhead detection point more stable and consistent. The collection of electrical performance detection data is automated, which facilitates the digital control of the warhead during the production process.

[0027] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0029] Figure 1 It is a structural schematic diagram of a warhead electrical performance detection system provided by an embodiment of the present invention;

[0030] Figure 2 It is a structural schematic diagram of an electrical performance detection unit provided by an embodiment of the present invention;

[0031] Figure 3 is a structural schematic diagram of an electric inspection tray unit provided in an embodiment of the present invention;

[0032] Figure 4 is a schematic structural diagram of an RGV transport unit provided by an embodiment of the present invention;

[0033] Figure 5 It is a structural schematic diagram of a manual wiring operation platform provided by an embodiment of the present invention.

[0034] In the figure: a special unit for electrical performance testing 1, a first synchronous belt transmission mechanism 101, a first positioning and lifting mechanism 102, a gantry height adjustment mechanism 103, an electrical testing mother box 104, a frame 105, an electrical testing tray unit 2, a tray 201, an electrical testing male box 202, a quick connection plate 203, an electrical performance testing tooling group 204, an RGV transport unit 3, an RGV trolley 301, a second synchronous belt transmission mechanism 302, a second positioning and lifting mechanism 303, a guide rail guide limit assembly 304, a manual wiring operation platform 4, an operation cabinet 401, a rotary positioning machine 402, a barcode scanner 403, and a human-computer interaction system 404. DETAILED DESCRIPTION

[0035] The technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, not all of the embodiments. Based on the embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.

[0036] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , is a warhead electrical performance detection system provided by an embodiment of the present invention, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the system may include:

[0037] The electrical performance testing unit 1 includes a controller, an electrical testing mother box 104 and a first synchronous belt transmission mechanism 101;

[0038] An electrical inspection tray unit 2, the electrical inspection tray unit 2 comprises a tray 201 and at least one set of warhead electrical performance detection tooling group 204, an electrical inspection public box 202, and a quick connection board 203 arranged on the tray 201; the warhead electrical performance detection tooling group 204 comprises a plurality of detection probes, the warhead electrical performance detection tooling group 204 is used to fix a warhead to be detected and to establish electrical connection between a plurality of the detection probes and a plurality of detection points of the warhead to be detected in a one-to-one correspondence; the electrical inspection public box 202 is electrically connected to the quick connection board 203, and the quick connection board 203 is used to realize electrical connection with a plurality of the detection probes;

[0039] RGV transport unit 3, the RGV transport unit 3 includes an RGV trolley assembly and a second synchronous belt transmission mechanism 302;

[0040] Wherein, the electrical performance detection machine unit 1 is arranged in an explosion-proof room, and the explosion-proof room is provided with a material entrance and exit; the second synchronous belt transmission mechanism 302 is used to place the electrical inspection tray unit 2, and the RGV trolley assembly is used to drive the second synchronous belt transmission mechanism 302 to enter and exit the material entrance and exit; after the second synchronous belt transmission mechanism 302 enters the material entrance and exit, the second synchronous belt transmission mechanism 302 and the first synchronous belt transmission mechanism 101 can be flush with each other, so that the second synchronous belt transmission mechanism 302 can transfer the electrical inspection tray unit 2 to the first synchronous belt transmission mechanism 101; the first synchronous belt transmission mechanism 101 is used to drive the electrical inspection tray unit 2 to move to the docking station, so that the electrical inspection male box 202 and the electrical inspection female box 104 are electrically connected;

[0041] The controller is used to switch on and off the power of several detection points through the electrical detection mother box 104, the electrical detection male box 202, the quick connection board 203 and several detection probes in sequence according to a preset program, and collect monitoring data and upload it to the host computer.

[0042] The warhead electrical performance detection system provided in the embodiment of the present application realizes the human-machine isolation of the warhead in the electrical performance detection, and ensures the personal safety of the detection personnel. It involves the use of electrical performance detection tooling to lean against the warhead detection point, replacing the manual use of test leads to make the electrical performance detection values ​​more stable, consistent and reliable. By adopting the method of docking with the electrical inspection box, the electrical performance detection of multiple warheads can be compatible at the same workstation. The detection data collected by the warhead in the electrical performance detection is digitally entered and can be sent to the host computer to complete the digital management of the warhead.

[0043] The system's warhead electrical performance test is carried out by connecting the circuit and fixing the structure of the warhead with the pallet 201. The RGV trolley 301 transports the pallet 201 to the electrical inspection machine in the explosion-proof room. The special machine is connected to the pallet 201 through the electrical inspection box, automatically performs electrical performance testing on the warhead, and uploads the test data to the host computer to facilitate digital management and control of the production line.

[0044] In order to further improve work efficiency, the embodiment of the present application may provide that the warhead electrical performance detection tooling group 204 includes two groups symmetrically arranged on both sides of the electrical inspection box 202.

[0045] In order to achieve stable fixation of the warhead and ensure that the probe does not move during the detection process, the embodiment of the present application can provide the warhead electrical performance detection tooling group 204 including a warhead head electrical performance detection tooling, a warhead shoulder electrical performance detection tooling and a warhead main charge shell electrical performance detection tooling.

[0046] In order to facilitate the connection of the wiring terminals of the detection probe with the quick connection board 203, the embodiment of the present application can provide that the quick connection board 203 includes a plurality of spring aging clips, an insulating bakelite board and an installation support, one end of a plurality of the spring aging clips is connected to the electrical inspection box 202, and the other end of a plurality of the spring aging clips is used to connect to the wiring terminals of the detection probe.

[0047] In order to facilitate the electrical performance testing machine to receive the pallet 201, the embodiment of the present application can also provide that the electrical performance testing machine unit 1 also includes a frame 105, and a first positioning and lifting mechanism 102 is installed in the middle part of the frame 105, and the first positioning and lifting mechanism 102 is used for positioning and lifting the pallet 201; the first synchronous belt transmission mechanism 101 includes synchronous belts arranged on both sides of the first positioning and lifting mechanism 102, so that the servo motor drives the synchronous belts on both sides through the reducer to move to realize the transportation of the pallet 201.

[0048] In order to adjust the height of the electrical inspection mother box 104, the embodiment of the present application can provide that a gantry height adjustment mechanism 103 is also provided on the frame 105, and the electrical inspection mother box 104 is hoisted on the gantry height adjustment mechanism 103 to adjust the installation height of the electrical inspection mother box 104.

[0049] The RGV trolley assembly provided in the embodiment of the present application is used to transport the pallet 201 toward the electrical inspection tooling. In specific implementation, the embodiment of the present application can provide that the RGV trolley assembly includes an RGV trolley 301 and a guide rail guide limit assembly 304, and the RGV trolley 301 is cooperatively connected with the guide rail guide limit assembly 304.

[0050] In order to facilitate personnel loading operations, the embodiment of the present application may also provide a manual wiring operation platform 4, and the second synchronous belt transmission mechanism 302 is connected to the RGV trolley 301 through a second positioning jacking mechanism 303, and the second positioning jacking mechanism 303 is actuated to realize the docking of the RGV trolley assembly with the manual wiring operation platform 4.

[0051] Furthermore, the manual wiring operation platform 4 includes an operation cabinet 401, a rotation positioning machine 402, a barcode scanning gun 403 and a human-computer interaction system 404; the operation cabinet 401 has two rotation positioning machines 402 parallel to the track direction, and the RGV trolley 301 can stop at the corresponding positions of the two rotation positioning machines 402; the rotation positioning machine 402 includes universal rollers installed in a row, which facilitates the transportation of the pallet 201 between the RGV trolley 301 and the rotation positioning machine 402;

[0052] The rotary positioning machine 402 can rotate around the center, and the barcode scanner 403 is used to collect the serial number of the warhead to be tested. The tester issues a docking operation instruction to the RGV trolley 301 through the human-computer interaction system 404, and can view various data values ​​of the electrical performance test of the warhead to be tested through the display terminal.

[0053] In order to further improve the explosion-proof performance and ensure that the electrical performance testing machine is isolated from the outside during the testing process, the embodiment of the present application can also provide that the material entrance and exit is provided with a lifting explosion-proof door.

[0054] The system performs automatic detection through the electrical performance detection machine unit 1 placed in the explosion-proof room. The warhead is manually connected to the detection tooling and the warhead detection point on the manual wiring operation platform 4 outside the explosion-proof room. The connected warhead is placed on the pallet 201, and the pallet 201 is transported to the electrical performance detection machine unit 1 by the RGV.

[0055] The specific structure and usage of the warhead electrical performance detection system provided by this application are introduced in detail below.

[0056] The inspector scans the code of the warhead on the manual wiring operation platform 4 outside the explosion-proof room, places the warhead on the pallet 201, and docks the electrical performance testing tooling. After the docking is completed, the inspector pushes the pallet 201 horizontally onto the RGV trolley 301, operates the human-machine interaction interface, and the RGV trolley 301 automatically transports the pallet 201 through the explosion-proof door hole to the electrical performance testing special machine unit 1. The electrical performance testing special machine unit 1 connects the special machine's testing instruments and the warhead detection points on the pallet 201 through the electrical inspection box to complete the circuit connection. The electrical performance testing special machine unit 1 automatically completes various electrical performance tests of the warhead, and digitally enters the test data, which can be sent to the host computer to complete the digital management and control of the warhead.

[0057] The system provided in the embodiment of the present application mainly consists of an electrical performance detection machine unit 1, an electrical inspection tray unit 2, an RGV transport unit 3 and a manual wiring operation platform 4.

[0058] like Figure 2 As shown, the electrical performance testing machine unit 1 is mainly composed of a first synchronous belt transmission mechanism 101, a first positioning and lifting mechanism 102, a gantry height adjustment mechanism 103, an electrical testing mother box 104 and a frame 105.

[0059] Specifically, a first positioning and lifting mechanism 102 is installed in the middle part of the table of the rack 105, which is used for positioning and lifting the pallet 201. On both sides of the first positioning and lifting mechanism 102 are first synchronous belt transmission mechanisms 101, which are driven by servo motors through reducers to move the synchronous belts on both sides for conveying the pallet 201. On the outside of the first synchronous belt transmission mechanism 101 is a gantry height adjustment mechanism 103, and above the gantry height adjustment mechanism 103 is an electric inspection mother box 104, which is used to adjust the installation height of the electric inspection mother box 104 to ensure that the electric inspection box is in a stable connection when docking. The control cabinet is arranged in the cabinet under the table of the rack 105.

[0060] like Figure 3 As shown, the tray 201 is mainly composed of the tray 201, the electrical inspection box 202, the quick connection plate 203 and the electrical performance inspection tooling.

[0061] Specifically, an electrical inspection male box 202 is installed in the middle part of the tray 201, which is used to dock with the electrical inspection female box 104 during the electrical performance test. On both sides of the electrical inspection male box 202 are two sets of quick connection plates 203, which are mainly composed of a row of spring aging clips, insulating bakelite boards and installation pillars. The spring aging clips are connected to the electrical inspection male box 202 with a wire harness at one end, and the other end is connected to the corresponding detection probe tail connector. The outer side of the quick connection plate 203 is an electrical performance test tooling, which is divided into a head electrical performance test tooling, a shoulder electrical performance test tooling and a main charge shell electrical performance test tooling. The electrical performance test tooling is equipped with a test probe for connection at the warhead detection point and installation and fixation of the warhead.

[0062] like Figure 4 As shown, the RGV transport unit 3 is mainly composed of an RGV trolley 301 , a second synchronous belt transmission mechanism 302 , a second positioning and lifting mechanism 303 , and a guide rail guiding and limiting assembly 304 .

[0063] Specifically, a second synchronous belt transmission mechanism 302 is installed above the RGV trolley 301, which is used for conveying the pallet 201 and is flush with the first synchronous belt transmission mechanism 101 on the electric inspection machine. In the middle of the second synchronous belt transmission mechanism 302 is a second positioning and lifting mechanism 303, which is used for docking the pallet 201 on the manual wiring operation platform 4. The guide rail guide limit assembly 304 limits the movement route of the RGV trolley 301 by the track pre-buried in the ground. The RGV trolley 301 accelerates, decelerates, starts and stops by scanning the QR code, and anti-collision limit devices are set at both ends of the guide rail.

[0064] like Figure 5 As shown, the manual wiring operation platform 4 is mainly composed of an operation cabinet 401, a rotary positioning machine 402, a barcode scanning gun 403 and a human-computer interaction system 404.

[0065] Specifically, there is an operating cabinet 401 on each side of the RGV transport unit 3, and there are two rotating positioning machines 402 parallel to the track direction on the operating cabinet 401, and the RGV trolley 301 can stop at the corresponding positions of the two rotating positioning machines 402. The rotating positioning machine 402 is composed of universal rollers installed in a row, which is convenient for the transportation of the pallet 201 between the RGV trolley 301 and the rotating positioning machine 402. The rotating positioning machine 402 can rotate around the center, which is convenient for the inspection personnel to operate the warhead on the other side of the pallet 201. The barcode scanning gun 403 is used to collect the serial number of the warhead, so as to facilitate the subsequent binding of the test data of the electrical performance test special unit 1 with it. The inspection personnel can issue a docking operation instruction to the RGV trolley 301 through the human-computer interaction system 404, and can view the various data values ​​of the electrical performance test of the warhead through the display terminal.

[0066] In the system provided in the embodiment of the present application, the electrical performance testing machine unit 1 is located in an explosion-proof room, and the material entrance and exit of the explosion-proof room are isolated by a lifting explosion-proof door. There is a synchronous belt transmission mechanism on the electrical performance testing machine unit 1 that is flush with the synchronous belt transmission mechanism on the RGV transport unit 3. One end of the second synchronous belt transmission mechanism 302 on the RGV transport unit 3 extends into the wall hole. When the explosion-proof door is open, the pallet 201 can be sent into the electrical performance testing machine unit 1. When the pallet 201 exits, the second synchronous belt transmission mechanism 302 rotates in the opposite direction. The RGV trolley 301 can be limited and guided by the track, and can be started, stopped, accelerated, and decelerated by identifying the QR code information on the ground. The manual wiring operation platform 4 is located on both sides of the RGV track. The single-side manual operation platform has two locations for storing pallets 201, and one pallet 201 can be loaded with two warheads.

[0067] The specific operation process of the system provided in the embodiment of the present application includes:

[0068] The operator performs the warhead online operation on the manual wiring operation platform 4, scans the code with the code scanning gun 403, binds the warhead to the tray 201, and places it on the tray 201. The second positioning and lifting mechanism 303 rises to lift the tray 201, and the operator sequentially connects the electrical performance detection tooling of the warhead head, the electrical performance detection tooling of the warhead shoulder, and the electrical performance detection tooling of the main charge shell of the warhead to the corresponding detection points of the warhead. The other end terminal of the detection probe on each electrical performance detection tooling is connected to the corresponding spring aging clip on the quick connection board 203.

[0069] After the connection of the two warhead detection lines is completed, the operator clicks to operate the RGV trolley 301 to move to the corresponding position and push the pallet 201 onto the RGV trolley 301. The RGV trolley 301 carries the pallet 201 and moves along the fixed track to the front of the explosion-proof door of the explosion-proof room. After the lifting explosion-proof door is opened, the second positioning jacking mechanism 303 descends, and at the same time, the second synchronous belt transmission mechanism 302 transmits the pallet 201 to the first synchronous belt transmission mechanism 101 of the electrical performance detection special machine unit 1. After the electrical performance detection special machine unit 1 detects that the pallet 201 is in place, the first positioning jacking mechanism 102 lifts the pallet 201, so that the electrical inspection male box 202 and the electrical inspection female box 104 are connected and connected. The electrical performance detection special machine unit 1 switches the power on and off the detection point according to the set program, and uploads the detection data to the host computer after the detection is completed for digital management and control.

[0070] According to the electrical performance test of relevant energetic items currently disclosed, most of them adopt the method of directly sending the product or semi-finished product to the electrical performance test station for positioning test. This technical solution is more practical for a single product to be tested in the civilian industry. Compared with the technical solution provided in the embodiment of the present application, it is slightly insufficient in terms of compatibility with multiple products. Furthermore, this method can deal with the processing and assembly defects of the warhead in the previous process more flexibly through manual operation. Therefore, for the electrical performance test of the warhead, the method of manually operating the docking detection point and then docking the electrical performance test special machine unit 1 by the same set electrical inspection box is adopted. The system provided by the present application can achieve the human-machine isolation of the electrical performance test of the warhead, and can also solve the electrical performance test compatible with multiple models of warheads, and deal with the problem of incorrect detection points caused by defects in the warhead production process.

[0071] In summary, the warhead electrical performance detection system provided by the present application separates electrical performance detection from manual operation. The test personnel perform point-to-point detection of the warhead probe and the detection point, and fix the warhead on the manual wiring operation platform. The RGV trolley then transports the detection tray carrying the warhead to the electrical performance detection unit in the explosion-proof room. After the explosion-proof door is closed, it is isolated from the personnel operation space. The electrical performance detection unit is in operation, and the electrical performance detection of the warhead is automatically performed according to the process requirements. The equipment automatically stores and uploads the detection data to the host computer, and binds the detection data to the detected warhead. The system realizes the man-machine isolation operation of the warhead electrical performance detection station, and improves the production safety of the station. The use of electrical performance detection tooling can make the detection probe and the warhead detection point more stable and consistent. The automated collection of electrical performance detection data facilitates the digital control of the warhead during the production process.

[0072] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0073] It can be known from the description of the above implementation methods that those skilled in the art can clearly understand that the present application can be implemented by means of software plus a necessary general hardware platform. Based on such an understanding, the technical solution of the present application can be essentially or partly embodied in the form of a software product that contributes to the prior art. The computer software product can be stored in a storage medium such as ROM / RAM, a magnetic disk, an optical disk, etc., and includes several instructions for enabling a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in the various embodiments of the present application or certain parts of the embodiments.

[0074] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can refer to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system or system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can refer to the partial description of the method embodiment. The system and system embodiments described above are merely schematic, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without creative work.

[0075] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims

1. A warhead electrical performance detection system, characterized in that: include: An electrical performance testing unit, the electrical performance testing unit comprising a controller, an electrical testing mother box and a first synchronous belt transmission mechanism; An electrical inspection tray unit, the electrical inspection tray unit comprising a tray and at least one set of warhead electrical performance detection tooling group, an electrical inspection public box, and a quick connection plate arranged on the tray; the warhead electrical performance detection tooling group comprises a plurality of detection probes, the warhead electrical performance detection tooling group is used to fix a warhead to be detected and to establish electrical connection between a plurality of the detection probes and a plurality of detection points of the warhead to be detected in a one-to-one correspondence; the electrical inspection public box is electrically connected to the quick connection plate, and the quick connection plate is used to realize electrical connection with a plurality of the detection probes; An RGV transport unit, the RGV transport unit comprising an RGV trolley assembly and a second synchronous belt transmission mechanism; Wherein, the electrical performance detection machine unit is arranged in an explosion-proof room, and the explosion-proof room is provided with a material entrance and exit; the second synchronous belt transmission mechanism is used to place the electrical inspection tray unit, and the RGV trolley assembly is used to drive the second synchronous belt transmission mechanism to enter and exit the material entrance and exit; after the second synchronous belt transmission mechanism enters the material entrance and exit, the first synchronous belt transmission mechanism and the second synchronous belt transmission mechanism can be flush with each other, so that the second synchronous belt transmission mechanism can transfer the electrical inspection tray unit to the first synchronous belt transmission mechanism by action; the first synchronous belt transmission mechanism is used to drive the electrical inspection tray unit to move to the docking station, so that the electrical inspection male box and the electrical inspection female box are electrically connected; The controller is used to switch on and off the power of several detection points through the electric detection mother box, the electric detection male box, the quick connection board and several detection probes in sequence according to a preset program, and collect monitoring data and upload it to the host computer.

2. The warhead electrical performance detection system according to claim 1, characterized in that: The warhead electrical performance detection tooling group includes two groups symmetrically arranged on both sides of the electrical inspection box.

3. The warhead electrical performance detection system according to claim 1, characterized in that: The warhead electrical performance testing tooling group includes a warhead head electrical performance testing tooling, a warhead shoulder electrical performance testing tooling and a warhead main charge shell electrical performance testing tooling.

4. The warhead electrical performance detection system according to claim 1, characterized in that: The quick connection plate includes a plurality of spring aging clips, an insulating bakelite board and a mounting support, one end of the plurality of spring aging clips is connected to the electrical inspection box, and the other end of the plurality of spring aging clips is used to be connected to the wiring terminal of the detection probe.

5. The warhead electrical performance detection system according to claim 1, characterized in that: The electrical performance testing machine unit also includes a frame, and a first positioning and lifting mechanism is installed in the middle part of the frame. The first positioning and lifting mechanism is used for positioning and lifting the pallet; the first synchronous belt transmission mechanism includes synchronous belts arranged on both sides of the first positioning and lifting mechanism, so that the servo motor drives the synchronous belts on both sides through the reducer to realize the transportation of the pallet.

6. The warhead electrical performance detection system according to claim 5, characterized in that: The frame is also provided with a gantry height adjustment mechanism, and the electric inspection mother box is hoisted on the gantry height adjustment mechanism so as to adjust the installation height of the electric inspection mother box.

7. The warhead electrical performance detection system according to claim 1, characterized in that: The RGV trolley assembly includes an RGV trolley and a guide rail guide limit assembly, and the RGV trolley is cooperatively connected with the guide rail guide limit assembly.

8. The warhead electrical performance detection system according to claim 7, characterized in that: It also includes a manual wiring operation platform. The second synchronous belt transmission mechanism is connected to the RGV trolley through a second positioning jacking mechanism. The second positioning jacking mechanism is actuated to achieve docking of the RGV trolley assembly with the manual wiring operation platform.

9. The warhead electrical performance detection system according to claim 8, characterized in that: The manual wiring operation platform includes an operation cabinet, a rotary positioning machine, a barcode scanner and a human-computer interaction system; the operation cabinet is provided with two rotary positioning machines parallel to the track direction, and the RGV trolley can stop at the corresponding positions of the two rotary positioning machines; the rotary positioning machine includes universal rollers installed in a row, which facilitates the transportation of the electric inspection tray between the RGV trolley and the rotary positioning machine; The rotary positioning machine can rotate around the center, the barcode scanner is used to collect the serial number of the warhead to be tested, the tester issues a docking operation instruction to the RGV trolley through the human-computer interaction system, and can view various data values ​​of the electrical performance test of the warhead to be tested through the display terminal.

10. The warhead electrical performance detection system according to claim 1, characterized in that: The material entrance and exit are provided with a lifting explosion-proof door.

Citation Information

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