Round forging die inner wall detection equipment
By designing a forged circle mold inner wall detection equipment including laser positioning and mechanical transmission, the damage caused by the forged circle mold and the material failure are solved, and the precise positioning and calibration of the mold is achieved, and the reliability and accuracy of the forging process are improved.
Patent Information
- Application Number
- CN202510183017.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-19
AI Technical Summary
The forged round mold is not calibrated after installation, which can easily lead to mold damage and material failure.
A forged round mold inner wall detection equipment is designed, including a cart structure, laser positioning device, mold fixing device, bottom mold support device and upper mold detection device. Through laser positioning and mechanical transmission, precise positioning and calibration of the mold is achieved.
Ensure that the forged circle mold can be accurately calibrated after installation, avoid mold damage and material failure, and improve the reliability and accuracy of the forging process.
Smart Images

Figure CN119665824A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mold detection equipment, and specifically refers to an inner wall detection equipment for a forging round mold. Background Art
[0002] Round forging dies are dies that turn a blank into a round forging. During the forging process, the blank is subjected to external forces in the round forging die, causing plastic deformation, thereby obtaining a round forging of the desired shape and size. Round forging dies are widely used in various industrial fields that require round forgings. For example, in the automotive manufacturing industry, many key components such as engine crankshafts, connecting rods, gears, etc. need to be produced by round forging dies. These components not only require high strength and high precision, but also must have good reliability and durability.
[0003] The forging round die needs to be calibrated after installation. If the die is not calibrated before forging, it is easy to damage the die and the forged material will not meet the standards. Summary of the invention
[0004] In view of the above situation, in order to ensure the normal operation of the circular forging die, the present invention provides a circular forging die inner wall detection device, which performs spatial detection on the installed circular forging die to detect the data obtained from the circular forging die and adjust the position of the circular forging die.
[0005] The technical solution adopted by the present invention is as follows: A forging circular mold inner wall detection device provided by the present invention includes a forging circular mold and a mold detection device, the mold detection device includes a trolley structure, a laser positioning device, a mold fixing device, a bottom mold supporting device and an upper mold detection device, the trolley structure slides on the ground, the laser positioning device is engaged and slid up and down in the trolley structure, the bottom mold supporting device is engaged and rotatably installed on the laser positioning device, the mold fixing device is fixedly installed on the side wall of the laser positioning device, and the upper mold detection device is engaged and installed on the center of the laser positioning device.
[0006] Furthermore, the laser positioning device includes a screw slot, a ball screw, a nut, a connecting bracket, a positioning equipment sleeve, and a double-layer laser emitter. The screw slot is arranged on the side wall of the cart structure, the ball screw is engaged and rotated in the screw slot, the nut is threadedly connected to the ball screw, and the nut slides up and down along the screw slot, the connecting bracket is fixedly installed on the nut, the positioning equipment sleeve is fixedly connected to the connecting bracket, and the double-layer laser emitter is fixedly arranged on the side wall of the positioning equipment sleeve.
[0007] Preferably, the double-layer laser emitter emits two groups of lasers. When used in testing, one group of lasers is blocked by the forging circular die, and the other group of lasers is not blocked by the forging circular die, that is, the spatial height of the center of the circle of the positioning device sleeve is determined to reach the spatial height of the center of the circle of the forging circular die.
[0008] Furthermore, the mold fixing device includes a side screw slot two, a ball screw two, a nut two, a screw slot three, a ball screw three, a nut three and a forging table clamp. The side screw slot two is fixedly installed on the side wall of the positioning equipment sleeve, the ball screw two is engaged and rotated in the side screw slot two, the nut two is threadedly connected to the ball screw two, the nut two slides along the ball screw two, and the nut two is engaged and slides horizontally in the side screw slot two, the screw slot three is fixedly installed on the nut two, the ball screw three is engaged and rotatably set in the screw slot three, the nut three is threadedly connected to the ball screw three, and the nut three slides horizontally along the screw slot three, and the forging table clamp is fixedly installed on the side wall of the nut three.
[0009] Furthermore, the ball screw one, ball screw two and ball screw three are driven by motors respectively, and two groups of ball screws three with opposite rotation directions are arranged in a group of screw slots three, so as to achieve the design effect of clamping two groups of forging table clamps on the same side to the middle position.
[0010] Furthermore, the bottom mold supporting device includes an embedded chuck, a chuck placement slot, a rotation limit slot, an annular rotation limit block, a turbine ridge, a bottom calibration bracket, a bracket plate, a vertical ridge and a ridge linear slot. The chuck placement slot is fixedly arranged in a positioning device sleeve, and the annular rotation limit block rotates, engages and slides along the rotation limit slot. The embedded chuck is fixedly connected to the annular rotation limit block, and the embedded chuck engages and rotates in the chuck placement slot. The turbine ridge is fixedly arranged on the embedded chuck. The groove is fixedly set on the top wall of the chuck mounting slot, the vertical ridge slides along the ridge linear slot, one side of the bottom calibration bracket is fixedly connected to the vertical ridge, the bracket card is fixedly connected to the other side of the bottom calibration bracket, the bracket card slides along the turbine ridge, when the embedded chuck rotates, the bracket card slides along the turbine ridge, and the bottom calibration bracket slides along the turbine ridge at the same time, and the bottom calibration bracket is restricted by the connection relationship between the vertical ridge and the ridge linear slot, thereby realizing the design effect of the bottom calibration bracket sliding out of the chuck mounting slot.
[0011] Furthermore, the chuck placement slot is configured as a cylindrical structure, the embedded chuck is driven to rotate by a motor, and the edge of the bottom wall of the bottom calibration bracket is configured as a chamfered corner.
[0012] Furthermore, a scale is provided on the side wall of the bottom calibration bracket.
[0013] Furthermore, the upper mold detection device includes a gravity self-adjusting snap-fit structure and a mold calibration display structure, the gravity self-adjusting snap-fit structure is snap-fitted and installed on the center of the positioning equipment sleeve, and the mold calibration display structure is snap-fitted and slidably installed in the gravity self-adjusting snap-fit structure.
[0014] Furthermore, the gravity self-adjusting locking structure includes a locking disc, a disc insertion slot, a disc insertion block, a center bracket, a symmetrical limiting plate, a scale needle, a rotating clamping plate and a bottom counterweight block. The disc insertion slot is fixedly arranged on the center of the positioning device sleeve, the disc insertion block is locked and slidably nested in the disc insertion slot, one side of the locking disc is fixedly installed on the disc insertion block, the center bracket is fixedly connected to the other side of the locking disc, the symmetrical limiting plate is fixedly connected to the center bracket, the scale needle is fixedly set on the symmetrical limiting plate, the rotating clamping plate is locked and rotatably arranged on the center bracket, and the bottom counterweight block is fixedly installed on the bottom wall of the rotating clamping plate.
[0015] Furthermore, a bearing is provided at the engaging connection between the symmetrical limit plate and the rotating clamping plate, and a bearing is provided at the engaging connection between the rotating clamping plate and the engaging disc, so as to reduce the resistance of the rotating clamping plate during rotation, and at the same time, the bottom counterweight block ensures that the rotating clamping plate is always perpendicular to the horizontal plane.
[0016] Furthermore, the mold calibration display structure includes a calibration bracket slot, a calibration sliding bracket, a power supply assembly, a display light assembly, a metal spring sheet 1, a metal partition, and a metal spring sheet 2. The calibration bracket slot is fixedly arranged on the arc-shaped side wall of the rotating card plate, and the calibration bracket slot opens upward. The calibration sliding bracket slides up and down along the calibration bracket slot. The calibration bracket slot is connected to the calibration sliding bracket by a spring. The power supply assembly is fixedly installed on one side of the side wall of the calibration bracket slot. The display light assembly is fixedly installed on the other side of the side wall of the calibration bracket slot. The calibration sliding bracket is provided with a slot running through both sides of its side wall. The metal partition is fixedly installed in the slot. The metal spring sheet 1 is slidably installed on one side of the metal partition. The metal spring sheet 2 is slidably installed on the other side of the metal partition. Both the metal spring sheet 1 and the metal spring sheet 2 are slidably installed in the slot. The metal spring sheet 1 is connected to the metal partition by a spring of a metal conductive material, and the metal spring sheet 2 is connected to the metal partition by a spring of a metal conductive material.
[0017] Furthermore, the display light assembly is composed of a conductive metal sheet and a small light bulb. The small light bulb is fixedly installed and displayed on the outer wall of the snap-fit disk, and there are multiple groups of small light bulbs. The colors of the small light bulbs in different radius ranges on the snap-fit disk are different. The edge of the top wall of the metal spring piece one is set to be chamfered, and the edge of the top wall of the metal spring piece two is set to be chamfered. The metal spring piece one and the metal spring piece two with chamfered corner structures slide in an offset manner when they contact the power supply assembly and the display light assembly respectively. After the metal spring piece one contacts the power supply assembly, the electric energy is transferred to the metal spring piece two, and the metal spring piece two contacts the metal sheet in the display light assembly, and the electric energy is then transferred to the small light bulb through the metal sheet. The small light bulb is bright after being powered on. The small light bulbs in different radius ranges use different colors. The pressing depth of the forging round mold is different, and the light of the small light bulb in the corresponding radius is different, thereby indicating whether the forging round mold is installed in place.
[0018] Furthermore, a ball bearing is provided on the top wall of the calibration sliding bracket, and the disc insertion block is set to be a three-dimensional rectangle.
[0019] Furthermore, the cart structure includes a frame, a bottom of the frame is provided with rollers, and a handle is provided on the frame.
[0020] Furthermore, the circular forging die comprises an upper die and a bottom die, the upper die is pushed by a cylinder, and the bottom die is in contact and connected with the upper die.
[0021] Preferably, the diameter size of the engaging disc is provided with multiple groups, and different diameter sizes can be selected according to the length of the bottom calibration bracket extending from the positioning device sleeve, and the diameter size of the engaging disc is proportional to the moving length of the bottom calibration bracket.
[0022] The scheme provides a forging die inner wall detection device, and its beneficial effects are as follows: (1) According to the laser emitted by the double-layer laser emitter, the spatial height of the positioning device sleeve is adjusted so that the center of the positioning device sleeve coincides with the center of the bottom mold, and the forging table clamp is clamped on the front and back sides of the forging circular mold through the transmission of the ball screw assembly, so that the positioning device sleeve and the forging circular mold are relatively fixed. In order to reduce the probability of displacement of the positioning device sleeve when the upper mold is pressed downward, a suitable upper mold detection device is selected according to the specifications of the forging circular mold, and the bottom calibration bracket is driven to move through the chuck structure. The specifications of the forging circular mold are confirmed according to the moving distance of the bottom calibration bracket; (2) Increase the gravity at the bottom of the rotating pallet, making it perpendicular to the horizontal plane and parallel to the scale needle, ensuring that the bottom mold is installed on a relatively stable ground, and utilizing the displacement of the calibration sliding bracket caused by the downward pressure of the upper mold. When the metal springs 1 and 2 in the calibration sliding bracket contact the power supply component and the display light component respectively, electrical conduction is performed. The position of the small bulbs within different radii that light up can be determined based on the movement of the calibration sliding bracket. When all the small bulbs light up within a radius, the installation of the upper mold meets the standard. If small bulbs within different radius light up, the spatial position of the upper mold needs to be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A front perspective view of a forging die inner wall detection device provided by the present invention; Figure 2 A rear perspective view of a forging die inner wall detection device provided by the present invention; Figure 3 A three-dimensional diagram of the use state of a forging round die inner wall detection device provided by the present invention; Figure 4 A three-dimensional cross-sectional view of a forging round die inner wall detection device provided by the present invention; Figure 5 An exploded diagram of a forging die inner wall detection device provided by the present invention; Figure 6 It is a schematic diagram of the exploded structure of the bottom mold support device; Figure 7 It is a three-dimensional diagram of the bottom mold support device and the upper mold detection device; Figure 8 is a three-dimensional cross-sectional view of the upper mold detection device; Fig. 9 for Figure 8 A partial enlarged view of part A.
[0024] Among them, 1. Forging round mold, 2. Mold detection equipment, 3. Cart structure, 4. Laser positioning device, 5. Mold fixing device, 6. Bottom mold support device, 7. Upper mold detection device, 8. Screw slot one, 9. Ball screw one, 10. Nut one, 11. Connecting bracket, 12. Positioning equipment sleeve, 13. Double-layer laser transmitter, 14. Side screw slot two, 15. Ball screw two, 16. Nut two, 17. Screw slot three, 18. Ball screw three, 19. Nut three, 20. Forging table splint, 21. Embedded chuck, 22. Chuck placement slot, 23. Rotation limit slot, 24. Ring rotation limit block, 25 , turbine ridge, 26, bottom calibration bracket, 27, bracket card plate, 28, vertical ridge, 29, ridge linear slot, 30, gravity self-adjusting snap-fit structure, 31, mold calibration display structure, 32, snap-fit disc, 33, disc inserted into the slot, 34, disc inserted into the block, 35, center bracket, 36, symmetrical limit plate, 37, scale needle, 38, rotating card plate, 39, bottom counterweight, 40, calibration bracket slot, 41, calibration sliding bracket, 42, power supply assembly, 43, display light assembly, 44, metal spring one, 45, metal partition, 46, metal spring two, 47, frame, 48, upper mold, 49, bottom mold.
[0025] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] In the description of the present invention, it should be understood that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0028] like Figure 1-Figure 9As shown, a forging circular die inner wall detection device provided by the present invention includes a forging circular die 1 and a die detection device 2, the die detection device 2 includes a trolley structure 3, a laser positioning device 4, a die fixing device 5, a bottom die support device 6 and an upper die detection device 7, the trolley structure 3 slides on the ground, the laser positioning device 4 slides up and down in the trolley structure 3, the bottom die support device 6 is rotatably installed on the laser positioning device 4, the die fixing device 5 is fixedly installed on the side wall of the laser positioning device 4, and the upper die detection device 7 is mounted on the center of the laser positioning device 4.
[0029] The laser positioning device 4 includes a screw slot 8, a ball screw 9, a nut 10, a connecting bracket 11, a positioning equipment sleeve 12, and a double-layer laser emitter 13. The screw slot 8 is arranged on the side wall of the cart structure 3, the ball screw 9 is engaged and rotated in the screw slot 8, the nut 10 is threadedly connected to the ball screw 9, and the nut 10 slides up and down along the screw slot 8, the connecting bracket 11 is fixedly installed on the nut 10, the positioning equipment sleeve 12 is fixedly connected to the connecting bracket 11, and the double-layer laser emitter 13 is fixedly arranged on the side wall of the positioning equipment sleeve 12.
[0030] The mold fixing device 5 includes a side screw slot 2 14, a ball screw 2 15, a nut 2 16, a screw slot 3 17, a ball screw 3 18, a nut 3 19 and a forging table clamp 20. The side screw slot 2 14 is fixedly installed on the side wall of the positioning equipment sleeve 12, the ball screw 2 15 is engaged and rotated in the side screw slot 2 14, the nut 2 16 is threadedly connected with the ball screw 2 15, the nut 2 16 slides along the ball screw 2 15, and the nut 2 16 is engaged and horizontally slid in the side screw slot 2 14, the screw slot 3 17 is fixedly installed on the nut 2 16, the ball screw 3 18 is engaged and rotatably set in the screw slot 3 17, the nut 3 19 is threadedly connected with the ball screw 3 18, and the nut 3 19 slides horizontally along the screw slot 3 17, and the forging table clamp 20 is fixedly installed on the side wall of the nut 3 19.
[0031] The ball screw one 9, the ball screw two 15 and the ball screw three 18 are driven by motors respectively.
[0032] The bottom mold supporting device 6 includes an embedded chuck 21, a chuck placement slot 22, a rotation limit slot 23, an annular rotation limit block 24, a turbine ridge 25, a bottom calibration bracket 26, a bracket card plate 27, a vertical ridge 28 and a ridge linear slot 29. The chuck placement slot 22 is fixedly arranged in the positioning device sleeve 12, and the annular rotation limit block 24 rotates and engages and slides along the rotation limit slot 23. The embedded chuck 21 is fixed to the annular rotation limit block 24. The embedded chuck 21 is connected, and the embedded chuck 21 is engaged and rotated in the chuck mounting slot 22, the turbine rib 25 is fixedly set on the embedded chuck 21, the rib linear slot 29 is fixedly set on the top wall of the chuck mounting slot 22, the vertical rib 28 slides along the rib linear slot 29, one side of the bottom calibration bracket 26 is fixedly connected to the vertical rib 28, the bracket card plate 27 is fixedly connected to the other side of the bottom calibration bracket 26, and the bracket card plate 27 is engaged and slides along the turbine rib 25.
[0033] The chuck placement slot 22 is set as a cylindrical structure, the embedded chuck 21 is driven to rotate by a motor, and the edge of the bottom wall of the bottom calibration bracket 26 is set as a chamfered corner.
[0034] The side wall of the bottom calibration bracket 26 is provided with scales.
[0035] The upper mold detection device 7 includes a gravity self-adjusting snap-fit structure 30 and a mold calibration display structure 31 . The gravity self-adjusting snap-fit structure 30 is snap-fitted and installed on the center of the positioning device sleeve 12 , and the mold calibration display structure 31 is snap-fitted and slidably installed in the gravity self-adjusting snap-fit structure 30 .
[0036] The gravity self-adjusting snap-fit structure 30 includes a snap-fit disc 32, a disc insertion slot 33, a disc insertion block 34, a center bracket 35, a symmetrical limit plate 36, a scale needle 37, a rotating clamping plate 38 and a bottom counterweight 39. The disc insertion slot 33 is fixedly arranged on the center of the positioning device sleeve 12, the disc insertion block 34 is snap-fitted and slidably nested in the disc insertion slot 33, one side of the snap-fit disc 32 is fixedly mounted on the disc insertion block 34, the center bracket 35 is fixedly connected to the other side of the snap-fit disc 32, the symmetrical limit plate 36 is fixedly connected to the center bracket 35, the scale needle 37 is fixedly arranged on the symmetrical limit plate 36, the rotating clamping plate 38 is snap-fitted and rotatably arranged on the center bracket 35, and the bottom counterweight 39 is fixedly mounted on the bottom wall of the rotating clamping plate 38.
[0037] A bearing is provided at the engaging connection between the symmetrical limiting plate 36 and the rotating clamping plate 38 , and a bearing is provided at the engaging connection between the rotating clamping plate 38 and the engaging disc 32 .
[0038] The mold calibration display structure 31 includes a calibration bracket slot 40, a calibration sliding bracket 41, a power supply component 42, a display light component 43, a metal spring 1 44, a metal partition 45, and a metal spring 2 46. The calibration bracket slot 40 is fixedly arranged on the arc-shaped side wall of the rotating card plate 38, and the calibration bracket slot 40 opens upward. The calibration sliding bracket 41 slides up and down along the calibration bracket slot 40. The calibration bracket slot 40 and the calibration sliding bracket 41 are connected by a spring. The power supply component 42 is fixedly installed on one side of the side wall of the calibration bracket slot 40. The display light component 43 is fixedly installed. Installed on the other side of the side wall of the calibration bracket slot 40, the calibration sliding bracket 41 is provided with a slot running through both sides of its side wall, the metal partition 45 is fixedly installed in the slot, the metal spring piece 1 44 is slidably installed on one side of the metal partition 45, and the metal spring piece 2 46 is slidably installed on the other side of the metal partition 45, and the metal spring piece 1 44 and the metal spring piece 2 46 are both slidably installed in the slot, the metal spring piece 1 44 and the metal partition 45 are connected by a spring of metal conductive material, and the metal spring piece 2 46 and the metal partition 45 are connected by a spring of metal conductive material.
[0039] The display light assembly 43 is composed of a conductive metal sheet and a small light bulb. The edge of the top wall of the metal spring sheet 1 44 is set to be rounded, and the edge of the top wall of the metal spring sheet 2 46 is set to be rounded.
[0040] The top wall of the calibration sliding bracket 41 is provided with a ball bearing, and the disc inserting block 34 is set in a three-dimensional rectangular shape.
[0041] The cart structure 3 includes a frame 47 , a bottom of the frame 47 is provided with rollers, and a handle is provided on the frame 47 .
[0042] The forging round die 1 comprises an upper die 48 and a bottom die 49. The upper die 48 is pushed by a cylinder, and the bottom die 49 is in contact with and connected to the upper die 48.
[0043] During specific use, after the upper die 48 and the bottom die 49 are respectively installed in the factory, the forging round die 1 needs to be calibrated. The uncalibrated forging round die 1 is at risk of damage during the forging process; the cart structure 3 is driven to move the die detection equipment 2 between the upper die 48 and the bottom die 49, the double-layer laser emitter 13 is powered on to emit laser, the ball screw 9 rotates, and the nut 10 slides along the ball screw 9. While dragging the positioning device sleeve 12 up and down, the laser trajectory emitted by the double-layer laser emitter 13 is adjusted in spatial height until one group of lasers is blocked by the edge of the bottom die 49 and the other group of lasers is not blocked. The operator needs to ensure that the two groups of double-layer lasers on both sides of the positioning device sleeve 12 are The laser emitter 13 meets the above requirements to ensure that the center of the positioning device sleeve 12 coincides with the center of the bottom mold 49; in order to fix the positioning device sleeve 12 relative to the forging circular mold 1, it is necessary to use mechanical equipment to fix the overall structure of the detection device to avoid displacement of the detection device when the upper mold 48 contacts the bottom mold 49. Therefore, the ball screw 2 15 is rotated to drive the screw slot 3 17 to move horizontally, so that the forging table clamp 20 moves to a position convenient for clamping both sides of the bottom mold 49. The ball screw 3 18 rotates to make the forging table clamp 20 continue to move. The two groups of forging table clamps 20 on the same side are first separated and then moved to the middle position to reduce the distance between them and the bottom mold 49, thereby positioning the device. The preparation sleeve 12 is fixed relative to the bottom mold 49 by mechanical clamping; then, in order to prevent the bottom of the detection equipment from falling when the upper mold 48 is pressed down, and to prevent the bottom of the detection equipment from falling and deforming due to multiple pressings of the upper mold 48, which affects the accuracy, the embedded chuck 21 is driven to rotate, and the turbine ridge 25 rotates while the bracket clamping plate 27 slides along the turbine ridge 25, and the position of the bottom calibration bracket 26 is changed. However, the bottom calibration bracket 26 is limited by the structural characteristics of the ridge linear groove 29, which causes the bottom calibration bracket 26 to slide in the direction of the ridge linear groove 29. The length of the bottom calibration bracket 26 extending from the positioning equipment sleeve 12 can be marked by the scale on the bottom calibration bracket 26. The length of movement determines the size of the engaging disc 32 to be selected; after the engaging disc 32 is inserted into the disc insertion slot 33 through the disc insertion block 34, the rotating clamping plate 38 swings on the central bracket 35 between the engaging disc 32 and the symmetrical limit plate 36. Limited by the gravity of the bottom counterweight 39, the falling direction of the rotating clamping plate 38 is perpendicular to the horizontal plane. Under the coordinated action of the laser positioning device 4, the mold fixing device 5 and the bottom mold supporting device 6, the scale needle 37 and the bottom counterweight 39 should be changed to a parallel position relationship. If an angle is generated between the bottom counterweight 39 and the scale needle 37, the positioning device sleeve 12 is not placed in a horizontal position, and the detection device needs to be readjusted in position;When the scale needle 37 and the bottom counterweight block 39 are parallel to each other when viewed from the front, the upper mold 48 is controlled to be pressed downward slowly, and the arc-shaped inner wall of the upper mold 48 contacts the calibration sliding bracket 41 on the rotating card plate 38. The calibration sliding bracket 41 slides into the calibration bracket slot 40 under the pressure of the upper mold 48. If during this process, the upper mold 48 presses the calibration sliding bracket 41, causing the rotating card plate 38 to deflect, it directly proves that the upper mold 48 is not aligned with the bottom mold 49, and the offset distance between the upper and lower molds is too large; when the calibration sliding bracket 41 can enter the calibration bracket slot without shaking the rotating card plate 38 40, and the metal spring piece 1 44 and the metal spring piece 2 46 transfer electric energy from the power supply assembly 42 to the display light assembly 43 when they are in contact with the power supply assembly 42 and the display light assembly 43 respectively. When multiple groups of small light bulbs within the same radius are all lit, it proves that the upper die 48 is aligned with the bottom die 49, and the installation error of the upper die 48 is small. If the small light bulbs within the same radius are not all lit, but the light bulbs within another outer diameter range are lit, it proves that the upper die 48 has a small error in the horizontal direction relative to the bottom die 49 that can affect the forging effect, and the position of the forging die needs to be readjusted. ;
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0045] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A forging die inner wall detection device, characterized in that: The invention comprises a forging round die (1) and a die detection device (2), wherein the die detection device (2) comprises a trolley structure (3), a laser positioning device (4), a die fixing device (5), a bottom die support device (6) and an upper die detection device (7), wherein the trolley structure (3) slides on the ground, the laser positioning device (4) engages and slides up and down in the trolley structure (3), the bottom die support device (6) is engaged and rotatably mounted on the laser positioning device (4), the die fixing device (5) is fixedly mounted on the side wall of the laser positioning device (4), and the upper die detection device (7) is engaged and mounted on the center of the laser positioning device (4); the upper die detection device (7) comprises a gravity self-adjusting engagement structure (30) and a die calibration display structure (31), wherein the gravity self-adjusting engagement structure (30) is engaged and mounted on the laser positioning device (4), and the die calibration display structure (31) is engaged and slidably mounted in the gravity self-adjusting engagement structure (30).
2. The inner wall detection device of a forging round die according to claim 1 is characterized in that: The gravity self-adjusting snap-fit structure (30) comprises a snap-fit disc (32), a disc insertion slot (33), a disc insertion block (34), a central support (35), a symmetrical limit plate (36), a graduation needle (37), a rotating clamping plate (38) and a bottom counterweight (39); the disc insertion slot (33) is fixedly arranged on the laser positioning device (4); the disc insertion block (34) is snap-fitted and slidably nested in the disc insertion slot (33); the snap-fit disc One side of the disc (32) is fixedly mounted on the disc insertion block (34), the central bracket (35) is fixedly connected to the other side of the engaging disc (32), the symmetrical limit plate (36) is fixedly connected to the central bracket (35), the scale needle (37) is fixedly set on the symmetrical limit plate (36), the rotating clamping plate (38) is engaged and rotatably set on the central bracket (35), and the bottom counterweight (39) is fixedly mounted on the bottom wall of the rotating clamping plate (38).
3. A forging die inner wall detection device according to claim 2, characterized in that: A bearing is provided at the engaging connection between the symmetrical limiting plate (36) and the rotating clamping plate (38), and a bearing is provided at the engaging connection between the rotating clamping plate (38) and the engaging disc (32).
4. The inner wall detection device of a forging round die according to claim 3 is characterized in that: The mold calibration display structure (31) comprises a calibration bracket slot (40), a calibration sliding bracket (41), a power supply assembly (42), a display light assembly (43), a metal spring sheet 1 (44), a metal partition (45), and a metal spring sheet 2 (46). The calibration bracket slot (40) is fixedly arranged on the arc-shaped side wall of the rotating clamping plate (38), and the calibration bracket slot (40) opens upward. The calibration sliding bracket (41) slides up and down along the calibration bracket slot (40). The calibration bracket slot (40) and the calibration sliding bracket (41) are connected by a spring. The power supply assembly (42) is fixedly installed on one side of the side wall of the calibration bracket slot (40). The display light assembly (43) is fixedly arranged on the side wall of the calibration bracket slot (40). 3) fixedly mounted on the other side of the side wall of the calibration bracket slot (40), the calibration sliding bracket (41) is provided with a slot penetrating through both sides of its side wall, the metal partition (45) is fixedly mounted in the slot, the metal spring sheet 1 (44) is slidably mounted on one side of the metal partition (45), the metal spring sheet 2 (46) is slidably mounted on the other side of the metal partition (45), and the metal spring sheet 1 (44) and the metal spring sheet 2 (46) are both slidably mounted in the slot, the metal spring sheet 1 (44) and the metal partition (45) are connected by a spring of metal conductive material, and the metal spring sheet 2 (46) and the metal partition (45) are connected by a spring of metal conductive material.
5. The inner wall detection device of a forging round die according to claim 4 is characterized in that: The display light assembly (43) is composed of a conductive metal sheet and a small light bulb; the edge of the top wall of the first metal spring sheet (44) is rounded; the edge of the top wall of the second metal spring sheet (46) is rounded; the top wall of the calibration sliding bracket (41) is provided with a ball bearing; and the disc insertion block (34) is in the shape of a three-dimensional rectangle.
6. The inner wall detection device of a forging round die according to claim 5, characterized in that: The laser positioning device (4) comprises a screw slot (8), a ball screw (9), a nut (10), a connecting bracket (11), a positioning device sleeve (12), and a double-layer laser emitter (13). The screw slot (8) is arranged on the side wall of the trolley structure (3). The ball screw (9) is engaged and rotated in the screw slot (8). The nut (10) is threadedly connected to the ball screw (9), and the nut (10) slides up and down along the screw slot (8). The connecting bracket (11) is fixedly mounted on the nut (10). The positioning device sleeve (12) is fixedly connected to the connecting bracket (11). The double-layer laser emitter (13) is fixedly arranged on the side wall of the positioning device sleeve (12).
7. The inner wall detection device of a forging round die according to claim 6, characterized in that: The mold fixing device (5) comprises a side screw rod clamping groove (14), a ball screw rod (15), a nut (16), a screw rod clamping groove (17), a ball screw rod (18), a nut (19) and a forging table clamping plate (20). The side screw rod clamping groove (14) is fixedly mounted on the side wall of the positioning device sleeve (12). The ball screw rod (15) is engaged and rotated in the side screw rod clamping groove (14). The nut (16) is threadedly connected to the ball screw rod (15). The nut (16) slides along the ball screw rod (15), and the nut (16) is screwed to the side wall of the positioning device sleeve (12). The second (16) is engaged and slides horizontally in the side screw slot second (14), the screw slot third (17) is fixedly mounted on the nut second (16), the ball screw third (18) is engaged and rotatably arranged in the screw slot third (17), the nut third (19) is threadedly connected with the ball screw third (18), and the nut third (19) slides horizontally along the screw slot third (17), and the forging table clamping plate (20) is fixedly mounted on the side wall of the nut third (19); the ball screw first (9), the ball screw second (15) and the ball screw third (18) are driven by motors respectively.
8. The inner wall detection device of a forging round die according to claim 7, characterized in that: The bottom mold support device (6) comprises an embedded chuck (21), a chuck placement slot (22), a rotation limit slot (23), an annular rotation limit block (24), a turbine ridge (25), a bottom calibration bracket (26), a bracket clamp (27), a vertical ridge (28) and a ridge linear slot (29); the chuck placement slot (22) is fixedly arranged in a positioning device sleeve (12); the annular rotation limit block (24) is rotationally engaged and slidable along the rotation limit slot (23); the embedded chuck (21) is fixedly engaged with the annular rotation limit block (24) The inner chuck (21) is connected to the inner chuck (21), and the inner chuck (21) is engaged and rotated in the chuck placement slot (22); the turbine ridge (25) is fixedly arranged on the inner chuck (21); the ridge linear slot (29) is fixedly arranged on the top wall of the chuck placement slot (22); the vertical ridge (28) slides along the ridge linear slot (29); one side of the bottom calibration bracket (26) is fixedly connected to the vertical ridge (28); the bracket clamping plate (27) is fixedly connected to the other side of the bottom calibration bracket (26); and the bracket clamping plate (27) is engaged and slides along the turbine ridge (25).
9. The inner wall detection device of a forging round die according to claim 8, characterized in that: The chuck placement slot (22) is configured as a cylindrical structure, the embedded chuck (21) is driven to rotate by a motor, and the edge of the bottom wall of the bottom calibration bracket (26) is configured as a chamfered corner; and a scale is provided on the side wall of the bottom calibration bracket (26).
10. The inner wall detection device of a forging round die according to claim 9, characterized in that: The cart structure (3) comprises a frame (47), a roller is provided at the bottom of the frame (47), and a handle is provided on the frame (47); the forging round die (1) comprises an upper die (48) and a bottom die (49), the upper die (48) is pushed by a cylinder, and the bottom die (49) and the upper die (48) are in contact and connected.
Citation Information
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