Enameled wire drying oven with independent drying tunnel

By setting up multiple independent drying channels in the enameled wire oven, the drying efficiency problem caused by the integral drying channels is solved, and the independent drying of a single wire is achieved, which improves the drying efficiency and quality of the enameled wire.

CN119673576AActive Publication Date: 2025-03-21CHANGZHOU WUJIN HUALING ELECTRIC MASCH CO LTD
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Patent Information

Application Number
CN202510190933.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-03-21
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

In existing enameled wire ovens, the integrated drying channel causes multiple strands of enameled wire to dry at the same time, and adjacent wires are prone to affect each other, reducing drying efficiency.

Method used

An enameled wire oven with independent drying channels is designed. By setting multiple partitions in the box, the accommodating grooves are separated into multiple independent drying channels, each drying channel is connected to the paint unit and the heat source, so as to achieve independent drying of a single wire.

Benefits of technology

Through the independent drying channel design, the problem of multiple strands of wires is avoided, the drying efficiency of the enameled wire oven is improved, and high-quality enameled wire production is ensured.

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Abstract

The invention provides an enameled wire oven with an independent drying tunnel, and relates to the technical field of enameled wire production. The paint spraying device comprises a box body, a paint spraying assembly and a heat source, a containing through groove is formed in the box body, a plurality of partition plates are arranged on the groove wall of the containing through groove in parallel at intervals, and the containing through groove is divided into a plurality of drying channels by the partition plates; the painting assembly comprises a plurality of painting units, the drying channels are in one-to-one correspondence with the painting units, and each painting unit can paint a single wire passing through the painting unit; and each drying channel is communicated with an air outlet of the heat source, so that each drying channel can dry the wire painted by the corresponding painting unit. The drying device has the effect of being high in drying efficiency.
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Description

Technical Field

[0001] The present application relates to the technical field of enameled wire production, and in particular to an enameled wire oven with an independent drying channel. Background Art

[0002] Existing enameled wire ovens generally have a painting device at the inlet end of the drying tunnel. The wire material to be processed into the enameled wire will first pass through the painting device and be painted on the surface of the wire material by the painting device, then pass through the drying tunnel and be dried by the drying device, and then return to the painting device to be painted again, and finally obtain the finished enameled wire after multiple painting and drying.

[0003] However, since the drying tunnel in the current enameled wire drying oven is an integral drying tunnel that can be used to dry multiple enameled wires at the same time, the heat source of the enameled wire drying oven is to blow hot air into the integral drying tunnel to dry the enameled wires in the integral drying tunnel. When a large number of enameled wires need to be dried at the same time, two adjacent enameled wires are likely to affect each other, reducing the drying efficiency of both, thereby making the drying efficiency of the enameled wire drying oven low.

[0004] In view of this, it is necessary to provide an enameled wire oven with an independent baking channel. Summary of the invention

[0005] In order to solve the problem that the drying channel in the existing enameled wire drying oven is an integral drying channel and the drying efficiency is low when drying multiple strands of enameled wires at the same time, the present application provides an enameled wire drying oven with an independent drying channel.

[0006] The present application provides an enameled wire oven with independent drying channels, which adopts the following technical solution: comprising a box body, a painting assembly and a heat source, wherein the box body is provided with a receiving slot, a plurality of partitions are arranged on the slot wall of the receiving slot in parallel and at intervals, and the receiving slot is divided into a plurality of drying channels by the plurality of partitions; The painting assembly includes a plurality of painting units, the drying tunnel corresponds to the painting units one by one, and each of the painting units can paint a single wire passing through it; Each of the drying channels is communicated with the air outlet of the heat source, so that each of the drying channels can dry the wires painted by the corresponding painting unit.

[0007] By adopting the above technical solution, the arrangement of multiple drying channels for multiple wires enables the enameled wire oven with independent drying channels to independently dry a single wire in each drying channel, without the need to simultaneously dry multiple strands of enameled wire in the entire drying channel. This also prevents the situation where a large number of enameled wires that need to be dried in the drying channel at the same time affect each other, resulting in a low drying efficiency of the enameled wire oven. This ensures that the enameled wire oven with independent drying channels has good drying efficiency for the enameled wire.

[0008] Specifically, the painting unit includes a paint coating member, a starting wheel, an end wheel and a paint supply device. The paint coating member is arranged between the starting wheel and the inlet of the drying tunnel and can paint the wire. The end wheel is arranged at the outlet of the drying tunnel. A return groove is opened on the box body along the length direction of the accommodating groove. The wire leaving the drying tunnel from the outlet of the drying tunnel can bypass the end wheel and enter the accommodating groove. After passing through the accommodating groove, the wire can bypass the starting wheel to be painted by the paint coating member and enter the drying tunnel from the inlet of the drying tunnel again. The paint supply device can supply paint to the paint coating member.

[0009] By adopting the above technical solution, the paint supply device can supply paint to the painted part, so that the wire is painted when passing through the painted part; and when the wire passes through the painted part for the first time, enters the drying tunnel and leaves the drying tunnel from the outlet of the drying tunnel, the wire can bypass the end wheel and enter the accommodating groove, and after passing through the accommodating groove, bypass the starting wheel and pass through the painted part again to be painted, and then enter the drying tunnel again from the inlet of the drying tunnel, so that the wire can be painted and dried multiple times by repeating the above process, and high-quality enameled wire can be produced.

[0010] Furthermore, the painted part includes a paint tray and a felt, the paint tray is provided with a paint trough and a waste liquid trough, the inner wall of the paint trough is provided with a paint inlet hole, the paint supply device is connected to the paint inlet hole, the felt is arranged in the paint trough and can paint the wire passing through the notch of the paint trough, the waste liquid trough is located between the paint trough and the drying tunnel, and the waste liquid trough can receive the paint dripping from the wire.

[0011] By adopting the above technical solution, the felt can paint the wires passing through the notch of the paint tank; and the waste liquid tank can receive the paint dripping from the wires.

[0012] Furthermore, a plurality of wire receiving grooves are circumferentially formed on the wheel surfaces of the starting wheel and the ending wheel, and the wires can enter the wire receiving grooves and abut against the side walls of the wire receiving grooves.

[0013] By adopting the above technical solution, since the wires that need to be repeatedly painted will repeatedly pass around the starting wheel and the end wheel, the setting of the wire receiving groove can separate these wires on the starting wheel and the end wheel, so that there will be no collision between these wires, which will affect the quality of the wires.

[0014] Furthermore, it also includes a lead assembly, which includes a driving unit and multiple lead units, and the lead units correspond to the drying tunnels one by one. The lead units include a driving wheel, a driven wheel and a lead. The driving wheel is rotatably connected to the rotating shaft of the starting wheel, and the driven wheel is rotatably connected to the rotating shaft of the end wheel. One end of each lead passes through the corresponding drying tunnel and the return wire groove and is connected to the other end of the lead to form a transmission coil. The transmission coil is sleeved on the driving wheel and the driven wheel to make the driving wheel and the driven wheel transmission connected. One end of the wire is detachably connected to the transmission coil, and each driving wheel is transmission connected to the driving unit. The driving unit can independently drive one of the multiple driving wheels to rotate.

[0015] By adopting the above technical solution, before starting the enameled wire oven with an independent drying tunnel, the user needs to first wind the wire to be processed back and forth between the starting wheel and the end wheel for multiple turns, and the setting of the lead assembly allows the user to first bundle the wire to be wound onto the transmission coil, and then drive the driving wheel corresponding to the transmission coil to rotate through the driving unit, so that the transmission coil can carry the wire to be wound through the drying tunnel first, then bypass the end wheel from top to bottom and pass through the return wire slot, and then bypass the starting wheel from bottom to top to return to the initial position, so that the wire can be automatically wound by the lead assembly without the need for manual operation by the user, which is convenient to use.

[0016] Furthermore, the driving unit includes a driving rod, a transmission rod, a driving motor, a jacket and an elastic member, the driving rod and the transmission rod are arranged in parallel and at intervals, and a plurality of driving wheels are arranged in a row along the length direction of the transmission rod, the driving shaft of the driving motor is connected to one end of the driving rod, the jacket is mounted on the rod body of the driving rod and is rotatably connected to the box, and the rotating shaft of the jacket coincides with the rotating shaft of the driving rod, one end of the transmission rod is rotatably connected to the jacket, and a transmission wheel is provided on the rod body of the transmission rod, one side wheel surface of the transmission wheel abuts against the driving rod, and the transmission wheel can slide along the rod body of the transmission rod and abut against any of the driving wheels, the elastic member is connected to the jacket and can apply a force to the jacket to drive the transmission rod to turn to the driving wheel, so that the driving rod is transmission-connected to any of the driving wheels via the transmission rod and the transmission wheel.

[0017] By adopting the above technical solution, after the wire to be automatically wound is connected to a transmission coil, the user can first rotate the outer sleeve to drive the transmission rod to turn away from each driving wheel, and then move the transmission wheel on the transmission rod to a position abutting the driving wheel corresponding to the transmission coil, and then loosen the outer sleeve, the elastic member will apply a force to the outer sleeve to drive the transmission rod to turn toward the driving wheel, and then make the two sides of the transmission wheel abut against the driving wheel and the driving rod respectively, so that the driving motor can drive the driving rod, the transmission wheel, the driving wheel and the transmission coil and the driven wheel corresponding to the driving wheel to rotate, so that the transmission coil can automatically wind the wire.

[0018] Furthermore, the lead unit also includes a latch, a compression spring, a retaining spring, a clamping rod and a tension spring. A latch hole is provided on a wheel surface of the end wheel close to the corresponding driven wheel, and a receiving hole leading to the latch hole is provided on the wheel surface of the driven wheel. One end of the latch close to the end wheel is inserted into the receiving hole and clamped with the retaining spring. The retaining spring can abut against a hole on one side of the receiving hole close to the end wheel. A clamping groove is provided on the end of the latch away from the end wheel, and a limiter is provided on the inner wall of the receiving hole. The rod of the latch is provided with a contact protrusion, the compression spring is arranged between the limiting protrusion and the contact protrusion and can apply a force to the latch to move away from the end wheel, the middle part of the clamping rod is hinged on the driven wheel, the tension spring is arranged between one end of the clamping rod and the driven wheel, and the tension spring can drive the other end of the clamping rod to rotate toward the direction close to the clamping slot, and when the latch is inserted into the latch hole, the clamping rod can be inserted into the latch slot and abut against a side groove wall of the latch slot close to the latch hole.

[0019] By adopting the above technical solution, when using a group of lead units to automatically wind the wire, the user can press the pin in the lead unit towards the direction close to the corresponding pin hole until the pin is inserted into the pin hole. At this time, the tension spring will drive the end of the clamping rod away from its own hinge axis to rotate towards the direction close to the clamping slot and insert the clamping rod into the clamping slot, so that the terminal wheel and the driven wheel can be connected by the pin, so that when the driven wheel and the transmission coil drive the wire to bypass the terminal wheel together, the terminal wheel can rotate together with the driven wheel and the transmission coil, and then the wire will not rub against the surface of the terminal wheel when bypassing the terminal wheel, and it is not easy for a part of the wire to be worn and then broken when bypassing the terminal wheel, thereby ensuring the success rate of automatic winding of the wire by the lead unit.

[0020] Furthermore, the lead unit also includes a handwheel and a support rod, one end of the support rod is connected to the wheel surface of the handwheel, a support groove is opened on the edge of the groove of the paint groove, the handwheel is rotatably connected to one side of the corresponding paint plate and can drive the support rod close to or away from the support groove, when the support rod abuts against the support groove, the wire connected to the transmission coil can abut against the top of the support rod and pass over the felt.

[0021] By adopting the above technical solution, when using a group of lead units to automatically wind the wire, the user can drive the support rod to approach and abut the support groove by rotating the hand wheel in the lead unit. When the support rod abuts the support groove, the wire connected to the transmission coil can abut the top of the support rod and pass over the felt, thereby preventing the felt from painting the wire when the lead unit is used to automatically wind the wire.

[0022] Furthermore, the lead unit also includes a wire locking sleeve, which is sleeved on the lead and can slide along the lead, and a wire binding gap suitable for accommodating the wire is formed between the lead and the inner wall of the wire locking sleeve. When the wire is inserted into the wire binding gap, the wire is abutted between the lead and the inner wall of the wire locking sleeve and can limit the wire locking sleeve from sliding along the lead.

[0023] By adopting the above technical solution, when using a group of lead units to automatically wind the wire, the user can fix the wire on the transmission coil by inserting the wire into the wire binding gap of the lead unit; after the coil is automatically wound, the user can pull the wire out of the wire locking sleeve at the end wheel and connect it to the wire taking-up device, and because the wire locking sleeve can slide along the lead when no wire is inserted, when the wire locking sleeve moves to a position in contact with the driving wheel or the driven wheel, the friction force applied by the transmission coil to the wire locking sleeve is not enough to make the wire locking sleeve bypass the driving wheel or the driven wheel, so that the user can drive the transmission coil to rotate to bring the wire locking sleeve back to a position close to the starting wheel, so that the user can directly connect the wire to the wire locking sleeve at the starting wheel when the group of lead units is needed to automatically wind the wire next time.

[0024] Furthermore, the locking wire sleeve includes a clamping part and a receiving part, one end of the clamping part is provided with a clamping protrusion, the other end of the clamping part is hinged to one end of the receiving part, and the other end of the receiving part is provided with a clamping groove, the clamping protrusion can be inserted into the clamping groove and clamped with the inner wall of the clamping groove to make the clamping part and the receiving part assembled to form the locking wire sleeve.

[0025] By adopting the above technical solution, the clamping member and the receiving member can be spliced ​​together through the cooperating clamping of the clamping protrusion and the clamping groove, and the lead wire can be abutted and fixed in the wire locking sleeve formed by the splicing of the clamping member and the receiving member.

[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. It includes a box body, a painting component and a heat source. The box body is provided with a receiving slot. A plurality of partitions are arranged on the slot wall of the receiving slot in parallel and at intervals. The receiving slot is divided into a plurality of drying channels by the plurality of partitions. The painting component includes a plurality of painting units. The drying channels correspond to the painting units one by one. Each painting unit can paint a single wire passing through it. Each drying channel is connected to the air outlet of the heat source so that each drying channel can dry the wire painted by the corresponding painting unit. The arrangement of the plurality of drying channels for the plurality of wires enables the enameled wire oven with independent drying channels to independently dry a single wire in each drying channel without drying a plurality of enameled wires in the entire drying channel at the same time. Therefore, when a large number of enameled wires need to be dried in the drying channel at the same time, the two adjacent enameled wires will not affect each other, resulting in a low drying efficiency of the enameled wire oven. This ensures that the enameled wire oven with independent drying channels has good drying efficiency for the enameled wires. 2. The lead assembly includes a driving unit and a plurality of lead units. The lead units correspond to the drying tunnels one by one. The lead units include a driving wheel, a driven wheel and a lead. The driving wheel is rotatably connected to the rotating shaft of the starting wheel, and the driven wheel is rotatably connected to the rotating shaft of the terminal wheel. One end of each lead passes through the corresponding drying tunnel and the return wire slot and is connected to the other end of the lead to form a transmission coil. The transmission coil is sleeved on the driving wheel and the driven wheel and the driving wheel is connected to the driven wheel. One end of the wire is detachably connected to the transmission coil. Each driving wheel is connected to the driving unit. The driving unit can independently drive one of the plurality of driving wheels to rotate. Before starting the enameled wire oven with an independent drying tunnel, the user needs to wind the wire to be processed back and forth between the starting wheel and the end wheel for multiple turns. The setting of the lead assembly allows the user to first bundle the wire to be wound onto the transmission coil, and then drive the drive wheel corresponding to the transmission coil to rotate through the drive unit, so that the transmission coil can carry the wire to be wound through the drying tunnel first, then bypass the end wheel from top to bottom and pass through the return wire slot, and then bypass the starting wheel from bottom to top and return to the initial position, so that the wire can be automatically wound through the lead assembly without the need for manual operation by the user, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional diagram of an enameled wire drying oven with an independent drying channel of the present application; Figure 2 is a stereogram of a second viewing angle of an enameled wire oven with an independent baking channel of the present application; Figure 3 yes Figure 2 A schematic enlarged view of area A, showing the lead assembly; Figure 4It is a top view of an enameled wire drying oven with an independent drying channel of the present application; Figure 5 is along Figure 4 A schematic cross-sectional view taken along the BB direction; Figure 6 yes Figure 5 A schematic enlarged view of region C, showing a lead unit; Figure 7 is along Figure 5 A schematic cross-sectional view taken along the DD direction, wherein only one terminal wheel and one driven wheel are shown; Figure 8 is along Figure 4 A schematic cross-sectional view taken along the EE direction; Fig. 9 yes Figure 8 A schematic enlarged view of region F in the middle showing the locking sleeve; Fig.10 It is a three-dimensional diagram of the enameled wire oven with an independent baking channel of the present application from the third viewing angle, in which part of the box body is deleted to facilitate the display of the paint tray.

[0028] Reference numerals: 1, box; 11, partition; 12, drying tunnel; 13, return line slot; 14, annealing slot; 2, painting assembly; 21, painting unit; 211, painting tray; 2111, painting slot; 2112, waste liquid slot; 2113, support slot; 212, starting wheel; 213, end wheel; 214, paint supply device; 3, wire; 4, lead assembly; 41, drive unit; 411, drive rod; 412, transmission rod; 4121, transmission wheel; 4 13. driving motor; 414. outer sleeve; 4141. inner sleeve; 415. elastic member; 42. lead unit; 4201. driving wheel; 4202. driven wheel; 4203. lead; 4204. latch; 4205. compression spring; 4206. retaining spring; 4207. retaining rod; 4208. tension spring; 4209. hand wheel; 4210. supporting rod; 4211. snap-fit ​​member; 4212. receiving member; 4213. snap-fit ​​protrusion; 4214. auxiliary wheel. DETAILED DESCRIPTION

[0029] The following is combined with Figure 1-10 For further explanation: See also Figure 1 , Figure 2 , Figure 4 , Figure 8 and Fig.10, an enameled wire oven with an independent drying channel, used for processing a wire 3 into an enameled wire, which specifically comprises a box body 1, a painting component 2, a heat source (not shown in the figure), an annealing furnace (not shown in the figure) and a lead wire component 4, wherein an annealing groove 14, a return groove 13 and a receiving groove are arranged from bottom to top inside the box body 1, and the annealing groove 14, the return groove 13 and the receiving groove are all opened along the length direction of the box body 1, and the annealing furnace is arranged in the annealing groove 14, and the inlet of the annealing groove 14 and the return groove 13 and the outlet of the receiving groove are all located on the same side of the box body 1, and the outlet of the annealing groove 14 and the return groove 13 and the inlet of the receiving groove are all located on the other side of the box body 1; five partitions 11 are arranged in parallel and at intervals on the groove wall of the receiving groove, and these partitions 11 divide the receiving groove into six drying channels 12, and the heat source It can be a hot air blower, and each drying channel 12 is connected to the air outlet of the hot air blower so that each drying channel 12 can independently dry a wire 3; the painting component 2 includes six painting units 21, and the six drying channels 12 correspond to the six painting units 21 one by one, and each painting unit 21 can paint a single wire 3 passing through it, so that the enameled wire drying oven with independent drying channels can independently dry six wires 3 in the six drying channels 12 at the same time, without the need to dry multiple strands of enameled wires in the entire drying channel 12 at the same time, and there will be no situation when there are a large number of enameled wires that need to be dried in the drying channel 12 at the same time, and the two adjacent enameled wires will not affect each other, resulting in a low drying efficiency of the enameled wire drying oven, thereby ensuring that the enameled wire drying oven with independent drying channels has good drying efficiency for the enameled wire.

[0030] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 8 and Fig.10Each painting unit 21 includes two starting wheels 212, an end wheel 213, a paint tray 211 and a paint supply device 214. The two starting wheels 212 are arranged up and down, and the starting wheel 212 located at the bottom is arranged at the outlet of the return channel. The paint tray 211 is arranged between the starting wheel 212 located at the top and the inlet of the drying tunnel 12. The end wheel 213 is arranged at the outlet of the drying tunnel 12. The paint tray 211 is provided with a paint tank 2111 and a waste liquid tank 2112. The inner wall of the paint tank 2111 is provided with a paint inlet hole. The paint supply device 214 can be a metering pump. The liquid outlet of the metering pump is connected to the paint inlet hole through a pipeline. The liquid inlet of the metering pump is connected to the paint storage tank storing paint through a pipeline. , so that the paint supply device 214 can supply paint into the paint tank 2111; a felt (not shown in the figure) can be arranged in the paint tank 2111, so that the wire 3 passing through the notch of the paint tank 2111 can be painted by the felt, and the waste liquid tank 2112 is located between the paint tank 2111 and the entrance of the drying tunnel 12 and can receive the paint dripping from the wire 3; a plurality of wire receiving grooves for accommodating the wire 3 are circumferentially provided on the wheel surface of each starting wheel 212 and the end wheel 213, and each time the wire 3 passes around the starting wheel 212 or the end wheel 213, the user can manually move the wire 3, so that each circle of the wire 3 on the starting wheel 212 and the end wheel 213 is located in an independent wire receiving groove.

[0031] The processing process of the wire 3 by the enameled wire oven with independent drying channel described in the present application is as follows: When a wire 3 leaves the feeding device, it will first enter the annealing groove 14 from the entrance of the annealing groove 14 and be baked by the annealing furnace, then leave the annealing groove 14 from the exit and wind upward around the starting wheel 212 located near the paint plate 211, then move horizontally and pass through the paint tank 2111, the waste liquid tank 2112, the entrance of the drying tunnel 12 and the exit of the drying tunnel 12 in sequence, then go around the terminal wheel 213 downward and pass through the return groove 13 to the starting wheel 212 located near the exit of the return groove 13, finally go around the starting wheel 212 upward and come to the starting wheel 212 located near the paint plate 211. At this time, it can be regarded as having undergone a painting and baking process on the wire 3, and the end of the wire 3 is just at The wire 3 is wound once on the circular route formed by the two starting wheels 212 and the end wheel 213; since each wire 3 needs to undergo 4-10 times of painting and baking after being processed into a finished enameled wire, taking 4 times as an example, the user can wind the wire 3 three times on the circular route formed by the two starting wheels 212 and the end wheel 213, and connect the wire 3 to a winding device such as a winder after the wire 3 passes through the drying tunnel 12 along the circular path for the fourth time; since the wire 3 that needs to be repeatedly painted will repeatedly bypass the starting wheel 212 and the end wheel 213, the setting of the wire receiving groove can separate these wires 3 on the starting wheel 212 and the end wheel 213, so that there will be no collision between these wires 3, which will affect the quality of the wire 3.

[0032] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 and Fig.10 The lead assembly 4 includes six lead units 42 and a driving unit 41. The lead units 42 correspond to the drying tunnels 12 one by one. Each lead unit 42 includes a driving wheel 4201, an auxiliary wheel 4214, a driven wheel 4202, two leads 4203, a locking wire sleeve, a hand wheel 4209, a support rod 4210, a latch 4204, a compression spring 4205, a retaining spring 4206, a retaining rod 4207 and a tension spring 4208. The driving wheel 4201 is rotatably connected to the rotating shaft of the starting wheel 212 located near the paint tray 211, and the auxiliary wheel 4214 is rotatably connected to the rotating shaft of the starting wheel 212 located near the paint tray 211. On the rotating shaft of the starting wheel 212 near the outlet of the wire groove 13, the driven wheel 4202 is rotatably connected to the rotating shaft of the corresponding end wheel 213, one end of each lead wire 4203 passes through the corresponding drying tunnel 12 and the return wire groove 13 and is connected to the other end of the lead wire 4203 to form a transmission coil adapted to the annular path of the wire 3, the two transmission coils are tightly sleeved on the driving wheel 4201, the auxiliary wheel 4214 and the driven wheel 4202 in parallel, the lead wire 4203 can be a steel wire rope, so that the auxiliary wheel 4214 and the driven wheel 4202 are both connected to the driving wheel 4201 in transmission.

[0033] See also Fig. 9 and Fig.10 The locking wire sleeve includes a clamping piece 4211 and a receiving piece 4212, one end of the clamping piece 4211 is provided with a clamping protrusion 4213, the other end of the clamping piece 4211 is hinged on one end of the receiving piece 4212, and the other end of the receiving piece 4212 is provided with a clamping groove, the clamping protrusion 4213 can be inserted into the clamping groove and clamped with the inner wall of the clamping groove so that the clamping piece 4211 and the receiving piece 4212 are spliced ​​to form a locking wire sleeve that is sleeved on two parallel lead wires 4203, and a wire binding gap suitable for accommodating the wire 3 is formed between the lead wire 4203 and the inner wall of the locking wire sleeve, and the locking wire sleeve can be made of a material with a certain elasticity such as rubber, so that the user can connect the wire 3 to the transmission coil by inserting the wire 3 into the wire binding gap, and when the locking wire sleeve is not connected to the wire 3, the locking wire sleeve can be moved along Two parallel leads 4203 slide; the handwheel 4209 is rotatably connected to one side of the corresponding paint tray 211, and a support groove 2113 is provided on the other side of the paint tray 211, and the support groove 2113 is located on the edge of the groove of the paint groove 2111. One end of the support rod 4210 is connected to the wheel surface of the handwheel 4209, and the other end of the support rod 4210 can abut against the support groove 2113. When the handwheel 4209 drives the support rod 4210 to turn to the support groove 2113, the support rod 4210 can be aligned with the support groove 2113 and make the rod body of the support rod 4210 horizontally above the groove of the paint groove 2111 along the width direction of the box body 1. When the handwheel 4209 drives the support rod 4210 away from the support groove 2113, the top of the rod body of the support rod 4210 is lower than the felt in the paint groove 2111.

[0034] See also Figure 6 and Figure 7 A latch hole is provided on the wheel surface of one side of the terminal wheel 213 close to the corresponding driven wheel 4202, and a receiving hole leading to the latch hole is provided on the wheel surface of the driven wheel 4202. One end of the latch 4204 close to the terminal wheel 213 is inserted into the receiving hole and clamped with the retaining spring 4206. The retaining spring 4206 can abut against the hole opening on one side of the receiving hole close to the terminal wheel 213. A clamping groove is provided on the end of the latch 4204 away from the terminal wheel 213, and a limiting protrusion is provided on the inner wall of the receiving hole. A retaining protrusion is provided on the rod of the latch 4204. The compression spring 4205 is arranged between the limiting protrusion and the abutting protrusion and can apply a force to the latch pin 4204 away from the end wheel 213. The middle part of the latch rod 4207 is hinged on the driven wheel 4202. The tension spring 4208 is arranged between one end of the latch rod 4207 and the driven wheel 4202, and the tension spring 4208 can drive the other end of the latch rod 4207 to rotate toward the direction close to the latch slot. When the latch pin 4204 is inserted into the latch hole, the latch rod 4207 can be inserted into the latch slot and abut against the side wall of the slot close to the latch hole.

[0035] See also Figure 1, Figure 3 and Fig.10 The driving unit 41 includes a driving rod 411, a transmission rod 412, a driving motor 413, an outer sleeve 414, an inner sleeve 4141 and an elastic member 415. The driving rod 411 and the transmission rod 412 are arranged in parallel and spaced apart and are arranged along the width direction of the box body 1. The six driving wheels 4201 are arranged in a row along the width direction of the box body 1. The driving motor 413 is arranged on the box body 1. The inner sleeve 4141 is fixedly connected to the driving motor 413. The driving shaft of the driving motor 413 passes through the inner sleeve 4141 and is connected to one end of the driving rod 411. The outer sleeve 414 is sleeved on the driving rod 411 and the inner sleeve 4141 and is rotatably connected to the inner sleeve 4141 through a bearing, and the outer sleeve 414 is arranged on the driving rod 411 and the inner sleeve 4141. The rotating axis of the sleeve 414 coincides with the rotating axis of the driving rod 411, one end of the transmission rod 412 is rotatably connected to the outer sleeve 414, and three transmission wheels 4121 are provided on the rod body of the transmission rod 412, one side of the wheel surface of each transmission wheel 4121 is in contact with the driving rod 411, and each transmission wheel 4121 can slide along the rod body of the transmission rod 412 and abut against any driving wheel 4201, the elastic member 415 is connected to the outer sleeve 414 and can apply a force to the outer sleeve 414 to drive the transmission rod 412 to turn toward the driving wheel 4201, so that the driving rod 411 is transmission-connected to any three driving wheels 4201 via the transmission rod 412 and the transmission wheel 4121.

[0036] After a wire 3 from the feeding device passes through the annealing groove 14 and is pulled out from the outlet of the annealing groove 14 to the outside of the annealing groove 14, the user needs to repeatedly wind the wire 3 around the circular route formed by the two starting wheels 212 and the end wheel 213 according to the number of times the wire 3 needs to undergo painting and baking when it is processed into an enameled wire product; taking 4 times as an example, the use process of the lead assembly 4 of the enameled wire oven with an independent baking channel described in the present application is as follows: S1, move the end of the wire 3 upward and wind it around the starting wheel 212 located near the paint plate 211, then use the wire locking sleeve to fix the end of the wire 3 on the transmission coil, then rotate the outer sleeve 414 to drive the transmission rod 412 to turn away from each driving wheel 4201, then move the transmission wheel 4121 on the transmission rod 412 to a position abutting against the driving wheel 4201 corresponding to the transmission coil, then loosen the outer sleeve 414, the elastic member 415 will apply a force to the outer sleeve 414 to drive the transmission rod 412 to turn to the driving wheel 4201, and then make the two sides of the transmission wheel 4121 abut against the driving wheel 4201 and the driving rod 411 respectively, so that the driving motor 413 can drive the driving rod 411, the transmission wheel 4121, the driving wheel 4201 and the driving coil and the driven wheel 4202 corresponding to the driving wheel 4201 to rotate, so that the transmission coil can automatically wind the wire 3; S2. After the driving wheel 4201 of a set of lead wire units 42 is brought into contact with the transmission wheel 4121, the user can rotate the hand wheel 4209 in the lead wire unit 42 to a position where the support rod 4210 is brought into contact with the support groove 2113, so that the support rod 4210 can be used to separate the wire 3 and the felt, so that the felt will not paint the wire 3 when the lead wire unit 42 is used to automatically wind the wire 3; S3, press the latch 4204 in each lead unit 42 to be used in the direction close to the corresponding latch hole until the latch 4204 is inserted into the latch hole, at which time the tension spring 4208 will drive the end of the clamping rod 4207 away from its own hinge axis to rotate in the direction close to the clamping slot and insert the clamping rod 4207 into the clamping slot, so that the terminal wheel 213 and the driven wheel 4202 can be connected through the latch 4204, so that when the driven wheel 4202 and the transmission coil drive the wire 3 to bypass the terminal wheel 213 together, the terminal wheel 213 can rotate together with the driven wheel 4202 and the transmission coil, and then the wire 3 will not rub against the surface of the terminal wheel 213 when bypassing the terminal wheel 213, and it is not easy for a part of the wire 3 to be worn and then broken when bypassing the terminal wheel 213, thereby ensuring the success rate of the lead unit 42 automatically winding the wire 3; S4, start the driving motor 413 to drive the driving wheels 4201 corresponding to the transmission coils connected to the wires 3 to rotate, so that the transmission coils can first carry the wires 3 to be wound through the drying tunnel 12, then bypass the end wheel 213 from top to bottom and pass through the return wire slot 13, and then bypass the two starting wheels 212 from bottom to top to return to the initial position. After repeating this three times, when the transmission coil carries the end of the wire 3 out of the drying tunnel 12 from the exit of the drying tunnel 12 for the fourth time, turn off the driving motor 413, and remove the end of the wire 3 from each transmission coil and connect it to a winding device such as a winding machine; S5. First, move the end of the clamping rod 4207 away from the hinge axis in the direction away from the clamping slot, so that the latch 4204 leaves the latch hole under the action of the compression spring 4205. Then, rotate the hand wheel 4209 in each lead unit 42 to make the top of the rod body of the support rod 4210 lower than the felt in the paint tank 2111. Then, start the drive motor 413 to drive each transmission coil to rotate in the opposite direction to the rotation direction when driving the wire 3. Since the wire lock sleeve can rotate along the lead when the wire 3 is not inserted, 4203 slides, and when the wire locking sleeve moves to a position in contact with the driving wheel 4201 or the driven wheel 4202, the friction force applied by the transmission coil to the wire locking sleeve is insufficient to allow the wire locking sleeve to bypass the driving wheel 4201 or the driven wheel 4202, so that the user can drive the transmission coil to rotate to bring the wire locking sleeve back to a position close to the starting wheel 212, so that the next time the group of lead units 42 is needed to automatically wind the wire 3, the user can directly connect the wire 3 with the wire locking sleeve at the starting wheel 212.

[0037] The implementation principle of the enameled wire oven with independent drying channel described in this application is: The interior of the box body 1 is provided with an annealing slot 14, a loop slot 13 and a receiving slot from bottom to top. The annealing slot 14, the loop slot 13 and the receiving slot are all opened along the length direction of the box body 1. The annealing furnace is arranged in the annealing slot 14. The inlets of the annealing slot 14 and the loop slot 13 and the outlet of the receiving slot are all located on the same side of the box body 1. The outlets of the annealing slot 14 and the loop slot 13 and the inlet of the receiving slot are all located on the other side of the box body 1. Five partitions 11 are arranged in parallel and at intervals on the slot wall of the receiving slot. These partitions 11 divide the receiving slot into six drying channels 12. The heat source can be a hot air blower. Each drying channel 12 is connected to the air outlet of the hot air blower so that each drying channel 12 can Dry a wire 3 independently; the painting component 2 includes six painting units 21, and the six drying channels 12 correspond to the six painting units 21 one by one, and each painting unit 21 can paint a single wire 3 passing through it, so that the enameled wire drying oven with independent drying channels can independently dry the six wires 3 in the six drying channels 12 at the same time, without the need to dry multiple strands of enameled wires in the entire drying channel 12 at the same time, and there will be no situation when there are a large number of enameled wires that need to be dried in the drying channel 12 at the same time and the two adjacent enameled wires affect each other, resulting in a low drying efficiency of the enameled wire drying oven, thereby ensuring that the enameled wire drying oven with independent drying channels has good drying efficiency for the enameled wires.

[0038] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An enameled wire oven with an independent drying channel, used for processing wire materials into enameled wires, characterized in that: The invention comprises a box body (1), a paint assembly (2), a heat source and a lead assembly (4), wherein the box body (1) is provided with a receiving slot, a plurality of partitions (11) are arranged in parallel and at intervals on the slot wall of the receiving slot, and the receiving slot is divided into a plurality of drying channels (12) by the plurality of partitions (11); The painting assembly (2) comprises a plurality of painting units (21), the drying tunnel (12) corresponds to the painting units (21) one by one, and each of the painting units (21) is capable of painting a single wire (3) passing through it; The painting unit (21) further comprises a painting member, a starting wheel (212), an end wheel (213) and a paint supply device (214); the painting member is arranged between the starting wheel (212) and the inlet of the drying tunnel (12) and is capable of painting the wire (3); the end wheel (213) is arranged at the outlet of the drying tunnel (12); a return line groove (13) is provided on the box body (1) along the length direction of the accommodating groove; the wire (3) leaving the drying tunnel (12) from the outlet of the drying tunnel (12) can bypass the end wheel (213) and enter the accommodating groove; and after passing through the accommodating groove, the wire (3) can bypass the starting wheel (212) and be painted by the painting member, and enter the drying tunnel (12) again from the inlet of the drying tunnel (12); and the paint supply device (214) can supply paint to the painting member; Each of the drying tunnels (12) is in communication with the air outlet of the heat source, so that each of the drying tunnels (12) can dry the wire material (3) painted by the corresponding painting unit (21); The lead assembly (4) comprises a driving unit (41) and a plurality of lead units (42), wherein the lead units (42) correspond to the drying tunnels (12) one by one, and the lead units (42) comprise a driving wheel (4201), a driven wheel (4202) and a lead (4203), wherein the driving wheel (4201) is rotatably connected to the rotating shaft of the starting wheel (212), and the driven wheel (4202) is rotatably connected to the rotating shaft of the end wheel (213), and one end of each lead (4203) passes through the corresponding drying tunnel (12). ) and the return wire groove (13) are connected to the other end of the lead wire (4203) to form a transmission coil, the transmission coil is sleeved on the driving wheel (4201) and the driven wheel (4202) and enables the driving wheel (4201) to be transmission-connected with the driven wheel (4202), one end of the wire (3) is detachably connected to the transmission coil, each of the driving wheels (4201) is transmission-connected with the driving unit (41), and the driving unit (41) can independently drive one of the multiple driving wheels (4201) to rotate.

2. The enameled wire oven with independent drying channel according to claim 1, characterized in that: The painted part comprises a paint tray (211) and a felt, the paint tray (211) is provided with a paint trough (2111) and a waste liquid trough (2112), a paint inlet hole is provided on the inner wall of the paint trough (2111), the paint supply device (214) is connected to the paint inlet hole, the felt is arranged in the paint trough (2111) and can paint the wire (3) passing through the notch of the paint trough (2111), the waste liquid trough (2112) is located between the paint trough (2111) and the drying tunnel (12), and the waste liquid trough (2112) can receive the paint dripping from the wire (3).

3. The enameled wire oven with independent drying channel according to claim 1, characterized in that: A plurality of wire receiving grooves are provided on the wheel surfaces of the starting wheel (212) and the ending wheel (213) along the circumferential direction, and the wires (3) can enter the wire receiving grooves and abut against the side walls of the wire receiving grooves.

4. The enameled wire oven with independent drying channel according to claim 1, characterized in that: The driving unit (41) comprises a driving rod (411), a transmission rod (412), a driving motor (413), a jacket (414) and an elastic member (415); the driving rod (411) and the transmission rod (412) are arranged in parallel and spaced apart; a plurality of driving wheels (4201) are arranged in a row along the length direction of the transmission rod (412); a driving shaft of the driving motor (413) is connected to one end of the driving rod (411); the jacket (414) is sleeved on the rod body of the driving rod (411) and is rotatably connected to the box body (1); a rotating shaft of the jacket (414) coincides with a rotating shaft of the driving rod (411); one end of the transmission rod (412) is rotated The outer sleeve (414) is connected to the outer sleeve (414), and a transmission wheel (4121) is provided on the shaft of the transmission rod (412), one side of the wheel surface of the transmission wheel (4121) is in contact with the driving rod (411), and the transmission wheel (4121) can slide along the shaft of the transmission rod (412) and be in contact with any one of the driving wheels (4201), and the elastic member (415) is connected to the outer sleeve (414) and can apply a force to the outer sleeve (414) to drive the transmission rod (412) to turn toward the driving wheel (4201), so that the driving rod (411) is connected to any one of the driving wheels (4201) via the transmission rod (412) and the transmission wheel (4121).

5. The enameled wire oven with independent drying channel according to claim 1, characterized in that: The lead unit (42) further comprises a latch (4204), a compression spring (4205), a retaining spring (4206), a clamping rod (4207) and a tension spring (4208); a latch hole is provided on a wheel surface of one side of the end wheel (213) close to the corresponding driven wheel (4202); a receiving hole leading to the latch hole is provided on the wheel surface of the driven wheel (4202); one end of the latch (4204) close to the end wheel (213) is inserted into the receiving hole and is clamped with the retaining spring (4206); the retaining spring (4206) can abut against a hole on one side of the receiving hole close to the end wheel (213); a clamping groove is provided on the end of the latch (4204) away from the end wheel (213); a groove is provided on the inner wall of the receiving hole. A limiting protrusion is provided, and an abutting protrusion is provided on the rod body of the latch (4204). The compression spring (4205) is provided between the limiting protrusion and the abutting protrusion and can apply a force to the latch (4204) away from the end wheel (213). The middle part of the clamping rod (4207) is hinged on the driven wheel (4202). The tension spring (4208) is provided between one end of the clamping rod (4207) and the driven wheel (4202), and the tension spring (4208) can drive the other end of the clamping rod (4207) to rotate in a direction close to the clamping slot. When the latch (4204) is inserted into the latch hole, the clamping rod (4207) can be inserted into the latch slot and abut against a side slot wall of the latch slot close to the latch hole.

6. The enameled wire oven with independent drying channel according to claim 2, characterized in that: The lead unit (42) also includes a hand wheel (4209) and a support rod (4210), one end of the support rod (4210) is connected to the wheel surface of the hand wheel (4209), a support groove (2113) is provided on the groove edge of the paint groove (2111), the hand wheel (4209) is rotatably connected to one side of the corresponding paint plate (211) and can drive the support rod (4210) to approach or move away from the support groove (2113), when the support rod (4210) abuts against the support groove (2113), the wire (3) connected to the transmission coil can abut against the top of the support rod (4210) and pass over the felt.

7. The enameled wire oven with independent drying channel according to claim 1, characterized in that: The lead unit (42) also includes a wire locking sleeve, which is sleeved on the lead (4203) and can slide along the lead (4203). A wire binding gap suitable for accommodating the wire (3) is formed between the lead (4203) and the inner wall of the wire locking sleeve. When the wire (3) is inserted into the wire binding gap, the wire (3) is abutted between the lead (4203) and the inner wall of the wire locking sleeve and can limit the wire locking sleeve from sliding along the lead (4203).

8. The enameled wire oven with independent drying channel according to claim 7, characterized in that: The locking wire sleeve comprises a clamping piece (4211) and a receiving piece (4212), one end of the clamping piece (4211) is provided with a clamping protrusion (4213), the other end of the clamping piece (4211) is hinged to one end of the receiving piece (4212), and the other end of the receiving piece (4212) is provided with a clamping groove, the clamping protrusion (4213) can be inserted into the clamping groove to clamp with the inner wall of the clamping groove and enable the clamping piece (4211) and the receiving piece (4212) to be assembled to form the locking wire sleeve.

Citation Information

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