Instant noodle seasoning packet production method and production system thereof

Abstract

The invention discloses an instant noodle seasoning packet production method which comprises the following steps: S1, a raw material pretreatment section: taking corresponding types of raw materials according to a seasoning packet formula, and accurately metering the raw materials through metering equipment; s2, a burdening section: adding the metered raw materials into a mixing tank, fully and uniformly mixing all the raw materials in the mixing tank, filtering to remove large-particle impurities and suspended solids in the seasoning, and performing sterilization treatment and cooling; and S3, a packaging section: sub-packaging the cooled seasonings into packaging containers for filling, and sealing after filling is completed. Materials are guided into the mixing tank again for circulation from the bottom end of the mixing tank through the discharging pipe, the circulating pipe and the first adding opening through the circulating pump, material mixing is promoted, when the liquid spraying pipe is opened, a spring rebounds to pressurize sprayed liquid, the liquid spraying speed is increased, and the material mixing effect is further improved.

Description

Technical Field

[0001] The invention relates to the technical field of instant noodle production, and in particular to a method for producing an instant noodle seasoning packet and a production system thereof. Background Art

[0002] In the instant noodles production industry, the quality of the seasoning packet plays a vital role in the taste and flavor of the whole package of instant noodles. The production of seasoning packets involves the accurate proportion and full mixing of multiple raw materials, among which the proportioning of raw materials is one of the key steps.

[0003] The traditional way of proportioning raw materials in instant noodle seasoning packets is mostly simple and extensive. Usually, various raw materials are simply weighed or roughly measured manually, and then poured directly into the mixing container from a single opening. After the raw materials are put into the mixing container. Common mixing equipment mostly uses a single fixed rotation method of the mixing shaft, which has a limited mixing range and is easy to form a mixing dead angle in the mixing container. Some raw materials cannot fully contact and blend with other raw materials during the mixing process, resulting in uneven mixing. For some raw materials with large texture differences, such as powdered spices and liquid oils, it is difficult to make them evenly dispersed in the entire mixing system using traditional mixing methods, which ultimately affects the overall taste and quality of the seasoning packet. Summary of the invention

[0004] In order to solve the problems mentioned in the above background technology, the present invention provides a method for producing an instant noodle seasoning packet.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: The first aspect of the present invention provides a method for producing an instant noodle seasoning packet, comprising the following steps: S1. Raw material pretreatment section: collect the corresponding types of raw materials according to the seasoning package formula and accurately measure them through metering equipment; S2. In the batching section, the measured raw materials are added to the mixing tank, all the raw materials are fully mixed in the mixing tank, large particles of impurities and suspended matter in the seasoning are filtered out, sterilized, and cooled; S3. Packaging section: the cooled seasoning is divided into packaging containers for filling, and then sealed after filling.

[0006] The second aspect of the present invention provides a production system for instant noodle seasoning packets, comprising a metering device, a mixing tank, a filtering device, a sterilizing device and a filling device. A driving motor is installed on the top of the mixing tank, a discharge pipe is connected to the bottom of the mixing tank, a first addition port and a second addition port are connected to the mixing tank, a delivery branch pipe and a circulation pipe are connected to the discharge pipe, a circulation pump is provided on the circulation pipe, and the circulation pipe is connected to the first addition port; A first feeding connection flange is provided at one end of the first adding port away from the mixing tank, and a second feeding connection flange is provided at one end of the second adding port away from the mixing tank; A stirring mechanism is arranged inside the mixing tank, and power is input to the stirring mechanism through a driving motor.

[0007] Preferably, the stirring mechanism includes a stirring shaft, and there are multiple stirring shafts, and the multiple stirring shafts are distributed in a circular array in the mixing tank. A slide rail is installed on the top inner wall of the mixing tank at a position corresponding to the stirring shaft, and a slider is installed on the slide rail. A rotary joint is fixed to the bottom end of the slider, and the bottom end of the rotary joint is rotatably connected to the stirring shaft.

[0008] Preferably, the stirring mechanism also includes a driving gear plate, which is rotatably mounted on the top inner wall of the mixing tank, wherein a transmission gear ring is fixed to the top of one of the driving gear plates, a first gear is fixed to the output shaft of the driving motor, the first gear is meshed with the transmission gear ring, a synchronous gear ring is rotatably mounted on the top inner wall of the mixing tank, and multiple driving gear plates are meshed with the synchronous gear ring.

[0009] Preferably, a limit transmission bar is fixed on the slider, a bar-shaped limit opening is provided on the limit transmission bar, a limit convex rod is fixed on the bottom end of the driving gear plate, and the limit convex rod passes through the bar-shaped limit opening and penetrates the limit transmission bar.

[0010] Preferably, a rack is fixed on the slide rail via a bracket, and a second gear is fixed on the outside of the stirring shaft near the top, and the second gear is meshed with the rack.

[0011] Preferably, a ring pipe is provided inside the mixing tank, the first addition port and the second addition port are both connected to the ring pipe, and the ring pipe is connected to the rotary joint through a telescopic pipe.

[0012] Preferably, a stirring branch is provided on the outside of the stirring shaft, and a liquid spray pipe is installed on the outside of the stirring shaft near the bottom end.

[0013] Preferably, an energy storage mechanism is provided inside the annular tube, a connecting bracket is fixed to the movable portion of the telescopic tube, and an end of the connecting bracket away from the telescopic tube extends to the position of the liquid spraying pipe and is fixed with a blocking member.

[0014] Preferably, the blocking member is an annular structure, and a notch is provided on the blocking member.

[0015] Preferably, the energy storage mechanism comprises two spherical pistons, a spring is arranged between the two spherical pistons, two limit stop rings are fixed inside the ring tube, and the positions of the two spherical pistons are restricted between the two limit stop rings.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The circulating pump is used to introduce the material from the bottom of the mixing tank through the discharge pipe, the circulation pipe and the first addition port into the mixing tank again for circulation, thereby promoting the mixing of the materials.

[0017] Multiple stirring shafts are distributed in a circular array in the stirring mechanism. The driving motor drives the driving gear plate to rotate. With the help of the cooperation between the limit convex rod and the limit transmission bar, the slider is pushed to move back and forth along the slide rail to change the position of the stirring shaft, which greatly increases the stirring range.

[0018] When the slider moves, the second gear on the stirring shaft moves along the rack, driving the stirring shaft to rotate, so that it continuously rotates forward and reverse while moving horizontally, thereby enhancing the stirring effect.

[0019] The material first enters the annular tube, then enters the stirring shaft through the rotary joint, and finally is sprayed out through the liquid spray pipe to disperse the material. The telescopic tube can cooperate with the telescopic movement of the stirring shaft to maintain connectivity, which is conducive to mixing.

[0020] The energy storage mechanism in the annular tube cooperates with the sealing member to intermittently block the liquid spraying pipe, and can store energy during blocking. When the liquid spraying pipe is opened, the spring rebounds to pressurize the sprayed liquid, thereby increasing the liquid spraying speed and further improving the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a process flow chart of the present invention; Figure 2 A three-dimensional diagram of a mixing tank according to the present invention; Figure 3 It is a front view of the mixing tank of the present invention; Figure 4 A top view of the present invention; Figure 5 It is an enlarged detail view of the mixing tank of the present invention; Figure 6 It is a cross-sectional view of a mixing tank of the present invention; Figure 7 It is a schematic diagram of the internal structure of the mixing tank of the present invention; Figure 8 A bottom view of the meshing relationship between the driving gear plate and the synchronous gear ring inside the mixing tank of the present invention; Fig. 9 A three-dimensional diagram of the meshing relationship between the driving gear plate and the synchronous gear ring inside the mixing tank of the present invention; Fig.10 This is a schematic diagram of the matching relationship between the annular tube and the stirring shaft of the present invention; Fig.11 It is a schematic diagram of the matching relationship between the blocking member and the liquid spraying pipe of the present invention; Fig.12 It is a cross-sectional view of the annular tube of the present invention; Fig.13 for Fig.12 Enlarged detail image of position A in the middle.

[0022] In the figure: 1, mixing tank; 101, discharge pipe; 102, circulation pipe; 103, circulation pump; 104, delivery branch pipe; 2, first feeding connection flange; 201, second feeding connection flange; 202, first addition port; 203, second addition port; 3, driving motor; 301, first gear; 302, driving gear plate; 303, transmission gear ring; 304, synchronous gear ring; 305, limiting convex rod; 4, stirring shaft; 401, stirring branch; 402, second gear; 403, spray pipe; 5, slide rail; 501, slider; 502, limiting transmission strip; 503, strip limiting opening; 504, rotary joint; 505, rack; 6, ring pipe; 601, spherical piston; 602, spring; 603, limiting retaining ring; 604, telescopic pipe; 7, connecting bracket; 701, blocking piece; 702, notch. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0024] A method for producing an instant noodle seasoning packet comprises the following steps: S1. Raw material pretreatment section: collect the corresponding types of raw materials according to the seasoning package formula and accurately measure them through metering equipment; S2. In the batching section, the measured raw materials are added to the mixing tank, all the raw materials are fully mixed in the mixing tank, large particles of impurities and suspended matter in the seasoning are filtered out, sterilized, and cooled; S3. Packaging section: the cooled seasoning is divided into packaging containers for filling, and then sealed after filling. Example 2

[0025] Reference Figure 1-13 A production system of instant noodle seasoning package, comprising a metering device, a mixing tank 1, a filtering device, a sterilizing device and a filling device, a driving motor 3 is installed at the top of the mixing tank 1, a discharge pipe 101 is connected to the bottom of the mixing tank 1, a first adding port 202 and a second adding port 203 are also connected to the mixing tank 1, a delivery branch pipe 104 and a circulation pipe 102 are connected to the discharge pipe 101, a circulation pump 103 is provided on the circulation pipe 102, and the circulation pipe 102 is connected to the first adding port 202; The first adding port 202 is provided with a first feeding connection flange 2 at one end away from the mixing tank 1, and the second adding port 203 is provided with a second feeding connection flange 201 at one end away from the mixing tank 1; The mixing tank 1 is heated electrically, and the raw material liquid delivery pipeline of the seasoning bag is connected to the first adding port 202 and the second adding port 203 through the first feeding connection flange 2 and the second feeding connection flange 201 to feed the raw materials into the mixing tank 1 .

[0026] A stirring mechanism is provided inside the mixing tank 1, and the stirring mechanism inputs power through the driving motor 3, stirs and mixes the raw materials while heating, and introduces the materials from the bottom discharge pipe 101 of the mixing tank 1 through the circulation pipe 102 and the first addition port 202 into the mixing tank 1 again through the circulation pump 103, promotes mixing through circulation, and improves the mixing effect. After the mixing is completed, it is transported to the next link through the branch pipe 104 for the next production and processing. Example 3

[0027] Reference Figure 1-13 The difference between this embodiment and embodiment 1 is that the stirring mechanism includes a stirring shaft 4, a plurality of stirring shafts 4 are provided, and the plurality of stirring shafts 4 are distributed in a circular array in the mixing tank 1, a slide rail 5 is installed on the inner wall of the top end of the mixing tank 1 at a position corresponding to the stirring shaft 4, a slider 501 is installed on the slide rail 5, a rotary joint 504 is fixed to the bottom end of the slider 501, and the bottom end of the rotary joint 504 is rotatably connected to the stirring shaft 4, and the stirring mechanism also includes a driving gear plate 302, which is rotatably installed on the inner wall of the top end of the mixing tank 1, and one of the driving gear plates 302 is A transmission gear ring 303 is fixed on the top, a first gear 301 is fixed on the output shaft of the driving motor 3, the first gear 301 is meshed with the transmission gear ring 303, a synchronous gear ring 304 is rotatably mounted on the inner wall of the top of the mixing tank 1, and a plurality of driving gear plates 302 are meshed with the synchronous gear ring 304, a limited transmission bar 502 is fixed on the slider 501, a bar-shaped limited opening 503 is opened on the limited transmission bar 502, a limited convex rod 305 is fixed on the bottom end of the driving gear plate 302, and the limited convex rod 305 passes through the limited transmission bar 502 through the bar-shaped limited opening 503; When the driving motor 3 is turned on, the driving motor 3 will drive the first gear 301 to rotate, and the meshing of the first gear 301 and the transmission gear ring 303 can drive one of the driving gear plates 302 to rotate, and then the meshing of the driving gear plate 302 and the transmission gear ring 303 can drive the other driving gear plates 302 to rotate synchronously. When the driving gear plate 302 rotates, the limiting protrusion 305 is stuck in the strip-shaped limiting opening 503, thereby pushing the slider 501 to move back and forth along the slide rail 5, thereby continuously changing the position of the stirring shaft 4, which can greatly increase the stirring range and improve the stirring effect.

[0028] Among them, a rack 505 is fixed on the slide rail 5 through a bracket, and a second gear 402 is fixed on the outside of the stirring shaft 4 near the top position. The second gear 402 is meshed with the rack 505. When the slider 501 moves back and forth along the slide rail 5, the second gear 402 will move along the rack 505, and then drive the stirring shaft 4 to rotate through meshing, so as to stir the material. The stirring shaft 4 will continuously rotate forward and reverse while moving horizontally back and forth, and the stirring effect is good. Example 4

[0029] Reference Figure 1-13 The difference between this embodiment and embodiment 2 is that an annular tube 6 is provided inside the mixing tank 1, the first addition port 202 and the second addition port 203 are both connected to the annular tube 6, the annular tube 6 is connected to the rotary joint 504 through a telescopic tube 604, a stirring branch 401 is provided outside the stirring shaft 4, and a liquid spraying tube 403 is installed near the bottom of the stirring shaft 4, the stirring shaft 4 is hollow inside, the materials introduced from the first addition port 202 and the second addition port 203 first enter the annular tube 6, then enter the stirring shaft 4 through the rotary joint 504, and then are sprayed out through the liquid spraying tube 403, so as to achieve the effect of dispersing the materials and promoting mixing, and the telescopic tube 604 can cooperate and expand and contract during the horizontal movement of the stirring shaft 4, so as to maintain connectivity. Example 5

[0030] Reference Figure 1-13 The difference between this embodiment and the embodiment 3 is that an energy storage mechanism is provided inside the annular tube 6, a connecting bracket 7 is fixed to the movable part of the telescopic tube 604, an end of the connecting bracket 7 away from the telescopic tube 604 extends to the position of the liquid spraying tube 403 and is fixed with a blocking member 701, the blocking member 701 is an annular structure, and a notch 702 is provided on the blocking member 701, the energy storage mechanism includes two spherical pistons 601, a spring 602 is provided between the two spherical pistons 601, and two limit rings 603 are fixed inside the annular tube 6, and the positions of the two spherical pistons 601 are limited between the two limit rings 603; When the stirring shaft 4 moves horizontally and rotates, the sealing member 701 surrounds the outside of the stirring shaft 4 and moves horizontally with it. When the stirring shaft 4 rotates, when the spray pipe 403 faces the notch 702, the liquid can be sprayed out from the spray pipe 403. When the spray pipe 403 is offset from the notch 702, the spray pipe 403 is blocked, thereby achieving the purpose of intermittently blocking the spray pipe 403. The gap between the two spherical pistons 601 is closed, and liquid materials cannot enter. When the intermittently blocked spray pipe 403 is blocked, as the hydraulic pressure increases, the spring 602 is compressed, the distance between the two spherical pistons 601 is shortened, and more liquid is contained in the annular tube 6, thereby achieving the purpose of energy storage. When the spray pipe 403 is opened, the spring 602 rebounds, which will pressurize the sprayed liquid, increase the speed of liquid spraying in the spray pipe 403, and further improve the mixing effect.

[0031] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A method for producing instant noodle seasoning packets, characterized in that: The steps include: S1. Raw material pretreatment section: collect the corresponding types of raw materials according to the seasoning package formula and accurately measure them through metering equipment; S2. In the batching section, the measured raw materials are added to the mixing tank, all the raw materials are fully mixed in the mixing tank, large particles of impurities and suspended matter in the seasoning are filtered out, sterilized, and cooled; S3. Packaging section: the cooled seasoning is divided into packaging containers for filling, and then sealed after filling.

2. A system for producing instant noodle seasoning packets, using the method for producing instant noodle seasoning packets as claimed in claim 1, comprising a metering device, a mixing tank (1), a filtering device, a sterilizing device and a filling device, characterized in that: A driving motor (3) is installed at the top of the mixing tank (1); a discharge pipe (101) is connected to the bottom of the mixing tank (1); a first addition port (202) and a second addition port (203) are also connected to the mixing tank (1); a delivery branch pipe (104) and a circulation pipe (102) are connected to the discharge pipe (101); a circulation pump (103) is provided on the circulation pipe (102); and the circulation pipe (102) is in communication with the first addition port (202); A first feeding connection flange (2) is provided at one end of the first adding port (202) away from the mixing tank (1), and a second feeding connection flange (201) is provided at one end of the second adding port (203) away from the mixing tank (1); A stirring mechanism is provided inside the mixing tank (1), and power is input into the stirring mechanism through a driving motor (3).

3. The instant noodle seasoning packet production system according to claim 2, characterized in that: The stirring mechanism comprises a stirring shaft (4), a plurality of stirring shafts (4) are provided, and the plurality of stirring shafts (4) are distributed in a circular array in the mixing tank (1), a slide rail (5) is installed on the inner wall of the top end of the mixing tank (1) at a position corresponding to the stirring shaft (4), a slider (501) is installed on the slide rail (5), a rotary joint (504) is fixed at the bottom end of the slider (501), and the bottom end of the rotary joint (504) is rotatably connected to the stirring shaft (4).

4. The instant noodle seasoning packet production system according to claim 3, characterized in that: The stirring mechanism further comprises a driving gear plate (302), the driving gear plate (302) being rotatably mounted on the inner wall of the top end of the mixing tank (1), a transmission gear ring (303) being fixed on the top end of one of the driving gear plates (302), a first gear (301) being fixed on the output shaft of the driving motor (3), the first gear (301) being meshed with the transmission gear ring (303), a synchronization gear ring (304) being rotatably mounted on the inner wall of the top end of the mixing tank (1), and a plurality of driving gear plates (302) being meshed with the synchronization gear ring (304).

5. The instant noodle seasoning packet production system according to claim 4, characterized in that: A limit transmission bar (502) is fixed on the slider (501), a bar-shaped limit opening (503) is provided on the limit transmission bar (502), a limit convex rod (305) is fixed on the bottom end of the driving gear plate (302), and the limit convex rod (305) passes through the bar-shaped limit opening (503) and penetrates the limit transmission bar (502).

6. The instant noodle seasoning packet production system according to claim 5, characterized in that: A rack (505) is fixed on the slide rail (5) via a bracket, and a second gear (402) is fixed on the outside of the stirring shaft (4) near the top, and the second gear (402) is meshed with the rack (505).

7. The instant noodle seasoning packet production system according to claim 6, characterized in that: The mixing tank (1) is provided with an annular tube (6) inside, the first adding port (202) and the second adding port (203) are both in communication with the annular tube (6), and the annular tube (6) is in communication with the rotary joint (504) via a telescopic tube (604).

8. The instant noodle seasoning packet production system according to claim 7, characterized in that: The outside of the stirring shaft (4) is provided with a stirring branch (401), and the outside of the stirring shaft (4) is provided with a liquid spraying pipe (403) near the bottom end.

9. The instant noodle seasoning packet production system according to claim 8, characterized in that: An energy storage mechanism is provided inside the annular tube (6); a connecting bracket (7) is fixed to the movable portion of the telescopic tube (604); an end of the connecting bracket (7) away from the telescopic tube (604) extends to the position of the liquid spraying tube (403) and is fixed with a blocking member (701).

10. The instant noodle seasoning packet production system according to claim 9, characterized in that: The blocking piece (701) is an annular structure, and a notch (702) is provided on the blocking piece (701).

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