Intelligent welding device for distribution box production
By designing intelligent welding devices for power distribution box production, and using the automatic push and rotation mechanism of transmission components and motor drives, the fatigue problems caused by the dependence of manual operation of existing welding equipment is solved, and a more uniform and stable welding effect is achieved, improving product quality and production efficiency.
Patent Information
- Application Number
- CN202510224856.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of distribution boxes, existing welding equipment relies on manual operations, which leads to fatigue of operators, affects the uniformity of welding joint distribution, reduces deformation resistance and increases workload.
A smart welding device for power distribution box production is designed, using automatic pushing and rotation mechanism driven by transmission components and motor to ensure uniform spot welding of side plates and reinforcement ribs.
Through automated welding processes, the work burden of the operator is reduced, the stability and uniformity of the welding process are improved, and the deformation resistance and production efficiency of the distribution box are improved.
Smart Images

Figure CN119681521A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of distribution box production, and in particular to an intelligent welding device for distribution box production. Background Art
[0002] The distribution box plays a vital role in the power system. As the control center of power distribution, it can reasonably distribute power and ensure the stability and reliability of power supply. Various switchgear, measuring instruments, protective electrical appliances and auxiliary equipment are integrated inside the distribution box, making the opening and closing operation of the circuit convenient and intuitive. It is widely used in various environments, including residential areas, commercial areas, industrial areas, transportation facilities, public facilities and infrastructure, etc., to provide a stable power supply for various equipment and facilities. In the production process of the distribution box, in order to ensure that it has good anti-deformation performance, welding operations need to be carried out on the side panels and reinforcement ribs need to be added. During the welding operation, it is necessary to ensure that the edges of the contact surface between the side panel and the reinforcement rib are evenly spot welded. However, the welding equipment currently used still needs to rely on the manual operation of the operator to rotate and adjust the side panel and the reinforcement rib when welding the reinforcement rib to the side panel, so as to implement uniform spot welding on the four sides of the contact surface. However, long hours of work will cause operator fatigue, thus affecting the uniformity of weld point distribution, which will not only reduce the overall anti-deformation effect of the distribution box, but may also increase the operator's workload and aggravate their fatigue, thereby having a potential negative impact on production efficiency and product quality; for this reason, the present invention provides an intelligent welding device for distribution box production. Summary of the invention
[0003] The purpose of the present invention is to provide an intelligent welding device for the production of distribution boxes to solve the problems raised in the above-mentioned background technology.
[0004] The technical solution of the present invention is: an intelligent welding device for distribution box production, comprising a bottom plate, a side plate and a reinforcing rib, a motor 1 is arranged on the side wall of the bottom plate, a transmission component 1 is rotatably connected to the top of the bottom plate, and the output end of the motor 1 is fixedly connected to the transmission component 1, a transverse linear transmission mechanism is symmetrically threadedly connected to the transmission component 1, a longitudinal linear transmission mechanism is threadedly connected to the output end of the transverse linear transmission mechanism, a mounting frame is symmetrically threadedly connected to the output end of the longitudinal linear transmission mechanism, welding electrodes are symmetrically arranged on one side of the two groups of mounting frames close to each other, a disc is rotatably connected to the top of the bottom plate, a worm gear ring meshing with the transmission component 1 is fixedly sleeved on the outer ring surface of the disc, and a column is fixedly connected to the top of the disc, The top of the column is fixedly connected to a support column, the top of the support column is fixedly connected to a storage plate, and the side plate is placed on the top of the storage plate, the top of the storage plate is symmetrically fixedly connected to a limit strip, and the storage plate is located between two groups of limit strips, and a reinforcing rib is placed on the top of the storage plate, a motor 2 is arranged on the side wall of the storage plate, a transmission component 2 is symmetrically rotatably connected to the bottom of the storage plate, and the output end of the motor 2 is fixedly connected to a group of transmission components 2, and a linkage component meshing with the transmission component 2 is symmetrically rotatably connected between the two groups of the transmission components 2, a threaded component 1 is symmetrically rotatably connected in the slots at both ends of the storage plate, a threaded block 1 is threadedly connected to the threaded component 1, a shell is fixedly connected to the threaded block 1, and the inner cavity of the shell rotates symmetrically A threaded component 2 is connected, a threaded block 2 is threadedly connected to the threaded component 2, a fixed block is fixedly connected to the side wall of the threaded block 2, and a rack 2 threadedly connected to the threaded component 2 is symmetrically fixedly connected in the slots at both ends of the storage plate. A mounting beam is fixedly installed between the two ends of the top of the bottom plate, an electric push rod is installed on the top of the mounting beam, and a frame 1 is fixedly connected to the bottom telescopic end of the electric push rod, and a threaded component 3 is rotatably connected to the inside of the frame, and a threaded block 3 is symmetrically threadedly connected to the threaded component 3. A support plate is symmetrically fixedly connected to the inner side of the mounting beam, and a rack 3 meshing with the threaded component 3 is fixedly connected to the side wall of the support plate. A positioning plate is fixedly connected between the two groups of support plates, and an array is provided on the positioning plate There are four groups of oblique channels, the bottom of the threaded block three is fixedly connected to the frame body two, the inner side of the frame body two is fixedly connected to a sliding rod, a slider is symmetrically slidably arranged on the slide rod body, and return springs are symmetrically wound around the two ends of the slide rod body, the bottom of the slider is fixedly connected to a vertical rod, and the vertical rod passes through the oblique channel, the bottom of the vertical rod is fixedly connected to a horizontal plate, and the bottom of the horizontal plate is fixedly connected to a positioning rod, a controller is arranged on the side wall of the mounting beam, and the controller is electrically connected to the motor one, the horizontal linear transmission mechanism, the longitudinal linear transmission mechanism, the motor two and the electric push rod. During welding, the operator first places the side panel of the distribution box on the top of the storage plate, and makes the side panel located between the two groups of limit strips symmetrically arranged, and then the operator places the reinforcing ribs on the top of the side panel;After completing the above operations, the controller starts motor 2, and motor 2 drives a group of transmission components 2 to rotate. Under the action of the linkage component, the two symmetrically arranged groups of transmission components 1 rotate synchronously, and transmission component 2 drives thread component 1 to rotate, and thread component 1 drives thread block 1 to move, and thread block 1 drives the shell to move, and the two groups of shells close to each other push the side panel to the center position of the top of the storage plate; at the same time, the shell drives thread component 2 to move, and during the movement of thread component 2, since thread component 2 is meshed with rack 2, this makes thread component 2 rotate while it moves, and the rotating thread component 2 drives thread block 2 to move downward, and thread block 2 drives the fixed block The two sets of symmetrically arranged threaded blocks are moved away from each other, and the two sets of symmetrically arranged threaded blocks are used to move the two sets of symmetrically arranged threaded blocks. The movement is carried out in which the horizontal plate and the positioning rod are synchronously moved with the vertical rod, which makes the positioning rod move downward and expand to the surroundings at the same time, so that the four groups of positioning rods are respectively abutted against the four inner corners of the reinforcing rib, so that the reinforcing rib is moved to the center position of the top of the side plate. At the same time, with the help of the four groups of positioning rods abutting against the reinforcing rib, the reinforcing rib is not easy to be offset in the subsequent welding operation; then, the controller turns on the longitudinal linear transmission mechanism to drive the two symmetrically arranged groups of welding electrodes to move towards each other, the upper welding electrode abuts against the top of the reinforcing rib, and the lower welding electrode abuts against the bottom of the side plate. Current flows between the two symmetrically arranged groups of welding electrodes, so that the contact surface between the reinforcing rib and the side plate is locally heated and melted, thereby forming a welding point for fixed connection; this In addition, the controller is set to start the transverse linear transmission mechanism to drive the longitudinal linear transmission mechanism, the mounting frame and the welding electrode to move equidistantly, thereby achieving a uniform spot welding effect; when the front and rear ends of the side panels and the reinforcing ribs are uniformly spot welded, the controller is set to start the motor one to drive the transmission component one to rotate, the transmission component one drives the worm wheel to rotate, the worm wheel drives the disc to rotate, the disc drives the column to rotate, the column drives the support column to rotate, and the support column drives the storage plate, the side panel and the reinforcing rib to rotate 90 degrees; at the same time, the transmission component one drives the two symmetrically arranged transverse linear transmission mechanisms to approach each other, and the transverse linear transmission mechanism drives the welding electrode to move toward the direction of the side panel and the reinforcing rib;Since the width of the side plate and the reinforcing rib is smaller than the length, the welding electrode is moved to the position where welding is required by adjusting the welding electrode toward the side plate and the reinforcing rib; after the adjustment is completed, the above welding operation is repeated to obtain a uniform spot welding effect. ;
[0005] Preferably, the transmission assembly includes a transmission rod rotatably connected to the top of the bottom plate, the two ends of the transmission rod are symmetrically provided with screw teeth, and the transverse linear transmission mechanism is threadedly connected to the screw teeth, the middle part of the transmission rod is provided with worm teeth, and the worm wheel ring is meshed with the worm teeth. After the front and rear ends of the side plate and the reinforcing ribs are evenly spot welded, the controller starts the motor to drive the transmission rod to rotate, the transmission rod drives the screw teeth and the worm teeth to rotate, the worm teeth drive the worm wheel ring to rotate, the worm wheel ring drives the disc to rotate, and the disc The disk drives the column to rotate, the column drives the support column to rotate, and the support column drives the storage plate, the side plate and the reinforcing rib to rotate 90 degrees; at the same time, the screw teeth drive the two symmetrically arranged groups of transverse linear transmission mechanisms to approach each other, and the transverse linear transmission mechanisms drive the welding electrode to move toward the side plate and the reinforcing rib; since the width of the side plate and the reinforcing rib is smaller than the length, the welding electrode is moved to the position where welding is required by adjusting the welding electrode to move toward the side plate and the reinforcing rib; after the adjustment is completed, repeat the above welding operation to obtain a uniform spot welding effect.
[0006] Preferably, the transmission component 2 includes a transmission worm rotatably connected to the bottom of the storage plate, and the two ends of the transmission worm are symmetrically fixedly connected with bevel gear 1. During welding, the operator first places the side panel of the distribution box on the top of the storage plate, and makes the side panel located between two sets of symmetrically set limit strips, and then the operator places the reinforcing rib on the top of the side panel; after completing the above operations, the set controller turns on motor 2, and the set motor 2 drives the worm and bevel gear 1 to rotate.
[0007] Preferably, the linkage assembly includes a linkage rod rotatably connected to the bottom of the storage plate, and the bottom of the linkage rod is symmetrically fixedly connected to a bevel gear 2 that is meshed with a bevel gear 1. Under the action of the linkage rod and the two symmetrically arranged groups of bevel gears 2, the two symmetrically arranged groups of worm gears rotate synchronously.
[0008] Preferably, the threaded assembly includes a threaded rod rotatably connected to a slot at the top of the storage plate, and a threaded block is threadedly connected to the threaded rod, a transmission worm gear is fixedly connected to the threaded rod, and the transmission worm gear is meshingly connected to the transmission worm, the worm drives the transmission worm gear to rotate, the transmission worm gear drives the threaded rod to rotate, the threaded rod drives the threaded block to move, the threaded block drives the shell to move, and the two groups of shells approaching each other push the side plate to the center position at the top of the storage plate.
[0009] Preferably, the second threaded assembly includes a second threaded rod rotatably connected in the inner cavity of the shell, and a second threaded block is threadedly connected to the second threaded rod, and a second transmission gear meshing with a second rack is fixedly connected to the bottom of the second threaded rod. At the same time, the shell drives the second threaded rod and the second transmission gear to move. During the movement of the set transmission gear, the second transmission gear is meshed with the second rack, which causes the second transmission gear to rotate while moving. The rotating transmission gear drives the second threaded rod to rotate, the second threaded rod drives the second threaded block to move downward, and the second threaded block drives the fixed block to move downward. When the shell pushes the side panel to the center position of the top of the storage panel, the fixed block abuts against the top of the side panel, and the side panel is fixed to the storage panel with the help of two sets of symmetrically arranged fixed blocks.
[0010] Preferably, the threaded assembly three includes a threaded rod three rotatably connected to the inside of the frame, and the threaded block three is threadedly connected to the threaded rod three, and the two ends of the threaded rod three are symmetrically fixedly connected with a transmission gear three meshing with a rack three. The provided controller turns on the electric push rod, and the provided electric push rod drives the frame to move down, and the provided frame one drives the threaded rod three and the transmission gear three to move down. Since the transmission gear three is meshed with the rack three, this makes the transmission gear three rotate itself during the downward movement, and the rotating transmission gear three drives the threaded rod three to rotate, and the provided threaded rod three drives the two symmetrically provided groups of threaded blocks three to interact with each other. The screw block three drives the frame two to move, and the frame two drives the sliding rod, the slider and the vertical rod to move. Since the vertical rod passes through the oblique channel, the vertical rod moves along the oblique channel while following the movement of the frame two. Among them, the horizontal plate and the positioning rod move synchronously with the vertical rod, which makes the positioning rod move downward and expand to the surroundings at the same time, so that the four groups of positioning rods are respectively abutted against the four inner corners of the reinforcement rib, causing the reinforcement rib to move to the center position of the top of the side plate. At the same time, with the help of the four groups of positioning rods abutting against the reinforcement rib, the reinforcement rib is not easy to be offset in the subsequent welding operation.
[0011] The present invention provides an intelligent welding device for distribution box production through improvement, which has the following improvements and advantages compared with the prior art: First, the intelligent welding device for the production of a distribution box described in the present invention pushes the side plate to the center of the top of the storage plate by means of two sets of shells close to each other. At the same time, under the action of the second rack, the rotating threaded component second drives the second threaded block and the fixed block to move downward, and the side plate is fixed on the storage plate by means of two sets of symmetrically arranged fixed blocks. Second, the intelligent welding device for the production of a distribution box described in the present invention drives the vertical rod to move downward by means of the frame body 1. At the same time, under the action of the rack 3, the rotating threaded component 3 drives the positioning rod to move. Since the vertical rod passes through the oblique hole, the positioning rod moves downward and expands to the surroundings, so that the four groups of positioning rods are respectively abutted against the four inner corners of the reinforcing rib, so that the reinforcing rib is moved to the center position of the top of the side plate; Thirdly, the intelligent welding device for the production of a distribution box described in the present invention drives the storage plate to rotate 90 degrees by means of a transmission component 1, and at the same time, the transmission component 1 drives the welding electrode to move in the direction of the side plate and the reinforcing rib; Summary: The intelligent welding device for distribution box production described in the present invention is designed to optimize the welding process and reduce the workload of the operator. In actual application, the operator only needs to place the side panels and reinforcement ribs on the top of the storage plate. The device has an automatic pushing function, which can accurately push the side panels and reinforcement ribs to the center position of the top of the storage plate, and automatically fix them to ensure stability during welding. Subsequently, the welding electrode can automatically perform uniform spot welding on the side panels and reinforcement ribs. After completing the welding on the front and rear sides, the device accurately rotates the storage plate and adjusts the welding electrode to the appropriate position so as to weld the left and right sides of the side panels and reinforcement ribs. This reduces the operator's workload to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will be further explained below in conjunction with the accompanying drawings and embodiments: Figure 1 It is a three-dimensional structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the welding electrode structure of the present invention; Figure 3 It is a schematic diagram of the top structure of the storage plate of the present invention; Figure 4 is a schematic diagram of the bottom structure of the storage plate of the present invention; Figure 5 It is a structural schematic diagram of a threaded assembly of the present invention; Figure 6 The present invention Figure 5 A schematic diagram of the enlarged structure of part A; Figure 7 It is a schematic diagram of the inner cavity structure of the housing of the present invention; Figure 8 It is a schematic diagram of the top structure of the positioning plate of the present invention; Fig. 9 It is a schematic diagram of the bottom structure of the positioning plate of the present invention; Fig.10 It is a schematic diagram of the third structure of the threaded assembly of the present invention.
[0013] Description of reference numerals: 1. Bottom plate; 2. Side plate; 3. Reinforcement rib; 4. Motor 1; 5. Transmission assembly 1; 51. Transmission rod 1; 52. Screw tooth pattern; 53. Worm tooth pattern; 6. Horizontal linear transmission mechanism; 7. Longitudinal linear transmission mechanism; 8. Mounting frame; 9. Welding electrode; 10. Disc; 11. Worm wheel; 12. Column; 13. Support column; 14. Storage board; 15. Limiting strip; 16. Motor 2; 17. Transmission assembly 2; 171. Transmission worm; 172. Bevel gear 1; 18. Linkage assembly; 181. Linkage rod; 182. Bevel gear 2; 19. Threaded assembly 1; 191. Threaded rod 1; 192 , transmission worm gear; 20, threaded block one; 21, housing; 22, threaded assembly two; 221, threaded rod two; 222, transmission gear two; 23, threaded block two; 24, fixed block; 25, rack two; 26, mounting beam; 27, electric push rod; 28, frame one; 29, threaded assembly three; 291, threaded rod three; 292, transmission gear three; 30, threaded block three; 31, support plate; 32, rack three; 33, positioning plate; 34, oblique channel; 35, frame two; 36, sliding rod; 37, slider; 38, reset spring; 39, vertical rod; 40, horizontal plate; 41, positioning rod; 42, controller. DETAILED DESCRIPTION
[0014] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0015] The present invention provides an intelligent welding device for distribution box production through improvement. The technical solution of the present invention is: like Figure 1-Figure 10As shown, an intelligent welding device for distribution box production includes a bottom plate 1, a side plate 2 and a reinforcing rib 3. A motor 4 is arranged on the side wall of the bottom plate 1. A transmission component 5 is rotatably connected to the top of the bottom plate 1, and the output end of the motor 4 is fixedly connected to the transmission component 5. A transverse linear transmission mechanism 6 is symmetrically threadedly connected to the transmission component 5. A longitudinal linear transmission mechanism 7 is threadedly connected to the output end of the transverse linear transmission mechanism 6. A mounting frame 8 is symmetrically threadedly connected to the output end of the longitudinal linear transmission mechanism 7. A welding electrode 9 is symmetrically arranged on one side of the two groups of mounting frames 8 close to each other. A disc 10 is rotatably connected to the top of the bottom plate 1. A worm gear ring 11 meshing with the transmission component 5 is fixedly sleeved on the outer ring surface of the disc 10. The top of the disc 10 is fixed A column 12 is connected, a support column 13 is fixedly connected to the top of the column 12, a storage plate 14 is fixedly connected to the top of the support column 13, and the side plate 2 is placed on the top of the storage plate 14, a limit strip 15 is symmetrically fixedly connected to the top of the storage plate 14, and the storage plate 14 is located between two groups of limit strips 15, and the reinforcing rib 3 is placed on the top of the storage plate 14, a motor 2 16 is arranged on the side wall of the storage plate 14, a transmission component 2 17 is symmetrically rotatably connected to the bottom of the storage plate 14, and the output end of the motor 2 16 is fixedly connected to a group of transmission components 2 17, and a linkage component 18 meshing with the transmission component 2 17 is symmetrically rotatably connected between the two groups of transmission components 2 17, and a threaded component 19 is symmetrically rotatably connected in the slots at both ends of the storage plate 14, and the screw A threaded block 20 is threadedly connected to the threaded block 20, and a housing 21 is fixedly connected to the threaded block 20. The inner cavity of the housing 21 is symmetrically rotatably connected to a threaded component 22, and a threaded block 23 is threadedly connected to the threaded component 22. A fixed block 24 is fixedly connected to the side wall of the threaded block 23. The slots at both ends of the storage plate 14 are symmetrically fixedly connected to racks 25 threadedly connected to the threaded component 22. A mounting beam 26 is fixedly installed between the two ends of the top of the bottom plate 1, and an electric push rod 27 is installed on the top of the mounting beam 26. The telescopic end of the bottom of the electric push rod 27 is fixedly connected to a frame 28. A threaded component 3 29 is rotatably connected to the inside of the frame. A threaded block 3 30 is symmetrically threaded on the threaded component 3 29. The inner side of the mounting beam 26 A support plate 31 is symmetrically fixedly connected, a rack 32 meshing with the threaded component 3 29 is fixedly connected on the side wall of the support plate 31, a positioning plate 33 is fixedly connected between the two groups of support plates 31, and four groups of oblique holes 34 are arranged in an array on the positioning plate 33, a frame 2 35 is fixedly connected to the bottom of the threaded block 30, a slide bar 36 is fixedly connected to the inner side of the frame 2 35, a slider 37 is symmetrically slidably arranged on the slide bar 36, and return springs 38 are symmetrically wound around the two ends of the slide bar 36, a vertical rod 39 is fixedly connected to the bottom of the slider 37, and the vertical rod 39 passes through the oblique hole 34, a horizontal plate 40 is fixedly connected to the bottom of the vertical rod 39, and a positioning rod 41 is fixedly connected to the bottom of the horizontal plate 40, and a controller 42 is arranged on the side wall of the mounting beam 26.The controller 42 is electrically connected to the motor 1 4, the transverse linear transmission mechanism 6, the longitudinal linear transmission mechanism 7, the motor 2 16 and the electric push rod 27. When welding, the operator first places the side panel 2 of the distribution box on the top of the storage plate 14, and makes the side panel 2 located between the two sets of symmetrically arranged limit strips 15, and then the operator places the reinforcing rib 3 on the top of the side panel 2.
[0016] Furthermore, the transmission component 2 17 includes a transmission worm 171 rotatably connected to the bottom of the storage plate 14, and bevel gears 172 are symmetrically fixedly connected to both ends of the transmission worm 171. The controller 42 is set to turn on the motor 2 16, and the motor 2 16 drives the worm and the bevel gear 1 172 to rotate.
[0017] Furthermore, the linkage assembly 18 includes a linkage rod 181 rotatably connected to the bottom of the storage plate 14, and the bottom of the linkage rod 181 is symmetrically fixedly connected to a bevel gear 2 182 meshing with the bevel gear 1 172. Under the action of the linkage rod 181 and the two symmetrically arranged bevel gears 182, the two symmetrically arranged worm gears rotate synchronously.
[0018] Furthermore, the threaded assembly 19 includes a threaded rod 191 rotatably connected to a slot at the top of the storage plate 14, and a threaded block 20 is threadedly connected to the threaded rod 191, a transmission worm gear 192 is fixedly connected to the threaded rod 191, and the transmission worm gear 192 is meshedly connected to the transmission worm 171, the worm drives the transmission worm gear 192 to rotate, the transmission worm gear 192 drives the threaded rod 191 to rotate, the threaded rod 191 drives the threaded block 20 to move, the threaded block 20 drives the shell 21 to move, and the two groups of shells 21 approaching each other push the side panel 2 to the center position at the top of the storage plate 14.
[0019] Furthermore, the threaded assembly 22 includes a threaded rod 221 rotatably connected in the inner cavity of the shell 21, and the threaded block 23 is threadedly connected to the threaded rod 221. The bottom of the threaded rod 221 is fixedly connected to a transmission gear 222 meshed with the rack 25. At the same time, the shell 21 drives the threaded rod 221 and the transmission gear 222 to move. During the movement of the transmission gear 222, the transmission gear 222 is meshed with the rack 25, which makes the transmission gear 222 rotate while moving. The rotating transmission gear 222 drives the threaded rod 221 to rotate, the threaded rod 221 drives the threaded block 23 to move downward, and the threaded block 23 drives the fixed block 24 to move downward. When the shell 21 pushes the side panel 2 to the center position of the top of the storage plate 14, the fixed block 24 abuts against the top of the side panel 2, and the side panel 2 is fixed on the storage plate 14 by means of two symmetrically arranged groups of fixed blocks 24.
[0020] Furthermore, the threaded component three 29 includes a threaded rod three 291 rotatably connected to the inside of the frame, and the threaded block three 30 is threadedly connected to the threaded rod three 291, and the two ends of the threaded rod three 291 are symmetrically fixedly connected with a transmission gear three 292 meshing with a rack three 32. The controller 42 is set to turn on the electric push rod 27, and the electric push rod 27 drives the frame one 28 to move downward, and the frame one 28 drives the threaded rod three 291 and the transmission gear three 292 to move downward. Since the transmission gear three 292 is meshed with the rack three 32, this makes the transmission gear three 292 rotate itself during the downward movement, and the rotating transmission gear three 292 drives the threaded rod three 291 to rotate, and the threaded rod three 291 drives two sets of symmetrically set threaded blocks. The three 30 are away from each other, and the set threaded block three 30 drives the frame two 35 to move, and the set frame two 35 drives the sliding rod 36, the sliding block 37 and the vertical rod 39 to move. Since the vertical rod 39 passes through the oblique channel 34, this makes the vertical rod 39 move obliquely along the oblique channel 34 while following the movement of the frame two 35, wherein the set cross plate 40 and the positioning rod 41 move synchronously with the vertical rod 39, which makes the positioning rod 41 move downward and expand to the surroundings at the same time, so that the four groups of positioning rods 41 are respectively abutted against the four inner corners of the reinforcing rib 3, prompting the reinforcing rib 3 to move to the center position of the top of the side plate 2, and at the same time, with the help of the four groups of positioning rods 41 abutting against the reinforcing rib 3, the reinforcing rib 3 is not easy to be offset in the subsequent welding operation.
[0021] Further, the transmission assembly 5 includes a transmission rod 51 rotatably connected to the top of the bottom plate 1, the transmission rod 51 is symmetrically provided with screw teeth 52 at both ends, and the transverse linear transmission mechanism 6 is threadedly connected to the screw teeth 52, the middle of the transmission rod 51 is provided with worm teeth 53, and the worm wheel ring 11 is meshed and connected with the worm teeth 53. After the front and rear ends of the side plate 2 and the reinforcing rib 3 are evenly spot-welded, the controller 42 turns on the motor 4 to drive the transmission rod 51 to rotate, the transmission rod 51 drives the screw teeth 52 and the worm teeth 53 to rotate, the worm teeth 53 drives the worm wheel ring 11 to rotate, and the worm wheel ring 11 drives the disc 10 to rotate. The set disc 10 drives the column 12 to rotate, the set column 12 drives the support column 13 to rotate, and the set support column 13 drives the storage plate 14, the side plate 2 and the reinforcing rib 3 to rotate 90 degrees; at the same time, the set screw tooth pattern 52 drives the two symmetrically set groups of transverse linear transmission mechanisms 6 to approach each other, and the set transverse linear transmission mechanism 6 drives the welding electrode 9 to move in the direction of the side plate 2 and the reinforcing rib 3; because the width of the side plate 2 and the reinforcing rib 3 is smaller than the length, by adjusting the welding electrode 9 to move in the direction of the side plate 2 and the reinforcing rib 3, the welding electrode 9 is moved to the position where welding is required; after the adjustment is completed, repeat the above welding operation to obtain a uniform spot welding effect.
[0022] Working principle: During welding, the operator first places the side panel 2 of the distribution box on the top of the storage plate 14, and makes the side panel 2 located between two sets of symmetrically arranged limit strips 15, and then the operator places the reinforcing rib 3 on the top of the side panel 2; After completing the above operations, the controller 42 is set to start the motor 2 16, and the motor 2 16 drives the worm and the bevel gear 1 172 to rotate. Under the action of the linkage rod 181 and the two sets of symmetrically set bevel gears 182, the two sets of symmetrically set worms rotate synchronously, the worm drives the transmission worm wheel 192 to rotate, the transmission worm wheel 192 drives the threaded rod 191 to rotate, the threaded rod 191 drives the threaded block 1 20 to move, the threaded block 1 20 drives the shell 21 to move, and the two sets of shells 21 approaching each other push the side plate 2 to the center position of the top of the storage plate 14; At the same time, the shell 21 drives the threaded rod 221 and the transmission gear 222 to move. During the movement of the transmission gear 222, the transmission gear 222 is meshed with the rack 25, so that the transmission gear 222 rotates while moving. The rotating transmission gear 222 drives the threaded rod 221 to rotate, and the threaded rod 221 drives the threaded block 23 to move downward, and the threaded block 23 drives the fixed block 24 to move downward. When the shell 21 pushes the side panel 2 to the center position of the top of the storage plate 14, the fixed block 24 abuts against the top of the side panel 2, and the side panel 2 is fixed on the storage plate 14 by means of two sets of symmetrically arranged fixed blocks 24. Then, the controller 42 is set to turn on the electric push rod 27, and the electric push rod 27 drives the frame 1 28 to move downward, and the frame 1 28 drives the threaded rod 3 291 and the transmission gear 3 292 to move downward. Since the transmission gear 3 292 is meshed and connected with the rack 3 32, the transmission gear 3 292 rotates itself during the downward movement, and the rotating transmission gear 3 292 drives the threaded rod 3 291 to rotate, and the threaded rod 3 291 drives the two symmetrically set groups of threaded blocks 3 30 to move away from each other, and the threaded blocks 30 drive the frame 2 35 to move, and the frame 2 35 drives the slide rod 36 , the slider 37 and the vertical rod 39 move. Since the vertical rod 39 passes through the oblique channel 34, the vertical rod 39 moves along the oblique channel 34 while following the movement of the frame 35. The horizontal plate 40 and the positioning rod 41 move synchronously with the vertical rod 39. This makes the positioning rod 41 move downward and expand to the surroundings, so that the four groups of positioning rods 41 are respectively abutted against the four inner corners of the reinforcing rib 3, so that the reinforcing rib 3 is moved to the center of the top of the side plate 2. At the same time, with the help of the four groups of positioning rods 41 abutting against the reinforcing rib 3, the reinforcing rib 3 is not easily offset in the subsequent welding operation; Subsequently, the controller 42 is set to start the longitudinal linear transmission mechanism 7 to drive the two symmetrically arranged groups of welding electrodes 9 to move towards each other, the upper welding electrode 9 abuts against the top of the reinforcing rib 3, and the lower welding electrode 9 abuts against the bottom of the side plate 2. Current flows between the two symmetrically arranged groups of welding electrodes 9, so that the contact surface between the reinforcing rib 3 and the side plate 2 is locally heated and melted, thereby forming a welding point for fixed connection; in addition, the controller 42 is set to start the transverse linear transmission mechanism 6 to drive the longitudinal linear transmission mechanism 7, the mounting frame 8 and the welding electrode 9 to move equidistantly, thereby achieving a uniform spot welding effect; After the front and rear ends of the side plate 2 and the reinforcing rib 3 are uniformly spot welded, the controller 42 starts the motor 4 to drive the transmission rod 51 to rotate, the transmission rod 51 drives the screw tooth pattern 52 and the worm tooth pattern 53 to rotate, the worm tooth pattern 53 drives the worm wheel 11 to rotate, the worm wheel 11 drives the disc 10 to rotate, the disc 10 drives the column 12 to rotate, the column 12 drives the support column 13 to rotate, and the support column 13 drives the storage plate 14, the side plate 2 and the reinforcing rib 3 to rotate 90 degrees; at the same time, the screw tooth pattern 52 drives the two symmetrically arranged groups of transverse linear transmission mechanisms 6 to approach each other, and the transverse linear transmission mechanism 6 drives the welding electrode 9 to move in the direction of the side plate 2 and the reinforcing rib 3; because the width of the side plate 2 and the reinforcing rib 3 is less than the length, the welding electrode 9 is moved to the position where welding is required by adjusting the welding electrode 9 to move in the direction of the side plate 2 and the reinforcing rib 3; after the adjustment is completed, repeat the above welding operation to obtain a uniform spot welding effect; The present invention aims to optimize the welding process and reduce the workload of the operator. In actual application, the operator only needs to place the side panel 2 and the reinforcing rib 3 on the top of the storage plate 14. The device has an automatic pushing function, which can accurately push the side panel 2 and the reinforcing rib 3 to the center position of the top of the storage plate 14 and automatically fix them to ensure stability during welding. Subsequently, the welding electrode 9 can automatically perform uniform spot welding on the side panel 2 and the reinforcing rib 3. After completing the welding on the front and rear sides, the device accurately rotates the storage plate 14 and adjusts the welding electrode 9 to a suitable position so as to weld the left and right sides of the side panel 2 and the reinforcing rib 3. This reduces the workload of the operator to a certain extent.
[0023] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An intelligent welding device for producing a distribution box, comprising a bottom plate (1), a side plate (2) and a reinforcing rib (3), characterized in that: A motor (4) is arranged on the side wall of the bottom plate (1); a transmission component (5) is rotatably connected to the top of the bottom plate (1); an output end of the motor (4) is fixedly connected to the transmission component (5); a transverse linear transmission mechanism (6) is symmetrically threadedly connected to the transmission component (5); a longitudinal linear transmission mechanism (7) is threadedly connected to the output end of the transverse linear transmission mechanism (6); a mounting frame (8) is symmetrically threadedly connected to the output end of the longitudinal linear transmission mechanism (7); welding electrodes (9) are symmetrically arranged on one side of the two groups of mounting frames (8) close to each other; a disc (10) is rotatably connected to the top of the bottom plate (1); a worm gear meshingly connected to the transmission component (5) is fixedly sleeved on the outer annular surface of the disc (10). The wheel rim (11) comprises a wheel rim (11), a column (12) is fixedly connected to the top of the disc (10), a support column (13) is fixedly connected to the top of the column (12), a storage plate (14) is fixedly connected to the top of the support column (13), and a side plate (2) is placed on the top of the storage plate (14), a limit strip (15) is symmetrically fixedly connected to the top of the storage plate (14), and the storage plate (14) is located between two groups of limit strips (15), and a reinforcing rib (3) is placed on the top of the storage plate (14), a second motor (16) is arranged on the side wall of the storage plate (14), and a second transmission assembly (17) is symmetrically rotatably connected to the bottom of the storage plate (14), and an output end of the second motor (16) is fixedly connected to a group of second transmission assemblies (17), and the two groups of The transmission component 2 (17) is symmetrically rotatably connected with a linkage component (18) meshing with the transmission component 2 (17); the slots at both ends of the storage plate (14) are symmetrically rotatably connected with a thread component 1 (19); a thread block 1 (20) is threadedly connected to the thread component 1 (19); a housing (21) is fixedly connected to the thread block 1 (20); a thread component 2 (22) is symmetrically rotatably connected to the inner cavity of the housing (21); a thread block 2 (23) is threadedly connected to the thread component 2 (22); a fixed block (24) is fixedly connected to the side wall of the thread block 2 (23); and racks 2 (25) threadedly connected to the thread component 2 (22) are symmetrically fixedly connected to the slots at both ends of the storage plate (14). ), a mounting beam (26) is fixedly installed between the two ends of the top of the bottom plate (1), an electric push rod (27) is installed on the top of the mounting beam (26), the telescopic end of the bottom of the electric push rod (27) is fixedly connected to a frame body (28), a threaded component (29) is rotatably connected to the inner side of the frame, a threaded block (30) is symmetrically threadedly connected to the threaded component (29), a support plate (31) is symmetrically fixedly connected to the inner side of the mounting beam (26), a rack (32) meshingly connected to the threaded component (29) is fixedly connected to the side wall of the support plate (31), a positioning plate (33) is fixedly connected between the two groups of the support plates (31), and four groups of oblique channels (34) are arranged in an array on the positioning plate (33),The bottom of the threaded block three (30) is fixedly connected to the frame body two (35), the inner side of the frame body two (35) is fixedly connected to a slide bar (36), a slider (37) is symmetrically slidably arranged on the rod body of the slide bar (36), and return springs (38) are symmetrically wound around the two ends of the rod body of the slide bar (36), the bottom of the slider (37) is fixedly connected to a vertical rod (39), and the vertical rod (39) passes through the oblique channel (34), the bottom of the vertical rod (39) is fixedly connected to a horizontal plate (40), and the bottom of the horizontal plate (40) is fixedly connected to a positioning rod (41), and a controller (42) is arranged on the side wall of the mounting beam (26), and the controller (42) is electrically connected to the motor one (4), the horizontal linear transmission mechanism (6), the longitudinal linear transmission mechanism (7), the motor two (16) and the electric push rod (27).
2. The intelligent welding device for distribution box production according to claim 1 is characterized in that: The transmission assembly (5) comprises a transmission rod (51) rotatably connected to the top of the base plate (1), screw teeth (52) being symmetrically arranged at both ends of the transmission rod (51), and a transverse linear transmission mechanism (6) being threadedly connected to the screw teeth (52), a worm tooth (53) being arranged in the middle of the transmission rod (51), and a worm wheel ring (11) being meshingly connected to the worm tooth (53).
3. The intelligent welding device for distribution box production according to claim 1 is characterized in that: The transmission assembly 2 (17) comprises a transmission worm (171) rotatably connected to the bottom of the storage plate (14), and bevel gear 1 (172) is symmetrically fixedly connected to both ends of the transmission worm (171).
4. The intelligent welding device for distribution box production according to claim 3 is characterized in that: The linkage assembly (18) comprises a linkage rod (181) rotatably connected to the bottom of the storage plate (14); the bottom of the linkage rod (181) is symmetrically fixedly connected to a bevel gear 2 (182) meshing with the bevel gear 1 (172).
5. The intelligent welding device for distribution box production according to claim 3 is characterized in that: The threaded assembly (19) comprises a threaded rod (191) rotatably connected to a slotted hole at the top of the storage plate (14), and a threaded block (20) threadedly connected to the threaded rod (191). A transmission worm gear (192) is fixedly connected to the threaded rod (191), and the transmission worm gear (192) is meshingly connected to the transmission worm (171).
6. The intelligent welding device for distribution box production according to claim 1 is characterized in that: The second threaded assembly (22) comprises a second threaded rod (221) rotatably connected in the inner cavity of the housing (21), and a second threaded block (23) is threadedly connected to the second threaded rod (221), and a second transmission gear (222) meshingly connected to the second rack (25) is fixedly connected to the bottom of the second threaded rod (221).
7. The intelligent welding device for distribution box production according to claim 1 is characterized in that: The threaded assembly three (29) comprises a threaded rod three (291) rotatably connected to the inner side of the frame, and a threaded block three (30) is threadedly connected to the threaded rod three (291), and the two ends of the threaded rod three (291) are symmetrically fixedly connected to a transmission gear three (292) meshing with a rack three (32).