High-performance aluminum alloy die casting machining equipment and method thereof
By designing a high-performance aluminum alloy die-casting processing equipment containing fixed components and processing components, the problems of low processing efficiency and high cost in the prior art are solved, and efficient multiple processing of high-performance aluminum alloy die-casting is achieved.
Patent Information
- Application Number
- CN202411932115.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art requires the use of two independent equipment when grinding and drilling high-performance aluminum alloy die castings, resulting in low processing efficiency and high cost.
A high-performance aluminum alloy die casting processing equipment is designed, including fixed components and processing components. The fixing assembly is used to fix the aluminum alloy die castings through multiple clamping techniques, while the processing assembly is used to polish and drill holes, and the adjustment assembly is used to adjust the position of the processing assembly.
Multiple processing of high-performance aluminum alloy die castings has been achieved, which improves processing efficiency, reduces cost investment, and can adapt to processing needs of multiple sizes.
Smart Images
Figure CN119681663A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of processing equipment, and in particular to high-performance aluminum alloy die-casting processing equipment and a method thereof. Background Art
[0002] High-performance aluminum alloy die castings are high-precision aluminum alloy parts manufactured by the die casting process. Its characteristics include high precision, thin wall, corrosion resistance, stability, safety and durability. These parts are formed by rapidly injecting molten aluminum alloy into a precision mold under high pressure and then cooling and solidifying. They have the characteristics of compact structure, high strength and uniform density.
[0003] At present, when obtaining high-performance aluminum alloy die-castings, the high-performance aluminum alloy die-castings are usually processed. However, when grinding and drilling the high-performance aluminum alloy die-castings, two independent devices (grinding equipment and drilling equipment) are generally used to process the high-performance aluminum alloy die-castings. This results in that after the high-performance aluminum alloy die-castings are processed once, they need to be transported to the next group of equipment for processing, which not only wastes time, but also increases the cost investment to a certain extent. Therefore, a high-performance aluminum alloy die-casting processing device and method are invented. Summary of the invention
[0004] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions: A high-performance aluminum alloy die-casting processing device, comprising a bracket and: A fixing assembly for multiple clamping of high-performance aluminum alloy die castings, and the fixing assembly is arranged on the bottom end of the bracket; Machining components for grinding or drilling high-performance aluminum alloy die castings; The adjusting component is used for adjusting the position of the processing component, and the adjusting component is arranged on the top end of the bracket.
[0005] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the fixing component includes: First blocks, a plurality of first blocks are fixedly mounted on the bottom end of the bracket in a rectangular arrangement; A first cylinder, the first cylinder being fixedly mounted on the inner side of the first block; A first extrusion plate is fixedly mounted on the piston rod of the first cylinder.
[0006] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the fixing component further includes: a second cylinder, the second cylinder being fixedly mounted on the top of the first block; A second block, a piston rod of the second cylinder is fixedly mounted on the second block; A third cylinder is fixedly mounted on the inner side of the second block.
[0007] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the fixing component further includes: A square plate, on which the piston rod of the third cylinder is fixedly mounted; a fourth cylinder, wherein the fourth cylinder is fixedly mounted on the top of the square plate; The second extrusion plate is fixedly mounted on the piston rod of the fourth cylinder.
[0008] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the adjustment component includes: A first linear motor, wherein the first linear motor is fixedly mounted on a top end of the bracket; A bearing plate, on which the mover seat on the first linear motor is fixedly mounted; A second linear motor, wherein the second linear motor is fixedly mounted on the bottom of the bearing plate; A fifth cylinder, the fifth cylinder is fixedly mounted on the mover seat of the second linear motor; A first connecting plate is provided, on which the piston rod of the fifth cylinder is fixedly mounted, and a processing assembly is provided at the bottom of the first connecting plate.
[0009] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the processing component includes: A servo motor, a first connecting plate being fixedly mounted on the top of the servo motor; A circular plate is fixedly mounted on the output shaft of the servo motor.
[0010] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the processing component further includes: Connecting rods, connecting rods are fixedly installed at both ends of the bottom of the circular plate; An annular plate, with connecting rods fixedly mounted on both ends of the top of the annular plate Telescopic rods: a plurality of telescopic rods are fixedly mounted on the bottom of the annular plate.
[0011] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the processing component further includes: A cylindrical block, wherein the cylindrical block is fixedly mounted on the bottom of the telescopic rod, and a side wall of the bottom end of the cylindrical block is configured to be arc-shaped; A cylindrical grinding sheet, wherein the cylindrical grinding sheet is fixedly mounted on the outer side of the cylindrical block by screws; The spring is sleeved on the telescopic rod, and two ends of the spring are respectively fixedly connected to the annular plate and the cylindrical block.
[0012] As a preferred solution of the high-performance aluminum alloy die-casting processing equipment described in the present invention, the processing component further includes: A sixth cylinder, the sixth cylinder is fixedly mounted at the bottom middle end of the circular plate; A second connecting plate, on which the piston rod of the sixth cylinder is fixedly mounted; A drill bit is fixedly mounted on the bottom of the second connecting plate via a chuck.
[0013] A high-performance aluminum alloy die-casting processing method includes the following specific steps: Step 1: Place the high-performance aluminum alloy die-casting on the bottom end of the bracket, and then squeeze and fix the side of the high-performance aluminum alloy die-casting through the first cylinder and the first extrusion plate. At the same time, the second cylinder, the third cylinder and the fourth cylinder cooperate to make the second extrusion plate press down and fix the top of the high-performance aluminum alloy die-casting. At this point, the high-performance aluminum alloy die-casting can be fixed; Step 2: The cylindrical grinding sheet is brought into contact with the high-performance aluminum alloy die-casting by the fifth cylinder, and then the annular plate is rotated by the servo motor. When the annular plate rotates, the high-performance aluminum alloy die-casting is polished by the cylindrical grinding sheet. In this process, the surface of the high-performance aluminum alloy die-casting with an arc can be polished by the cooperation of the telescopic rod and the spring. At the same time, the surface of the high-performance aluminum alloy die-casting is fully polished by the cooperation of the first linear motor and the second linear motor. Step 3: After grinding, the drill bit will be moved to the appropriate position through the cooperation of the first linear motor and the second linear motor, and then, the servo motor and the sixth cylinder will be used to drill holes on the high-performance aluminum alloy die-casting.
[0014] Compared with existing technologies: 1. By setting the fixing assembly, the high-performance aluminum alloy die-casting can be clamped multiple times when the high-performance aluminum alloy die-casting is fixed, thereby improving the fixing stability of the high-performance aluminum alloy die-casting; in addition, the fixing assembly can also fix high-performance aluminum alloy die-castings of various sizes, thereby improving the flexibility of use; 2. By setting up processing components, it is possible to grind or drill high-performance aluminum alloy die-castings during processing, and thus the high-performance aluminum alloy die-castings can be processed multiple times, which not only improves the processing efficiency of high-performance aluminum alloy die-castings to a certain extent, but also reduces the cost investment to a certain extent; in addition, the processing components set up can also realize grinding of curved surfaces. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view schematic diagram of the structure of the present invention; Figure 2 It is a schematic front view of the local structure of the processing assembly of the present invention; Figure 3 It is a top view schematic diagram of the fixing assembly structure of the present invention; Figure 4 It is a bottom view schematic diagram of the local structure of the adjustment component of the present invention; Figure 5 It is a bottom view schematic diagram of the annular plate of the present invention; Figure 6 It is a schematic diagram of the local structure of the processing assembly of the present invention.
[0016] In the figure: bracket 10, first block 20, first cylinder 21, first extrusion plate 22, second cylinder 23, second block 24, third cylinder 25, square plate 26, fourth cylinder 27, second extrusion plate 28, first linear motor 30, bearing plate 31, second linear motor 32, fifth cylinder 33, first connecting plate 34, servo motor 40, circular plate 41, connecting rod 42, annular plate 43, telescopic rod 44, cylindrical block 45, cylindrical grinding sheet 46, spring 47, sixth cylinder 48, second connecting plate 49, drill bit 491. DETAILED DESCRIPTION
[0017] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0018] The present invention provides a high performance aluminum alloy die casting processing equipment, please refer to Figure 1-Figure 6 , including a bracket 10, and a plurality of through holes matching the drilling positions can be opened at the bottom end of the bracket 10 according to needs.
[0019] It also includes: a fixing assembly for multiple clamping of the high-performance aluminum alloy die casting, and the fixing assembly is arranged on the bottom end of the bracket 10; The fixing assembly includes: a first block 20, a first cylinder 21, a first extrusion plate 22, a second cylinder 23, a second block 24, a third cylinder 25, a square plate 26, a fourth cylinder 27, and a second extrusion plate 28; The bottom end of the bracket 10 is arranged in a rectangular shape and fixedly mounted with a plurality of first blocks 20. The first cylinder 21 is fixedly mounted on the inner side of the first block 20. The piston rod of the first cylinder 21 is fixedly mounted on the first extrusion plate 22. The second cylinder 23 is fixedly mounted on the top of the first block 20. The piston rod of the second cylinder 23 is fixedly mounted on the second block 24. The third cylinder 25 is fixedly mounted on the inner side of the second block 24. The piston rod of the third cylinder 25 is fixedly mounted on the square plate 26. The fourth cylinder 27 is fixedly mounted on the top of the square plate 26. The piston rod of the fourth cylinder 27 is fixedly mounted on the second extrusion plate 28.
[0020] Also included: machining components for grinding or drilling high-performance aluminum alloy die castings; The adjustment assembly includes: a first linear motor 30, a bearing plate 31, a second linear motor 32, a fifth cylinder 33, and a first connecting plate 34; The first linear motor 30 is fixedly mounted on the top of the bracket 10, the mover seat on the first linear motor 30 is fixedly mounted on the supporting plate 31, the second linear motor 32 is fixedly mounted on the bottom of the supporting plate 31, the mover seat on the second linear motor 32 is fixedly mounted on the fifth cylinder 33, the piston rod of the fifth cylinder 33 is fixedly mounted on the first connecting plate 34, and a processing component is provided at the bottom of the first connecting plate 34.
[0021] It also includes: an adjustment component for adjusting the position of the processing component, and the adjustment component is arranged on the top end of the bracket 10; The processing assembly includes: a servo motor 40, a circular plate 41, a connecting rod 42, a ring plate 43, a telescopic rod 44, a cylindrical block 45, a cylindrical grinding sheet 46, a spring 47, a sixth cylinder 48, a second connecting plate 49, and a drill bit 491; The first connecting plate 34 is fixedly installed on the top of the servo motor 40, the output shaft of the servo motor 40 is fixedly installed on the circular plate 41, the connecting rods 42 are fixedly installed on both ends of the bottom of the circular plate 41, the connecting rods 42 are fixedly installed on both ends of the top of the annular plate 43, and a plurality of telescopic rods 44 are fixedly installed on the bottom of the annular plate 43. The cylindrical block 45 is fixedly installed on the bottom of the telescopic rod 44, and the bottom end side wall of the cylindrical block 45 is set to an arc shape. The cylindrical grinding sheet 46 is fixedly installed on the outer side of the cylindrical block 45 by screws, and the spring 47 is sleeved on the telescopic rod 44, and the two ends of the spring 47 are fixedly connected to the annular plate 43 and the cylindrical block 45 respectively. The sixth cylinder 48 is fixedly installed on the middle end of the bottom of the circular plate 41, and the piston rod of the sixth cylinder 48 is fixedly installed on the second connecting plate 49. The bottom of the second connecting plate 49 is fixedly installed with a drill bit 491 through a chuck.
[0022] A high-performance aluminum alloy die-casting processing method includes the following specific steps: Step 1: Place the high-performance aluminum alloy die-casting on the bottom end of the bracket 10, and then squeeze and fix the side of the high-performance aluminum alloy die-casting through the first cylinder 21 and the first extrusion plate 22. At the same time, the second extrusion plate 28 presses down and fixes the top of the high-performance aluminum alloy die-casting through the cooperation of the second cylinder 23, the third cylinder 25 and the fourth cylinder 27. At this point, the high-performance aluminum alloy die-casting can be fixed; Step 2: The cylindrical grinding sheet 46 is brought into contact with the high-performance aluminum alloy die-casting by the fifth cylinder 33, and then the annular plate 43 is rotated by the servo motor 40. When the annular plate 43 rotates, the high-performance aluminum alloy die-casting is polished by the cylindrical grinding sheet 46. In this process, the surface of the high-performance aluminum alloy die-casting with an arc can be polished by the cooperation of the telescopic rod 44 and the spring 47. At the same time, the surface of the high-performance aluminum alloy die-casting is fully polished by the cooperation of the first linear motor 30 and the second linear motor 32. Step 3: After grinding is completed, the drill bit 491 will be moved to a suitable position through the cooperation of the first linear motor 30 and the second linear motor 32, and then, the servo motor 40 and the sixth cylinder 48 will be used to drill holes on the high-performance aluminum alloy die-casting.
[0023] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A high performance aluminum alloy die casting processing equipment, comprising a bracket (10), characterized in that: Also includes: A fixing assembly for multiple clamping of a high-performance aluminum alloy die casting, wherein the fixing assembly is arranged on the bottom end of the bracket (10); Machining components for grinding or drilling high-performance aluminum alloy die castings; An adjusting component is used to adjust the position of a processing component, and the adjusting component is arranged on the top end of the bracket (10).
2. The high performance aluminum alloy die casting processing equipment according to claim 1, characterized in that: The fixing assembly comprises: First blocks (20), a plurality of first blocks (20) are fixedly mounted on the bottom end of the bracket (10) in a rectangular arrangement; A first cylinder (21), the first cylinder (21) being fixedly mounted on the inner side of the first block (20); A first extrusion plate (22) is fixedly mounted on the piston rod of the first cylinder (21).
3. The high performance aluminum alloy die casting processing equipment according to claim 2, characterized in that: The fixing assembly also includes: a second cylinder (23), the second cylinder (23) being fixedly mounted on the top of the first block (20); A second block (24), the piston rod of the second cylinder (23) being fixedly mounted on the second block (24); A third cylinder (25), wherein the third cylinder (25) is fixedly mounted on the inner side of the second block (24).
4. The high performance aluminum alloy die casting processing equipment according to claim 3, characterized in that: The fixing assembly also includes: A square plate (26), on which the piston rod of the third cylinder (25) is fixedly mounted; a fourth cylinder (27), the fourth cylinder (27) being fixedly mounted on the top of the square plate (26); A second extrusion plate (28) is fixedly mounted on the piston rod of the fourth cylinder (27).
5. The high performance aluminum alloy die casting processing equipment according to claim 1, characterized in that: The adjustment component comprises: A first linear motor (30), the first linear motor (30) being fixedly mounted on a top end of the bracket (10); A bearing plate (31), the bearing plate (31) being fixedly mounted on a mover seat on the first linear motor (30); a second linear motor (32), the second linear motor (32) being fixedly mounted on the bottom of the bearing plate (31); A fifth cylinder (33), the fifth cylinder (33) being fixedly mounted on a mover seat on the second linear motor (32); A first connecting plate (34), the piston rod of the fifth cylinder (33) is fixedly mounted on the first connecting plate (34), and a processing component is provided at the bottom of the first connecting plate (34).
6. The high performance aluminum alloy die casting processing equipment according to claim 1, characterized in that: The processing assembly comprises: A servo motor (40), a first connecting plate (34) being fixedly mounted on the top of the servo motor (40); A circular plate (41), the output shaft of the servo motor (40) being fixedly mounted on the circular plate (41).
7. The high performance aluminum alloy die casting processing equipment according to claim 6, characterized in that: The processing assembly also includes: A connecting rod (42), with connecting rods (42) being fixedly mounted on both ends of the bottom of the circular plate (41); An annular plate (43), connecting rods (42) are fixedly mounted on both ends of the top of the annular plate (43) Telescopic rods (44), a plurality of telescopic rods (44) are fixedly mounted on the bottom of the annular plate (43).
8. The high performance aluminum alloy die casting processing equipment according to claim 7, characterized in that: The processing assembly also includes: A cylindrical block (45), wherein the cylindrical block (45) is fixedly mounted on the bottom of the telescopic rod (44), and a bottom end side wall of the cylindrical block (45) is configured to be arc-shaped; A cylindrical grinding sheet (46), wherein the cylindrical grinding sheet (46) is fixedly mounted on the outer side of the cylindrical block (45) by means of screws; A spring (47) is sleeved on the telescopic rod (44), and two ends of the spring (47) are respectively fixedly connected to the annular plate (43) and the cylindrical block (45).
9. The high performance aluminum alloy die casting processing equipment according to claim 8, characterized in that: The processing assembly also includes: A sixth cylinder (48), the sixth cylinder (48) being fixedly mounted at the middle end of the bottom of the circular plate (41); A second connecting plate (49), to which the piston rod of the sixth cylinder (48) is fixedly mounted; A drill bit (491), the drill bit (491) is fixedly mounted on the bottom of the second connecting plate (49) via a chuck.
10. A method for processing high-performance aluminum alloy die castings, characterized in that: The specific steps are as follows: Step 1: placing a high-performance aluminum alloy die-casting on the bottom end of the bracket (10), and then squeezing and fixing the side of the high-performance aluminum alloy die-casting by a first cylinder (21) and a first squeezing plate (22), and at the same time, the top of the high-performance aluminum alloy die-casting is pressed down and fixed by a second squeezing plate (28) through the cooperation of a second cylinder (23), a third cylinder (25) and a fourth cylinder (27), so that the high-performance aluminum alloy die-casting can be fixed; Step 2: The cylindrical grinding sheet (46) is brought into contact with the high-performance aluminum alloy die-casting by means of the fifth cylinder (33), and then the annular plate (43) is rotated by means of the servo motor (40). When the annular plate (43) rotates, the high-performance aluminum alloy die-casting is polished by means of the cylindrical grinding sheet (46). In this process, the surface of the high-performance aluminum alloy die-casting with an arc shape can be polished by means of the cooperation of the telescopic rod (44) and the spring (47). At the same time, the surface of the high-performance aluminum alloy die-casting is fully polished by means of the cooperation of the first linear motor (30) and the second linear motor (32); Step 3: After grinding is completed, the drill bit (491) is moved to a suitable position through the cooperation of the first linear motor (30) and the second linear motor (32), and then a hole is drilled on the high-performance aluminum alloy die-casting through the cooperation of the servo motor (40) and the sixth cylinder (48).