Automated production equipment and method for bamboo blinds blades
By using a β-ray density meter in the automated production equipment of bamboo shutter blades to monitor the density of bamboo strips in real time, and adjusting the cutting speed and cutting fluid volume according to the density, the problems of uneven cutting and burning discoloration are solved, and higher cutting surface flatness and appearance quality are achieved.
Patent Information
- Application Number
- CN202510206155.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-25
AI Technical Summary
When the existing bamboo planer is scattered, the rotation speed of the cutting tool is constant, resulting in uneven cutting in areas with higher density, which is prone to burning and discoloration, which affects the appearance quality of the blinds.
An automated production equipment for bamboo blinds is designed, and a β-ray density meter is used to monitor the bamboo strip density in real time, and the corresponding cutting speed and cutting fluid pump volume are set according to the density range. The cutting fluid is uniformly directed through the diversion groove to prevent excessive cutting fluid from penetrating into the bamboo fibers. At the same time, the hot air blowing pipes are used to remove the residues on the cutting surface.
It effectively improves the flatness of the cutting surface of bamboo blinds, avoids scorching and discoloration problems when cutting in larger dense areas, and improves the appearance quality of the product.
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Figure CN119682009B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of woodworking planers, drilling machines, milling machines, lathes or general machinery for wood or similar materials, and in particular to automated production equipment and a production method for bamboo blind blades. Background Art
[0002] The bamboo blinds blades are in the shape of horizontal strips. The production process is to break the bamboo tube into pieces and plane the four sides to form bamboo strips with a width of about 3-5 cm. Then, the bamboo strips are planed to equal thickness to form bamboo strips with a thickness of about 4-6 mm to form semi-finished blinds blades. In the existing process, the conventional planer used for the planing of bamboo strips with equal thickness uses a saw blade to plan the bamboo strips. Due to the existing bamboo planer structure, unlike metal cutting, generally no cutting fluid is sprayed on the surface of the bamboo product. If the cutting fluid is sprayed when the bamboo material is planed, it needs to be immediately cleaned after cutting. However, bamboo products are natural materials, and the density of different parts varies greatly. When the existing planer is used to plan the bamboo, the speed of the planing tool is constant. When planing the parts with higher density of bamboo, it is easy to cause the bamboo to vibrate, thereby causing a large number of burrs and ripples on the planed surface, and it is easy to cause the friction between the tool and the planed surface of the bamboo to intensify, causing the planed part to be scorched and discolored, affecting the appearance quality of the blinds blades. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide an automated production device and a production method for bamboo blinds blades, so as to improve the flatness of the planed surface of the bamboo blinds blades and avoid the problem of scorching and discoloration of the parts with higher density during planing.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0005] The automatic production equipment of bamboo blind blades comprises a detection feeding mechanism, a slicing mechanism and a material dividing and guiding mechanism which are sequentially arranged along the X direction of the frame;
[0006] The detection and feeding mechanism comprises a feeding platform, on which are disposed more than two sets of lateral limiting conveying wheel assemblies; and more than one set of vertical limiting conveying wheel assemblies;
[0007] The lateral limit conveying wheel assembly is used for limiting the left and right positions of the bamboo strips and conveying them in the X direction, and the vertical limit conveying wheel assembly is used for limiting the upper and lower positions of the bamboo strips and conveying them in the X direction; a β-ray density meter is provided on the feeding platform, and the β-ray density meter includes an emission source and a detector, and the emission source and the detector are respectively located on both sides of the bamboo strips in the Y direction, so that the β-rays emitted by the emission source pass through the bamboo strips and are received by the detector; and a first drive motor is also included, and the first drive motor is drivingly connected to one set of the lateral limit conveying wheel assemblies;
[0008] The planing mechanism comprises a bearing seat, a first rotating shaft, a rotating joint, a cutting fluid conduit, a fluid pump, a planing saw blade and a second driving motor;
[0009] The bearing seat is connected to the frame, the first rotating shaft is rotatably connected to the bearing seat, the axial direction of the first rotating shaft is the Y direction, the first rotating shaft is a hollow structure, a plurality of slicer saw blades are coaxially sleeved on the first rotating shaft at equal intervals, a guide groove for guiding cutting fluid is provided on the side of the slicer saw blade, a planer is provided on the side of the slicer saw blade, and a first through hole connected to the guide groove is provided on the surface of the first rotating shaft;
[0010] The cutting fluid conduit is connected to the rotating shaft through a rotating joint, and the liquid pump is connected to the cutting fluid conduit;
[0011] The second driving motor is drivingly connected to the rotating shaft;
[0012] The number of material distribution and conveying mechanisms is more than 2;
[0013] The material dividing and conveying mechanism comprises an upper material dividing guide wheel and a lower material dividing guide wheel which are distributed in an upper and lower manner; the surface of the upper material dividing guide wheel is provided with first convex rings which are distributed at equal intervals along the Y direction, the main body of the upper material dividing guide wheel is used to press against the upper edge of the bamboo slice after the slicing, and the first convex ring is used to limit the position between two adjacent bamboo slices; the lower material dividing guide wheel is provided with second convex rings which are distributed at equal intervals along the Y direction, the main body of the lower material dividing guide wheel is used to press against the lower edge of the bamboo slice after the slicing, and the second convex ring is used to limit the position between two adjacent bamboo slices;
[0014] A first cavity is provided in the middle of the upper material distribution guide wheel, a plurality of second through holes communicating with the first cavity are distributed in a circumferential array on the first convex ring circumferential surface of the upper material distribution guide wheel, and the upper material distribution guide wheel is connected to a dust collection pipe through a rotary joint;
[0015] A second cavity is provided in the middle of the lower material distribution guide wheel, a plurality of third through holes connected with the second cavity are distributed in a circumferential array on the circumferential surface of the second convex ring of the lower material distribution guide wheel, and the upper material distribution guide wheel is connected to a hot air blowing pipe through a rotating joint;
[0016] PLC, the PLC is electrically connected to the first drive motor, the second drive motor, the beta ray density meter, and the liquid pump respectively.
[0017] Furthermore, in the above-mentioned automated production equipment structure of bamboo blind blades, the outer end of the first through hole is bent toward the starting end of the guide groove.
[0018] Furthermore, in the above-mentioned automated production equipment structure of bamboo blind blades, a plurality of guide grooves are distributed on the surface of the planing saw blade in a circular array.
[0019] Furthermore, in the above-mentioned automated production equipment structure of bamboo blind blades, a plurality of planers are distributed in a circular array on the surface of the planing saw blade, and the guide grooves are spaced apart from the planers.
[0020] Furthermore, in the automated production equipment structure of the bamboo blind blades, a ceramic coating is provided at the guide groove.
[0021] Furthermore, in the automated production equipment structure of the above-mentioned bamboo blind blades, the ceramic material is silicon carbide ceramic.
[0022] Furthermore, in the above-mentioned automated production equipment structure of bamboo blind blades, a brush is connected to the circumferential surface of the first convex ring, and a brush is connected to the circumferential surface of the second convex ring.
[0023] The present invention also relates to an automated production method for bamboo blinds blades. Based on the automated production equipment for bamboo blinds blades, the production method comprises the following steps:
[0024] A data set of mappings of a density range and corresponding mappings of a first drive motor speed, a second motor speed, and a liquid pump speed;
[0025] The bamboo strips are fed into the feeding mechanism along the X direction, and the first driving motor is controlled to rotate according to the initial speed, so as to drive the lateral limit conveying wheel assembly to drive the bamboo strips to move in the X direction at a first speed;
[0026] During the movement, the beta-ray density meter monitors the density of the bamboo strips in real time, and controls the first drive motor and the second drive motor to change the rotation speeds of the first drive motor, the second drive motor and the liquid pump accordingly after time t according to the real-time monitored density value of the bamboo strips and the mapped data set; the time t is obtained by dividing the X-axis spacing S between the beta-ray density meter and the slicer saw blade by the current bamboo strip feeding speed;
[0027] The second driving motor drives the planing saw blade to rotate at a set speed to cut the bamboo strips passing through, and the planing knife performs fine planing on the cut surface of the bamboo strips. During the cutting process, the cutting fluid is pumped into the first rotating shaft through the liquid pump. Under the centrifugal force of the planing saw blade, the cutting fluid flows into the guide groove through the first through hole. During the planing process, a flow channel is formed between the guide groove and the planed surface of the bamboo strips, so that the cutting fluid in the flow channel acts on the planed surface of the bamboo strips.
[0028] The cut bamboo chips are fed between the upper material dividing guide wheel and the lower material dividing guide wheel, and the cut bamboo chips are divided and guided at equal intervals through the first convex ring and the second convex ring. The hot air passes through the hot air blowing pipe and blows to the cutting surface between two adjacent bamboo chips through the third through hole of the lower material dividing guide wheel; then it is absorbed by the second through hole of the upper material dividing guide wheel and discharged through the dust suction pipe.
[0029] The beneficial effects of the present invention are as follows: by arranging a beta-ray density meter in the feeding mechanism, beta-rays are emitted to the passing bamboo strips through the emission source, and the density of the bamboo strips at the current position is measured in real time by sensing the passing beta-ray signals through the detector, and by controlling the corresponding first drive motor and the second drive motor to adjust the rotation speed in real time according to the density of the corresponding position of the bamboo strips according to the corresponding mapping relationship between the preset density range and the corresponding conveying speed and the rotation speed of the slicer saw blade, so as to adjust the feeding speed of the bamboo strips and the rotation speed of the slicer saw blade, and control the pumping amount of the cutting fluid, the cutting fluid is used to use the centrifugal force through the hollow rotating shaft of the slicer saw blade, and flows evenly to the cutting surface of the bamboo strips through the guide groove, so that the excessive application of cutting fluid on the surface of the bamboo strips can be effectively avoided, and the excessive The cutting fluid is caused to penetrate into the bamboo fiber. After planing, the cut bamboo pieces are spaced and limited by the upper and lower dividing guide wheels with specific structures, and the second convex ring circumferential surface of the lower dividing guide wheel is used to blow hot air to the cutting surface between the two bamboo pieces, so that the cutting fluid and bamboo chips remaining on the cutting surface are blown and dried, and then efficiently absorbed through the second through hole on the circumferential surface of the upper dividing guide wheel above. The above method measures the density of the bamboo strips in all directions in real time, thereby adjusting the feeding speed of the bamboo strips, the rotation speed of the saw blade and the pumping amount of the cutting fluid. In particular, the structure of using the guide groove to guide the cutting fluid and the structure of timely drying and removing chips on the cutting surface can better ensure the flatness and appearance quality of the cutting surface of the bamboo strips, and avoid burning, corrugation and burrs on the cutting surface of the bamboo strips. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of an automated production device for bamboo blind blades according to a specific embodiment of the present invention;
[0031] Figure 2 for Figure 1 A magnified view of part A;
[0032] Figure 3 for Figure 1 A magnified view of part B;
[0033] Figure 4 It is a partial structural cross-sectional view of a planing mechanism of an automated production device for bamboo blind blades according to a specific embodiment of the present invention;
[0034] Description of labels:
[0035] 1. Feeding mechanism; 11. Feeding platform; 12. Lateral limiting conveying wheel assembly; 13. Vertical limiting conveying wheel assembly; 14. β-ray density meter; 141. Emission source; 142. Detector;
[0036] 2. Slicing mechanism; 21. First rotating shaft; 211. First through hole; 22. Bearing seat; 23. Cutting fluid conduit; 24. Slicing saw blade; 241. Guide groove; 242. Slicer;
[0037] 3. Material distribution and guiding mechanism; 31. Upper material distribution guide wheel; 311. First convex ring; 312. Dust collection pipe; 32. Lower material distribution guide wheel; 321. Second convex ring; 322. Hot air blowing pipe;
[0038] 4. Bamboo strips;
[0039] 5. Bamboo strips. DETAILED DESCRIPTION
[0040] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in combination with the implementation modes and the accompanying drawings.
[0041] Please refer to Figures 1 to 4 The specific implementation of the present invention relates to an automated production device for bamboo blind blades, comprising a detection and feeding mechanism 1, a slicing mechanism 2 and a material distribution and guiding mechanism 3 which are sequentially arranged along the X direction of a frame;
[0042] The detection feeding mechanism 1 comprises a feeding platform 11, on which are disposed more than two sets of lateral limiting conveying wheel assemblies 12; and more than one set of vertical limiting conveying wheel assemblies 13;
[0043] The lateral limiting conveying wheel assembly 12 is used for limiting the left and right positions of the bamboo strips 4 and conveying them in the X direction, and the vertical limiting conveying wheel assembly 13 is used for limiting the upper and lower positions of the bamboo strips 4 and conveying them in the X direction; a β-ray density meter 14 is provided on the feeding platform 11, and the β-ray density meter 14 includes an emission source 141 and a detector 142, and the emission source 141 and the detector 142 are respectively located on both sides of the bamboo strips 4 in the Y direction, so that the β rays emitted by the emission source 141 pass through the bamboo strips 4 and are received by the detector 142; and a first driving motor is also included, and the first driving motor is drivingly connected to one group of the lateral limiting conveying wheel assemblies 12;
[0044] The planing mechanism 2 includes a bearing seat 22, a first rotating shaft 21, a rotating joint, a cutting fluid conduit 23, a fluid pump, a planing saw blade 24 and a second driving motor;
[0045] The bearing seat 22 is connected to the frame, the first rotating shaft 21 is rotatably connected to the bearing seat 22, the axial direction of the first rotating shaft 21 is the Y direction, the first rotating shaft 21 is a hollow structure, a plurality of slicer saw blades 24 are coaxially sleeved on the first rotating shaft 21 at equal intervals, a guide groove 241 for guiding cutting fluid is provided on the side of the slicer saw blade 24, a planer 242 is provided on the side of the slicer saw blade 24, and a first through hole 211 communicating with the guide groove 241 is provided on the surface of the first rotating shaft 21;
[0046] The cutting fluid conduit 23 is connected to the rotating shaft through a rotary joint, and the liquid pump is connected to the cutting fluid conduit 23;
[0047] The second driving motor is drivingly connected to the rotating shaft;
[0048] The number of material distribution and conveying mechanisms is more than 2;
[0049] The material distribution and conveying mechanism 3 includes an upper material distribution guide wheel 31 and a lower material distribution guide wheel 32 which are distributed in an upper and lower manner; the surface of the upper material distribution guide wheel 31 is provided with first convex rings 311 which are distributed at equal intervals along the Y direction, the main body of the upper material distribution guide wheel 31 is used to press against the upper edge of the bamboo slices 5 after cutting, and the first convex ring 311 is used to limit the position between two adjacent bamboo slices 5; the lower material distribution guide wheel 32 is provided with second convex rings 321 which are distributed at equal intervals along the Y direction, the main body of the lower material distribution guide wheel 32 is used to press against the lower edge of the bamboo slices 5 after cutting, and the second convex ring 321 is used to limit the position between two adjacent bamboo slices 5;
[0050] A first cavity is provided in the middle of the upper material distribution guide wheel 31, and a plurality of second through holes communicating with the first cavity are distributed in a circumferential array on the circumferential surface of the first convex ring 311 of the upper material distribution guide wheel 31, and the upper material distribution guide wheel 31 is connected to a dust collection pipe 312 through a rotary joint;
[0051] A second cavity is provided in the middle of the lower material distribution guide wheel 32, and a plurality of third through holes communicating with the second cavity are distributed in a circumferential array on the circumferential surface of the second convex ring 321 of the lower material distribution guide wheel 32, and the upper material distribution guide wheel 31 is connected to a hot air blowing pipe 322 through a rotary joint;
[0052] PLC, the PLC is electrically connected to the first drive motor, the second drive motor, the β-ray density meter 14, and the liquid pump respectively.
[0053] The present invention also relates to an automated production method for bamboo blinds blades. Based on the automated production equipment for bamboo blinds blades, the production method comprises the following steps:
[0054] A data set of mappings of a density range and corresponding mappings of a first drive motor speed, a second motor speed, and a liquid pump speed;
[0055] The bamboo strips 4 are fed into the feeding mechanism 1 along the X direction, and the first driving motor is controlled to rotate at an initial speed, driving the lateral limiting conveying wheel assembly 12 to drive the bamboo strips 4 to move in the X direction at a first speed;
[0056] During the movement, the β-ray densitometer 14 monitors the density of the bamboo strips 4 in real time, and controls the first drive motor and the second drive motor to change the rotation speeds of the first drive motor, the second drive motor and the liquid pump accordingly after time t according to the density value of the bamboo strips 4 monitored in real time and the mapped data set; the time t is obtained by dividing the X-axis spacing S between the β-ray densitometer 14 and the slicer saw blade 24 by the current feeding speed of the bamboo strips 4;
[0057] The second driving motor drives the slicing saw blade 24 to rotate at a set speed, and slices the bamboo strips 4 passing through. The planer 242 performs fine planing on the sliced surface of the bamboo strips 4. During the slicing process, the cutting fluid is pumped into the first rotating shaft through the liquid pump. Under the centrifugal force of the slicing saw blade 24, the cutting fluid flows into the guide groove 241 through the first through hole 211. During the slicing process, a flow channel is formed between the guide groove 241 and the sliced surface of the bamboo strips 4, so that the cutting fluid in the flow channel acts on the sliced surface of the bamboo strips 4.
[0058] The cut bamboo chips 5 are fed between the upper dividing guide wheel 31 and the lower dividing guide wheel 32, and the cut bamboo chips 5 are divided and guided at equal intervals through the first convex ring 311 and the second convex ring 321. The hot air passes through the hot air blowing pipe 322 and blows to the cutting surface between two adjacent bamboo chips 5 through the third through hole of the lower dividing guide wheel 32; then it is absorbed by the second through hole of the upper dividing guide wheel and discharged through the dust suction pipe 312.
[0059] In the above embodiment, a β-ray densitometer 14 is provided on the feeding mechanism 1, β-rays are emitted to the passing bamboo strips 4 through the emission source 141, and the density of the current position of the bamboo strips 4 is measured in real time through the detector 142 sensing the passing β-ray signal. According to the corresponding mapping relationship between the preset density range and the corresponding conveying speed and the rotation speed of the slicer saw blade 24, the corresponding first drive motor and the second drive motor are controlled to adjust the rotation speed in real time according to the density of the corresponding position of the bamboo strips 4, thereby adjusting the feeding speed of the bamboo strips 4 and the rotation speed of the slicer saw blade 24, and controlling the pumping amount of the cutting fluid, and the cutting fluid is pumped through the slicer saw blade 2 The hollow rotating shaft 4 utilizes centrifugal force to uniformly flow to the cutting surface of the bamboo strip 4 through the guide groove 241. This method can effectively prevent excessive application of cutting fluid on the surface of the bamboo strip 4 and prevent excessive cutting fluid from penetrating into the bamboo fiber. After planing, the upper dividing guide wheel 31 and the lower dividing guide wheel 32 with specific structures are used to space the divided bamboo pieces 5. The second convex ring 321 of the lower dividing guide wheel 32 is used to blow hot air to the cutting surface between the two bamboo pieces 5 on the circumferential surface, so that the cutting fluid and bamboo chips remaining on the cutting surface are blown and dried, and then efficiently absorbed through the second through hole on the circumferential surface of the upper dividing guide wheel 31 above.
[0060] In the above embodiment, another function of the beta rays emitted by the beta ray densitometer 14 is to make the fiber components such as cellulose in the bamboo material undergo slight degradation or cross-linking of their molecular chains under the action of appropriate beta rays. Appropriate changes may improve the flexibility and processability of the fibers, and the fibers are not prone to excessive tearing and entanglement during cutting, which is conducive to the smooth passage of the cutter through the bamboo material, thereby improving the quality and efficiency of cutting.
[0061] In the above implementation manner, the corresponding mapping relationship between the density value of the bamboo strip 4 detected by the β-ray densitometer 14 and the corresponding first motor speed (bamboo strip 4 feeding speed) and the corresponding second motor speed (saw blade speed) can be obtained by testing according to the actual motor model. Specifically, the density value of the bamboo strip 4 can be set to a certain range value for classification, such as low density, medium-low density, medium density, medium-high density, and high density; each range maps the corresponding first motor speed and second motor speed, as well as the cutting fluid pump volume. For example, the current saw blade cutting position is medium density, and the feeding speed of the bamboo strip 4 is v1. When the β-ray densitometer 14 detects that the density of the current position of the bamboo strip 4 is medium-low density, it is necessary to feed the position to the saw blade cutting position, and switch the speed of the first motor and the second motor corresponding to the medium-low density and the pumping liquid volume. Since the distance between the position of the bamboo strip 4 detected by the β-ray densitometer 14 and the saw blade cutting position is fixed, assuming it to be S, it can be calculated that after the delay t time, the corresponding first motor and second motor speed and pumping liquid volume are switched, t=S / v1.
[0062] As a preferred embodiment, the outer end of the first through hole 211 is bent toward the starting end of the guide groove 241 .
[0063] In the above implementation mode, refer to Figure 4 The advantage of this structure is that the cutting fluid in the first rotating shaft 21 can be more stably guided into the guide groove 241 under the action of centrifugal force.
[0064] As a preferred embodiment, in the above-mentioned automated production equipment structure of bamboo blinds, a plurality of guide grooves 241 are distributed in a circular array on the surface of the planing saw blade 24. Figure 2 The guide groove 241 includes a main groove and two branch grooves connected to both sides of the main groove. This structure can make the cutting fluid more evenly guide the cutting surface of the bamboo strip 4.
[0065] As a preferred embodiment, a plurality of planers 242 are distributed in a circular array on the surface of the planing saw blade 24 , and the guide grooves 241 and the planers 242 are distributed at intervals.
[0066] As a preferred embodiment, the guide groove 241 is provided with a coating of ceramic material.
[0067] As a preferred embodiment, the ceramic material is silicon carbide ceramic.
[0068] In the above implementation, silicon carbide ceramic is a special ceramic with good chemical stability. Its surface can facilitate the attachment of cutting fluid by its capillary action, which helps to improve machining accuracy, reduce tool wear, and extend tool life.
[0069] As a preferred embodiment, a brush is connected to the circumferential surface of the first convex ring 311 , and a brush is connected to the circumferential surface of the second convex ring 321 .
[0070] In the above embodiment, the brush is not shown in the accompanying drawings, but it can be known that the structure in which the brush is arranged on the circumferential surface of the first convex ring 311 and the second convex ring 321 can utilize the force of the bamboo chip 5 feeding forward to drive the upper material distribution guide wheel 31 and the lower material distribution guide wheel 32 to rotate, so that the brush can contact the cutting surface of the bamboo chip 5, thereby achieving the purpose of cleaning and removing the cutting surface.
[0071] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. Automated production equipment for bamboo blinds, characterized in that: It includes a detection feeding mechanism, a slicing mechanism and a material dividing and guiding mechanism which are sequentially arranged along the X direction of the frame; The detection and feeding mechanism comprises a feeding platform, on which are disposed more than two sets of lateral limiting conveying wheel assemblies; and more than one set of vertical limiting conveying wheel assemblies; The lateral limit conveying wheel assembly is used for limiting the left and right positions of the bamboo strips and conveying them in the X direction, and the vertical limit conveying wheel assembly is used for limiting the upper and lower positions of the bamboo strips and conveying them in the X direction; a β-ray density meter is provided on the feeding platform, and the β-ray density meter includes an emission source and a detector, and the emission source and the detector are respectively located on both sides of the bamboo strips in the Y direction, so that the β-rays emitted by the emission source pass through the bamboo strips and are received by the detector; and a first drive motor is also included, and the first drive motor is drivingly connected to one set of the lateral limit conveying wheel assemblies; The planing mechanism comprises a bearing seat, a first rotating shaft, a rotating joint, a cutting fluid conduit, a fluid pump, a planing saw blade and a second driving motor; The bearing seat is connected to the frame, the first rotating shaft is rotatably connected to the bearing seat, the axial direction of the first rotating shaft is the Y direction, the first rotating shaft is a hollow structure, a plurality of slicer saw blades are coaxially sleeved on the first rotating shaft at equal intervals, a guide groove for guiding cutting fluid is provided on the side of the slicer saw blade, a planer is provided on the side of the slicer saw blade, and a first through hole connected to the guide groove is provided on the surface of the first rotating shaft; The cutting fluid conduit is connected to the rotating shaft through a rotating joint, and the liquid pump is connected to the cutting fluid conduit; The second driving motor is drivingly connected to the rotating shaft; The number of material distribution and conveying mechanisms is more than 2; The material dividing and conveying mechanism comprises an upper material dividing guide wheel and a lower material dividing guide wheel which are distributed in an upper and lower manner; the surface of the upper material dividing guide wheel is provided with first convex rings which are distributed at equal intervals along the Y direction, the main body of the upper material dividing guide wheel is used to press against the upper edge of the bamboo slice after the slicing, and the first convex ring is used to limit the position between two adjacent bamboo slices; the lower material dividing guide wheel is provided with second convex rings which are distributed at equal intervals along the Y direction, the main body of the lower material dividing guide wheel is used to press against the lower edge of the bamboo slice after the slicing, and the second convex ring is used to limit the position between two adjacent bamboo slices; A first cavity is provided in the middle of the upper material distribution guide wheel, a plurality of second through holes communicating with the first cavity are distributed in a circumferential array on the first convex ring circumferential surface of the upper material distribution guide wheel, and the upper material distribution guide wheel is connected to a dust collection pipe through a rotary joint; A second cavity is provided in the middle of the lower material distribution guide wheel, a plurality of third through holes connected with the second cavity are distributed in a circumferential array on the circumferential surface of the second convex ring of the lower material distribution guide wheel, and the lower material distribution guide wheel is connected to a hot air blowing pipe through a rotating joint; PLC, the PLC is electrically connected to the first drive motor, the second drive motor, the beta-ray density meter, and the liquid pump respectively, and is used to obtain the beta-ray signal sensed by the detector to measure the density of the current position of the bamboo strip in real time, and to control the corresponding first drive motor and the second drive motor to adjust the speed in real time according to the density of the corresponding position of the bamboo strip through the corresponding mapping relationship between the preset density range and the corresponding conveying speed and the speed of the slicer saw blade, thereby controlling the first drive motor and the second drive motor to adjust the feeding speed of the bamboo strip and the speed of the slicer saw blade, and controlling the liquid pump to adjust the pumping amount of the cutting fluid.
2. The automated production equipment for bamboo blinds according to claim 1, characterized in that: The outer end of the first through hole is bent toward the starting end of the guide groove.
3. The automated production equipment for bamboo blinds according to claim 1, characterized in that: A plurality of guide grooves are distributed on the surface of the planing saw blade in a circular array.
4. The automated production equipment for bamboo blinds according to claim 3, characterized in that: A plurality of planers are distributed on the surface of the planing saw blade in a circular array, and the guide grooves are distributed at intervals from the planers.
5. The automated production equipment for bamboo blind blades according to claim 1, characterized in that: The guide groove is provided with a ceramic coating.
6. The automated production equipment for bamboo blinds according to claim 5, characterized in that: The ceramic material is silicon carbide ceramic.
7. The automated production equipment for bamboo blinds according to claim 1, characterized in that: The circumferential surface of the first convex ring is connected with a brush, and the circumferential surface of the second convex ring is connected with a brush.
8. An automated production method for bamboo blinds blades, characterized in that: Based on the automated production equipment for bamboo blind blades according to any one of claims 1 to 7, the production method comprises the following steps: A data set of mappings of a density range and corresponding mappings of a first drive motor speed, a second motor speed, and a liquid pump speed; The bamboo strips are fed into the feeding mechanism along the X direction, and the first driving motor is controlled to rotate according to the initial speed, so as to drive the lateral limit conveying wheel assembly to drive the bamboo strips to move in the X direction at a first speed; During the movement, the beta-ray density meter monitors the density of the bamboo strips in real time, and controls the first drive motor and the second drive motor to change the rotation speeds of the first drive motor, the second drive motor and the liquid pump accordingly after time t according to the real-time monitored density value of the bamboo strips and the mapped data set; the time t is obtained by dividing the X-axis spacing S between the beta-ray density meter and the slicer saw blade by the current bamboo strip feeding speed; The second driving motor drives the planing saw blade to rotate at a set speed to cut the bamboo strips passing through, and the planing knife performs fine planing on the cut surface of the bamboo strips. During the cutting process, the cutting fluid is pumped into the first rotating shaft through the liquid pump. Under the centrifugal force of the planing saw blade, the cutting fluid flows into the guide groove through the first through hole. During the planing process, a flow channel is formed between the guide groove and the planed surface of the bamboo strips, so that the cutting fluid in the flow channel acts on the planed surface of the bamboo strips. The cut bamboo chips are fed between the upper material dividing guide wheel and the lower material dividing guide wheel, and the cut bamboo chips are divided and guided at equal intervals through the first convex ring and the second convex ring. The hot air passes through the hot air blowing pipe and blows to the cutting surface between two adjacent bamboo chips through the third through hole of the lower material dividing guide wheel; then it is absorbed by the second through hole of the upper material dividing guide wheel and discharged through the dust suction pipe.
Citation Information
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