Bamboo tableware production and manufacturing method

Abstract

The invention discloses a bamboo tableware producing and manufacturing method. The method comprises the following steps that base material treatment is conducted, specifically, raw bamboo is subjected to fixed-section sawing, and a plurality of bamboo tubes are obtained; the multiple bamboo tubes are screened and classified, and to-be-processed bamboo tubes suitable for different tableware types are obtained; slicing the to-be-processed bamboo tube to obtain to-be-processed arc-shaped bamboo chips suitable for different tableware types; the milling and slitting integrated technology is adopted for machining the arc-shaped bamboo chips to be machined, and the wide bamboo chips to be machined meeting the requirements of different tableware types and models are obtained; carrying out mildew-proof treatment; parison forming is conducted, specifically, the wide bamboo chips are machined through a routing profiling technology or a laser cutting technology, and basic parisons meeting the modeling requirements of different tableware types are obtained; performing drying treatment; finished products of different tableware types are obtained through subsequent forming, so that the adaptability and the utilization rate of bamboo wood are improved, resource waste is reduced, the consistency of the bamboo tableware of the same type in appearance and performance is improved, the stability of the bamboo tableware is enhanced, and the risks of cracking and mildewing are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of bamboo tableware production and manufacturing, in particular to a bamboo tableware production and manufacturing method. Background Art

[0002] In recent years, with the increasing awareness of environmental protection, the problem of plastic pollution has attracted widespread attention. Traditional plastic tableware is widely used because of its convenience and low cost, but its difficult-to-degrade nature leads to serious environmental pollution. Plastic particles enter the soil and water, threatening the ecosystem and human health. Therefore, the development of environmentally friendly and degradable alternatives has become an urgent problem to be solved.

[0003] As a fast-growing plant, bamboo has strong renewable and environmentally friendly characteristics. Bamboo has high density, moderate hardness, natural antibacterial and anti-corrosion properties, and is suitable as a tableware material. At the same time, bamboo can be completely degraded in the natural environment and will not cause secondary pollution to the environment. Therefore, "replacing plastic with bamboo" has become an effective way to replace traditional plastic tableware, promoting the sustainable development of the bamboo industry.

[0004] At present, the production and manufacturing technology of bamboo tableware mainly includes the peeling, cutting, grinding, molding, polishing and other processes of bamboo. The application of this series of processes has promoted the popularization of bamboo tableware and solved the environmental pollution problem caused by plastic tableware. However, in the actual production process, there are still at least the following problems: (1) Bamboo has poor adaptability, low utilization rate and serious waste; (2) Bamboo tableware has poor stability and is prone to mold and cracking; (3) The consistency of bamboo tableware in appearance and performance is poor, which affects consumers' usage experience. Summary of the invention

[0005] In order to solve the above technical problems, the purpose of the present invention is to provide a method for producing bamboo tableware.

[0006] The technical solution provided by the present invention is as follows: A method for producing bamboo tableware, characterized in that it comprises the following steps: Substrate processing: sawing the original bamboo in sections to obtain a number of bamboo tubes; screening and classifying the bamboo tubes according to different tableware types to obtain bamboo tubes to be processed that are suitable for different tableware types; splitting the bamboo tubes to be processed that are suitable for different tableware types to obtain curved bamboo pieces to be processed that are suitable for different tableware types; processing the curved bamboo pieces to be processed that are suitable for different tableware types by adopting an integrated milling and slitting process to obtain wide bamboo pieces to be processed that meet the shape requirements of different tableware types; Anti-mildew treatment; Parison molding: milling the wide bamboo piece to be processed by using a milling and profiling process or a laser cutting process to obtain a basic parison that meets the modeling requirements of different types of tableware; Drying treatment: drying the basic parison; Subsequent molding: The basic preform is further processed to obtain finished products of different tableware types.

[0007] Preferably, the bamboo tube to be processed includes a bamboo tube for bamboo knives and forks and a bamboo tube for bamboo spoons, the small end diameter of the bamboo tube for bamboo spoons is larger than the small end diameter of the bamboo tube for bamboo knives and forks, and the bamboo flesh thickness of the bamboo tube for bamboo spoons is larger than the bamboo flesh thickness of the bamboo tube for bamboo knives and forks; The arc-shaped bamboo pieces to be processed include arc-shaped bamboo pieces for bamboo knives and forks and arc-shaped bamboo pieces for bamboo spoons, the width of the arc-shaped bamboo pieces for bamboo spoons is greater than the width of the arc-shaped bamboo pieces for bamboo knives and forks, and the thickness of the bamboo flesh of the arc-shaped bamboo pieces for bamboo spoons is greater than the thickness of the bamboo flesh of the arc-shaped bamboo pieces for bamboo knives and forks; The wide bamboo pieces to be processed include wide bamboo pieces for bamboo knives and forks and wide bamboo pieces for bamboo spoons, and the width of the wide bamboo pieces for bamboo spoons is greater than the width of the wide bamboo pieces for bamboo knives and forks.

[0008] Preferably, the parison forming comprises the following steps: Bamboo knife blank forming, bamboo fork blank forming and bamboo spoon blank forming, the corresponding basic blanks formed are bamboo knife blank, bamboo fork blank and bamboo spoon blank respectively; The bamboo sword blank molding includes sharpening the bamboo sword blank.

[0009] Preferably, when the wide bamboo pieces to be processed are milled by the milling and profiling process, the length of the wide bamboo pieces for bamboo knives and forks is required to be 1.30±0.02m, and the width is 27±0.5mm~29mm±0.5mm; after each wide bamboo piece for bamboo knives and forks is milled by the milling and profiling process, a plurality of bamboo knife blanks, bamboo fork blanks or a combination thereof are obtained; And / or, when the wide bamboo piece to be processed is milled by the engraving and milling profiling process, the length of the wide bamboo piece for bamboo spoon is required to be 1.30±0.02m and the width is 37mm±0.5mm; after each wide bamboo piece for bamboo spoon is milled by the engraving and milling profiling process, a plurality of the bamboo spoon blanks are obtained; And / or, when the wide bamboo pieces to be processed are milled by adopting the milling and profiling process, the anti-mildew treatment step is performed before the blank is formed.

[0010] Preferably, before the drying process, the drying kiln is subjected to a dehumidification and drying process; The drying process comprises the following steps: flexible drying of the bamboo knife blank, flexible drying of the bamboo fork blank and flexible drying of the bamboo spoon blank; During the flexible drying of the bamboo blade blank, the drying temperature is set to 45±5°C and the drying time is set to 18±2h; during the flexible drying process of the bamboo blade blank, the moisture content of the surface of the bamboo blade blank is monitored in real time to control the moisture content of the bamboo blade blank to be below 5%; During the flexible drying of the bamboo fork blank and the bamboo spoon blank, the drying temperature is set to 45±5°C and the drying time is set to 15±2h; during the flexible drying of the bamboo fork blank and the bamboo spoon blank, the moisture content of the surface of the bamboo fork blank and the bamboo spoon blank is monitored in real time, and the moisture content of the bamboo fork blank and the bamboo spoon blank is controlled to be below 12±4%.

[0011] Preferably, the subsequent forming comprises the following steps: bamboo knife forming, bamboo fork forming and bamboo spoon forming; The bamboo knife shaping includes bamboo knife roller polishing; The bamboo fork forming includes bamboo fork compression molding, bamboo fork secondary drying and bamboo fork roller polishing; during the bamboo fork compression molding, the compression temperature is set to 140±5°C, the compression time is set to 25±5s, and the compression pressure is set to 15-20T; during the bamboo fork secondary drying, the drying temperature is set to 50±2°C, the drying time is set to 3-4h, and the moisture content of the bamboo fork after the bamboo fork compression molding is controlled to be below 5%; The bamboo spoon forming includes bamboo spoon steam softening, bamboo spoon compression molding, bamboo spoon secondary drying and bamboo spoon roller polishing. When the bamboo spoon is steam softened, the steam temperature is set to 110±5°C and the softening time is 20±2s; when the bamboo spoon is compression molded, the molding temperature is set to 140±5°C, the molding time is 25±5s, and the molding pressure is 15-20T; when the bamboo spoon is secondary dried, the drying temperature is set to 50±2°C, the drying time is 3-4h, and the moisture content of the bamboo spoon after the bamboo spoon compression molding is controlled to be below 5%.

[0012] Preferably, before the wide bamboo pieces to be processed are milled by the laser cutting process, the wide bamboo pieces to be processed are soaked until the wide bamboo pieces to be processed are saturated with water; When the laser cutting process is used to mill the wide bamboo pieces to be processed, the laser power is set to 240-270w, the emission frequency is set to 100-120Hz, and the cutting speed is set to 20 pieces / min; After the wide bamboo pieces to be processed are milled by laser cutting, the basic preform is subjected to secondary immersion treatment, and then the tar and impurities remaining on the surface of the basic preform are removed by turbine water flow cleaning.

[0013] Preferably, when the wide bamboo pieces to be processed are milled by laser cutting, the length of the wide bamboo pieces to be processed is required to be 1.30±0.02m, and the width is 40mm±0.5mm. After each wide bamboo piece to be processed is milled by laser cutting, a plurality of basic blanks are obtained; And / or, when the laser cutting process is used to mill the wide bamboo pieces to be processed, the anti-mildew treatment step is performed after the blank is formed.

[0014] Preferably, the integrated milling and slitting process comprises the following steps: rough milling, uniform slitting and fine milling; And / or, the anti-mildew treatment comprises the following steps: Primary anti-mildew treatment: using ultrasonic treatment to remove nutrients remaining on the wide bamboo pieces to be processed, wherein the power of the ultrasonic treatment is 500W, the temperature is 60°C, and the treatment time is 60 minutes; after the ultrasonic treatment, using clean water to wash the surface of the wide bamboo pieces to be processed, and the washing time is 30 minutes; Secondary anti-mildew treatment: After the primary anti-mildew treatment, the wide bamboo pieces to be processed are soaked in a low-concentration food-grade anti-mildew agent for 30 minutes.

[0015] Preferably, the method for producing bamboo tableware further comprises the following steps: First screening: After the drying process, the basic preform is screened; Secondary screening: After the subsequent forming, the finished tableware is screened by combining a visual defect detection system and manual selection; Disinfection: UV or microwave disinfection of finished tableware; Laser marking and packaging: After marking the surface of the finished tableware using laser marking technology, the finished tableware is packaged.

[0016] Compared with the prior art, the bamboo tableware manufacturing method provided by the present invention has at least the following technical effects: The invention provides a method for producing bamboo tableware, comprising the following steps: substrate processing: sawing the original bamboo in sections to obtain a plurality of bamboo tubes; screening and classifying the plurality of bamboo tubes according to different tableware types to obtain bamboo tubes to be processed suitable for different tableware types; splitting the bamboo tubes to be processed suitable for different tableware types to obtain arc-shaped bamboo pieces to be processed corresponding to different tableware types; processing the arc-shaped bamboo pieces to be processed suitable for different tableware types by adopting a milling and slitting integration process to obtain wide bamboo pieces to be processed that meet the modeling requirements of different tableware types; mildew-proof treatment; blank molding: milling the wide bamboo pieces to be processed by adopting a milling and profiling process or a laser cutting process to obtain a basic blank that meets the modeling requirements of different tableware types; drying treatment: drying the basic blank; subsequent molding: further processing the basic blank to obtain finished products of different tableware types. The production method screens and classifies a plurality of bamboo tubes, matches the bamboo tubes according to the modeling requirements of different tableware types, improves the adaptability and utilization rate of bamboo materials, and reduces resource waste. At the same time, the use of integrated milling and slitting technology and milling and profiling technology (or laser cutting technology) improves the consistency of appearance and performance of the same type of bamboo tableware and optimizes the consumer experience. In addition, the combination of mildew-proof treatment and drying treatment enhances the stability of bamboo tableware and reduces the risk of cracking and mildew. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A flowchart of a method for producing bamboo tableware according to an embodiment of the present invention; Figure 2 The present invention is another embodiment of the manufacturing method of bamboo tableware. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention are clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.

[0020] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0021] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" and "several" is two or more, unless otherwise clearly and specifically defined.

[0023] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0024] The present invention provides a method for producing bamboo tableware, comprising the following steps: substrate treatment, mildew-proof treatment, blank forming, drying treatment and subsequent forming. Specifically, substrate treatment comprises the following steps: sawing the original bamboo in sections to obtain a plurality of bamboo tubes; screening and classifying the plurality of bamboo tubes according to different tableware types to obtain bamboo tubes to be processed suitable for different tableware types; slicing the bamboo tubes to be processed suitable for different tableware types (slicing can be performed by sawing bamboo (not mechanical crushing or impact cracking)) to obtain curved bamboo pieces to be processed corresponding to different tableware types; processing the curved bamboo pieces to be processed suitable for different tableware types by an integrated milling and slitting process to obtain wide bamboo pieces to be processed that meet the modeling requirements of different tableware types.

[0025] Raw bamboo refers to bamboo that has been directly felled, including bamboo stumps (the root of bamboo) and bamboo shoots (the top of bamboo). The present invention uses high-quality raw bamboo that is 4 years old or older, free of insects, odor, mildew, and other pollution as raw materials to manufacture bamboo tableware, so as to ensure the naturalness, environmental protection, and durability of the products.

[0026] After the raw bamboo is sawn in fixed sections, bamboo tubes of preset specifications are obtained. Specifically, the bamboo tube has no bends, the length of the bamboo tube is 1.30±0.02m, the small end diameter of the bamboo tube is greater than 10cm, and the thickness of the bamboo tube is greater than 9mm. Throughout the production process, the length, small end diameter and thickness of the bamboo tube are strictly controlled to ensure that each bamboo tube meets the requirements and is suitable for the manufacture of bamboo tableware. By sawing the raw bamboo in fixed sections to obtain bamboo tubes of preset specifications, it helps to optimize the stability and consistency of the bamboo tableware in terms of appearance, strength and durability.

[0027] In some optional embodiments, after the substrate is treated, the wide bamboo pieces to be processed are subjected to mildew-proof treatment (food-grade mildew-proof treatment may be used) to improve the long-term stability and antibacterial properties of the bamboo material. Subsequently, the wide bamboo pieces to be processed are milled using a milling and profiling process to obtain a basic blank that meets the requirements of the shape of different tableware types. Next, the basic blank is dried to remove excess moisture. After the drying process is completed, the basic blank is subjected to subsequent molding, that is, further processing to obtain finished products of different tableware types.

[0028] In some other optional embodiments, after the substrate is processed, the wide bamboo pieces to be processed are milled by a laser cutting process to obtain a basic blank that meets the modeling requirements of different tableware types. Among them, the basic blank can be a bamboo knife blank, a bamboo fork blank and a bamboo spoon blank. Subsequently, the basic blank is subjected to mildew-proof treatment to improve the long-term stability and antibacterial properties of the bamboo. Next, the basic blank is dried to remove excess moisture. After the drying process is completed, the basic blank is subjected to subsequent molding, that is, further processing to obtain finished products of different tableware types. Among them, the finished products of different tableware types can be bamboo knife finished products, bamboo fork finished products and bamboo spoon finished products. The bamboo knife finished product needs to be sharpened, and the bamboo fork finished products and bamboo spoon finished products need to be molded, secondary dried, polished, etc.

[0029] The invention provides a method for producing bamboo tableware, comprising the following steps: substrate processing: sawing the original bamboo in sections to obtain a plurality of bamboo tubes; screening and classifying the plurality of bamboo tubes according to different tableware types to obtain bamboo tubes to be processed suitable for different tableware types; splitting the bamboo tubes to be processed suitable for different tableware types to obtain arc-shaped bamboo pieces to be processed corresponding to different tableware types; processing the arc-shaped bamboo pieces to be processed suitable for different tableware types by adopting a milling and slitting integration process to obtain wide bamboo pieces to be processed that meet the modeling requirements of different tableware types; mildew-proof treatment; blank molding: milling the wide bamboo pieces to be processed by adopting a milling and profiling process or a laser cutting process to obtain a basic blank that meets the modeling requirements of different tableware types; drying treatment: drying the basic blank; subsequent molding: further processing the basic blank to obtain finished products of different tableware types. The production method screens and classifies a plurality of bamboo tubes, matches the bamboo tubes according to the modeling requirements of different tableware types, improves the adaptability and utilization rate of bamboo materials, and reduces resource waste. At the same time, the use of integrated milling and slitting technology and engraving and profiling technology (or laser cutting technology) improves the consistency of appearance and performance of bamboo tableware of the same type, and optimizes the consumer experience. In addition, the combination of mildew-proof treatment and drying treatment enhances the stability of bamboo tableware and reduces the risk of cracking and mildew. It should be further explained that this production method does not use any adhesives or curing agents throughout the entire process. It uses raw bamboo for direct production, which is economical and environmentally friendly and meets food-grade safety standards. This production method improves processing efficiency and finished product quality, and realizes the industrialization and large-scale production of "bamboo instead of plastic" tableware.

[0030] In some optional embodiments, the bamboo tube to be processed includes but is not limited to a bamboo tube for bamboo knives and forks and a bamboo tube for bamboo spoons. Specifically, the bamboo tube for bamboo spoons and the bamboo tube for bamboo knives and forks are different in size. The small end diameter of the bamboo tube for bamboo spoons is larger than the small end diameter of the bamboo tube for bamboo knives and forks, and the bamboo flesh thickness of the bamboo tube for bamboo spoons is larger than the bamboo flesh thickness of the bamboo tube for bamboo knives and forks. More specifically, the small end diameter of the bamboo tube for bamboo spoons is larger than 13.5 mm, and the bamboo flesh thickness is larger than 10 mm, while the small end diameter of the bamboo tube for bamboo knives and forks is larger than 10 cm, and the bamboo flesh thickness is larger than 9 mm.

[0031] In some optional embodiments, the arc-shaped bamboo pieces to be processed include but are not limited to the arc-shaped bamboo pieces for bamboo knives and forks and the arc-shaped bamboo pieces for bamboo spoons. Specifically, the arc-shaped bamboo pieces for bamboo spoons and the arc-shaped bamboo pieces for bamboo knives and forks are different in size. The width of the arc-shaped bamboo pieces for bamboo spoons is greater than the width of the arc-shaped bamboo pieces for bamboo knives and forks, and the thickness of the bamboo flesh of the arc-shaped bamboo pieces for bamboo spoons is greater than the thickness of the bamboo flesh of the arc-shaped bamboo pieces for bamboo knives and forks. More specifically, the width of the arc-shaped bamboo pieces for bamboo spoons is not less than 42 mm, and the thickness of the bamboo flesh is greater than 10 mm, while the width of the arc-shaped bamboo pieces for bamboo knives and forks is not less than 32 mm, and the thickness of the bamboo flesh is greater than 9 mm.

[0032] In some optional embodiments, the wide bamboo pieces to be processed include but are not limited to wide bamboo pieces for bamboo knives and forks and wide bamboo pieces for bamboo spoons. Specifically, the wide bamboo pieces for bamboo knives and forks and the wide bamboo pieces for bamboo spoons are different in size. The width of the wide bamboo pieces for bamboo spoons is greater than the width of the wide bamboo pieces for bamboo knives and forks. More specifically, the width of the wide bamboo pieces for bamboo spoons is 37±0.5mm~40±0.5mm and the thickness is 2.0±0.5mm, while the width of the wide bamboo pieces for bamboo knives and forks is 27±0.5mm~29mm±0.5mm and the thickness is 2.0±0.5mm. It should be further explained that the wide bamboo pieces to be processed are required to be free of defects such as residual bamboo yellow, bamboo green, cracks, and worm holes.

[0033] In some optional embodiments, the blank molding includes the following steps: bamboo knife blank molding, bamboo fork blank molding and bamboo spoon blank molding, and the corresponding basic blanks formed are bamboo knife blank, bamboo fork blank and bamboo spoon blank respectively; the bamboo knife blank molding includes sharpening the bamboo knife blank.

[0034] When milling the wide bamboo pieces to be processed using the milling and profiling process, the width of each wide bamboo piece to be processed must be controlled, and the deviation cannot exceed 1mm. In other words, the width of the wide bamboo pieces to be processed must be as consistent as possible before processing to improve the consistency of the size of the processed bamboo tableware. If the width difference is too large, it will affect the appearance and performance of the bamboo tableware.

[0035] When the wide bamboo pieces to be processed are milled by the milling and profiling process, the wide bamboo pieces to be processed need to be arranged according to certain rules or sequences, and ensure that they are neatly aligned, so as to improve the stability and accuracy of the milling and profiling process, thereby improving the consistency of the size of the processed bamboo tableware. If the bamboo pieces are not arranged neatly, errors may occur during the processing, thus affecting the consistency of the size of the bamboo tableware.

[0036] When the wide bamboo pieces to be processed are milled by the milling and profiling process, the length of the wide bamboo pieces for bamboo knives and forks is required to be 1.30±0.02m, and the width is 27±0.5mm~29mm±0.5mm; it should be further explained that due to the error of the tool during the milling and profiling, and the difference in the width of multiple wide bamboo pieces for bamboo knives and forks, even if they are pressed and aligned, if the width of the wide bamboo pieces for bamboo knives and forks is lower than the above requirements, it may cause defects such as missing edges, missing edges or incomplete blanks of the bamboo knife and bamboo fork blanks, thereby increasing the scrap rate. Experiments have shown that if the width of the wide bamboo pieces for bamboo knives and forks is lower than the above requirements, the scrap rate of the bamboo knife and bamboo fork blanks will increase by more than 20%. After each wide bamboo piece for bamboo knives and forks is milled by the milling and profiling process, multiple bamboo knife blanks, bamboo fork blanks or one of their combinations are obtained. Exemplarily, each bamboo knife and fork is milled from a wide bamboo piece through a milling and profiling process to obtain 7 bamboo knife blanks, or 7 bamboo fork blanks, or a combination of 7 bamboo knife blanks and bamboo fork blanks.

[0037] When the wide bamboo piece to be processed is milled by the milling and profiling process, the length of the wide bamboo piece for the bamboo spoon is required to be 1.30±0.02m and the width is 37mm±0.5mm; it should be further explained that due to the error of the tool during the milling and profiling, and the difference in the width of the wide bamboo piece for the bamboo spoon, even if the pressing and alignment are performed, if the width of the wide bamboo piece for the bamboo spoon is lower than the above requirements, it may cause defects such as missing edges, missing edges or incomplete blanks of the bamboo spoon blank, thereby increasing the scrap rate. Experiments have shown that if the width of the wide bamboo piece for the bamboo spoon is lower than the above requirements, the scrap rate of the bamboo spoon blank increases by more than 20%. After each wide bamboo piece for the bamboo spoon is milled by the milling and profiling process, multiple bamboo spoon blanks are obtained. Exemplarily, after each wide bamboo piece for the bamboo spoon is milled by the milling and profiling process, 7 bamboo spoon blanks are obtained.

[0038] When the wide bamboo pieces to be processed are milled by the milling and profiling process, the anti-mildew treatment step is performed before the blank is formed. The reason is that the milling and profiling adopts a wet processing method, and the anti-mildew treatment adopts ultrasonic treatment or slightly acid electrolyzed water treatment, followed by soaking in a mildew inhibitor. After the milling and profiling treatment, the bamboo knife blank, bamboo fork blank and bamboo spoon blank do not need to be soaked in water, washed with water and other treatments in subsequent processing, thereby effectively maintaining the stability and mildew-proof effect of the mildew inhibitor. If the mildew-proof treatment is performed after the milling and profiling, additional washing, blistering and drying treatments are required, which will cause the mildew inhibitor to be lost and affect the mildew-proof effect. Therefore, a reasonable process sequence can ensure the effect of the mildew-proof treatment and avoid unnecessary waste and quality loss.

[0039] Optionally, before the drying process, the drying kiln is subjected to a dehumidification and drying process; the drying process includes the following steps: flexible drying of the bamboo knife blank, flexible drying of the bamboo fork blank and flexible drying of the bamboo spoon blank.

[0040] When the bamboo knife blank is flexibly dried, the drying temperature is set to 45±5°C and the drying time is set to 18±2h; during the flexible drying process of the bamboo knife blank, the moisture content of the bamboo knife blank surface is monitored in real time, and the moisture content of the bamboo knife blank is controlled below 5% to reduce deformation, cracking and mildew problems of the bamboo knife finished product during subsequent use, thereby extending the shelf life of the bamboo knife finished product. After the bamboo knife blank is processed by milling, profiling and sharpening, it only needs to be dried and polished before subsequent packaging.

[0041] During the flexible drying of the bamboo fork blank and the bamboo spoon blank, the drying temperature is set to 45±5°C and the drying time is set to 15±2h; during the flexible drying of the bamboo fork blank and the bamboo spoon blank, the moisture content of the bamboo fork blank surface and the bamboo spoon blank surface is monitored in real time, and the moisture content of the bamboo fork blank and the bamboo spoon blank is controlled below 12±4%. Since the bamboo fork blank and the bamboo spoon blank need to be molded, their moisture content should be controlled at about 12±4%. Too low a moisture content will cause the bamboo material to lack sufficient moisture during the molding process, resulting in poor softening effect, thereby increasing the risk of cracking in the molded part. On the other hand, too high a moisture content will affect the deformation effect during the molding process, resulting in aggravated rebound deformation, which in turn affects the thoroughness of the shaping, reduces the molding effect of the bamboo fork and the bamboo spoon, and ultimately affects the overall quality of the product.

[0042] It should be further explained that, while the drying process is in progress, the warped bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks are selected and removed.

[0043] Subsequent forming includes the following steps: bamboo knife forming, bamboo fork forming and bamboo spoon forming.

[0044] Bamboo blade shaping includes bamboo blade roller polishing, which uses a volume of 0.5-1.0m 3 The polishing cylinder is set to polishing time of 40±5min and polishing speed of 15-20r / min. In order to improve the polishing efficiency and keep the working environment clean, the polishing cylinder is equipped with a high-efficiency dust collection device, which can realize dust collection while polishing, effectively removing the bamboo shavings and dust generated during the polishing process.

[0045] Bamboo fork molding includes bamboo fork compression molding, bamboo fork secondary drying and bamboo fork roller polishing. During bamboo fork compression molding, the molding temperature is set to 140±5°C, the molding time is set to 25±5s, and the molding pressure is set to 15-20T. At this molding temperature and molding pressure, the smaller the cracking rate of the bamboo fork, the better the surface quality. During the secondary drying of the bamboo fork, the drying temperature is set to 50±2°C, and the drying time is set to 3-4h. The moisture content of the bamboo fork blank after bamboo fork compression molding is controlled below 5% to reduce deformation, cracking and mildew of the finished bamboo fork during subsequent use, thereby extending the shelf life of the finished bamboo fork. The bamboo fork roller polishing refers to the bamboo knife roller polishing, which will not be repeated here.

[0046] Bamboo spoon forming includes bamboo spoon steam softening, bamboo spoon compression molding, bamboo spoon secondary drying and bamboo spoon roller polishing. In the bamboo spoon forming process, due to the large deformation of the molding, the bamboo spoon needs to be steam softened first and then compression molded. When the bamboo spoon is steam softened, the steam temperature is set to 110±5°C and the softening time is 20±2s. Through experimental research, it is found that the molding temperature and molding time have a significant effect on the molding effect. If the molding time is too short, the rebound deformation will be too large and the deformation effect will not be ideal, which will make the shape of the bamboo spoon product incomplete, seriously affecting the product quality. Therefore, when the bamboo spoon is compression molded, the molding temperature is set to 140±5°C, the molding time is 25±5s, and the molding pressure is 15-20T. During the secondary drying of the bamboo spoon, the drying temperature is set to 50±2°C and the drying time is 3-4h. The moisture content of the bamboo spoon blank after the bamboo spoon molding is controlled below 5% to reduce the deformation, cracking and mildew of the finished bamboo spoon during subsequent use, thereby extending the shelf life of the finished bamboo spoon. The roller polishing of the bamboo spoon refers to the roller polishing of the bamboo knife, which will not be repeated here.

[0047] Before the wide bamboo pieces to be processed are milled by laser cutting, the wide bamboo pieces to be processed are soaked until they are saturated with water. When the wide bamboo pieces to be processed are milled by laser cutting, the laser power is set to 240-270w, the emission frequency is 100-120Hz, and the cutting speed is 20 pieces / min. When the laser cutting power is lower than 240W, the cutting speed will decrease, thus affecting the processing efficiency; when the power is higher than 270W, the cutting temperature is too high, which will cause the bamboo pieces to burn black, seriously affecting the appearance quality. After experimental verification, when the laser power is set to 240-270W, the emission frequency is 100-120Hz, and the cutting speed is 20 pieces / min, the cutting efficiency and surface quality are both the best. After the wide bamboo pieces to be processed are milled by laser cutting, the basic blank is soaked for the second time, and then the tar and impurities remaining on the surface of the basic blank are removed by turbine water flow cleaning.

[0048] When the laser cutting process is used to mill the wide bamboo piece to be processed, the length of the wide bamboo piece is required to be 1.30±0.02m and the width is 40mm±0.5mm. After each wide bamboo piece is milled by the laser cutting process, a plurality of basic blanks are obtained. For example, after each wide bamboo piece is milled by the laser cutting process, 5 groups of 10 basic blanks are obtained.

[0049] When the laser cutting process is used to mill the wide bamboo pieces to be processed, the anti-mildew treatment step is performed after the blank is formed to avoid high-temperature cutting that destroys the activity of the anti-mildew agent.

[0050] The integrated milling and slitting process includes the following steps: rough milling, uniform slitting and fine milling. Among them, rough milling is the first step of the slitting and milling process, which is mainly used to remove the excess parts on the curved bamboo pieces to be processed. Next, the uniform slitting step is carried out to accurately divide the rough-milled bamboo pieces into several uniform shapes to ensure that the size of each part is consistent. Fine milling is the last step of the entire process, which aims to carefully process the slit and roughly milled bamboo pieces, remove tiny defects and burrs, and make the surface of the bamboo pieces smoother and brighter, thereby achieving higher appearance quality and dimensional accuracy.

[0051] The anti-mildew treatment includes the following steps: primary anti-mildew treatment: ultrasonic treatment is used to remove nutrients remaining on the wide bamboo pieces to be processed, wherein the power of the ultrasonic treatment is 500W, the temperature is 60°C, and the treatment time is 60 minutes; after the ultrasonic treatment, the surface of the wide bamboo pieces to be processed is washed with clean water for 30 minutes; secondary anti-mildew treatment: after the primary anti-mildew treatment, a low-concentration food-grade anti-mildew agent is used to soak the wide bamboo pieces to be processed for 30 minutes. It should be further explained that during the primary anti-mildew treatment, slightly acid electrolyzed water ultrasonic treatment can be used. During the secondary anti-mildew treatment, inorganic or organic food-grade anti-mildew agents can be used to soak the wide bamboo pieces to be processed.

[0052] The manufacturing method of bamboo tableware provided by the present invention also includes the following steps: first screening: after drying, the basic blanks are screened; second screening: after subsequent molding, the finished tableware is screened by combining a visual defect detection system and manual selection; disinfection: the finished tableware is disinfected by ultraviolet or microwave; laser marking and packaging: after marking the surface of the finished tableware using laser marking technology, the finished tableware is packaged.

[0053] In order to better understand the implementation process of the technical solution of the present invention, the following embodiments are described in detail: Example 1: Please refer to the attached Figure 1 As shown, a method for producing bamboo tableware is provided, comprising the following steps: S100, substrate processing: sawing the original bamboo in sections to obtain a plurality of bamboo tubes; screening and classifying the plurality of bamboo tubes to obtain bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons; slicing the bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons to obtain curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons; processing the curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons by using an integrated milling and slitting process to obtain wide bamboo slices for bamboo knives and forks and wide bamboo slices for bamboo spoons; S200, mildew-proof treatment: the wide bamboo pieces for bamboo knives and forks and the wide bamboo pieces for bamboo spoons are subjected to mildew-proof treatment; S300, blank forming: milling the wide bamboo pieces for bamboo knives and forks and the wide bamboo pieces for bamboo spoons by using a milling and profiling process to obtain bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks; S400, drying treatment: drying the bamboo knife blank, the bamboo fork blank and the bamboo spoon blank; S500, first screening: screening bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks; S600, subsequent molding: further processing the bamboo knife blank, the bamboo fork blank and the bamboo spoon blank to obtain the finished bamboo knife, the finished bamboo fork and the finished bamboo spoon; S700, Secondary Screening: The finished bamboo knives, bamboo forks and bamboo spoons are screened by combining visual defect detection system and manual selection; S800, disinfection: the finished bamboo knives, bamboo forks and bamboo spoons are disinfected by ultraviolet or microwave; S900, Laser marking and packaging: Use laser marking technology to mark the surface of the finished bamboo knives, bamboo forks and bamboo spoons, and then package them.

[0054] Example 2: Please refer to the attached Figure 2 As shown, a method for producing bamboo tableware is provided, comprising the following steps: S100, substrate processing: sawing the original bamboo in sections to obtain a plurality of bamboo tubes; screening and classifying the plurality of bamboo tubes to obtain bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons; slicing the bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons to obtain curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons; processing the curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons by using an integrated milling and slitting process to obtain wide bamboo slices for bamboo knives and forks and wide bamboo slices for bamboo spoons; S200, blank forming: milling the wide bamboo pieces for bamboo knives and forks and the wide bamboo pieces for bamboo spoons by laser cutting process to obtain bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks; S300, mildew-proof treatment: perform mildew-proof treatment on the bamboo knife blank, bamboo fork blank and bamboo spoon blank; S400, drying treatment: drying the bamboo knife blank, the bamboo fork blank and the bamboo spoon blank; S500, first screening: screening bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks; S600, subsequent molding: further processing the bamboo knife blank, the bamboo fork blank and the bamboo spoon blank to obtain the finished bamboo knife, the finished bamboo fork and the finished bamboo spoon; S700, Secondary Screening: The finished bamboo knives, bamboo forks and bamboo spoons are screened by combining visual defect detection system and manual selection; S800, disinfection: the finished bamboo knives, bamboo forks and bamboo spoons are disinfected by ultraviolet or microwave; S900, Laser marking and packaging: Use laser marking technology to mark the surface of the finished bamboo knives, bamboo forks and bamboo spoons, and then package them.

[0055] Embodiment 3: Provide a method for producing bamboo tableware, comprising the following steps: S100, substrate processing: sawing the original bamboo in sections to obtain a plurality of bamboo tubes; screening and classifying the plurality of bamboo tubes to obtain bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons; slicing the bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons to obtain curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons; processing the curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons by using an integrated milling and slitting process to obtain wide bamboo slices for bamboo knives and forks and wide bamboo slices for bamboo spoons; S201, primary anti-mildew treatment: using ultrasonic treatment to remove nutrients remaining on the wide bamboo slices for bamboo cutlery and bamboo spoons, wherein the power of the ultrasonic treatment is 500 W, the temperature is 60° C., and the treatment time is 60 min; after the ultrasonic treatment, using clean water to clean the surface of the wide bamboo slices for bamboo cutlery and bamboo spoons, and the washing time is 30 min; S202, secondary anti-mildew treatment: After the primary anti-mildew treatment, soak the wide bamboo pieces for bamboo knives and forks and wide bamboo pieces for bamboo spoons in a low concentration food-grade anti-mildew agent for 30 minutes; S300, milling the wide bamboo pieces for bamboo knives and forks and the wide bamboo pieces for bamboo spoons by using a milling and profiling process to obtain bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks, and requiring the length of the wide bamboo pieces for bamboo knives and forks to be 1.30±0.02m, the width to be 27±0.5mm~29mm±0.5mm, and the length of the wide bamboo pieces for bamboo spoons to be 1.30±0.02m, the width to be 37mm±0.5mm; S400, flexible drying of bamboo knife blanks: setting the drying temperature to 45±5°C and the drying time to 18±2h, during the flexible drying of bamboo knife blanks, monitoring the moisture content of the surface of bamboo knife blanks in real time, and controlling the moisture content of bamboo knife blanks below 5%; flexible drying of bamboo fork blanks and flexible drying of bamboo spoon blanks: setting the drying temperature to 45±5°C and the drying time to 15±2h, during the flexible drying of bamboo fork blanks and flexible drying of bamboo spoon blanks, monitoring the moisture content of the surface of bamboo fork blanks and bamboo spoon blanks in real time, and controlling the moisture content of bamboo fork blanks and bamboo spoon blanks below 12±4%; S500, first screening: screening bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks; S600, subsequent forming: including bamboo knife forming, bamboo fork forming and bamboo spoon forming; bamboo knife forming includes bamboo knife roller polishing; bamboo fork forming includes bamboo fork compression molding, bamboo fork secondary drying and bamboo fork roller polishing. When the bamboo fork is compression molded, the compression temperature is set to 140±5°C, the compression time is set to 25±5s, and the compression pressure is set to 15-20T. When the bamboo fork is secondary dried, the drying temperature is set to 50±2°C, and the drying time is set to 3-4h, and the moisture content of the bamboo fork after compression molding is controlled to be below 5%; The bamboo spoon forming includes bamboo spoon steam softening, bamboo spoon compression molding, bamboo spoon secondary drying and bamboo spoon roller polishing. When the bamboo spoon is steam softened, the steam temperature is set to 110±5°C and the softening time is 20±2s. When the bamboo spoon is compression molded, the molding temperature is set to 140±5°C, the molding time is 25±5s, and the molding pressure is 15-20T. When the bamboo spoon is secondary dried, the drying temperature is set to 50±2°C and the drying time is 3-4h. The moisture content of the bamboo spoon after bamboo spoon compression molding is controlled below 5%.

[0056] S700, Secondary Screening: The finished bamboo knives, bamboo forks and bamboo spoons are screened by combining visual defect detection system and manual selection; S800, disinfection: the finished bamboo knives, bamboo forks and bamboo spoons are disinfected by ultraviolet or microwave; S900, Laser marking and packaging: Use laser marking technology to mark the surface of the finished bamboo knives, bamboo forks and bamboo spoons, and then package them.

[0057] Embodiment 4: Provide a method for producing bamboo tableware, comprising the following steps: S100, substrate processing: sawing the original bamboo in sections to obtain a plurality of bamboo tubes; screening and classifying the plurality of bamboo tubes to obtain bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons; slicing the bamboo tubes for bamboo knives and forks and bamboo tubes for bamboo spoons to obtain curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons; processing the curved bamboo slices for bamboo knives and forks and curved bamboo slices for bamboo spoons by using an integrated milling and slitting process to obtain wide bamboo slices for bamboo knives and forks and wide bamboo slices for bamboo spoons; S201, soaking the wide bamboo slices for bamboo cutlery and bamboo spoons until the wide bamboo slices to be processed are saturated with water; S202, setting the laser power to 240-270W, the emission frequency to 100-120Hz, and the cutting speed to 20 pieces / min, milling the wide bamboo pieces for bamboo knives and forks and the wide bamboo pieces for bamboo spoons to obtain bamboo knife blanks, bamboo fork blanks, and bamboo spoon blanks; S203, performing a secondary soaking treatment on the bamboo knife blank, the bamboo fork blank and the bamboo spoon blank, and then cleaning them with turbine water flow to remove the tar and impurities remaining on the surfaces of the bamboo knife blank, the bamboo fork blank and the bamboo spoon blank; S301, primary mildew prevention treatment: using ultrasonic treatment to remove nutrients remaining on the bamboo knife blank, bamboo fork blank and bamboo spoon blank, wherein the power of the ultrasonic treatment is 500W, the temperature is 60°C, and the treatment time is 60min; after the ultrasonic treatment, using clean water to clean the surface of the bamboo knife blank, bamboo fork blank and bamboo spoon blank, and the washing time is 30min; S302, secondary mildew prevention treatment: after the primary mildew prevention treatment, soak the bamboo knife blank, bamboo fork blank and bamboo spoon blank in a low concentration food grade mildew prevention agent for 30 minutes; S400, flexible drying of bamboo knife blanks: setting the drying temperature to 45±5°C and the drying time to 18±2h, during the flexible drying of bamboo knife blanks, monitoring the moisture content of the surface of bamboo knife blanks in real time, and controlling the moisture content of bamboo knife blanks below 5%; flexible drying of bamboo fork blanks and flexible drying of bamboo spoon blanks: setting the drying temperature to 45±5°C and the drying time to 15±2h, during the flexible drying of bamboo fork blanks and flexible drying of bamboo spoon blanks, monitoring the moisture content of the surface of bamboo fork blanks and bamboo spoon blanks in real time, and controlling the moisture content of bamboo fork blanks and bamboo spoon blanks below 12±4%; S500, first screening: screening bamboo knife blanks, bamboo fork blanks and bamboo spoon blanks; S600, subsequent forming: including bamboo knife forming, bamboo fork forming and bamboo spoon forming; bamboo knife forming includes bamboo knife roller polishing; bamboo fork forming includes bamboo fork compression molding, bamboo fork secondary drying and bamboo fork roller polishing. When the bamboo fork is compression molded, the compression temperature is set to 140±5°C, the compression time is set to 25±5s, and the compression pressure is set to 15-20T. When the bamboo fork is secondary dried, the drying temperature is set to 50±2°C, and the drying time is set to 3-4h, and the moisture content of the bamboo fork after compression molding is controlled to be below 5%; The bamboo spoon forming includes bamboo spoon steam softening, bamboo spoon compression molding, bamboo spoon secondary drying and bamboo spoon roller polishing. When the bamboo spoon is steam softened, the steam temperature is set to 110±5°C and the softening time is 20±2s. When the bamboo spoon is compression molded, the molding temperature is set to 140±5°C, the molding time is 25±5s, and the molding pressure is 15-20T. When the bamboo spoon is secondary dried, the drying temperature is set to 50±2°C and the drying time is 3-4h. The moisture content of the bamboo spoon after bamboo spoon compression molding is controlled below 5%.

[0058] S700, Secondary Screening: The finished bamboo knives, bamboo forks and bamboo spoons are screened by combining visual defect detection system and manual selection; S800, disinfection: the finished bamboo knives, bamboo forks and bamboo spoons are disinfected by ultraviolet or microwave; S900, Laser marking and packaging: Use laser marking technology to mark the surface of the finished bamboo knives, bamboo forks and bamboo spoons, and then package them.

[0059] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A method for producing bamboo tableware, characterized in that: The following steps are involved: Substrate processing: sawing the original bamboo in sections to obtain a number of bamboo tubes; screening and classifying the bamboo tubes according to different tableware types to obtain bamboo tubes to be processed that are suitable for different tableware types; splitting the bamboo tubes to be processed that are suitable for different tableware types to obtain curved bamboo pieces to be processed that are suitable for different tableware types; processing the curved bamboo pieces to be processed that are suitable for different tableware types by adopting an integrated milling and slitting process to obtain wide bamboo pieces to be processed that meet the shape requirements of different tableware types; Anti-mildew treatment; Parison molding: milling the wide bamboo piece to be processed by using a milling and profiling process or a laser cutting process to obtain a basic parison that meets the modeling requirements of different types of tableware; Drying treatment: drying the basic parison; Subsequent molding: The basic preform is further processed to obtain finished products of different tableware types.

2. The method for producing bamboo tableware according to claim 1, characterized in that: The bamboo tube to be processed includes a bamboo tube for bamboo knives and forks and a bamboo tube for bamboo spoons, the small end diameter of the bamboo tube for bamboo spoons is larger than the small end diameter of the bamboo tube for bamboo knives and forks, and the bamboo flesh thickness of the bamboo tube for bamboo spoons is larger than the bamboo flesh thickness of the bamboo tube for bamboo knives and forks; The arc-shaped bamboo pieces to be processed include arc-shaped bamboo pieces for bamboo knives and forks and arc-shaped bamboo pieces for bamboo spoons, the width of the arc-shaped bamboo pieces for bamboo spoons is greater than the width of the arc-shaped bamboo pieces for bamboo knives and forks, and the thickness of the bamboo flesh of the arc-shaped bamboo pieces for bamboo spoons is greater than the thickness of the bamboo flesh of the arc-shaped bamboo pieces for bamboo knives and forks; The wide bamboo pieces to be processed include wide bamboo pieces for bamboo knives and forks and wide bamboo pieces for bamboo spoons, and the width of the wide bamboo pieces for bamboo spoons is greater than the width of the wide bamboo pieces for bamboo knives and forks.

3. The method for producing bamboo tableware according to claim 2, characterized in that: The parison forming comprises the following steps: Bamboo knife blank forming, bamboo fork blank forming and bamboo spoon blank forming, the corresponding basic blanks formed are bamboo knife blank, bamboo fork blank and bamboo spoon blank respectively; The bamboo sword blank molding includes sharpening the bamboo sword blank.

4. The method for producing bamboo tableware according to claim 3, characterized in that: When the wide bamboo pieces to be processed are milled by the engraving and profiling process, the length of the wide bamboo pieces for bamboo knives and forks is required to be 1.30±0.02m, and the width is 27±0.5mm~29mm±0.5mm; after each wide bamboo piece for bamboo knives and forks is milled by the engraving and profiling process, a plurality of bamboo knife blanks, bamboo fork blanks or a combination thereof are obtained; And / or, when the wide bamboo piece to be processed is milled by the engraving and milling profiling process, the length of the wide bamboo piece for bamboo spoon is required to be 1.30±0.02m and the width is 37mm±0.5mm; after each wide bamboo piece for bamboo spoon is milled by the engraving and milling profiling process, a plurality of the bamboo spoon blanks are obtained; And / or, when the wide bamboo pieces to be processed are milled by adopting the milling and profiling process, the anti-mildew treatment step is performed before the blank is formed.

5. The method for producing bamboo tableware according to claim 3, characterized in that: Prior to the drying process, the drying kiln is subjected to a dehumidification and drying process; The drying process comprises the following steps: flexible drying of the bamboo knife blank, flexible drying of the bamboo fork blank and flexible drying of the bamboo spoon blank; During the flexible drying of the bamboo blade blank, the drying temperature is set to 45±5°C and the drying time is set to 18±2h; during the flexible drying process of the bamboo blade blank, the moisture content of the surface of the bamboo blade blank is monitored in real time to control the moisture content of the bamboo blade blank to be below 5%; During the flexible drying of the bamboo fork blank and the bamboo spoon blank, the drying temperature is set to 45±5°C and the drying time is set to 15±2h; during the flexible drying of the bamboo fork blank and the bamboo spoon blank, the moisture content of the surface of the bamboo fork blank and the bamboo spoon blank is monitored in real time, and the moisture content of the bamboo fork blank and the bamboo spoon blank is controlled to be below 12±4%.

6. The method for producing bamboo tableware according to claim 5, characterized in that: The subsequent molding comprises the following steps: Bamboo knife forming, bamboo fork forming and bamboo spoon forming; The bamboo knife shaping includes bamboo knife roller polishing; The bamboo fork forming includes bamboo fork compression molding, bamboo fork secondary drying and bamboo fork roller polishing; during the bamboo fork compression molding, the compression temperature is set to 140±5°C, the compression time is set to 25±5s, and the compression pressure is set to 15-20T; during the bamboo fork secondary drying, the drying temperature is set to 50±2°C, the drying time is set to 3-4h, and the moisture content of the bamboo fork after the bamboo fork compression molding is controlled to be below 5%; The bamboo spoon forming includes bamboo spoon steam softening, bamboo spoon compression molding, bamboo spoon secondary drying and bamboo spoon roller polishing. When the bamboo spoon is steam softened, the steam temperature is set to 110±5°C and the softening time is 20±2s; when the bamboo spoon is compression molded, the molding temperature is set to 140±5°C, the molding time is 25±5s, and the molding pressure is 15-20T; when the bamboo spoon is secondary dried, the drying temperature is set to 50±2°C, the drying time is 3-4h, and the moisture content of the bamboo spoon after the bamboo spoon compression molding is controlled to be below 5%.

7. The method for producing bamboo tableware according to claim 1, characterized in that: Before the wide bamboo pieces to be processed are milled by the laser cutting process, the wide bamboo pieces to be processed are soaked until the wide bamboo pieces to be processed are saturated with water; When the laser cutting process is used to mill the wide bamboo pieces to be processed, the laser power is set to 240-270w, the emission frequency is set to 100-120Hz, and the cutting speed is set to 20 pieces / min; After the wide bamboo pieces to be processed are milled by laser cutting, the basic preform is subjected to secondary immersion treatment, and then the tar and impurities remaining on the surface of the basic preform are removed by turbine water flow cleaning.

8. The method for producing bamboo tableware according to claim 1, characterized in that: When the wide bamboo pieces to be processed are milled by laser cutting, the length of the wide bamboo pieces to be processed is required to be 1.30±0.02m, and the width is 40mm±0.5mm. After each wide bamboo piece to be processed is milled by laser cutting, a plurality of basic blanks are obtained; And / or, when the laser cutting process is used to mill the wide bamboo pieces to be processed, the anti-mildew treatment step is performed after the blank is formed.

9. The method for producing bamboo tableware according to claim 1, characterized in that: The integrated milling and slitting process comprises the following steps: rough milling, uniform slitting and fine milling; And / or, the anti-mildew treatment comprises the following steps: Primary anti-mildew treatment: using ultrasonic treatment to remove nutrients remaining on the wide bamboo pieces to be processed, wherein the power of the ultrasonic treatment is 500W, the temperature is 60°C, and the treatment time is 60 minutes; after the ultrasonic treatment, using clean water to wash the surface of the wide bamboo pieces to be processed, and the washing time is 30 minutes; Secondary anti-mildew treatment: After the primary anti-mildew treatment, the wide bamboo pieces to be processed are soaked in a low-concentration food-grade anti-mildew agent for 30 minutes.

10. The method for producing bamboo tableware according to claim 1, characterized in that: The following steps are also included: First screening: After the drying process, the basic preform is screened; Secondary screening: After the subsequent forming, the finished tableware is screened by combining a visual defect detection system and manual selection; Disinfection: UV or microwave disinfection of finished tableware; Laser marking and packaging: After marking the surface of the finished tableware using laser marking technology, the finished tableware is packaged.

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