Automatic edge sealing machine and corresponding edge sealing method thereof
By designing a beveled grooved device in the automatic edge sealing machine, using the arc reference surface and an adjustable cutting knife, the problem of frequent equipment adjustment when the edge sealing tape is processed with different thicknesses is solved, the fitting density and grooved accuracy of the edge sealing tape are improved, and the compatibility and efficiency of the equipment are enhanced.
Patent Information
- Application Number
- CN202411908543.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-24
AI Technical Summary
When handling edge-sealing tapes of different thicknesses, existing oblique edge sealing tapes need to frequently adjust the position of the cutting knife, resulting in low machining efficiency and poor compatibility.
An automatic edge sealing machine is designed, equipped with a beveled grooved device, which includes a reference seat, a cutting knife, a cutting motor and a tool adjustment assembly. The reference surface of the reference base is set as an arc-surface structure, and the distance between the cutting knife and the reference surface is adjustable to accommodate edge bands of different thicknesses.
Through the design of curved reference surface and adjustable cutting knife, the fitting density and grooved accuracy of the edge band are improved, and the edge band of different thicknesses is adapted to edge bands, which improves the compatibility and grooved efficiency of the equipment.
Smart Images

Figure CN119682018A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of edge band processing, and in particular to an automatic edge banding machine and a corresponding edge banding method. Background Art
[0002] In the furniture manufacturing process, edge banding of wooden boards is an important process. Edge banding of wooden boards can not only beautify the furniture, but also prevent the wooden boards from bending or deforming due to external forces during use or transportation. However, when edge banding a board with a V-shaped side, it is necessary to first groove the edge banding to facilitate the bending of the edge banding so that it can better fit on the V-shaped side of the board, facilitating the subsequent edge banding bonding process. Existing bevel edge banding cutting equipment needs to readjust the position of the cutting knife each time for edge bands of different thicknesses, resulting in low processing efficiency and poor compatibility. Summary of the invention
[0003] In order to solve the technical defects mentioned in the above background technology, an object of the present invention is to provide a laser device.
[0004] In order to achieve the above object, the present invention adopts the following technical solution:
[0005] An automatic edge banding machine, comprising a conveying frame, a pressing device, a pressing and cutting device, a laser device and a material storage table, characterized in that it also comprises a bevel groove opening device, wherein the bevel groove opening device is arranged at the material discharge port of the material storage table; the bevel groove opening device comprises a reference seat, a cutting knife, a cutting motor and a tool adjustment assembly; the reference seat is arranged on one side of an edge banding, the side of the reference seat in contact with the edge banding is arranged as a reference surface of an arc surface structure, the cutting knife is arranged on the other side of the edge banding, the output shaft of the cutting motor is fixedly connected to the cutting knife, and the cutting knife is used for groove opening of the edge banding; the tool adjustment assembly is used for adjusting and fixing the cutting knife to the reference surface to reserve the thickness of the edge banding between one side of the reference surface and the groove bottom of the groove opening side of the edge banding.
[0006] By adopting the above technical solution, the edge band is attached to the reference surface, and the reference surface is set as a curved surface structure, which can make the edge band fit more tightly and improve the accuracy of the groove. The distance between the cutting knife and the reference surface is adjusted based on the remaining uncut thickness of the groove position of the edge band. It is only necessary to adjust the distance between the cutting knife and the reference surface during the first use to adapt to the groove operation of edge bands of different thicknesses, so that the remaining uncut thickness of edge bands of different thicknesses at the groove position is consistent, thereby improving the compatibility of the equipment and the efficiency of the groove.
[0007] Furthermore, the bevel groove device also includes a belt pressing support, a push rod and a pressing block. The belt pressing support is protrudingly arranged at the upper end of the reference seat, the push rod is slidably arranged on the belt pressing support, the pressing block is fixed below the push rod, and the lower surface of the pressing block abuts against the upper side of the edge band, thereby limiting the edge band to be stably attached to the reference surface during groove cutting, so that the grooved positions of the edge band are located on the same horizontal line without any height difference, thereby ensuring the edge banding effect and improving the accuracy and quality of the groove cutting.
[0008] Furthermore, the reference seat is provided with a guide groove along its height direction facing the cutting knife. The pressing block is provided with an inverted L-shaped structure, one side of the pressing block is located in the guide groove, and the other side of the pressing block is located above the edge banding, which can ensure the horizontality of the pressing surface of the pressing block and the verticality during the lifting and lowering adjustment process, thereby improving the cutting accuracy.
[0009] Furthermore, the bevel grooving device also includes a cutting table. The tool adjustment assembly includes a lifting screw, a horizontal adjustment screw and a lifting seat. One end of the lifting screw passes through the cutting table and is connected to the lifting seat. One end of the horizontal adjustment screw passes through the lifting seat and is fixed to the raised cutting motor. The cutting motor is fixed to the outer side surface on the other side of the lifting seat, and the output shaft of the cutting motor vertically passes through the cutting table and is connected to the cutting knife. The horizontal adjustment screw can drive the cutting motor and the cutting knife to adjust the distance between the cutting knife and the reference plane in the horizontal direction. The lifting screw rotates forward and reversely to drive the lifting seat, the horizontal adjustment screw, the cutting motor and the cutting knife to rise and fall synchronously, thereby adjusting the height of the cutting knife. The operation is convenient, the structure is compact, and the efficiency and accuracy of the adjustment are improved.
[0010] Furthermore, the tool adjustment assembly also includes two guide rods and two sliders. The two guide rods are fixedly arranged below the cutting table at intervals, and each guide rod is fitted with a slider. The two ends of the lifting seat are connected to a slider and move along the length direction of the guide rod, thereby improving the efficiency and stability of the adjustment.
[0011] Furthermore, the laser device includes a base, a lifting component arranged in the base, and a laser component arranged above the base; the lifting component includes a fixing part and a connecting rod unit, one end of the fixing part is fixed on the plate, the other end of the fixing part is fixed to one end of the connecting rod unit, and the other end of the connecting rod unit is hingedly connected to the laser component, and the fixing part is driven to be lifted and lowered based on the lifting of the plate, so as to drive the laser component to be lifted and lowered through the connecting rod unit; the laser of the laser component is located at the bonding position of the edge band and the plate, and the laser of the laser component scans up and down based on the center position of the packaging band to heat the glue on the packaging band. The plate and the connecting rod component are connected by a fixing part, and according to the edge bands of different sizes, when adjusting the height of the plate, the fixing part pulls the connecting rod unit to drive the laser component to automatically adjust the height direction, so as to ensure that the laser starting point remains at the center of the edge band. The laser scanning point of the adjusted laser component is located at the center of the edge banding and scans up and down based on the center of the edge banding, which can shorten the scanning stroke of the laser component, shorten the time for heating the dry glue to paste, and make the dry glue on the edge banding more evenly heated during pasting, thereby improving the quality of pasting.
[0012] Furthermore, the connecting rod unit includes a swing arm, a support shaft and a fixed arm. The upper end of the fixed arm is fixedly connected to the laser assembly, and the lower end of the fixed arm is hingedly connected to one end of the swing arm. The other end of the swing arm is fixedly rotatably connected to the other end of the fixing member. One end of the support shaft is fixed to the base, and the other end of the support shaft is rotatably connected to the center of the swing arm. Through the transmission mode of the connecting rod, the linkage adjustment is improved, thereby improving the efficiency and accuracy of the adjustment.
[0013] Furthermore, the lifting assembly also includes two guide columns, a second lifting plate and at least one pull rod. The two guide columns are fixedly arranged in the base, and both ends of the second lifting plate are mounted on the corresponding guide columns. At least one pull rod is arranged on the second lifting plate, and the upper end of the pull rod is fixed to the laser assembly. The lower end of the support shaft is fixed to the second lifting plate. The swing arm swings up and down through the support shaft to drive the second lifting plate, the pull rod, and the laser assembly to move up and down, thereby improving the stability during the up and down adjustment process and the verticality of the lifting, thereby ensuring the accuracy of the adjustment.
[0014] An edge banding method of an automatic edge banding machine, using any of the above-mentioned automatic edge banding machines to attach an edge banding tape to a plate, comprising:
[0015] Step S1, adjusting the height of the plate and the laser irradiation angle of the laser device based on the width of the edge band, so that the laser scanning point is located at the bonding point of the plate and the edge band; adjusting the height of the cutting knife in the bevel grooving device based on the grooving position of the edge band; adjusting the pressing and cutting device to press the edge band during the conveying process;
[0016] Step S2, the conveying component in the pressing and cutting device pulls the edge banding belt to be conveyed in the direction of the plate, and the edge pressing component of the pressing and cutting device is adjusted to press and fix the edge banding belt;
[0017] Step S3, during the conveying process, the cutting knife of the bevel slotting device rotates to slot the edge banding; the distance between the cutting knife and the reference surface of the reference seat is fixed so that the thickness of the uncut portion of the slotted edge banding is the same;
[0018] Step S4, the scanning point of the laser of the laser assembly takes the center of the edge band as the starting point and scans up and down to heat the dry glue at the bonding part of the packaging band;
[0019] Step S5, the pressing device presses and adheres the edge banding with melted dry glue onto the board; when the conveying length of the edge banding meets the edge banding length, the cutting component of the pressing and cutting device cuts the edge banding to complete the edge banding operation.
[0020] Furthermore, step S1 specifically includes:
[0021] Step S11, the conveying frame for conveying the plate raises or lowers the plate to a set height according to the width of the edge band; one end of the fixing member of the laser device is fixed on the plate frame and rises or falls together with the plate; the fixing member is adjusted to drive the connecting rod assembly and the laser assembly thereon to adjust the height, and under the action of the connecting rod assembly, the height adjusted by the laser assembly is half of the plate adjustment height; the laser assembly is manually rotated based on the rotation adjustment assembly so that the laser scanning point is located at the joint between the plate and the edge band;
[0022] Step S12, manually adjusting the horizontal adjustment screw according to the slotting position of the edge banding to drive the lifting seat and the cutting motor and the cutting knife thereon to synchronously lift and lower, so that the cutting knife is located at the slot position of the edge banding, and locking the horizontal adjustment screw;
[0023] Step S13, rotating the first screw rod drives the second screw rod to pull the lifting plate, two first pressing rods, and the second pressing rod thereon to descend, so that the first pressing rod and the second pressing rod press the edge banding onto the conveying platform.
[0024] In summary, the beneficial effects of the present invention are:
[0025] The present invention makes the edge band fit on the reference surface, and the reference surface is set as a curved surface structure, so that the edge band fits more tightly and the accuracy of the slotting can be improved. The distance between the cutting knife and the reference surface is adjusted based on the remaining uncut thickness of the slotting position of the edge band. It is only necessary to adjust the distance between the cutting knife and the reference surface when using it for the first time, so as to adapt to the slotting operation of edge bands of different thicknesses, so that the remaining uncut thickness of edge bands of different thicknesses at the slotting position remains consistent, thereby improving the compatibility of the equipment and the efficiency of slotting. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of an embodiment of the automatic edge banding machine of the present invention.
[0027] Figure 2 It is a schematic structural diagram of an embodiment of the bevel grooving device of the present invention.
[0028] Figure 3 1 is a top view of an embodiment of a bevel groove cutting device of the present invention.
[0029] Figure 4 It is a schematic diagram of the internal structure of an embodiment of the bevel grooving device of the present invention.
[0030] Figure 5 It is a schematic diagram of the internal structure of an embodiment of the bevel grooving device of the present invention from another perspective.
[0031] Figure 6 It is a structural schematic diagram of an embodiment of a tool adjustment assembly of a bevel grooving device of the present invention.
[0032] Figure 7 It is a side view of an embodiment of a tool adjustment assembly of a bevel grooving device of the present invention.
[0033] Figure 8 It is a structural schematic diagram of an embodiment of the edge band pressing and cutting device of the present invention.
[0034] Fig. 9 It is a front view of an embodiment of the edge band pressing and cutting device of the present invention.
[0035] Fig.10 It is a side view of an embodiment of the edge band pressing and cutting device of the present invention.
[0036] Fig.11 It is a schematic diagram of the internal structure of an embodiment of the edge band pressing and cutting device of the present invention.
[0037] Fig.12 It is a schematic diagram of the internal structure of an embodiment of the edge band pressing and cutting device of the present invention from another perspective.
[0038] Fig.13 It is a schematic structural diagram of an embodiment of a laser device of the present invention.
[0039] Fig.14 It is a schematic structural diagram of another perspective of an embodiment of the laser device of the present invention.
[0040] Fig.15 It is a schematic diagram of the internal structure of an embodiment of the laser device of the present invention.
[0041] Fig.16 It is a schematic diagram of the internal structure of an embodiment of the laser device of the present invention from another perspective.
[0042] Fig.17 It is a schematic flow chart of an embodiment of an edge banding method of an automatic edge banding machine of the present invention.
[0043] Description of reference numerals in the figures:
[0044] 1. Automatic edge banding machine; 2. Conveying frame; 3. Pressing device; 4. Pressing and cutting device; 41. Conveying platform; 411. Guide platform; 42. Conveying assembly; 421. Conveying motor; 422. First gear; 423. Second gear; 424. Connecting plate; 425. Conveying wheel; 426. Fixed wheel; 427. Lug; 428. Cylinder; 429. Fixed block; 431. First pressing rod; 4311. Vertical rod; 4312. Pressing shaft; 4313. Clamping block; 432, first lifting plate; 433, lifting drive unit; 4331, mounting seat; 4332, handle; 4333, first screw rod; 4334, steering gear; 4335, second screw rod; 4336, balance plate; 4337, guide rod; 434, second pressure rod; 4341, rod body; 4342, pressing sheet; 4343, connecting block; 435, pressing wheel; 44, cutting assembly; 441, cutter; 442, material sensor; 45, anti-fall assembly;
[0045] 451, fixed column; 452, limit block; 453, swing block; 454, rotating wheel; 5, laser device;
[0046] 51. base; 511. mounting plate; 52. lifting assembly; 521. fixing member; 5211. fixing plate;
[0047] 5212, fixed rod; 5213, second connecting member; 522, connecting rod unit; 5221, swing arm; 5222, support shaft; 5223, fixed arm; 5224, first connecting member; 523, guide column; 524, second lifting plate; 525, pull rod; 526, stopper; 53, laser assembly; 531, packaging shell; 5311, mounting hole; 5312, blowing hole; 54, rotation adjustment assembly; 541, adjustment rotary rod; 542, adjustment seat; 543, swing plate; 544, rotary handle; 545, locking rod; 546, digital display seat; 6, bevel slot device; 61, reference seat; 611, reference surface; 612, guide groove; 613, groove; 6 2. Cutting knife; 63. Cutting motor; 64. Tool adjustment assembly; 641. Lifting screw; 642. Horizontal adjustment screw; 643. Lifting seat; 644. Anti-loosening nut; 645. Guide rod; 646. Slider; 647. Adjusting joint; 648. Locking valve; 649. Horizontal guide bar; 650. Motor support plate; 65. Pressing belt support; 66. Push rod; 67. Pressing block; 68. Cutting table; 681. First cutting plate; 682. Second cutting plate; 683. Bolt group; 69. Fitting assembly; 691. Main pressing wheel; 692. Pillar; 693. Connecting shaft; 694. Torsion spring; 695. Torsion block; 7. Material storage table; 8. Edge banding; 9. Plate material. DETAILED DESCRIPTION
[0048] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the present invention.
[0049] Those skilled in the art should understand that, in the disclosure of the present invention, the orientation or position relationship indicated by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientation or position relationship shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.
[0050] In the description of the present invention, if there are words such as "several", it means one or more, "more" means two or more, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there are descriptions of first, second, and third, they are only used to distinguish technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0051] The embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings.
[0052] An automatic edge banding machine 1, such as Figure 1 , Figure 2 , Figure 3 , Figure 5 As shown, it includes a conveyor frame 2, a pressing device 3, a pressing and cutting device 4, a laser device 5, a bevel slotting device 6 and a material storage table 7. The bevel slotting device 6 is arranged at the discharge port of the material storage table 7. The bevel slotting device 6 includes a reference seat 61, a cutting knife 62, a cutting motor 63 and a tool adjustment assembly 64. The reference seat 61 is arranged on one side of the edge band 8, and the side of the reference seat 61 in contact with the edge band 8 is set as a reference surface 611 of an arc surface structure, and the other side of the edge band 8 is provided with a cutting knife 62, and the output shaft of the cutting motor 63 is fixedly connected to the cutting knife 62, and the cutting knife 62 is used to slot the edge band 8. The tool adjustment assembly 64 is used to adjust the distance from the fixed cutting knife 62 to the reference surface 611 to reserve the thickness of the edge band 8 between the side of the reference surface 611 and the groove bottom of the grooved side of the edge band 8.
[0053] The edge band 8 is attached to the reference surface 611, and the reference surface 611 is set to a curved surface structure, which can make the edge band 8 fit more tightly and improve the accuracy of the slotting. The distance between the cutting knife 62 and the reference surface 611 is adjusted based on the remaining uncut thickness of the slotting position of the edge band 8. It is only necessary to adjust the distance between the cutting knife 62 and the reference surface 611 during the first use to adapt to the slotting operation of edge bands 8 of different thicknesses, so that the remaining uncut thickness of edge bands 8 of different thicknesses at the slotting position is consistent, thereby improving the compatibility of the equipment and the efficiency of slotting.
[0054] In some embodiments, please refer to Figure 4 , Figure 5The bevel groove device 6 also includes a belt pressing support 65, a push rod 66 and a pressing block 67. The belt pressing support 65 is protrudingly arranged at the upper end of the reference seat 61, the push rod 66 is slidably arranged on the belt pressing support 65, and the pressing block 67 is fixed below the push rod 66. The lower surface of the pressing block 67 abuts against the upper side of the edge band 8, thereby limiting the edge band 8 to be stably attached to the reference surface 611 during groove opening, so that the groove positions of the edge band 8 are located on the same horizontal line without any height difference, thereby ensuring the edge banding effect and improving the accuracy and quality of the groove opening.
[0055] The reference seat 61 is provided with a guide groove 612 along its height direction facing the cutting blade 62. The pressing block 67 is provided with an inverted L-shaped structure, one side of the pressing block 67 is located in the guide groove 612, and the other side of the pressing block 67 is located above the edge band 8, which can ensure the horizontality of the pressing surface of the pressing block 67 and the verticality during the lifting and lowering adjustment process, thereby improving the cutting accuracy.
[0056] A groove 613 is provided below the guide groove 612, and the length direction of the groove 613 is provided along the height direction. The groove 613 is provided opposite to the cutting knife 62, so as to avoid damage to the cutting knife 62 due to operation errors. Specifically, the blade of the cutting knife 62 is provided as a tooth structure, and the center of the cutting knife 62 is sleeved on the output shaft of the cutting motor 63.
[0057] In some embodiments, please refer to Figure 4 , Figure 5 , Figure 6 , Figure 7 , the bevel slotting device 6 also includes a cutting table 68. The tool adjustment assembly 64 includes a lifting screw 641, a horizontal adjustment screw 642 and a lifting seat 643. One end of the lifting screw 641 passes through the cutting table 68 and is connected to the lower end of the lifting seat 643. One end of the horizontal adjustment screw 642 passes through the side of the lifting seat 643 fixed to the cutting motor 63. The cutting motor 63 is fixed to the outer side of the other side of the lifting seat 643, and the output shaft of the cutting motor 63 vertically passes through the cutting table 68 and is connected to the cutting knife 62. The horizontal adjustment screw 642 can drive the cutting motor 63 and the cutting knife 62 to adjust the distance between the cutting knife 62 and the reference surface 611 in the horizontal direction. The lifting screw 641 rotates forward and reverse to drive the lifting seat 643, the horizontal adjustment screw 642, the cutting motor 63 and the cutting knife 62 to rise and fall synchronously, thereby adjusting the height of the cutting knife 62, which is convenient to operate, compact in structure, and improves the efficiency and accuracy of adjustment.
[0058] Specifically, an anti-loosening nut 644 is further provided at one end of the horizontal adjustment screw 642 fixed to the lifting seat 643. The anti-loosening nut 644 is fixed to the inner side surface of the other side of the lifting seat 643. The anti-loosening nut 644 is threadedly connected to the horizontal adjustment screw 642, which can effectively improve the stability of the structure and prevent the horizontal adjustment screw 642 from detaching from the lifting seat 643 or the existence of a connection gap, which affects the adjustment effect.
[0059] The cutting motor 63 is connected to the lifting seat 643 via a motor support plate 650, and the end of the horizontal adjustment screw 642 is fixedly connected to the motor support plate 650. In order to improve the stability of the horizontal adjustment, the motor support plate 650 and the lifting seat 643 are connected via a plurality of horizontal guide bars 649. In this embodiment, four horizontal guide bars 649 are provided, one end of the horizontal guide bar 649 is fixed to the motor support plate 650, and the other end of the horizontal guide bar 649 is fixed in the lifting seat 643. The motor support plate 650 and the cutting motor 63 move forward and backward along the length direction of the horizontal guide bar 649 under the forward and reverse rotation of the horizontal adjustment screw 642 to adjust the distance between the cutting knife 62 and the reference surface 611.
[0060] In some embodiments, please refer to Figure 4 The tool adjustment assembly 64 further includes two guide rods 645 and two sliders 646. The two guide rods 645 are fixedly arranged below the cutting table 68 at intervals, and each guide rod 645 is fitted with a slider 646. The two ends of the lifting seat 643 are connected with a slider 646 and move along the length direction of the guide rod 645 to improve the efficiency and stability of the adjustment.
[0061] An adjustment joint 647 is provided at one end of the horizontal adjustment screw 642 located on the outside of the lifting seat 643 and at the upper end of the lifting screw 641. The user can lock the adjustment joint 647 with a tool to rotate the horizontal adjustment screw 642 or the lifting screw 641, making the adjustment operation more convenient and labor-saving.
[0062] Moreover, a locking valve 648 can be set at the end of the horizontal adjustment screw 642 and the lifting screw 641 to fix the horizontal adjustment screw 642 and the lifting screw 641 after adjustment, thereby improving the stability of the structure and the accuracy after adjustment and preventing relative position movement.
[0063] In some embodiments, please refer to Figure 4The upper end of the cutting table 68 includes a first cutting plate 681, a second cutting plate 682 and four bolt groups 683. The first cutting plate 681 and the second cutting plate 682 are arranged at intervals in the upper and lower parts. The reference seat 61 is arranged on the first cutting plate 681, and one end of the lifting screw 641 passes through the first cutting plate 681 and the second cutting plate 682 in sequence and is connected to the lifting seat 643. The output shaft of the cutting motor 63 passes through the first cutting plate 681 and the second cutting plate 682 in sequence and is connected to the cutting knife 62. The four corners of the first cutting plate 681 and the second cutting plate 682 are fixedly connected by a group of bolt groups 683, so that the distance between the first cutting plate 681 and the second cutting plate 682 can be adjusted to adapt to different usage occasions, and the horizontality of the first cutting plate 681 can also be adjusted to improve the precision and quality of cutting.
[0064] In some embodiments, please refer to Figure 5 , a set of limiting fitting components 69 are arranged on both sides of the reference surface 611 of the reference seat 61. The fitting component 69 includes a main pressure wheel 691, a pillar 692, a connecting shaft 693, a torsion spring 694 and a torsion block 695. The pillar 692 is vertically arranged on one side of the reference seat 61, the torsion block 695 is fixed on the pillar 692, one end of the connecting shaft 693 is rotatably arranged on the pillar 692, and the other end of the connecting shaft 693 is fixedly connected to the upper end of the main pressure wheel 691, and the side of the main pressure wheel 691 and the reference surface 611 cooperate to clamp and limit the edge band 8. One end of the torsion spring 694 is fixed on the connecting shaft 693, and the other end of the torsion spring 694 is fixed on the torsion block 695. The elastic deformation force of the torsion spring 694 is used to make the connecting shaft 693 drive the main pressure wheel 691 to press the edge band 8 to fit on the reference surface 611, thereby improving the accuracy and efficiency of the slotting.
[0065] In some embodiments, please refer to Figure 8 , Fig. 9 , Fig.10 The pressing and cutting device 4 includes a conveying platform 41, a conveying assembly 42, a pressing assembly and a cutting assembly 44. The conveying assembly 42 is used to convey the edge band 8, and the cutting assembly 44 is arranged on one side of the conveying assembly 42 for cutting the edge band 8. The pressing assembly includes a plurality of first pressing rods 431, a first lifting plate 432 and a lifting drive unit 433. The first lifting plate 432 is arranged below the conveying platform 41, and the plurality of first pressing rods 431 are arranged at intervals along the conveying direction of the edge band 8. One end of the first pressing rod 431 is located above the edge band 8 to press the edge band 8, and the other end of the first pressing rod 431 passes through the conveying platform 41 and is fixed on the first lifting plate 432. The lifting drive unit 433 is arranged below the conveying platform 41, and the lifting drive unit 433 is used to drive the first lifting plate 432 and the plurality of first pressing rods 431 thereon to synchronously lift and move to press the edge band 8.
[0066] Among them, multiple first pressure rods 431 are arranged in sequence and at intervals along the conveying direction of the edge banding 8, and the lower ends of the multiple first pressure rods 431 are fixed on the first lifting plate 432 under the conveying platform 41. The lifting drive unit 433 drives the first lifting plate 432 and the multiple first pressure rods 431 thereon to rise and fall synchronously to fix and press the edge banding 8. The multiple first pressure rods 431 are adjusted synchronously, which is more efficient and improves the overall pressing accuracy. Moreover, the up and down adjustment method has a more compact structure, reduces the occupied space, and saves costs.
[0067] In some embodiments, please refer to Fig.10 , Fig.11 , Fig.12 , the lifting drive unit 433 includes a mounting seat 4331, a handle 4332, a first screw rod 4333, a diverter 4334 and a second screw rod 4335. The mounting seat 4331 is fixedly connected to the lower end of the conveying platform 41, the handle 4332 is connected to one end of the first screw rod 4333, the other end of the first screw rod 4333 passes through the mounting seat 4331 and is connected to one side of the diverter 4334, and the diverter 4334 converts the horizontal force of the first screw rod 4333 into a vertical force to drive the second screw rod 4335 to rotate. One end of the second screw rod 4335 is connected to the lower side of the diverter 4334, and the other end of the second screw rod 4335 is threadedly connected to the first lifting plate 432. The length direction of the first screw rod 4333 is horizontally set, and the length direction of the second screw rod 4335 is vertically set. The structure is simple and the adjustment operation is more convenient.
[0068] When in use, the handle 4332 is manually rotated forward and backward, and the handle 4332 drives the first screw rod 4333 to rotate, and the horizontal force is converted into a vertical force through the steering gear 4334 to drive the second screw rod 4335 to rotate. The forward and reverse rotation of the second screw rod 4335 drives the first lifting plate 432 and the multiple first pressure rods 431 thereon to rise and fall synchronously.
[0069] In order to improve the stability during the lifting process, the lifting drive unit 433 also includes a balance plate 4336 and a plurality of guide rods 4337. The balance plate 4336 is fixed below the mounting seat 4331. The plurality of guide rods 4337 are arranged between the balance plate 4336 and the first lifting plate 432 at intervals. One end of the guide rod 4337 is fixed to the balance plate 4336, and the other end of the guide rod 4337 is set through the first lifting plate 432. The plurality of guide rods 4337 are used to guide the lifting movement of the first lifting plate 432. The other end of the second screw rod 4335 passes through the balance plate 4336 and is connected to the first lifting plate 432, thereby improving the efficiency, verticality and accuracy of the lifting.
[0070] Specifically, the balance plate 4336 is configured as an L-shaped structure, and three guide rods 4337 are provided. A guide rod 4337 is provided at both ends and corners of the balance plate 4336. The three guide rods 4337 are arranged in a triangle, which has a compact structure and saves cost. It can ensure that the surrounding sides of the first lifting plate 432 can be lifted and lowered synchronously, thereby improving the efficiency and accuracy of the lifting.
[0071] In some embodiments, please refer to Fig.11 The first pressing rod 431 includes a vertical rod 4311, a pressing shaft 4312 and a clamping block 4313. One end of the vertical rod 4311 passes through the conveying platform 41 and the first lifting plate 432 in sequence, and is fixed on the first lifting plate 432 by the clamping block 4313. One end of the pressing shaft 4312 is fixed to the other end of the vertical rod 4311, and the length direction of the pressing shaft 4312 is perpendicular to the length direction of the vertical rod 4311. The pressing shaft 4312 is used to press the edge band 8, and has a simple structure and improves space utilization.
[0072] A clamping wheel 435 is also provided on the side of the first pressure rod 431 located at the proximal end of the conveying direction. The clamping wheel 435 cooperates with the side wall of the guide platform 411 protruding from the conveying platform 41 to tension the edge banding 8, thereby improving the conveying quality and efficiency of the edge banding 8.
[0073] In some embodiments, please refer to Fig.11 , Fig.12 , the edge pressing assembly also includes a second pressing rod 434 arranged on one side of the cutting assembly 44. The second pressing rod 434 includes a rod body 4341, a pressing piece 4342 and a connecting block 4343. One end of the connecting block 4343 is fixed on the first lifting plate 432, and the other end of the connecting block 4343 is arranged to protrude from the first lifting plate 432. One end of the rod body 4341 passes through the conveying platform 41 and is fixed on the connecting block 4343, and the other end of the rod body 4341 is provided with a pressing piece 4342. The length direction of the pressing piece 4342 is arranged in the same direction as the length direction of the edge band 8, thereby increasing the pressing area of the edge band 8 at the position of the cutting assembly 44, thereby improving the stability of the pressing, and improving the efficiency and quality of cutting. Specifically, two first pressing rods 431 are provided, and one second pressing rod 434 is provided.
[0074] In some embodiments, please refer to Fig. 9The pressure-feeding and cutting-off device 4 is also provided with an anti-falling assembly 45, which includes a fixed column 451, a limit block 452, a swing block 453 and a rotating wheel 454. The fixed column 451 is arranged on the conveying platform 41, one end of the limit block 452 is fixed to the fixed column 451, the other end of the limit block 452 is provided with a movable groove, and one end of the swing block 453 is rotatably arranged in the movable groove along the conveying direction. The length direction of the swing block 453 is tilted along the conveying direction of the edge band 8, and the rotating wheel 454 is rotatably arranged at the other end of the swing block 453. The peripheral side of the rotating wheel 454 is in contact with the side of the edge band 8, which can effectively ensure the quality of the conveyed edge band 8 and prevent the edge band 8 from retreating due to external force and affecting the quality of the front edge band 8.
[0075] In some embodiments, please refer to Fig.10 , Fig.11 , Fig.12 The conveying assembly 42 includes a conveying motor 421, a first gear 422, a second gear 423, a connecting plate 424 and a conveying wheel 425. The output shaft of the conveying motor 421 passes through the first gear 422 and is connected to the connecting plate 424 with a bearing. The peripheral side of the first gear 422 is meshed and connected with the peripheral side of the second gear 423. One end of the conveying wheel 425 passes through the connecting plate 424 and is fixedly arranged on the upper side of the second gear 423, and is connected to the connecting plate 424 with a bearing. The first gear 422, the second gear 423 and the conveying wheel 425 are set as a cylindrical structure. The side of the conveying wheel 425 is frictionally connected with the side of the edge band 8, which is convenient for driving the edge band 8 to move stably along the conveying direction, and can also ensure that the conveying wheel 425 will not cause damage to the edge band 8, thereby improving the conveying quality of the edge band 8.
[0076] Among them, a fixed wheel 426 is arranged at a side interval of the conveying wheel 425, and the edge banding belt 8 is located between the fixed wheel 426 and the conveying wheel 425. Under the driving force of the conveying motor 421, the first gear 422 drives the second gear 423 to rotate, and the second gear 423 drives the conveying wheel 425 to rotate. The friction between the conveying wheel 425 and the side of the edge banding belt 8 drives the edge banding belt 8 to move along the conveying direction.
[0077] In some embodiments, a lug 427 is protruding from one end of the connecting plate 424 near the conveying wheel 425. The conveying assembly 42 also includes a cylinder 428 and a fixing block 429. The cylinder 428 is arranged below the conveying platform 41, and the output shaft of the cylinder 428 is connected to one end of the fixing block 429, and the other end of the fixing block 429 is hingedly connected to the lug 427. The cylinder 428 is used to drive the connecting block 4343 and the conveying wheel 425 to rotate around the center of the output shaft of the conveying motor 421 to move away from or close to the edge band 8, so as to facilitate the adjustment of the position of the conveying wheel 425 to adapt to edge bands 8 of different thicknesses, improve compatibility, and facilitate the early arrangement of the edge band 8 along the conveying direction.
[0078] In some embodiments, please refer to Fig. 9 , Fig.10 The cutting assembly 44 is arranged between the conveying assembly 42 and the second pressing rod 434. A material sensor 442 is arranged on one side of the second pressing rod 434 to detect whether the edge band 8 is delivered in place, thereby improving the cutting efficiency. The cutter 441 of the cutting assembly 44 can cut the edge band 8 according to actual needs.
[0079] In some embodiments, Fig.13 , Fig.14 As shown, the laser device 5 includes a base 51, a lifting assembly 52 disposed in the base 51, and a laser assembly 53 disposed above the base 51. The lifting assembly 52 includes a fixing member 521 and a connecting rod unit 522. One end of the fixing member 521 is fixed on the plate 9, and the other end of the fixing member 521 is fixed to one end of the connecting rod unit 522. The other end of the connecting rod unit 522 is hingedly connected to the laser assembly 53. The fixing member 521 is driven to rise and fall based on the lifting and falling of the plate 9, so as to drive the laser assembly 53 to rise and fall through the connecting rod unit 522. The laser of the laser assembly 53 is located at the bonding position between the edge band 8 and the plate 9. The laser of the laser assembly 53 scans and heats the glue on the packaging tape up and down based on the center position of the packaging tape. The plate 9 and the connecting rod assembly are connected through the fixing member 521. According to the edge band 8 of different sizes, when adjusting the height of the plate 9, the connecting rod unit 522 is pulled by the fixing member 521 to drive the laser assembly 53 to automatically adjust the height direction, so as to ensure that the laser starting point remains at the center of the edge band 8. The laser scanning point of the adjusted laser component 53 is located at the center position of the edge banding 8 and scans up and down based on the center position of the edge banding 8, which can shorten the scanning stroke of the laser component 53, shorten the time for heating the dry glue to paste, and make the dry glue on the edge banding 8 more evenly heated during pasting, thereby improving the quality of pasting.
[0080] In some embodiments, please refer to Fig.14 , Fig.15 , Fig.16 The connecting rod unit 522 includes a swing arm 5221, a support shaft 5222 and a fixed arm 5223. The upper end of the fixed arm 5223 is fixedly connected to the laser assembly 53, and the lower end of the fixed arm 5223 is hingedly connected to one end of the swing arm 5221. The other end of the swing arm 5221 is fixedly rotatably connected to the other end of the fixing member 521. One end of the support shaft 5222 is fixed to the base 51, and the other end of the support shaft 5222 is rotatably connected to the center of the swing arm 5221. Through the transmission mode of the connecting rod, the linkage adjustment improves the efficiency and accuracy of the adjustment.
[0081] In some embodiments, please refer to Fig.15 , Fig.16The support shaft 5222 is vertically arranged, and the other end of the support shaft 5222 is provided with a first thread. The other end of the support shaft 5222 is also provided with a first connecting member 5224. One end of the first connecting member 5224 is threadedly connected to the first thread, and the other end of the support shaft 5222 is rotatably connected to the inner hole on the swing arm 5221, which is convenient for adjusting the height of the swing arm 5221 to adapt to different needs and has stronger compatibility.
[0082] Specifically, the first connecting member 5224 includes a threaded portion and a movable portion. The threaded portion is set as a columnar structure, and the threaded portion is sleeved on the support shaft 5222. Both ends of the threaded portion are threadedly connected to the first thread through nuts to be fixed on the support shaft 5222. A mounting shaft is protrudingly provided on the side of the threaded portion facing the swing arm 5221, and the movable portion is set as a wheel-shaped structure. The center of the movable portion is sleeved on the mounting shaft, and the connection is more stable. The movable portion is rotatably set in the inner hole to reduce friction, and can swing at any angle, thereby improving the flexibility and accuracy of the swing.
[0083] In some embodiments, please refer to Fig.14 , Fig.15 The fixing member 521 includes a fixing plate 5211, a fixing rod 5212 and a second connecting member 5213. The fixing plate 5211 is screwed to the plate 9, one end of the fixing rod 5212 is connected to the fixing plate 5211, a second thread is provided on the peripheral side of the fixing rod 5212, and the second connecting member 5213 is threadedly connected to the second thread on the fixing rod 5212. The side of the second connecting member 5213 is rotatably connected to the other end of the swing arm 5221, so as to facilitate the adjustment of the position of the lifting assembly 52 and the rough adjustment of the height of the laser assembly 53 according to the actual installation height, with stronger compatibility and wider adjustable range. Among them, the structure of the second connecting member 5213 is the same as that of the first connecting member 5224, and the details can refer to the relevant contents of the above-mentioned first connecting member 5224.
[0084] In some embodiments, please refer to Fig.15 , Fig.16, the lifting assembly 52 also includes two guide columns 523, a second lifting plate 524 and at least one pull rod 525. The two guide columns 523 are fixedly arranged in the base 51, and both ends of the second lifting plate 524 are mounted on the corresponding guide columns 523. Among them, the lower end of the guide column 523 is fixedly connected to the bottom of the base 51, and the upper end of the guide column 523 is fixed to the mounting plate 511 by screws. At least one pull rod 525 is arranged on the second lifting plate 524, and the upper end of the pull rod 525 is fixed to the laser assembly 53. The lower end of the support shaft 5222 is fixed to the second lifting plate 524. The swing arm 5221 swings up and down through the support shaft 5222 to drive the second lifting plate 524, the pull rod 525, and the laser assembly 53 to move up and down, thereby improving the stability during the up and down adjustment process and the verticality of the lifting, thereby ensuring the accuracy of the adjustment. Specifically, two pull rods 525 are provided, and the two pull rods 525 are located between the two guide columns 523. The upper end of the pull rod 525 passes through the mounting plate 511 and is fixed to the lower end of the packaging shell 531 .
[0085] In some embodiments, the lower end of the support shaft 5222 passes through the second lifting plate 524 and is fixedly connected to a limiter 526, which can prevent excessive adjustment from causing damage to parts, extend the service life, and improve safety. Specifically, the limiter 526 includes a limiter block 452 and a limiter wheel. The limiter block 452 is fixed to the lower end of the support shaft 5222, and the limiter wheel is rotatably arranged at the lower end of the limiter block 452, and the limiter wheel can play a buffering role.
[0086] In some embodiments, please refer to Fig.15 , a mounting plate 511 is arranged above the base 51. The laser assembly 53 includes a packaging shell 531 and a laser. The laser is used to emit laser light, and the laser is fixed in the packaging shell 531. The side of the packaging shell 531 is provided with a mounting hole 5311 for the laser to pass through. The mounting plate 511 is arranged on the base 51, and the lower end of the packaging shell 531 is connected to the mounting plate 511 by a bearing, so as to facilitate the rotation and adjustment of the angle of the laser emitted by the laser, so that the scanning point of the laser is more closely fitted to the fitting point of the edge band 8 and the plate 9.
[0087] In some embodiments, please refer to Fig.14 , Fig.15 , Fig.16In order to improve the adjustment efficiency and accuracy of the laser angle of the laser, the laser device 5 also includes a rotation adjustment component 54. The rotation adjustment component 54 includes an adjustment rod 541, an adjustment seat 542 and a swing plate 543. The adjustment seat 542 is fixed on the mounting plate 511, the adjustment rod 541 is fixed on the adjustment seat 542, one end of the adjustment rod 541 passes through the adjustment seat 542 and is connected to one end of the swing plate 543, and the other end of the swing plate 543 is fixed to the outside of the packaging shell 531. The adjustment rod 541 is rotated in and out to drive the packaging shell 531 and the laser inside it to rotate, which can improve the efficiency and accuracy of the adjustment.
[0088] The other end of the adjusting rotary rod 541 may be provided with a handle 544 and a locking rod 545. After the handle 544 rotates the adjusting rotary rod 541 to a certain position, the locking rod 545 is locked to prevent the adjusting rotary rod 541 from rotating, thereby improving the stability after adjustment. At the same time, a digital display seat 546 is provided on the adjusting rotary rod 541 to facilitate understanding of the current adjustment status and the orientation of the scanning point of the laser, thereby improving the efficiency of adjustment.
[0089] The upper end of the packaging shell 531 is provided with a blowing hole 5312, which is connected to an external blowing device to improve the heat dissipation effect in the packaging shell 531. The blowing device blows gas into the blowing hole 5312, and then flows through the inside of the packaging shell 531 and flows out from the mounting hole 5311 to the outside, which can take out the internal heat and has a good cooling and dust removal effect.
[0090] Firstly, the height of the plate 9 with the edge banding tape is adjusted based on the width of the edge banding tape 8. The rise or fall of the plate 9 drives the rise or fall of the fixing part 521, so that the adjustment height of the laser assembly 53 can be half of the adjustment height of the plate 9, thereby improving the adjustment efficiency, saving costs and occupied space, and making the structure more compact.
[0091] Specifically, when the plate 9 rises, the fixing member 521 rises, and the end of the swing rod connected to the fixing rod 5212 is lifted up. Since the fixing arm 5223 is fixed to the mounting plate 511, the swing arm 5221 drives the support shaft 5222 to move upward, and the support shaft 5222 pulls the second lifting plate 524, the pull rod 525, and the laser assembly 53 to rise synchronously. When the plate 9 falls, the fixing member 521 falls, and the end of the swing rod connected to the fixing rod 5212 moves downward. Since the fixing arm 5223 is fixed to the mounting plate 511, the swing arm 5221 presses the support shaft 5222 to move downward, and the support shaft 5222 pulls the second lifting plate 524, the pull rod 525, and the laser assembly 53 to fall synchronously.
[0092] Secondly, the scanning point position of the laser is manually adjusted based on the bonding point position of the plate 9 and the edge band 8, so that the scanning point of the laser is closer to the bonding point.
[0093] Specifically, the adjustment rod 541 is rotated according to the position of the current scanning point. The rotation of the adjustment rod 541 can push the swing plate 543 to rotate clockwise or counterclockwise, thereby driving the packaging shell 531 and the laser thereon to rotate around the bearing connected to the mounting plate 511, so that the scanning point of the adjusted laser is located at the fitting point between the plate 9 and the edge band 8. The scanning point of the laser heats and melts the soft glue coated on the edge band 8, and then it is promptly applied to the plate 9 to improve the quality of the adhesion.
[0094] An edge banding method of an automatic edge banding machine 1, please refer to Fig.17 , using any of the above-mentioned automatic edge banding machines 1 to attach the edge banding tape 8 to the board 9, which includes:
[0095] Step S1, adjusting the height of the plate 9 and the laser irradiation angle of the laser device 5 based on the width of the edge band 8, so that the laser scanning point is located at the bonding point of the plate 9 and the edge band 8; adjusting the height of the cutting knife 62 in the bevel grooving device 6 based on the grooving position of the edge band 8; adjusting the pressing and cutting device 4 to press the edge band 8 during the conveying process;
[0096] Step S2, the conveying component 42 in the pressing and cutting device 4 pulls the edge band 8 to be conveyed toward the plate 9, and the edge pressing component of the pressing and cutting device 4 is adjusted to press and fix the edge band 8;
[0097] Step S3, during the conveying process, the cutting knife 62 of the bevel slotting device 6 rotates to slot the edge band 8; the distance between the cutting knife 62 and the reference surface 611 of the reference seat is fixed so that the thickness of the uncut portion of the slotted edge band 8 is the same;
[0098] Step S4, the scanning point of the laser of the laser assembly takes the center of the edge band 8 as the starting point and scans up and down to heat the dry glue at the bonding part of the packaging band;
[0099] Step S5, the pressing device 3 presses and adheres the edge banding 8 with melted dry glue onto the plate 9; when the conveying length of the edge banding 8 meets the edge banding length, the cutting component 44 of the pressing and cutting device 4 cuts the edge banding 8 to complete the edge banding operation.
[0100] Among them, the position of the laser device 5 can automatically adjust its height according to the edge banding 8 of different widths, so that the scanning point of the laser of the laser device 5 always takes the center of the edge banding 8 as the starting point, ensuring that the dry glue on the adhesive surface of the edge banding 8 is heated more evenly, ensuring the melting degree of the dry glue on the upper and lower sides of the edge banding 8, so that the bonding effect is better. The bevel grooving device 6 can perform grooving operations on the edge banding 8, and the cutting knife 62 only adjusts the distance between it and the reference surface 611 when used for the first time, which can adapt to edge bands 8 of different thicknesses and has stronger compatibility. The pressure-feeding and cutting-off device 4 can synchronously lift and lower multiple pressing points to press and fix the edge banding 8, prevent the edge banding 8 from warping, bending, etc. during transportation, and improve the efficiency of board pasting.
[0101] In some embodiments, step S1 specifically includes:
[0102] Step S11, the conveying frame 2 for conveying the plate 9 raises or lowers the plate 9 to a set height according to the width of the edge band 8. One end of the fixing part 521 of the laser device 5 is fixed on the plate 9 frame and rises or falls with the plate 9, and is automatically adjusted, which is more efficient. The adjustment of the fixing part 521 drives the connecting rod assembly and the laser assembly 53 thereon to adjust the height. Under the action of the connecting rod assembly, the height adjusted by the laser assembly 53 is half of the height adjusted by the plate 9, which has a compact structure and saves space. Based on the rotation adjustment assembly 54, the laser assembly 53 is manually rotated so that the scanning point of the laser is located at the joint of the plate 9 and the edge band 8, so that the dry glue at the joint is collected more evenly, thereby improving the quality of the joint.
[0103] Step S12, according to the slotting position of the edge banding 8, manually adjust the horizontal adjustment screw 642 to drive the lifting seat 643 and the cutting motor 63 and the cutting knife 62 thereon to perform synchronous lifting and lowering movements, so that the cutting knife 62 is located in the slot position of the edge banding 8, lock the horizontal adjustment screw 642, and the cutting knife 62 can be adjusted in height according to the actual required slotting height, which is easy to operate and has stronger compatibility.
[0104] Step S13, rotating the first screw rod 4333 drives the second screw rod 4335 to pull the second lifting plate 524, the two first pressing rods 431, and the second pressing rod 434 thereon downward, so that the first pressing rod 431 and the second pressing rod 434 press the edge band 8 onto the conveying platform 41, and synchronously adjusting, which is more efficient and improves the overall pressing accuracy. Moreover, the up and down adjustment method has a more compact structure, reduces the occupied space, and saves costs.
[0105] In step S2 , the conveying assembly 42 in the pressing and cutting device 4 pulls the edge band 8 to be conveyed toward the plate 9 , and the edge pressing assembly of the pressing and cutting device 4 is adjusted to press and fix the edge band 8 .
[0106] This step is described in detail below.
[0107] The handle 4332 is manually rotated forward and backward, and the handle 4332 drives the first screw rod 4333 to rotate, and the horizontal force is converted into a vertical force through the steering gear 4334 to drive the second screw rod 4335 to rotate. The forward and reverse rotation of the second screw rod 4335 drives the second lifting plate 524 and the multiple first pressure rods 431 and second pressure rods 434 thereon to rise and fall synchronously along the length direction of the guide rod, so that the pressing piece 4342 and the pressing shaft 4312 are pressed tightly against the upper side of the edge band 8. The cylinder 428 drives the connecting block 4343 and the conveying wheel 425 to rotate around the center of the output shaft of the conveying motor 421 to be close to the edge band 8, so that the edge band 8 and the conveying wheel 425 fit more closely, improving the transmission of the force and the stability of the conveying of the edge band 8. Then, under the driving force of the conveying motor 421, the first gear 422 drives the second gear 423 to rotate, and the second gear 423 drives the conveying wheel 425 to rotate. The friction between the conveying wheel 425 and the side of the edge band 8 drives the edge band 8 to move along the conveying direction.
[0108] In step S3, during the conveying process, the cutting blade 62 of the bevel slotting device 6 rotates to slot the edge band 8. The distance between the cutting blade 62 and the reference surface 611 of the reference seat is fixed so that the thickness of the uncut portion of the edge band 8 at the slot is the same.
[0109] This step is described in detail below.
[0110] The user can adjust the position of the cutting knife 62 by turning the horizontal adjustment screw 642 or the lifting screw 641 through the tool locking adjustment joint 647. Rotating the horizontal adjustment screw 642 can drive the cutting motor 63 to move horizontally to adjust the distance between the cutter head of the cutting knife 62 and the reference surface 611. Through multiple slotting tests, the remaining uncut thickness is detected to determine whether the cutting knife 62 is adjusted in place. Then, by closing the locking valve 648 on the horizontal adjustment screw 642, the horizontal adjustment screw 642 is fixed to fix the horizontal position of the cutting knife 62.
[0111] The user can use a tool to lock the adjustment joint 647 on the lifting screw 641 to rotate forward and reverse to drive the horizontal adjustment screw 642, the lifting seat 643, the cutting motor 63, and the cutting knife 62 to move up and down along the lifting screw 641 synchronously, thereby adjusting the height of the cutting knife 62. When the height is adjusted to a suitable height, the locking valve 648 on the lifting screw 641 is closed to fix the lifting screw 641, thereby locking the position of the cutting knife 62.
[0112] After the position of the cutting blade 62 is adjusted, the cutting motor 63 is started to drive the cutting blade 62 to rotate, and the cutting blade 62 performs a slotting operation on the edge banding 8 attached to the reference seat 61. The edge banding 8 is transported toward the plate 9 under the traction of the transport wheel 425 while being cut.
[0113] In step S4, the scanning point of the laser of the laser assembly scans up and down with the center of the edge band 8 as the starting point to heat the dry glue at the bonding part of the packaging band.
[0114] This step is described in detail below.
[0115] First, when the plate 9 rises, the fixing member 521 rises, and the end of the swing rod connected to the fixing rod 5212 is lifted up. Since the fixing arm 5223 is fixed on the mounting plate 511, the swing arm 5221 drives the support shaft 5222 to move upward, and the support shaft 5222 pulls the second lifting plate 524, the pull rod 525, and the laser assembly 53 to rise synchronously. When the plate 9 falls, the fixing member 521 falls, and the end of the swing rod connected to the fixing rod 5212 moves downward. Since the fixing arm 5223 is fixed on the mounting plate 511, the swing arm 5221 presses the support shaft 5222 to move downward, and the support shaft 5222 pulls the second lifting plate 524, the pull rod 525, and the laser assembly 53 to fall synchronously. The support shaft 5222 is set at the center position of the swing arm 5221, so that the adjustment height of the laser assembly 53 can be half of the adjustment height of the plate 9, thereby improving the adjustment efficiency, saving costs and occupied space, and having a more compact structure.
[0116] Secondly, the adjustment rod 541 is rotated according to the position of the current scanning point. The rotation of the adjustment rod 541 can push the swing plate 543 to rotate clockwise or counterclockwise, thereby driving the packaging shell 531 and the laser thereon to rotate around the bearing connected to the mounting plate 511, so that the scanning point of the adjusted laser is located at the fitting point between the plate 9 and the edge band 8. The scanning point of the laser heats and melts the soft glue coated on the edge band 8, and then it is promptly applied to the plate 9 to improve the quality of the adhesion.
[0117] In step S5, the pressing device 3 presses the edge banding 8 with the glue just melted at the laminating point onto the board 9. When the edge banding of the board 9 is almost finished, the cutter 441 of the cutting assembly 44 of the pressing and cutting device 4 cuts the edge banding 8 according to the set length of the edge banding 8, the conveying motor 421 stops working, and the pressing device 3 sticks the remaining edge banding 8 onto the board 9 to complete the edge banding operation.
[0118] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automatic edge banding machine, comprising a conveying frame (2), a pressing device (3), a pressing and cutting device (4), a laser device (5) and a material storage table (7), characterized in that: The invention also comprises a bevel groove opening device (6), wherein the bevel groove opening device (6) is arranged at the discharge port of the material storage platform (7); the bevel groove opening device (6) comprises a reference seat (61), a cutting knife (62), a cutting motor (63) and a tool adjustment assembly (64); the reference seat (61) is arranged on one side of the edge banding (8); the side of the reference seat (61) in contact with the edge banding (8) is arranged as a reference surface (611) of an arc surface structure; the cutting knife (62) is arranged on the other side of the edge banding (8); the output shaft of the cutting motor (63) is fixedly connected to the cutting knife (62), and the cutting knife (62) is used for groove opening the edge banding (8); the tool adjustment assembly (64) is used for adjusting the distance between the cutting knife (62) and the reference surface (611) to reserve the thickness of the edge banding (8) between one side of the reference surface (611) and the groove bottom of the groove opening side of the edge banding (8).
2. The automatic edge banding machine according to claim 2, characterized in that: The bevel grooving device (6) also includes a belt pressing support (65), a push rod (66) and a pressing block (67); the belt pressing support (65) is protrudingly arranged at the upper end of the reference seat (61), the push rod (66) is slidably arranged on the belt pressing support (65), the pressing block (67) is fixed below the push rod (66), and the lower surface of the pressing block (67) abuts against the upper side of the edge banding (8).
3. The automatic edge banding machine according to claim 3, characterized in that: The reference seat (61) is provided with a guide groove (612) along its height direction facing the cutting knife (62); the pressing block (67) is arranged as an inverted L-shaped structure, one side of the pressing block (67) is located in the guide groove (612), and the other side of the pressing block (67) is located above the edge banding (8).
4. The automatic edge banding machine according to claim 1, characterized in that: The bevel grooving device (6) also includes a cutting table (68); the tool adjustment assembly (64) includes a lifting screw (641), a horizontal adjustment screw (642) and a lifting seat (643); one end of the lifting screw (641) passes through the cutting table (68) and is connected to the lifting seat (643); one end of the horizontal adjustment screw (642) passes through the lifting seat (643) and is fixed to the cutting motor (63); the cutting motor (63) is fixed to the outer side surface of the other side of the lifting seat (643), and the output shaft of the cutting motor (63) vertically passes through the cutting table (68) and is connected to the cutting knife (62).
5. The automatic edge banding machine according to claim 4, characterized in that: The tool adjustment assembly (64) further comprises two guide rods (645) and two sliders (646); the two guide rods (645) are fixedly arranged below the cutting table (68) at intervals, and each guide rod (645) is fitted with a slider (646); the two end portions of the lifting seat (643) are connected to a slider (646) and move along the length direction of the guide rods (645).
6. The automatic edge banding machine according to claim 1, characterized in that: The laser device (5) comprises a base (51), a lifting component (52) arranged in the base (51), and a laser component (53) arranged above the base (51); the lifting component (52) comprises a fixing member (521) and a connecting rod unit (522), one end of the fixing member (521) is fixed on the plate (9), the other end of the fixing member (521) is fixed to one end of the connecting rod unit (522), the other end of the connecting rod unit (522) is hingedly connected to the laser component (53), and the fixing member (521) is driven to be lifted and lowered based on the lifting and lowering of the plate (9), so as to drive the laser component (53) to be lifted and lowered through the connecting rod unit (522); the laser of the laser component (53) is located at the bonding position of the edge banding strip (8) and the plate (9), and the laser of the laser component (53) scans up and down based on the center position of the packaging strip to heat the glue on the packaging strip.
7. The automatic edge banding machine according to claim 6, characterized in that: The connecting rod unit (522) includes a swing arm (5221), a support shaft (5222) and a fixed arm (5223); the upper end of the fixed arm (5223) is fixedly connected to the laser assembly (53), and the lower end of the fixed arm (5223) is hingedly connected to one end of the swing arm (5221); the other end of the swing arm (5221) is fixedly rotatably connected to the other end of the fixing member (521); one end of the support shaft (5222) is fixed on the base (51), and the other end of the support shaft (5222) is rotatably connected to the center of the swing arm (5221).
8. The automatic edge banding machine according to claim 6, characterized in that: The lifting assembly (52) also includes two guide columns (523), a second lifting plate (524) and at least one pull rod (525); the two guide columns (523) are fixedly arranged in the base (51), and both ends of the second lifting plate (524) are mounted on the corresponding guide columns (523); at least one pull rod (525) is arranged on the second lifting plate (524), and the upper end of the pull rod (525) is fixed to the laser assembly (53); the lower end of the support shaft (5222) is fixed to the second lifting plate (524); the swing arm (5221) swings up and down through the support shaft (5222) to drive the second lifting plate (524), the pull rod (525) and the laser assembly (53) to move up and down.
9. An edge banding method using an automatic edge banding machine, comprising: using the automatic edge banding machine described in any one of claims 1 to 8 to bond an edge banding tape (8) to a plate (9), characterized in that: include: Step S1, adjusting the height of the plate (9) and the laser irradiation angle of the laser device (5) based on the width of the edge band (8) so that the laser scanning point is located at the bonding point of the plate (9) and the edge band (8); adjusting the height of the cutting knife (62) in the bevel grooving device (6) based on the grooving position of the edge band (8); adjusting the pressing and cutting device (4) to press the edge band (8) during the conveying process; Step S2, the conveying component (42) in the pressing and cutting device (4) pulls the edge band (8) to be conveyed in the direction of the plate (9), and the edge pressing component of the pressing and cutting device (4) is adjusted to press and fix the edge band (8); Step S3, during the conveying process, the cutting knife (62) of the bevel slotting device (6) rotates to slot the edge band (8); the distance between the cutting knife (62) and the reference surface (611) of the reference seat (61) is fixed so that the thickness of the uncut portion of the slotted edge band (8) is the same; Step S4, the laser scanning point of the laser assembly takes the center of the edge band (8) as the starting point and scans up and down to heat the dry glue at the bonding position of the packaging band; Step S5, the pressing device (3) presses and adheres the edge banding (8) with melted dry glue onto the plate (9); when the conveying length of the edge banding (8) meets the edge banding length, the cutting component (44) of the pressing and cutting device (4) cuts the edge banding (8) to complete the edge banding operation.
10. The edge banding method of the automatic edge banding machine according to claim, characterized in that: Step S1 specifically includes: Step S11, the conveying frame (2) for conveying the plate (9) raises or lowers the plate (9) to a set height according to the width of the edge band (8); one end of the fixing member (521) of the laser device (5) is fixed on the plate (9) frame and rises or falls together with the plate (9); the fixing member (521) is adjusted to drive the connecting rod assembly and the laser assembly (53) thereon to adjust the height, and under the action of the connecting rod assembly, the adjusted height of the laser assembly (53) is half of the adjusted height of the plate (9); the laser assembly (53) is manually rotated based on the rotation adjustment assembly (54) so that the laser scanning point is located at the joint between the plate (9) and the edge band (8); Step S12, manually adjusting the horizontal adjustment screw (642) according to the slotting position of the edge banding (8) to drive the lifting seat (643) and the cutting motor (63) and the cutting knife (62) thereon to synchronously perform lifting and lowering movements, so that the cutting knife (62) is located at the slot position of the edge banding (8), and the horizontal adjustment screw (642) is locked; Step S13, rotating the first screw rod (4333) to drive the second screw rod (4335) to pull the lifting plate, the two first pressing rods (431) and the second pressing rod (434) thereon downward, so that the first pressing rod (431) and the second pressing rod (434) press the edge banding (8) onto the conveying platform (41).
Citation Information
Patent Citations
Pass-type inclined and straight integrated automatic rapid edge sealing device
CN217915846U