Gear-driven synchronous feeding and automatic temperature control silica gel extruder

Abstract

The invention relates to a gear-driven synchronous feeding and automatic temperature control silica gel extruder, which belongs to the technical field of silica gel extruders, and comprises a rack, a driving motor, a transmission gear set, a feeding mechanism, an extrusion screw cylinder, a screw rod, a water supply temperature control system, a water inlet control system and a silica gel extruder electric box, the transmission gear set, the water supply temperature control system, the water inlet control system and the silica gel extruder electric box are fixedly connected with the rack, the rack is rotationally connected with the extrusion screw cylinder, and the driving motor is fixedly installed on the top of the water inlet control system. According to the invention, through the accurate temperature control system, the extrusion temperature can be adjusted in real time, so that the physical performance and the dimensional accuracy of the silica gel product are ensured, and the product defects caused by temperature fluctuation are avoided; due to the adoption of the automatic temperature control technology, manual intervention is reduced in the production process of the extruder, the operation complexity is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of silicone extruders, in particular to a silicone extruder with gear transmission, synchronous feeding and automatic temperature control. Background Art

[0002] Silicone extruder is a basic equipment in the silicone industry and plays a very important role in the tube and strip production process. Most silicone products are extruded through silicone extruders, especially silicone tubes, silicone strips, silicone special-shaped sheets, etc. Silicone products produced by silicone extruders have high production efficiency, large output and excellent quality.

[0003] The production process of silicone extruder usually includes the following steps: 1. Rubber mixing: the mixed rubber raw materials are mixed in a double-roll rubber mixer and pressed into silicone extrusion materials; 2. Extrusion molding: the mold is installed on the head of the silicone extruder, and then the refined silicone material is cut into shapes of the same size and length, and the silicone raw materials are placed in a long drying oven for high-temperature vulcanization. The silicone products that come out of the drying oven are called semi-finished products; 3. Subsequent processing: the rest is subsequent processing such as shearing or bonding according to the length and shape required by the customer.

[0004] When a silicone extruder is used to produce silicone products, it is necessary to accurately control the extrusion speed and extrusion temperature to ensure the quality of the silicone products. Traditional silicone extruders usually use manual adjustment of the feeding speed and extrusion temperature, which is not only inefficient but also difficult to ensure the quality stability of the product. For this reason, a silicone extruder that can automatically control the feeding speed and extrusion temperature is proposed, which can further improve the extrusion efficiency and product quality of the silicone extruder. Summary of the invention

[0005] The present invention provides a gear-driven synchronous feeding and automatic temperature control silicone extruder, which solves the problems raised in the above-mentioned background technology, further improves the production efficiency and product quality of the silicone extruder, and can adjust the extrusion temperature in real time through a precise temperature control system, thereby ensuring the physical properties and dimensional accuracy of silicone products and avoiding product defects caused by temperature fluctuations.

[0006] The solution of the present invention to solve the above technical problems is as follows: a gear-driven synchronous feeding and automatic temperature control silicone extruder, comprising a frame, a driving motor, a transmission gear set, a feeding mechanism, an extrusion barrel, a screw, a water supply temperature control system, a water inlet control system and a silicone extruder electrical box, wherein the transmission gear set, the water supply temperature control system, the water inlet control system and the silicone extruder electrical box are fixedly connected to the frame, the frame is rotationally connected to the extrusion barrel, the driving motor is fixedly installed on the top of the water inlet control system, one end of the transmission gear set is connected to the driving motor, and the other end is connected to the screw, one end of the screw is provided with a No. 1 gear, the driving end of the feeding mechanism is provided with a No. 2 gear, the No. 1 gear is meshed with the No. 2 gear, the No. 2 gear is fixedly connected with a feeding roller, the extrusion barrel is evenly provided with temperature measuring holes, and a cooling medium circulation chamber is provided inside the screw;

[0007] The water supply temperature control system includes a temperature sensor, a control unit, an execution unit, a water tank, a stainless steel heater, a water pump and an electric proportional valve. The temperature sensor is used to detect the temperature of each temperature measuring hole. The control unit controls the electric proportional valves at the medium circulation inlets at various locations to adjust the flow rate through the execution unit according to the feedback signal of the temperature sensor. Controlling the flow rate at various locations can achieve differential temperature control at various locations to achieve automatic control of different temperatures at various locations. The stainless steel heater is installed at the water tank, and the water pump is fixedly connected to the water tank and the electric proportional valve.

[0008] Based on the above technical solution, the present invention can also be improved as follows.

[0009] Furthermore, the extrusion barrel is provided with two front and rear water flow channels, which are respectively located at the front end and the rear end of the extrusion barrel, and the extrusion barrel is connected with a water inlet pipe and a water outlet pipe corresponding to the two water flow channels.

[0010] Furthermore, the cooling medium circulation cavity can be penetrated by a water pipe of a water supply temperature control system, and the cooling medium flows from the water pipe to the bottom of the internal hole of the screw, and then flows out through the screw hole cavity, thereby realizing the circulation of the cooling medium inside the screw.

[0011] Furthermore, a scraper is fixedly installed in the feeding mechanism, and the scraper is in contact with the feeding roller, so that the residual silica gel material on the outer wall of the feeding roller can be scraped off.

[0012] Furthermore, the feeding roller is rotatably connected to a feeding mechanism, and the feeding mechanism is provided with a feeding port.

[0013] Furthermore, the feeding roller is connected to a water inlet pipe, which is connected to a water supply temperature control system. The inner wall of the feeding roller is provided with a water temperature control cavity, and the cooling medium can flow through the water temperature control cavity to control the temperature of the feeding roller.

[0014] Furthermore, the water temperature control cavity is provided with a water inlet hole connected to the water inlet pipe, and the water temperature control cavity is provided with a water outlet hole connected to the water supply temperature control system, so that the cooling medium liquid can circulate in the water temperature control cavity.

[0015] Furthermore, when the water supply temperature control system needs to be cooled, the stainless steel heater stops working to achieve medium cooling. When the system needs to be heated, the stainless steel heater starts working to achieve medium heating, thereby achieving temperature control.

[0016] Furthermore, the electric proportional valve is provided with a plurality of water outlets, which are respectively connected to the extrusion barrel, the screw, the feed roller and the transmission gear set, and the temperature can be controlled when the medium enters the barrel, the screw, the feed roller and the transmission gear set.

[0017] The beneficial effects of the present invention are as follows: the present invention provides a gear-driven synchronous feeding and automatic temperature control silicone extruder, which has the following advantages:

[0018] 5. Through the precise temperature control system, the extrusion temperature can be adjusted in real time to ensure the physical properties and dimensional accuracy of silicone products and avoid product defects caused by temperature fluctuations;

[0019] 6. Due to the adoption of automatic temperature control technology, the extruder of the present invention reduces manual intervention in the production process, reduces operation complexity, and improves production efficiency;

[0020] 7. The gear-driven synchronous feeding and automatic temperature control silicone extruder achieves precise control of the extrusion process through optimized structural design and control strategy, thereby reducing energy consumption and production costs while ensuring product quality;

[0021] 8. Due to the realization of synchronous feeding, the blockage and unevenness of materials during the extrusion process can be effectively avoided, and the extrusion efficiency and consistency of product quality are improved;

[0022] 9. Through the design of the gear transmission synchronous feeding mechanism, the feeding speed and extrusion speed of the extruder of the present invention can be kept highly consistent, ensuring the continuity and stability of the extruded silicone products;

[0023] 10. The temperature control system works in conjunction with other parts of the extruder to achieve comprehensive monitoring and precise control of the extrusion process, thereby improving product quality while extending the service life of the equipment;

[0024] 11. The gear-driven synchronous feeding and automatic temperature control silicone extruder not only improves production efficiency and product quality, but also reduces energy consumption and production costs, with significant economic and social benefits.

[0025] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0027] Figure 1 A three-dimensional rendering of a gear-driven synchronous feeding and automatic temperature control silicone extruder from a front view angle provided by an embodiment of the present invention;

[0028] Figure 2 A three-dimensional rendering of a gear-driven synchronous feeding and automatic temperature control silicone extruder from a back view angle provided by an embodiment of the present invention;

[0029] Figure 3 A back view of a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0030] Figure 4 A front view of a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0031] Figure 5 A top view of a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0032] Figure 6 A schematic diagram of the structure of a water supply temperature control system in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0033] Figure 7 A schematic diagram of the structure of an electric proportional valve in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0034] Figure 8 A schematic diagram of the structure of an electric proportional valve in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by an embodiment of the present invention from a top view;

[0035] Fig. 9 A schematic diagram of the structure of an electric proportional valve pipeline in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0036] Fig.10A schematic diagram of the structure of an extrusion barrel in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0037] Fig.11 A schematic diagram of the structure of a screw in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0038] Fig.12 A schematic diagram of the structure of a feeding mechanism in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided in one embodiment of the present invention;

[0039] Fig.13 A schematic diagram of the structure of a feeding port in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided by one embodiment of the present invention;

[0040] Fig.14 A schematic diagram of the structure of a water temperature control cavity in a gear-driven synchronous feeding and automatic temperature control silicone extruder provided in one embodiment of the present invention.

[0041] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0042] 1. Frame; 2. Driving motor; 3. Transmission gear set; 4. Feeding mechanism; 5. Extrusion barrel; 6. Screw; 7. Water supply temperature control system; 701. Water tank; 702. Stainless steel heater; 703. Water pump; 704. Electric proportional valve; 8. Water inlet control system; 9. Silicone extruder electromechanical box; 10. Gear No. 1; 11. Gear No. 2; 12. Feeding roller; 13. Water inlet pipe; 14. Water outlet pipe; 15. Temperature measuring hole; 16. Cooling medium circulation chamber; 17. Scraper; 18. Feeding port; 19. Water inlet pipe; 20. Water temperature control chamber; 21. Water inlet hole; 22. Water outlet hole. DETAILED DESCRIPTION

[0043] The following is combined with Figure 1-14 The principles and features of the present invention are described, and the examples are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0044] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0045] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0046] like Figure 1-14 As shown, the present invention provides a gear-driven synchronous feeding and automatic temperature control silicone extruder, comprising a frame 1, a driving motor 2, a transmission gear set 3, a feeding mechanism 4, an extrusion barrel 5, a screw 6, a water supply temperature control system 7, a water inlet control system 8 and a silicone extruder electrical box 9, wherein the transmission gear set 3, the water supply temperature control system 7, the water inlet control system 8 and the silicone extruder electrical box 9 are fixedly connected to the frame 1, the frame 1 is rotationally connected to the extrusion barrel 5, the driving motor 2 is fixedly installed on the top of the water inlet control system 8, one end of the transmission gear set 3 is connected to the driving motor 2, and the other end is connected to the screw 6, one end of the screw 6 is provided with a first gear 10, the driving end of the feeding mechanism 4 is provided with a second gear 11, the first gear 10 and the second gear 11 are meshed and connected, the second gear 11 is fixedly connected with a feeding roller 12, the extrusion barrel 5 is evenly provided with temperature measuring holes 15, and a cooling medium circulation chamber 16 is provided inside the screw 6;

[0047] The water supply temperature control system 7 includes a temperature sensor, a control unit, an execution unit, a water tank 701, a stainless steel heater 702, a water pump 703 and an electric proportional valve 704. The temperature sensor is used to detect the temperature of each temperature measuring hole 15. The control unit controls the electric proportional valve 704 at each medium circulation inlet to adjust the flow rate through the execution unit according to the feedback signal of the temperature sensor. Controlling the flow rate at each location can achieve temperature control difference adjustment at each location to achieve automatic control of different temperatures at each location. The stainless steel heater 702 is installed at the water tank 701, and the water pump 703 is fixedly connected to the water tank 701 and the electric proportional valve 704.

[0048] Preferably, two front and rear water flow channels are provided in the extrusion barrel 5 , and the two water flow channels are respectively located at the front end and the rear end of the extrusion barrel 5 . The extrusion barrel 5 is connected to a water inlet pipe 13 and a water outlet pipe 14 corresponding to the two water flow channels.

[0049] Preferably, the cooling medium circulation cavity 16 can be penetrated by a water pipe of the water supply temperature control system 7, and the cooling medium flows into the bottom of the internal hole of the screw through the water pipe, and then flows out through the screw hole cavity, thereby realizing the cooling medium circulation inside the screw.

[0050] Preferably, a scraper 17 is fixedly installed in the feeding mechanism 4, and the scraper 17 is in contact with the feeding roller 12, so that the residual silica gel material on the outer wall of the feeding roller 12 can be scraped off.

[0051] Preferably, the feeding roller 12 is rotatably connected to the feeding mechanism 4 , and the feeding mechanism 4 is provided with a feeding port 18 .

[0052] Preferably, the feeding roller 12 is connected to a water inlet pipe 19, which is connected to the water supply temperature control system 7. The inner wall of the feeding roller 12 is provided with a water temperature control cavity 20, and the cooling medium can flow through the water temperature control cavity 20 to control the temperature of the feeding roller 12.

[0053] Preferably, the water temperature control cavity 20 is provided with a water inlet hole 21 connected to the water inlet pipe 19 , and the water temperature control cavity 20 is provided with a water outlet hole 22 connected to the water supply temperature control system 7 , so that the cooling medium liquid can circulate in the water temperature control cavity 20 .

[0054] Preferably, when the water supply temperature control system 7 needs to be cooled, the stainless steel heater 702 stops working to achieve medium cooling. When the system needs to be heated, the stainless steel heater 702 works to achieve medium heating, thereby achieving temperature control.

[0055] Preferably, the electric proportional valve 704 is provided with multiple water outlets, which are respectively connected to the extrusion barrel 5, the screw 6, the feed roller 12, and the transmission gear set 3. The temperature can be controlled when the medium enters the barrel 5, the screw 6, the feed roller 12, and the transmission gear set 3.

[0056] The specific working principle and use method of the present invention are as follows: the frame 1 is designed as a solid metal support structure to support the stable operation of the entire equipment. The driving motor 2 is used as a power source and is connected to the screw 6 in the extrusion barrel 5 through the transmission gear set 3 to realize the extrusion of the material. The feeding mechanism 4 rotates synchronously with the screw 6 to ensure the uniformity of the extrusion speed. The No. 1 gear 10 of the feeding roller 12 at the feeding mechanism 4 is meshed and connected with the No. 2 gear 11 of the screw 6. The design can automatically adjust the feeding amount of the feeding mechanism 4 according to the extrusion speed to adapt to different production needs. The front and rear water flow channels inside the extrusion barrel 5 are designed so that the material is evenly temperature controlled during the extrusion process, and the setting of multiple water inlet pipes 13 ensures real-time monitoring and control of the temperature. The design of the cooling medium circulation chamber 16 allows the cooling medium to pass through to achieve temperature control of the screw and ensure temperature stability during the extrusion process. The water pump 703 can transfer the medium in the water tank 701 to the electric proportional valve 704 for output. The temperature sensor, control unit and execution unit in the water supply temperature control system 7 work together to automatically adjust the flow of the electric proportional valve 704 at each medium circulation inlet according to the temperature feedback signal to achieve precise temperature control. The water supply temperature control system 7 adjusts the temperature of the medium as needed through the coordinated use of the water tank 701 and the stainless steel heater 702 to achieve the purpose of cooling or heating. The design of the entire system aims to achieve comprehensive monitoring and precise control of the extrusion process, thereby improving the quality of silicone products, reducing energy consumption and production costs, and extending the service life of the equipment.

[0057] In summary, the present invention provides an efficient, stable and energy-saving silicone extruder through a series of technical improvements, which meets the dual demands of modern industrial production for silicone product quality and production efficiency.

[0058] It should be noted that, in this document, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Contents not described in detail in this specification belong to the prior art known to professionals in the field.

[0059] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A gear-driven synchronous feeding and automatic temperature control silicone extruder, comprising a frame (1), a drive motor (2), a transmission gear set (3), a feeding mechanism (4), an extrusion barrel (5), a screw (6), a water supply temperature control system (7), a water inlet control system (8) and a silicone extruder electrical box (9), characterized in that: The transmission gear set (3), the water supply temperature control system (7), the water inlet control system (8) and the silicone extruder electrical box (9) are fixedly connected to the frame (1), the frame (1) is rotationally connected to the extrusion barrel (5), the drive motor (2) is fixedly installed on the top of the water inlet control system (8), one end of the transmission gear set (3) is connected to the drive motor (2), and the other end is connected to the screw (6), one end of the screw (6) is provided with a first gear (10), the driving end of the feeding mechanism (4) is provided with a second gear (11), the first gear (10) and the second gear (11) are meshingly connected, the second gear (11) is fixedly connected with a feeding roller (12), the extrusion barrel (5) is evenly provided with temperature measuring holes (15), and a cooling medium circulation chamber (16) is provided inside the screw (6); The water supply temperature control system (7) comprises a temperature sensor, a control unit, an execution unit, a water tank (701), a stainless steel heater (702), a water pump (703) and an electric proportional valve (704). The temperature sensor is used to detect the temperature of each temperature measuring hole (15). The control unit controls the electric proportional valve (704) at each medium circulation inlet to adjust the flow rate through the execution unit according to the feedback signal of the temperature sensor. The stainless steel heater (702) is installed at the water tank (701). The water pump (703) is fixedly connected to the water tank (701) and the electric proportional valve (704).

2. According to claim 1, a gear-driven synchronous feeding and automatic temperature control silicone extruder, characterized in that: The extrusion screw barrel (5) is provided with two front and rear water flow channels, the two water flow channels are respectively located at the front end and the rear end of the extrusion screw barrel (5), and the extrusion screw barrel (5) is connected to a water inlet pipe (13) and a water outlet pipe (14) corresponding to the two water flow channels.

3. According to claim 1, a gear-driven synchronous feeding and automatic temperature control silicone extruder, characterized in that: The cooling medium circulation chamber (16) can be penetrated by a water pipe of the water supply temperature control system (7).

4. According to claim 1, a gear-driven synchronous feeding and automatic temperature control silicone extruder, characterized in that: A scraper (17) is fixedly installed in the feeding mechanism (4), and the scraper (17) is in contact with the feeding roller (12).

5. According to claim 1, a gear-driven synchronous feeding and automatic temperature control silicone extruder, characterized in that: The feeding roller (12) is rotatably connected to the feeding mechanism (4), and the feeding mechanism (4) is provided with a feeding port (18).

6. According to claim 1, a gear-driven synchronous feeding and automatic temperature control silicone extruder, characterized in that: The feeding roller (12) is connected to a water inlet pipe (19), the water inlet pipe (19) is connected to a water supply temperature control system (7), and the inner wall of the feeding roller (12) is provided with a water temperature control cavity (20).

7. A gear-driven synchronous feeding and automatic temperature control silicone extruder according to claim 6, characterized in that: The water temperature control cavity (20) is provided with a water inlet hole (21) connected to the water inlet pipe (19), and the water temperature control cavity (20) is provided with a water outlet hole (22) connected to the water supply temperature control system (7).

8. The gear-driven synchronous feeding and automatic temperature control silicone extruder according to claim 1, characterized in that: When the water supply temperature control system (7) needs to be cooled, the stainless steel heater (702) stops working to achieve medium cooling; when the system needs to be heated, the stainless steel heater (702) starts working to achieve medium heating.

9. The gear-driven synchronous feeding and automatic temperature control silicone extruder according to claim 1, characterized in that: The electric proportional valve (704) is provided with a plurality of water outlets, and the plurality of water outlets are respectively connected to the extrusion barrel (5), the screw (6), the feeding roller (12), and the transmission gear set (3).

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