Winding machine with slitting mechanism
By designing a winding machine with a slicing mechanism, including guidance, adjustment and slicing mechanism, the quality problems and the lack of slicing function during the film winding process are solved, and efficient and accurate film winding and slicing are achieved, improving production efficiency and product quality.
Patent Information
- Application Number
- CN202411887597.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing winding machines wind the film, there are often problems such as loose rolling, tower shape, disassembled layering, and strip material deviation, resulting in low production efficiency and unqualified product quality. At the same time, there is a lack of slicing function, which increases manual operation and cost.
A winding machine with a striping mechanism is designed, including a guide mechanism, a adjustment mechanism and a striping mechanism. The guide mechanism drives the guide roller and the main roller to rotate by driving the motor, and the adjustment mechanism adjusts the position of the rotating roller through the cylinder. The striping mechanism drives the striping roller and the winding roller to rotate by driving the motor, and combines the cylinder adjustment to achieve accurate winding and striping of the film.
It effectively solves the quality problems that occur when film is cured, improves production efficiency and product quality, reduces manual operation, improves the working efficiency and accuracy of slitting, and facilitates the adjustment of the tension of film cured, and has a wide range of applications.
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Figure CN119683391A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of winding machines, in particular to a winding machine with a striping mechanism. Background Art
[0002] Film refers to very thin materials, usually between a few microns and a few millimeters. Film is widely used in many industries, including packaging, electronics, medicine, construction and other fields. Film materials can be plastic, metal, glass, paper, etc., and depending on the use, films have a variety of different properties and production processes.
[0003] Films usually need to be wound during the production process. Whether it is plastic film, aluminum foil film or other types of film materials, winding is one of the key steps in their manufacturing process. The following are some common applications and reasons for film winding:
[0004] Easy to store and transport: Films are usually large-format, long rolls of material. By rolling them into rolls, it can save space, facilitate storage, packaging and transportation, and reduce the risk of damage;
[0005] Improve production efficiency: During the film production process, the winder can automatically roll the continuously produced film into neat rolls, thereby improving production efficiency and reducing manual operations;
[0006] Maintain the integrity of the material: Film materials are often very thin and soft, and are easily deformed by external factors. By winding, the film can be kept neat and consistent to prevent wrinkles, damage or contamination;
[0007] Preparation for subsequent processing: After winding, many films will enter subsequent processing links, such as cutting, printing, coating, etc. Therefore, winding is also an important step to ensure that the film can proceed smoothly in the subsequent process;
[0008] Easy to control thickness and quality: Through precise control of the winder, the production line can more stably control the thickness, tension and width of the film, thereby ensuring the consistency of product quality.
[0009] In short, winding is an important link in film production, which not only improves production efficiency, but also ensures the quality and operability of film materials.
[0010] When the existing winders are winding the film, problems such as loose rolls, tower-shaped, staggered layers, and strip deviation often occur, resulting in low film quality and processing efficiency. In addition, the fixed structure cannot be adjusted according to demand. At the same time, the existing winders do not have a slitting function. Therefore, after the film is wound, it is necessary to manually move the film to the slitting machine for slitting, which increases manual operations and has high costs, reduces the overall work efficiency and accuracy of film slitting, and cannot adjust the tension of the film winding. The scope of application is small and the practicality is low. No solution has been proposed for the relevant technical problems. Summary of the invention
[0011] In response to the problems in the related technology, the present invention proposes a winder with a slitting mechanism to overcome the above-mentioned technical problems existing in the existing related technology. The purpose of the present invention is to improve the working efficiency of film winding, effectively solve the problems of low production efficiency and unqualified product quality caused by loose rolls, tower shapes, staggered layers, and strip deviation during film winding, and at the same time solve the problem that the existing film cannot be slid synchronously during winding, reduce manual operations, effectively improve the working efficiency and accuracy of slitting, and facilitate the adjustment of the tension of film winding, with a wide range of applications.
[0012] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a winding machine with a slitting mechanism, comprising a support frame, a guide mechanism is arranged on one side of the support frame, the guide mechanism comprises a driving motor 1, a guide roller, a rotating roller 1 and a main roller, the driving motor 1 is installed on the support frame, one end of the rotating roller 1 is fixedly connected to the driving motor 1, the guide roller, the rotating roller 1 and the main roller are movably connected, an adjustment mechanism is arranged on one side of the guide mechanism, a slitting mechanism is arranged on one side of the adjustment mechanism, the slitting mechanism comprises a driving motor 2. Rotating roller six, cylinder five, rotating roller seven, rotating roller eight, slitting roller, slitting cutter and winding roller. The driving motor two and cylinder five are both installed on the support frame. The output end of the cylinder five is connected with rotating roller seven and rotating roller eight through a connecting plate. The two ends of the rotating roller six, slitting roller and winding roller are respectively movably connected with the inner walls on both sides of the support frame. The slitting cutter is arranged on one side of the slitting roller. There are several slitting cutters. The rotating roller six, slitting roller and winding roller are movably connected. The output end of the driving motor two is connected with rotating roller six.
[0013] Preferably, the adjusting mechanism comprises cylinder one, a movable plate, an adjusting plate, cylinder two, cylinder three, rotating roller two, cylinder four, rotating roller three and rotating roller four. Two cylinder one are provided and are respectively installed on the inner walls of both sides of the support frame. The output end of cylinder one is connected to the center of the movable plate, one end of the movable plate is movably connected to the internal part of the support frame, one side of the adjusting plate is connected to the other end of the movable plate, the two adjusting plates are connected through rotating roller four, the cylinder two is installed on the movable plate, the output end of the cylinder two is connected to one end of the adjusting plate, the cylinder three and cylinder four are respectively installed on the adjusting plate, the output ends of the two cylinder three are connected through rotating roller two, and the output ends of the two cylinder fours are connected through rotating roller three.
[0014] Preferably, both ends of the guide roller and the main roller are movably connected to the inner walls on both sides of the support frame through bearings.
[0015] Preferably, the support frame is connected to a rotating roller five via a support plate.
[0016] Preferably, a frame is provided on one side of the support frame, a top end of the frame is movably connected to a movable frame, a cylinder six is installed on the movable frame, and an output end of the cylinder six is connected to the frame.
[0017] Preferably, a baffle is provided on one side of the winding roller.
[0018] Preferably, a plurality of auxiliary rollers are also provided on the support frame.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] (1) The present invention is a winding machine with a stripping mechanism. By setting a guide mechanism, a driving motor 1 is started to drive a rotating roller 1 to rotate. Since the guide roller, the rotating roller 1 and the main roller are movably connected, the rotating roller 1 synchronously drives the guide roller and the main roller to rotate when rotating, thereby improving the working efficiency of film winding;
[0021] (2) The present invention is a winding machine with a stripping mechanism. By setting an adjustment mechanism, starting cylinder five can adjust the positions of rotating rollers seven and eight to meet different usage requirements. Starting cylinder one can drive the movable plate to move, and starting cylinder two can adjust the position of the adjustment plate. Cylinder three and cylinder four are both provided with two cylinders. Cylinder three can adjust the position of rotating roller two, and cylinder four can adjust the position of rotating roller three. Rotating roller four plays a guiding role, effectively solving the problems of low production efficiency and unqualified product quality caused by loose rolls, tower shapes, staggered layers, and strip deviation during film winding;
[0022] (3) The present invention is a winding machine with a slitting mechanism. By setting up the slitting mechanism, starting the driving motor 2 can drive the rotating roller 6 to rotate. When the rotating roller 6 rotates, it synchronously drives the slitting roller and the winding roller to rotate. The rotating roller 6 plays a guiding role. The slitting tool can slit the film on the slitting roller, and the winding roller can wind up the film after the slitting is completed. Starting the cylinder 5 can adjust the position of the rotating roller 7 and the rotating roller 8, thereby solving the problem that the existing film cannot be slid synchronously when winding, reducing manual operations, effectively improving the working efficiency and accuracy of slitting, and facilitating the adjustment of the film winding tension, and having a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the present invention;
[0025] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of part A;
[0026] Figure 4 It is a structural schematic diagram of the stripping mechanism of the present invention.
[0027] In the accompanying drawings, there are: 1. support frame; 2. driving motor 1; 3. guide roller; 4. rotating roller 1; 5. main roller; 6. cylinder 1; 7. movable plate; 8. adjustment plate; 9. cylinder 2; 10. cylinder 3; 11. rotating roller 2; 12. cylinder 4; 13. rotating roller 3; 14. rotating roller 4; 15. support plate; 16. rotating roller 5; 17. driving motor 2; 18. rotating roller 6; 19. cylinder 5; 20. rotating roller 7; 21. rotating roller 8; 22. slitting roller; 23. slitting tool; 24. winding roller; 25. frame; 26. movable frame; 27. cylinder 6; 28. baffle; 29. auxiliary roller. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] Example
[0030] See also Figure 1-4The present invention proposes a technical solution of a winder with a slitting mechanism: a winder with a slitting mechanism, comprising a support frame 1, a guide mechanism is arranged on one side of the support frame 1, the guide mechanism comprises a driving motor 2, a guide roller 3, a rotating roller 4 and a main roller 5, the driving motor 2 is installed on the support frame 1, one end of the rotating roller 4 is fixedly connected to the driving motor 2, the guide roller 3, the rotating roller 4 and the main roller 5 are movably connected, specifically, the driving motor 2 is started to drive the rotating roller 4 to rotate, because the guide roller 3, the rotating roller 4 and the main roller 5 are movably connected, the rotating roller 4 synchronously drives the guide roller 3 and the main roller 5 to rotate when rotating, thereby improving the working efficiency of film winding; an adjustment mechanism is arranged on one side of the guide mechanism, specifically, the adjustment mechanism can effectively solve the problems of low production efficiency and unqualified product quality caused by loose rolls, tower shapes, staggered layers and strip deviation during film winding; a slitting mechanism is arranged on one side of the adjustment mechanism, the slitting mechanism comprises a driving motor 2 17, a rotating roller 6 18, a cylinder 5 19, a rotating roller 7 2 0, rotating roller eight 21, slitting roller 22, slitting cutter 23 and winding roller 24, driving motor two 17 and cylinder five 19 are installed on support frame 1, the output end of cylinder five 19 is connected with rotating roller seven 20 and rotating roller eight 21 through a connecting plate, the two ends of rotating roller six 18, slitting roller 22 and winding roller 24 are respectively movably connected with the inner walls of both sides of support frame 1, the slitting cutter 23 is arranged on one side of slitting roller 22, and a plurality of slitting cutters 23 are arranged, the rotating roller six 18, slitting roller 22 and winding roller 24 are movably connected The output end of the driving motor 2 17 is connected to the rotating roller 6 18. Specifically, starting the driving motor 2 17 can drive the rotating roller 6 18 to rotate. When rotating, the rotating roller 6 18 synchronously drives the slitting roller 22 and the winding roller 24 to rotate. The rotating roller 6 18 plays a guiding role. The slitting tool 23 can slit the film on the slitting roller 22, and the winding roller 24 can wind up the film after the slitting is completed. Starting the cylinder 5 19 can adjust the positions of the rotating roller 7 20 and the rotating roller 8 21 to meet different usage requirements.
[0031] See also Figure 1-3As shown, further, the adjusting mechanism includes a cylinder 1 6, a movable plate 7, an adjusting plate 8, a cylinder 2 9, a cylinder 3 10, a rotating roller 2 11, a cylinder 4 12, a rotating roller 3 13 and a rotating roller 4 14. Two cylinders 1 6 are provided and are respectively installed on the inner walls of both sides of the support frame 1. The output end of the cylinder 1 6 is connected to the center of the movable plate 7, one end of the movable plate 7 is movably connected to the inside of the support frame 1, one side of the adjusting plate 8 is connected to the other end of the movable plate 7, and the two adjusting plates 8 are connected through the rotating roller 4 14. The cylinder 2 9 is installed on the movable plate 7, and the output end of the cylinder 2 9 is connected to one end of the adjusting plate 8. The cylinder 3 10 and the cylinder 4 12 are respectively installed on the adjusting plate 8. The output ends of the two cylinders 3 10 are connected through the rotating roller 2 11, and the output ends of the two cylinders 4 12 are connected through the rotating roller 3 13.
[0032] In this embodiment, starting cylinder 1 6 can drive the movable plate 7 to move, starting cylinder 2 9 can adjust the position of the adjustment plate 8, two cylinders 3 10 and four cylinders 12 are provided, cylinder 3 10 can adjust the position of rotating roller 2 11, cylinder four 12 can adjust the position of rotating roller three 13, and rotating roller four 14 plays a guiding role.
[0033] Furthermore, both ends of the guide roller 3 and the main roller 5 are movably connected to the inner walls on both sides of the support frame 1 through bearings.
[0034] In this embodiment, by providing bearings, the stability of the connection between the guide roller 3 and the support frame 1 and the stability of the connection between the main roller 5 and the support frame 1 are effectively improved.
[0035] See also Figure 1-2 As shown, further, the support frame 1 is connected to a rotating roller 5 16 through a support plate 15.
[0036] In this embodiment, a plurality of rotating rollers 5 16 are provided, and the rotating rollers 5 16 play a guiding role, thereby effectively improving the stability of film winding.
[0037] See also Figure 4 As shown, further, a frame 25 is provided on one side of the support frame 1, and a movable frame 26 is movably connected to one end of the top of the frame 25, and a cylinder 6 27 is installed on the movable frame 26, and the output end of the cylinder 6 27 is connected to the frame 25.
[0038] In this embodiment, the frame 25 plays a role in supporting the movable frame 26. By starting the cylinder 6 27, the movable frame 26 can be moved.
[0039] See also Figure 4 As shown, further, a baffle 28 is provided on one side of the winding roller 24 .
[0040] In this embodiment, the baffle 283 plays a role of resisting and preventing the film on the winding roller 24 from scattering.
[0041] See also Figure 1-2 As shown, further, a plurality of auxiliary rollers 29 are provided on the support frame 1 .
[0042] In this embodiment, the auxiliary roller 29 plays an auxiliary role and is highly convenient.
[0043] Working principle of the present invention:
[0044] When the film is rolled up, the film passes through the guide mechanism, the adjustment mechanism and the stripping mechanism in sequence, and the driving motor 2 is started to drive the rotating roller 4 to rotate. Since the guide roller 3, the rotating roller 4 and the main roller 5 are movably connected, the rotating roller 4 synchronously drives the guide roller 3 and the main roller 5 to rotate when rotating, thereby improving the working efficiency of film rolling. The starting cylinder 5 19 can adjust the positions of the rotating roller 7 20 and the rotating roller 8 21 to meet different usage requirements. The starting cylinder 16 can drive the moving plate 7 to move, and the starting cylinder 29 can adjust the adjusting plate 8. The position of the rotating roller 11 can be adjusted, and the position of the rotating roller 13 can be adjusted by two cylinders 3 10 and 4 12. The cylinder 3 10 can adjust the position of the rotating roller 2 11, and the cylinder 4 12 can adjust the position of the rotating roller 3 13. The rotating roller 4 14 plays a guiding role. Starting the driving motor 2 17 can drive the rotating roller 6 18 to rotate. When the rotating roller 6 18 rotates, it simultaneously drives the slitting roller 22 and the winding roller 24 to rotate. The rotating roller 6 18 plays a guiding role. The slitting tool 23 can strip the film on the slitting roller 22, and the winding roller 24 can wind up the film after the slitting is completed.
[0045] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0046] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A winder with a slitting mechanism, characterized in that: The invention comprises a support frame (1), a guide mechanism is arranged on one side of the support frame (1), the guide mechanism comprises a driving motor (2), a guide roller (3), a rotating roller (4) and a main roller (5), the driving motor (2) is mounted on the support frame (1), one end of the rotating roller (4) is fixedly connected to the driving motor (2), the guide roller (3), the rotating roller (4) and the main roller (5) are movably connected, an adjustment mechanism is arranged on one side of the guide mechanism, a stripping mechanism is arranged on one side of the adjustment mechanism, the stripping mechanism comprises a driving motor (17), a rotating roller (18), a cylinder (19), a rotating roller (20), a rotating roller (21), a stripping roller (22) , a slitting cutter (23) and a winding roller (24), the driving motor 2 (17) and the cylinder 5 (19) are both mounted on the support frame (1), the output end of the cylinder 5 (19) is connected to the rotating roller 7 (20) and the rotating roller 8 (21) through a connecting plate, the two ends of the rotating roller 6 (18), the slitting roller (22) and the winding roller (24) are respectively movably connected to the inner walls of both sides of the support frame (1), the slitting cutter (23) is arranged on one side of the slitting roller (22), and a plurality of slitting cutters (23) are arranged, the rotating roller 6 (18), the slitting roller (22) and the winding roller (24) are movably connected, and the output end of the driving motor 2 (17) is connected to the rotating roller 6 (18).
2. A winding machine with a slitting mechanism according to claim 1, characterized in that: The regulating mechanism comprises a cylinder 1 (6), a movable plate (7), an regulating plate (8), a cylinder 2 (9), a cylinder 3 (10), a rotating roller 2 (11), a cylinder 4 (12), a rotating roller 3 (13) and a rotating roller 4 (14). Two cylinders 1 (6) are provided and are respectively mounted on the inner walls of both sides of the support frame (1). The output end of the cylinder 1 (6) is connected to the center of the movable plate (7). One end of the movable plate (7) is movably connected to the inside of the support frame (1). The regulating plate ( One side of the adjusting plate (8) is connected to the other end of the movable plate (7), the two adjusting plates (8) are connected via a rotating roller four (14), the cylinder two (9) is mounted on the movable plate (7), the output end of the cylinder two (9) is connected to one end of the adjusting plate (8), the cylinder three (10) and the cylinder four (12) are respectively mounted on the adjusting plate (8), the output ends of the two cylinder threes (10) are connected via a rotating roller two (11), and the output ends of the two cylinder fours (12) are connected via a rotating roller three (13).
3. A winding machine with a slitting mechanism according to claim 1, characterized in that: The two ends of the guide roller (3) and the main roller (5) are movably connected to the inner walls on both sides of the support frame (1) through bearings.
4. A winder with a slitting mechanism according to claim 1, characterized in that: The support frame (1) is connected to a rotating roller five (16) via a support plate (15).
5. The winding machine with a slitting mechanism according to claim 1, characterized in that: A frame (25) is provided on one side of the support frame (1), and a movable frame (26) is movably connected to one end of the top of the frame (25). A cylinder six (27) is installed on the movable frame (26), and an output end of the cylinder six (27) is connected to the frame (25).
6. A winding machine with a slitting mechanism according to claim 1, characterized in that: A baffle (28) is provided on one side of the winding roller (24).
7. The winding machine with a slitting mechanism according to claim 1, characterized in that: A plurality of auxiliary rollers (29) are also provided on the support frame (1).