Hoisting structure and machine tool device having the same
By integrating the tensioning unit, hoisting unit, and detection and adjustment unit into an automated control system, the problem of maintaining balance during machine tool hoisting is solved, achieving efficient and safe hoisting operations. This system is suitable for machine tools of different models and weights.
Patent Information
- Application Number
- CN202411873526.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2044-12-18
AI Technical Summary
In the existing technology, it is difficult to maintain balance in real time during the hoisting of machine tools, resulting in low efficiency and safety hazards. In particular, when hoisting machine tools of different models and weights, traditional hoisting methods are difficult to adapt and can easily lead to machine tool tilting or damage.
It adopts an integrated structure of tensioning unit, hoisting unit, detection component and adjustment unit. The detection component monitors the tilt status of the component to be hoisted in real time, triggering the adjustment unit to automatically adjust the position of the tensioning unit, thereby realizing automated hoisting balance control.
It significantly improves the stability and safety of the hoisting process, reduces human error, lowers labor intensity and costs, and increases hoisting efficiency and adaptability, making it suitable for hoisting components of different sizes and weights.
Smart Images

Figure CN119683450B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of machine tools, in particular to a hoisting structure and a machine tool device with the same. BACKGROUND
[0002] As an important part of modern manufacturing, numerical control machine tools have become indispensable in high-precision machining. However, during the hoisting and transporting of machine tools, the stability and safety of hoisting have always been major challenges faced by the industry due to the weight and structural complexity of the equipment. Traditional hoisting methods usually use fixed lifting points or manual adjustment, which not only is inefficient, but also can lead to insufficient precision and safety hazards during operation.
[0003] On the one hand, the hoisting method of fixed lifting points is difficult to adapt to different types and weights of numerical control machine tools, especially when hoisting heavy machine tools, unbalanced force distribution can cause the machine tool to tilt or be damaged, increasing the risk of hoisting. On the other hand, the method of manually adjusting the hoisting position relies on the experience and judgment of the operator, and it is difficult to maintain balance in real time during dynamic hoisting, especially in environments with limited space or poor visibility, the difficulty and risk of manual adjustment are further increased. SUMMARY
[0004] The main purpose of the present application is to provide a hoisting structure and a machine tool device with the same to solve the problems of low efficiency and difficulty in maintaining balance in real time when adjusting the balance of machine tools in the prior art.
[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a hoisting structure for hoisting a component to be hoisted is provided, the hoisting structure comprising:
[0006] a tensioning unit;
[0007] a hoisting unit, the hoisting unit comprising two hoisting supports arranged oppositely, one end of the hoisting support being formed with a hoisting surface to contact the component to be hoisted, to drive the component to be hoisted to move under the action of the tensioning unit;
[0008] a detection component, the detection component being arranged at the middle part of the hoisting unit to detect whether the component to be hoisted is in a balanced state;
[0009] an adjustment unit, the adjustment unit being arranged on the hoisting unit and connected with the tensioning unit, so that when the detection component detects that the component to be hoisted is in an inclined state, the position of the tensioning unit on the hoisting unit is adjusted by the adjustment unit, so that the component to be hoisted is in a balanced position.
[0010] Further, the hoisting unit further comprises a support beam arranged between the two hoisting supports, and a plurality of accommodating grooves are arranged on the side of the support beam close to the component to be hoisted, so that the adjusting unit drives the tensioning unit to move in the plurality of accommodating grooves, so that the component to be hoisted is in the balanced position.
[0011] Further, the hoisting unit further comprises a hoisting rope pressing plate, and the two ends of the hoisting rope pressing plate are movably connected to the sides of the two hoisting supports close to each other, and a plurality of movable spaces are formed between the hoisting rope pressing plate and the plurality of accommodating grooves, so that when the component to be hoisted is in the inclined position, the hoisting rope pressing plate is controlled to move away from the support beam, so that the tensioning unit moves in the plurality of accommodating grooves, and when the component to be hoisted is in the balanced position, the tensioning unit is limited to be in the corresponding movable space.
[0012] Further, the hoisting unit further comprises a sliding rail arranged at the end of the support beam away from the accommodating grooves, and the sliding rail extends along the extension direction of the support beam.
[0013] The adjusting unit comprises a sliding block and a driving component, and the sliding block and the driving component are movably arranged on the sliding rail, and the tensioning unit at least partially passes through the sliding block and is connected to the accommodating grooves, so that when the component to be hoisted is in the inclined position, the sliding block drives the tensioning unit to move on the sliding rail, so that the component to be hoisted is in the balanced position.
[0014] Further, the hoisting structure further comprises a clamping assembly arranged on the adjusting unit, and the clamping assembly has a clamping space to clamp the tensioning unit when the component to be hoisted is in the balanced position.
[0015] Further, the clamping assembly comprises oppositely arranged first and second clamping components, and the first and second clamping components jointly form the clamping space, so that when the component to be hoisted is in the balanced state, the first and second clamping components move towards each other to clamp the tensioning unit.
[0016] Further, the first clamping component comprises a first driving member, and one end of the first driving member is drivingly connected to a first clamping block, and one side of the first clamping block has a first clamping surface.
[0017] The second clamping component comprises a second driving member, and one end of the second driving member is drivingly connected to a second clamping block, and one side of the second clamping block has a second clamping surface.
[0018] When the component to be hoisted is in the inclined state, the first clamping surface and the second clamping surface are separated to adjust the position of the tensioning unit, and when the component to be hoisted is in the balanced state, the first clamping surface and the second clamping surface respectively move towards each other under the driving of the first clamping component and the second clamping component to clamp the tensioning unit.
[0019] Further, the clamping assembly further comprises: an anti-skid component arranged in the first clamping surface and the second clamping surface; and / or,
[0020] The tensioning unit is a steel wire rope.
[0021] Further, an end of the hoisting support away from the support beam is provided with a first locking hole;
[0022] The to-be-hoisted component is provided with a second locking hole corresponding to the first locking hole;
[0023] The hoisting structure further comprises a locking component, two ends of the locking component being movably inserted into the first locking hole and the second locking hole to connect the hoisting unit and the to-be-hoisted component.
[0024] According to another aspect of the present application, a machine tool device is provided, comprising a machine tool body and a hoisting structure for hoisting the machine tool body, wherein the machine tool body is a to-be-hoisted component, and the hoisting structure is the hoisting structure described above.
[0025] By introducing the tensioning unit, the hoisting unit, the detection component and the adjusting unit, the stability and safety of the hoisting process can be significantly improved. The real-time monitoring function of the detection component can quickly identify any inclination state of the to-be-hoisted component, and immediately trigger the adjustment mechanism of the adjusting unit to quickly correct the imbalance in the hoisting process. This instant feedback and adjustment mechanism greatly improves the stability of hoisting and avoids hoisting failure or safety accidents caused by equipment inclination.
[0026] The integration of the hoisting unit, the detection component and the adjusting unit realizes automatic hoisting balance control. The operator does not need to manually adjust the position of the hoisting point, which reduces the labor intensity, reduces the risk caused by human operation errors, and improves the automation level and safety of the hoisting operation.
[0027] The relative arrangement of the hoisting support and the adjustability of the position of the tensioning unit on the hoisting unit enable the balance structure to adapt to to-be-hoisted components of different sizes and weights. This flexibility and adaptability make this technical solution not only suitable for specific models of numerical control machine tools, but also widely applicable to the hoisting operations of other large equipment and components.
[0028] Compared with traditional complex hoisting balance systems, the present application simplifies the structure design and only needs to integrate the detection component and the adjusting unit on the hoisting unit to realize the automatic balance function. This design reduces unnecessary mechanical structures and the number of sensors, thereby reducing equipment costs and maintenance costs.
[0029] The present application can avoid repeated adjustment and trial lifting in the traditional lifting process, reduce lifting time, and significantly improve lifting efficiency, since the lifting balance state can be monitored and automatically adjusted in real time. BRIEF DESCRIPTION OF DRAWINGS
[0030] The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the application and are incorporated herein in conjunction with the description of the application. The drawings are as follows:
[0031] Figure 1 An overall schematic diagram of the lifting structure of the embodiment of the present application is shown;
[0032] Figure 2 An overall schematic diagram of the lifting structure of the embodiment of the present application is shown; Figure 1 An enlarged schematic diagram of A in FIG. 4 is shown;
[0033] Figure 3 A structural schematic diagram of the clamping assembly is shown.
[0034] Among them, the above-mentioned drawings include the following reference signs:
[0035] 1, tensioning unit; 2, component to be lifted; 3, detection component; 4, adjusting unit; 401, sliding block; 402, driving component; 5, lifting support; 6, support crossbeam; 7, accommodating groove; 8, lifting rope pressing plate; 9, sliding rail; 10, clamping assembly; 101, first driving piece; 102, first clamping block; 103, second driving piece; 104, second clamping block. DETAILED DESCRIPTION
[0036] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0037] As an important part of modern manufacturing industry, numerical control machine tools have become indispensable in the field of high-precision machining. However, during the lifting and handling of machine tools, due to the weight and structural complexity of the equipment, the stability and safety of lifting have always been a major challenge in the industry. Traditional lifting methods usually use fixed lifting points or manual adjustment, which not only is inefficient, but also is prone to insufficient precision and safety hazards during operation.
[0038] On the one hand, the lifting method of the fixed lifting point is difficult to adapt to different types and weights of numerical control machine tools, especially when lifting heavy machine tools, unbalanced force distribution may cause the machine tool to tilt or be damaged, increasing the risk of lifting. On the other hand, the method of manually adjusting the lifting position relies on the experience and judgment of the operator, and it is difficult to maintain balance in real time during dynamic lifting, especially in environments with limited space or poor visibility, the difficulty and risk of manual adjustment are further increased.
[0039] The main purpose of the present application is to provide a lifting structure and a machine tool device with the same to solve the problems of low efficiency and difficulty in maintaining balance in real time when adjusting the balance of the machine tool in the prior art.
[0040] Firstly, the present application provides a lifting structure, the lifting structure is used for lifting a component to be lifted, and the lifting structure comprises:
[0041] a tensioning unit 1;
[0042] a lifting unit, the lifting unit comprises two lifting supports 5 arranged oppositely, one end of the lifting support 5 is formed with a lifting surface to contact the component to be lifted 2, and under the action of the tensioning unit 1, the component to be lifted 2 is driven to move;
[0043] a detection component 3, the detection component 3 is arranged at the middle part of the lifting unit to detect whether the component to be lifted 2 is in a balanced state;
[0044] an adjusting unit 4, the adjusting unit 4 is arranged on the lifting unit and connected with the tensioning unit 1, so that when the detection component 3 detects that the component to be lifted 2 is in an inclined state, the position of the tensioning unit 1 on the lifting unit is adjusted through the adjusting unit 4, so that the component to be lifted 2 is in a balanced position.
[0045] As shown in Figure 1 and Figure 2 shown, by introducing the tensioning unit 1, the lifting unit, the detection component 3 and the adjusting unit 4, the stability and safety of the lifting process can be significantly improved, the detection component 3 is a position angle detector, the real-time monitoring function of the detection component 3 can quickly identify any inclined state of the component to be lifted 2, and immediately trigger the adjustment mechanism of the adjusting unit 4 to quickly correct the unbalanced phenomenon in the lifting process. This instant feedback and adjustment mechanism greatly improves the stability of lifting and avoids lifting failure or safety accidents caused by equipment inclination.
[0046] The integration of the lifting unit, the detection component 3 and the adjusting unit 4 realizes automatic lifting balance control. The operator does not need to manually adjust the position of the lifting point, which reduces the labor intensity, reduces the risk caused by human operation error, and improves the automation level and safety of the lifting operation.
[0047] The relative arrangement of the lifting supports 5 and the adjustability of the position of the tensioning unit 1 on the lifting unit enable the balance structure to adapt to components 2 of different sizes and weights to be lifted. This flexibility and adaptability make the technical solution not only suitable for specific models of numerical control machine tools, but also widely applicable to the lifting operations of other large equipment and components.
[0048] Compared with traditional complex lifting balance systems, the present application simplifies the structure design by integrating only the detection component 3 and the adjusting unit 4 on the lifting unit to achieve the automatic balance function. This design reduces unnecessary mechanical structures and the number of sensors, thereby reducing equipment costs and maintenance costs.
[0049] Due to the ability to monitor and automatically adjust the lifting balance state in real time, the present application can avoid repeated adjustments and trial lifts in the traditional lifting process, reducing the lifting time and significantly improving the lifting efficiency.
[0050] Further, the lifting unit further comprises a support beam 6 arranged between the two lifting supports 5, and a plurality of accommodating grooves 7 are arranged on the side of the support beam 6 close to the component 2 to be lifted, so that the adjusting unit 4 drives the tensioning unit 1 to move in the plurality of accommodating grooves 7, so that the component 2 to be lifted is in a balanced position.
[0051] Specifically, in the present embodiment, the lifting unit further comprises a support beam 6 arranged between the two lifting supports 5, and a plurality of accommodating grooves 7 are arranged on the side of the support beam 6 close to the component 2 to be lifted, and the plurality of accommodating grooves 7 are arranged in an arc shape. When the component 2 to be lifted is in an inclined state, the position of the tensioning unit 1 in the accommodating groove 7 is adjusted by the adjusting unit 4 to make the component 2 to be lifted in a balanced position.
[0052] The plurality of arc-shaped accommodating grooves 7 on the support beam 6 provide a plurality of preset support points for the tensioning unit 1. When the component 2 to be lifted is inclined, the adjusting unit 4 can accurately move the tensioning unit 1 to the appropriate accommodating groove 7 according to the real-time data of the detection component 3 to adjust the action point of the tensioning force, thereby quickly restoring the balance state of the component. This design makes the adjustment process more accurate and reduces the risk of secondary inclination caused by inaccurate adjustment.
[0053] The addition of the support beam 6 not only provides a mounting platform for the tensioning unit 1, but also enhances the structural stability of the entire lifting unit. The rigid design of the support beam 6 can effectively disperse the load during lifting, reduce the uneven stress of the lifting supports 5, and thus improve the stability of the entire lifting system, reduce the shaking of the component 2 to be lifted during movement, and protect the component from damage.
[0054] The arc-shaped accommodating groove 7 can adapt to the fine adjustment requirements of the component 2 to be hoisted at different angles and positions. This design enables flexible balance control during hoisting even if the center of gravity of the component changes, thereby improving the adaptability and flexibility of hoisting operations.
[0055] The position of the tensioning unit 1 is automatically adjusted by the adjusting unit 4, and the operator does not need to manually intervene, thereby reducing the complex operation during hoisting, reducing labor intensity, avoiding manual operation errors, and improving the efficiency and safety of hoisting operations.
[0056] The design of the support beam 6 and the arc-shaped accommodating groove 7 uses a relatively simple mechanical structure, thereby reducing the dependence on high-precision sensors and complex control systems. This design not only simplifies the device structure but also reduces maintenance and operating costs.
[0057] Further, the hoisting unit further comprises a hoisting rope pressing plate 8, the two ends of the hoisting rope pressing plate 8 are movably connected to the sides of the two hoisting supports 5 that are relatively close to each other, and a plurality of active spaces are formed between the hoisting rope pressing plate 8 and the plurality of accommodating grooves 7, so that when the component 2 to be hoisted is in an inclined position, the hoisting rope pressing plate 8 is controlled to move away from the support beam 6, so that the tensioning unit 1 moves in the plurality of accommodating grooves 7, and when the component 2 to be hoisted is in a balanced position, the tensioning unit 1 is limited to be in the corresponding active space.
[0058] Specifically, the hoisting unit further comprises a hoisting rope pressing plate 8, the two ends of the hoisting rope pressing plate 8 protrude sliding blocks, the sides of the two hoisting supports 5 that are relatively close to each other are respectively provided with sliding grooves extending in the vertical direction, the sliding blocks and the sliding grooves are slidingly connected, a driving motor is provided on the hoisting support 5, the driving end of the driving motor is connected with the hoisting rope pressing plate 8 (not shown in the figure), and the hoisting rope pressing plate 8 can be driven to move in the vertical direction by the driving motor. When the hoisting rope pressing plate 8 abuts against the bottom surface of the support beam 6, the hoisting rope pressing plate 8 forms an active space with each accommodating groove 7, when the component to be hoisted is in an inclined position, the hoisting rope pressing plate 8 is controlled to move away from the support beam 6, so that the tensioning unit 1 moves in each accommodating groove 7, and when the component 2 to be hoisted is adjusted to a balanced state, the hoisting rope pressing plate 8 is controlled to move towards the support beam 6, so that the hoisting rope pressing plate 8 abuts against the bottom surface of the support beam 6 and forms an active space with each accommodating groove 7, thereby limiting the movement of the tensioning unit 1 in the extension direction of the support beam 6.
[0059] The cooperation of the sling pressing plate 8 and the driving motor realizes the precise movement of the tensioning unit 1 in the vertical direction. When the component 2 to be hoisted is tilted, the sling pressing plate 8 is controlled to move away from the support beam 6, providing the necessary space for the position adjustment of the tensioning unit 1 in the arc-shaped accommodating groove 7. This mechanism ensures the efficiency and accuracy of automatic balance control, effectively avoiding the unstable state of the component during hoisting.
[0060] When the component 2 to be hoisted returns to the balanced state, the sling pressing plate 8 is controlled to move close to the support beam 6, forming a close contact with the accommodating groove 7, which limits the lateral movement of the tensioning unit 1, thereby increasing the stability of the entire hoisting structure. This design provides additional safety at every stage of the hoisting process, reducing the safety risks caused by component shaking or movement.
[0061] The dynamic cooperation of the sling pressing plate 8 and the support beam 6 enables the tensioning unit 1 to quickly adjust to the optimal balanced position without manual operation, saving hoisting preparation time and adjustment time, and significantly improving the efficiency of hoisting operations.
[0062] By automatically controlling the movement of the sling pressing plate 8 through the driving motor, the operator does not need to frequently intervene in the hoisting process, greatly improving work efficiency and operation experience, while reducing the learning cost and operation difficulty caused by technical complexity.
[0063] Further, the hoisting unit further comprises a sliding rail 9 provided at one end of the support beam 6 away from the accommodating groove 7, the sliding rail 9 extending along the extension direction of the support beam 6;
[0064] The adjusting unit 4 comprises a sliding block 401 and a driving component 402, the sliding block 401 and the driving component 402 being movably arranged on the sliding rail 9, the tensioning unit 1 at least partially passing through the sliding block 401 and being connected with the accommodating groove 7, so as to control the sliding block 401 to drive the tensioning unit 1 to move on the sliding rail 9 when the component 2 to be hoisted is in the tilted position, so that the component 2 to be hoisted is in the balanced position.
[0065] Specifically, the sliding rail 9 is provided at one end of the support beam 6 away from the accommodating groove 7, the sliding rail 9 extending along the extension direction of the support beam 6, the adjusting unit 4 further comprising a sliding block 401 and a driving component 402, the sliding block 401 and the driving component 402 being movably arranged on the sliding rail 9, two through holes being formed on the sliding block 401 in opposite positions, one end of the tensioning unit 1 passing into one of the through holes and passing out of the other through hole, the driving component 402 being capable of controlling the sliding block 401 to move to drive the tensioning unit 1 to move on the sliding rail 9 when the component 2 to be hoisted is in the tilted position, so as to adjust the component 2 to be hoisted from the tilted position to the balanced position, wherein the driving component 402 is a driving motor.
[0066] By setting the sliding track 9 on the support beam 6, combined with the sliding block 401 and the driving component 402, this embodiment realizes the flexible movement of the tensioning unit 1 in the horizontal direction. When the inclination of the to-be-lifted component 2 is detected, the driving component 402 can accurately control the movement of the sliding block 401 along the sliding track 9, driving the corresponding movement of the tensioning unit 1, so as to quickly adjust the component to the balance position. This dynamic adjustment capability significantly improves the stability during lifting, ensuring the safe and stable lifting of the component.
[0067] The sliding block 401 moves freely on the sliding track 9 under the control of the driving component 402, simplifying the operation process, eliminating the need for manual adjustment, and reducing the operation difficulty and labor intensity. The automatic control mechanism not only improves the work efficiency, but also reduces the safety hazards caused by improper manual operation.
[0068] The sliding track 9 of the support beam 6 is designed to precisely cooperate with the sliding block 401, ensuring the structural stability of the lifted component during adjustment. The two through holes on the sliding block 401 provide stable guidance and support for the tensioning unit 1, preventing swinging and derailment during movement, and improving the overall reliability of the system.
[0069] The sliding track 9 is arranged along the extension direction of the support beam 6, so that the adjustment range of the adjustment unit 4 is wider, and it can adapt to different shapes and center of gravity positions of the to-be-lifted component 2.
[0070] Compared with the traditional complex mechanical structure or high-precision sensor scheme, the automatic adjustment system using the sliding block 401 and the driving component 402 has lower cost and is more convenient to maintain. At the same time, the automatic adjustment mechanism reduces the operation time and improves the lifting efficiency, which helps to reduce the overall operating cost.
[0071] Further, the lifting structure further comprises: a clamping assembly 10, the clamping assembly 10 is arranged on the adjustment unit 4, and the clamping assembly 10 has a clamping space to clamp the tensioning unit 1 when the to-be-lifted component 2 is in the balance position.
[0072] Further, the clamping assembly 10 comprises: a first clamping component and a second clamping component arranged oppositely, and the first clamping component and the second clamping component jointly form a clamping space, so that when the to-be-lifted component 2 is in the balance state, the first clamping component and the second clamping component move towards each other to clamp the tensioning unit 1.
[0073] Further, the first clamping component comprises: a first driving piece 101, one end of the first driving piece 101 is drivingly connected with a first clamping block 102, and one side of the first clamping block 102 has a first clamping surface;
[0074] The second clamping component includes: a second driving member 103, one end of which is driven to be connected to a second clamping block 104, and one side of the second clamping block 104 has a second clamping surface;
[0075] When the component 2 to be hoisted is in an inclined state, the first clamping surface and the second clamping surface separate to adjust the position of the tensioning unit 1. When the component 2 to be hoisted is in a balanced state, the first clamping surface and the second clamping surface move towards each other under the drive of the first clamping component and the second clamping component, respectively, to clamp the tensioning unit 1.
[0076] Specifically, such as Figures 1 to 3 As shown, the hoisting structure also includes a clamping assembly 10 mounted on the adjusting unit 4. The clamping assembly 10 includes a first clamping component and a second clamping component arranged opposite to each other. The first clamping component includes a first driving member 101 mounted on the slider 401. A first clamping block 102 is connected to the driving end of the first driving member 101. A semi-circular first clamping surface is provided on the side of the first clamping block 102 away from the first driving member 101. The second clamping component includes a second driving member 103. A second clamping block 104 is connected to the driving end of the second driving member 103. The second clamping component is mounted on the slider 401, and its position corresponds one-to-one with the position of the first clamping component. The second clamping block 104... The first and second clamping surfaces together form a clamping space. When the component 2 to be hoisted is in a balanced state, the first and second clamping components are controlled to move towards each other, so that the first and second clamping surfaces respectively abut against the tensioning unit 1 and clamp the tensioning unit 1. When the component 2 to be hoisted is in an inclined state, the first and second clamping components are controlled to move away from each other, so that the first and second clamping surfaces separate, thereby releasing the clamping of the tensioning unit 1 and allowing the position of the tensioning unit 1 to be adjusted. The first drive component 101 and the second drive component 103 are both drive motors.
[0077] When the component 2 to be hoisted is in a balanced state, through the coordinated operation of the first drive component 101 and the second drive component 103, the first clamping block 102 and the second clamping block 104 can be tightly connected. The clamping space formed by the semi-circular first clamping surface and the second clamping surface can firmly clamp the tensioning unit 1, ensuring the stability of the component during hoisting. When the component tilts, the clamping assembly 10 automatically releases the clamp on the tensioning unit 1, allowing the adjustment unit 4 to adjust its position, thereby achieving automatic balance control and improving the accuracy and flexibility of the hoisting process.
[0078] The design of the semicircular clamping surface can more evenly distribute the clamping force, avoiding excessive local pressure on the tensioning unit 1, thereby protecting the integrity and safety of the hoisting structure. In addition, the automatic clamping and releasing mechanism reduces manual intervention, reduces the risk of operational errors, and improves the overall safety of the hoisting operation.
[0079] The automatic cooperation of the clamping assembly 10 with the adjusting unit 4 and the detection component 3 realizes a closed-loop system for hoisting balance control. Once the component reaches a balanced state, the clamping assembly 10 is automatically activated without the need for manual operation, simplifying the hoisting process and significantly improving the efficiency of the hoisting operation.
[0080] The corresponding position of the first clamping component and the second clamping component, and the design of the semicircular clamping surface, enable the clamping assembly 10 to adapt to tensioning units 1 of different sizes and shapes, enhancing the adaptability and compatibility of the system. This design ensures that the clamping assembly 10 can provide effective clamping force when facing various components to be hoisted, ensuring smooth hoisting.
[0081] In summary, through the addition of the clamping assembly 10 in this embodiment, not only does it achieve precise control of the component 2 to be hoisted in a balanced state, improving the safety and efficiency of the hoisting process, but also enhances the adaptability and economy of the system, providing an automatic balance control solution for the hoisting of numerical control machine tools and other large equipment, which is highly automated, easy to operate, and cost-effective.
[0082] Further, the clamping assembly 10 further comprises: an anti-slip component arranged in the first clamping surface and the second clamping surface; and / or,
[0083] The tensioning unit 1 is a steel wire rope.
[0084] Specifically, the inner wall surface of the first clamping surface and the second clamping surface is also provided with an anti-slip component, which can be rubber in this embodiment, and the tensioning unit 1 is a steel wire rope.
[0085] The anti-slip component (such as rubber material) arranged on the inner wall surface of the first clamping surface and the second clamping surface significantly increases the friction coefficient of the contact surface with the tensioning unit 1 (steel wire rope in this embodiment). This design can provide stronger clamping force, ensuring that even if external interference or vibration occurs during hoisting, the steel wire rope can remain stable and not easily slide, thereby improving the overall stability and safety of the hoisting structure.
[0086] The use of rubber anti-slip components avoids direct contact between hard metal components and steel wire ropes, reducing wear and tear on the steel wire rope during hoisting, and prolonging the service life of the steel wire rope. This is of great significance in reducing the maintenance cost of the hoisting operation and ensuring long-term stable operation.
[0087] The rubber material has certain shock absorption and sound insulation effect, and the use of anti-skid parts can reduce the vibration and noise between the steel wire rope and the clamping surface, providing a quieter and more stable working environment for the operator. This has a positive impact on improving work comfort and reducing the risk of hearing damage caused by long-term operation.
[0088] Further, the end of the hoisting support 5 away from the support crossbeam 6 is provided with a first locking hole;
[0089] The to-be-lifted part 2 is provided with a second locking hole corresponding to the first locking hole;
[0090] The hoisting structure further includes a locking component, the two ends of the locking component are movably inserted into the first locking hole and the second locking hole, so as to connect the hoisting unit and the to-be-lifted part 2.
[0091] Specifically, the end of the hoisting support 5 away from the support crossbeam 6 is provided with a first locking hole, and the to-be-lifted part 2 is provided with a second locking hole corresponding to the first locking hole. The hoisting structure further includes a locking component, which in this embodiment can be a locking bolt. The two ends of the locking component are movably inserted into the first locking hole and the second locking hole, so as to connect the hoisting unit and the to-be-lifted part 2 together, thereby lifting the to-be-lifted part 2.
[0092] By setting the first locking hole at the end of the hoisting support 5 and the second locking hole at the corresponding position of the to-be-lifted part 2, and using the locking component (such as a locking bolt) to firmly connect the two, the stable combination between the hoisting unit and the to-be-lifted part 2 is ensured. This design prevents accidental disconnection between the component and the hoisting unit during lifting, significantly improving the safety and stability of the lifting operation.
[0093] The design of movably inserting the two ends of the locking component into the respective locking holes allows fine adjustment of the position of the component before connection, ensuring that the component is in the best lifting position before lifting. Once the position is adjusted, the locking component can provide a stable connection to ensure the precise positioning of the component during lifting, reducing the difficulty of lifting caused by position deviation.
[0094] The use of the locking component simplifies the preparation work before lifting, and the operator only needs to align the first locking hole and the second locking hole, insert the locking component and tighten it, without the need for complex fixing devices or tools, greatly improving the efficiency of the lifting operation. At the same time, this design also facilitates quick replacement and lifting of different components, enhancing the flexibility and convenience of the lifting operation.
[0095] The positions of the first locking hole and the second locking hole can be adjusted according to the hoisting requirements of different components, and such a design enables the hoisting structure to adapt to components 2 of various sizes and shapes, thereby enhancing the versatility and adaptability of the system. Meanwhile, the standardized design of the locking components also facilitates compatibility with other hoisting equipment or components, thereby improving the overall efficiency of hoisting operations.
[0096] The application also provides a machine tool device, which comprises a machine tool body and a hoisting structure for hoisting the machine tool body, wherein the machine tool body is the component 2 to be hoisted in the above description, and the hoisting structure is the hoisting structure in the above description.
[0097] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, elements, components, and / or groups thereof, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or groups thereof.
[0098] The relative arrangement of components and steps, numerical expressions, and numerical values set forth in the examples are not intended to limit the scope of the application, unless otherwise specifically indicated. At the same time, it should be understood that the sizes of the various parts shown in the drawings are not drawn in accordance with the actual proportional relationship. The techniques, methods and equipment known to those skilled in the relevant art can not be discussed in detail, but in appropriate cases, the techniques, methods and equipment should be considered as part of the specification. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, and not as a limitation. Therefore, other examples of example embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0099] In the description of the application, it should be understood that the orientation words such as "front, back, up, down, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the application and simplifying the description, and in the absence of contrary indications, these orientation words do not indicate and imply that the devices or elements referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the scope of protection of the application; the orientation words "inner, outer" refer to the inner and outer relative to the contour of the components themselves.
[0100] For purposes of the description hereinafter, spatial or directional terms, for example, "above", "below", "upper", "lower", and the like, can be used, and relate to the device as illustrated in the figures. However, it is to be understood that no absolute or relative orientation of the device is intended or implied, unless specifically described as such. Terms concerning attachments, coupling and the like, such as "connected" and "coupled" and the like, are to be construed in accordance with their normal meanings, that is, as referring to an indirect or direct connection or coupling. Any reference to "comprising" or "containing" is to be construed as meaning "comprising or containing, but not limited to". Any reference to "comprising" or "containing" is to be construed as meaning "comprising or containing, but not limited to".
[0101] In addition, it should be pointed out that the use of the terms "first", "second" and the like, to describe various elements in the claims, is merely intended to distinguish between two steps or entities of the application, and is not intended to limit the scope of the present application, unless specifically stated otherwise. Thus, the terms "first", "second", and the like, are not intended to limit the scope of the present application, unless specifically stated otherwise.
[0102] The preferred embodiments of the application are described above in detail. The application is not limited to the embodiments described above, but can be modified and changed by those skilled in the art without departing from the spirit and principles of the application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the application shall be included in the scope of the protection of the application.
Claims
1. A hoisting structure, characterized in that, The hoisting structure is used to hoist the component (2) to be hoisted, and the hoisting structure includes: Tensioning unit (1); The hoisting unit includes two hoisting brackets (5) arranged opposite to each other. One end of the hoisting bracket (5) forms a hoisting surface to contact the part (2) to be hoisted, so as to drive the part (2) to be hoisted to move under the action of the tensioning unit (1). The detection component (3) is located in the middle of the hoisting unit to detect whether the component (2) to be hoisted is in a balanced state. Adjustment unit (4), the adjustment unit (4) is provided on the hoisting unit and connected to the tensioning unit (1), so that when the detection component (3) detects that the component to be hoisted (2) is in an inclined state, the adjustment unit (4) adjusts the position of the tensioning unit (1) on the hoisting unit so that the component to be hoisted (2) is in a balanced position. The hoisting unit also includes a support beam (6) and a clamping assembly (10). The support beam (6) is located between the two hoisting brackets (5). The side of the support beam (6) that is relatively close to the part to be hoisted (2) is provided with multiple receiving slots (7) so that the adjusting unit (4) drives the tensioning unit (1) to move within the multiple receiving slots (7) so that the part to be hoisted (2) is in a balanced position. The clamping assembly (10) is disposed on the adjusting unit (4), and the clamping assembly (10) has a clamping space to clamp the tensioning unit (1) when the component to be hoisted (2) is in the balanced position. The hoisting unit further includes a hoisting rope pressure plate (8), the two ends of which are movably connected to the two hoisting brackets (5) on the side closer to each other. Multiple movable spaces are formed between the hoisting rope pressure plate (8) and the multiple receiving slots (7) to control the hoisting rope pressure plate (8) to move away from the supporting beam (6) when the hoisting component (2) is in an inclined position, so that the tensioning unit (1) moves in the multiple receiving slots (7) and when the hoisting component (2) is in a balanced position, the tensioning unit (1) is restricted to be in the corresponding movable space. The hoisting unit also includes a sliding rail (9) located at one end of the support beam (6) away from the receiving groove (7), the sliding rail (9) extending along the extension direction of the support beam (6). The adjustment unit (4) includes a slider (401) and a drive component (402). The slider (401) and the drive component (402) are movably disposed on the sliding rail (9). The tensioning unit (1) passes through the slider (401) at least partially and is connected to the receiving groove (7) so that when the component to be hoisted (2) is in an inclined position, the slider (401) drives the tensioning unit (1) to move on the sliding rail (9) so that the component to be hoisted (2) is in the equilibrium position. Two through holes are provided on the slider (401) and are arranged opposite to each other. One end of the tensioning unit (1) is inserted through one of the through holes and exits through the other through hole.
2. The hoisting structure according to claim 1, characterized in that, The clamping assembly (10) includes: The first clamping component and the second clamping component are arranged opposite to each other, and the first clamping component and the second clamping component together form the clamping space, so that when the component to be hoisted (2) is in a balanced state, the first clamping component and the second clamping component move toward each other to clamp the tensioning unit (1).
3. The hoisting structure according to claim 2, characterized in that, The first clamping component includes: a first driving member (101), one end of which is driven to be connected to a first clamping block (102), and one side of the first clamping block (102) has a first clamping surface; The second clamping component includes: a second driving member (103), one end of which is driven to be connected to a second clamping block (104), and one side of the second clamping block (104) has a second clamping surface; When the component to be hoisted (2) is in an inclined state, the first clamping surface and the second clamping surface are separated to adjust the position of the tensioning unit (1). When the component to be hoisted (2) is in a balanced state, the first clamping surface and the second clamping surface move towards each other under the drive of the first clamping component and the second clamping component, respectively, to clamp the tensioning unit (1).
4. The hoisting structure according to claim 3, characterized in that, The clamping assembly (10) further includes: Anti-slip components disposed within the first clamping surface and the second clamping surface; and / or, The tensioning unit (1) is a steel wire rope.
5. The hoisting structure according to claim 1, characterized in that, The hoisting bracket (5) has a first locking hole at one end away from the supporting beam (6); The component to be hoisted (2) is provided with a second locking hole that corresponds one-to-one with the first locking hole; The hoisting structure also includes a locking component, the two ends of which are movably inserted into the first locking hole and the second locking hole to connect the hoisting unit to the component (2) to be hoisted.
6. A machine tool device, characterized in that, The machine tool device includes a machine tool body and a hoisting structure for hoisting the machine tool body, wherein the machine tool body is the component to be hoisted (2), and the hoisting structure is the hoisting structure according to any one of claims 1 to 5.
Citation Information
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