Port crane load energy utilization dynamic monitoring and safety evaluation device

By designing an energy utilization monitoring system including software operation system, cloud system, energy monitoring system and conclusion display system, the problem that the existing technology cannot detect the working status of port crane energy consumption in real time is solved, dynamic monitoring and safety assessment of energy use is achieved, and the safety and efficiency of energy use is improved.

CN119683477APending Publication Date: 2025-03-25NANTONG SHIPPING COLLEGE
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Patent Information

Application Number
CN202411834833.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

现有的能源蓄电池监测系统只能统计存留电量,无法实时检测港口起重机在能源消耗时的工作状态,导致安全性不足。

Method used

A dynamic monitoring and safety assessment device for energy utilization of port crane load is designed, including an energy utilization monitoring system. The system consists of a software operation system, a cloud system, an energy monitoring system and a conclusion display system. Through lighting electricity, air conditioning electricity, power electricity monitoring module, energy consumption statistics module and energy loss alarm module, energy use can be monitored and evaluated in real time.

Benefits of technology

Real-time monitoring of the energy battery consumption status of port cranes is achieved, and alarms are issued in a timely manner, improving the safety and efficiency of energy use.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a port crane load energy utilization dynamic monitoring and safety evaluation device, which comprises an energy utilization monitoring system, and the energy utilization monitoring system comprises a software operation system, a cloud system, an energy monitoring system and a conclusion display system. The energy monitoring system comprises a lighting electricity monitoring module, an air conditioner electricity monitoring module, a power electricity monitoring module, an energy consumption statistics module, a crane operation monitoring module and an energy loss alarm module, wherein the crane operation monitoring module comprises a standby monitoring module, a no-load monitoring module, a load monitoring module and a clock module. The arrangement mode of the energy utilization monitoring system is utilized, the energy utilization monitoring system comprises a software operation system, a cloud system, an energy monitoring system and a conclusion display system, the consumption state of the energy storage battery of the port crane and corresponding consumed parts can be monitored, and therefore the situation of the energy storage battery can be obtained in real time.
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Description

Technical Field

[0001] The invention relates to the field of cranes, and in particular to a device for dynamically monitoring and safety evaluating load energy utilization of port cranes. Background Art

[0002] Port cranes are special cranes used for loading and unloading container ships at the front of container terminals. They mainly use special container hoists to complete container loading and unloading operations. In order to adapt to the heavy-duty loading and unloading of individual container ships, some port cranes are equipped with heavy-duty hooks. Port cranes in a few ports also have both container and grab loading and unloading functions.

[0003] With the development of new energy, port cranes usually use electricity to provide energy, thereby improving the environmental friendliness of port cranes. When using electricity to provide energy for port cranes, a certain number of energy batteries are usually equipped on the port cranes to store electrical energy on the port cranes.

[0004] However, when using energy batteries to provide power for port cranes, it is necessary to monitor the status of the energy batteries to ensure the safety of their use. However, the existing energy battery monitoring system can only count the remaining power of the battery, which is not convenient for detecting the corresponding working status of the port crane when the energy battery is consumed, thus giving it certain defects. Summary of the invention

[0005] The purpose of the present invention is to provide a port crane load energy utilization dynamic monitoring and safety assessment device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a port crane load energy utilization dynamic monitoring and safety assessment device, including an energy utilization monitoring system, wherein the energy utilization monitoring system includes a software operation system, a cloud system, an energy monitoring system and a conclusion display system;

[0007] The energy monitoring system includes a lighting power monitoring module, an air conditioning power monitoring module, a power power monitoring module, an energy consumption statistics module, a crane operation monitoring module and an energy loss alarm module;

[0008] The crane operation monitoring module includes a standby monitoring module, a no-load monitoring module, a load monitoring module and a clock module.

[0009] Preferably, the lighting power monitoring module, the air conditioning power monitoring module, and the power power monitoring module are used to monitor the lighting power consumption, the air conditioning power consumption, and the power power consumption of the port crane, respectively;

[0010] The energy consumption statistics module is used to make total statistics on the energy consumption of the port crane, so as to facilitate the comparison between the partial energy consumption of the port crane and the total consumption;

[0011] The energy loss alarm module is used to issue an alarm when the port crane loses energy or is short of energy.

[0012] Preferably, the standby monitoring module is used to monitor the standby state of the port crane;

[0013] The no-load monitoring module is used to monitor the no-load operation status of the port crane;

[0014] The load monitoring module is used to monitor the load operation status of the port crane and the weight of the port crane load;

[0015] The clock module is used to record the time of energy consumption of the port crane.

[0016] Preferably, the software running system includes a user login module, a program running module, an information input module, an information storage module, an information sending module and an information query module.

[0017] Preferably, the cloud system includes a data receiving module, an information matching module, a data encryption module, a data transmission module, a Bluetooth module and a power module.

[0018] Preferably, the energy utilization monitoring system, the software operation system, the cloud system, the energy monitoring system and the conclusion display system are connected; the energy monitoring system, the lighting power monitoring module, the air conditioning power monitoring module, the power power monitoring module, the energy consumption statistics module, the crane operation monitoring module and the energy loss alarm module are connected; the crane operation monitoring module, the standby monitoring module, the no-load monitoring module, the load monitoring module and the clock module are connected; the software operation system, the user login module, the program operation module, the information input module, the information storage module, the information sending module and the information query module are connected; the cloud system, the data receiving module, the information matching module, the data encryption module, the data transmission module, the Bluetooth module and the power supply module are connected.

[0019] Preferably, a load-bearing plate, wherein one side of the top of the load-bearing plate is fixedly connected to a first fixing plate, and the other side of the top of the load-bearing plate is fixedly connected to a second fixing plate;

[0020] A mounting plate and an extrusion assembly, wherein the mounting plate is slidably mounted between a first fixed plate and a second fixed plate, and the extrusion assembly is used to perform an anti-extrusion safety assessment on the energy battery.

[0021] Preferably, four guide rods are fixedly connected between the first fixed plate and the second fixed plate in a giant array, the outer walls of the guide rods are slidably inserted and sleeved with the mounting plate, a connecting sleeve is fixedly connected to one side of the mounting plate, the inner cavity of the connecting sleeve is rotatably connected to a connecting screw, the outer wall of the connecting screw is slidably inserted and sleeved with the first fixed plate, and one end of the connecting screw is fixedly connected to a turntable.

[0022] Preferably, the extrusion assembly includes an extrusion plate, one side of the extrusion plate is fixedly connected to four connecting rods in a rectangular array, the outer wall of the connecting rod is slidably inserted and sleeved with the mounting plate, one end of the connecting rod is fixedly connected to a limiting plate, the outer wall of the connecting rod is slidably sleeved with a limiting spring, and the limiting spring is located between the mounting plate and the extrusion plate.

[0023] Technical effects and advantages of the present invention:

[0024] (1) The present invention utilizes the setting mode of the energy utilization monitoring system, which includes a software operation system, a cloud system, an energy monitoring system and a conclusion display system. Under the action of the energy monitoring system, the consumption state of the energy storage battery of the port crane and its corresponding consumption components can be monitored, so as to obtain the status of the energy storage battery in real time;

[0025] (2) The present invention utilizes a configuration in which a load-bearing plate, a first fixed plate, a second fixed plate, a mounting plate, a connecting screw and an extrusion assembly cooperate with each other. Under the action of the connecting screw, the extrusion assembly can be used in conjunction with the second fixed plate to perform a pressure resistance test on the energy battery, thereby obtaining a safety assessment of the pressure resistance of the energy battery. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a block diagram of the energy utilization monitoring system of the present invention.

[0027] Figure 2 It is a block diagram of the software running system of the present invention.

[0028] Figure 3 This is a block diagram of the cloud system of the present invention.

[0029] Figure 4 This is a block diagram of the energy monitoring system of the present invention.

[0030] Figure 5 This is a block diagram of the crane operation monitoring module of the present invention.

[0031] Figure 6 It is a schematic diagram of the overall structure of the load-bearing plate of the present invention.

[0032] Figure 7 It is a schematic diagram of the top structure of the bearing plate of the present invention.

[0033] In the figure: 1. Energy utilization monitoring system; 11. Software operation system; 111. User login module; 112. Program operation module; 113. Information input module; 114. Information storage module; 115. Information sending module; 116. Information query module; 12. Cloud system; 121. Data receiving module; 122. Information matching module; 123. Data encryption module; 124. Data transmission module; 125. Bluetooth module; 126. Power supply module; 13. Energy monitoring system; 131. Lighting power monitoring module; 132. Air conditioning power monitoring module; 1 33. Power consumption monitoring module; 134. Energy consumption statistics module; 135. Crane operation monitoring module; 1351. Standby monitoring module; 1352. No-load monitoring module; 1353. Load monitoring module; 1354. Clock module; 136. Energy loss alarm module; 14. Conclusion display system; 2. Load-bearing plate; 3. First fixed plate; 4. Second fixed plate; 5. Mounting plate; 6. Extrusion assembly; 61. Extrusion plate; 62. Connecting rod; 63. Limiting plate; 64. Limiting spring; 7. Connecting screw; 8. Guide rod; 9. Connecting sleeve; 10. Turntable. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] The present invention provides Figure 1-7 A port crane load energy utilization dynamic monitoring and safety assessment device shown includes an energy utilization monitoring system 1, and the energy utilization monitoring system 1 includes a software operation system 11, a cloud system 12, an energy monitoring system 13 and a conclusion display system 14.

[0036] The energy monitoring system 13 includes a lighting power monitoring module 131, an air conditioning power monitoring module 132, a power power monitoring module 133, an energy consumption statistics module 134, a crane operation monitoring module 135 and an energy loss alarm module 136. The lighting power monitoring module 131, the air conditioning power monitoring module 132 and the power power monitoring module 133 are respectively used to monitor the lighting power consumption, air conditioning power consumption and power power consumption of the port crane. The energy consumption statistics module 134 is used to make a total statistics of the energy consumption of the port crane, so as to facilitate the comparison between the partial energy consumption and the total consumption of the port crane. The energy loss alarm module 136 is used to issue an alarm when the port crane loses energy or is short of energy.

[0037] The crane operation monitoring module 135 includes a standby monitoring module 1351, a no-load monitoring module 1352, a load monitoring module 1353 and a clock module 1354. The standby monitoring module 1351 is used to monitor the standby state of the port crane, the no-load monitoring module 1352 is used to monitor the no-load operation state of the port crane, the load monitoring module 1353 is used to monitor the load operation state of the port crane and monitor the weight of the port crane load, and the clock module 1354 is used to record the time of the energy consumption of the port crane.

[0038] The software running system 11 includes a user login module 111, a program running module 112, an information input module 113, an information storage module 114, an information sending module 115 and an information query module 116, and the cloud system 12 includes a data receiving module 121, an information matching module 122, a data encryption module 123, a data transmission module 124, a Bluetooth module 125 and a power module 126.

[0039] The energy utilization monitoring system 1, the software operation system 11, the cloud system 12, the energy monitoring system 13 and the conclusion display system 14 are connected; the energy monitoring system 13, the lighting power monitoring module 131, the air conditioning power monitoring module 132, the power power monitoring module 133, the energy consumption statistics module 134, the crane operation monitoring module 135 and the energy loss alarm module 136 are connected; the crane operation monitoring module 135, the standby monitoring module 1351, the no-load monitoring module 1352, the load monitoring module 1353 and the clock module 1354 are connected; the software operation system 11, the user login module 111, the program operation module 112, the information input module 113, the information storage module 114, the information sending module 115 and the information query module 116 are connected; the cloud system 12, the data receiving module 121, the information matching module 122, the data encryption module 123, the data transmission module 124, the Bluetooth module 125 and the power module 126 are connected.

[0040] A load-bearing plate 2, a first fixed plate 3 is fixedly connected to one side of the top of the load-bearing plate 2, a second fixed plate 4 is fixedly connected to the other side of the top of the load-bearing plate 2, a mounting plate 5 and an extrusion assembly 6, the mounting plate 5 is slidably installed between the first fixed plate 3 and the second fixed plate 4, and the extrusion assembly 6 is used to perform anti-extrusion safety assessment on the energy battery.

[0041] Four guide rods 8 are fixedly connected between the first fixed plate 3 and the second fixed plate 4 in a giant array. The outer wall of the guide rod 8 is slidably inserted and sleeved with the mounting plate 5. A connecting sleeve 9 is fixedly connected to one side of the mounting plate 5. The inner cavity of the connecting sleeve 9 is rotatably connected to a connecting screw 7. The connecting screw 7 can drive the mounting plate 5 to slide between the first fixed plate 3 and the second fixed plate 4. The outer wall of the connecting screw 7 is slidably inserted and sleeved with the first fixed plate 3, and one end of the connecting screw 7 is fixedly connected to a turntable 10.

[0042] The extrusion assembly 6 includes an extrusion plate 61, one side of the extrusion plate 61 is fixedly connected with four connecting rods 62 in a rectangular array, the outer wall of the connecting rod 62 is slidably inserted and sleeved with the mounting plate 5, one end of the connecting rod 62 is fixedly connected with a limiting plate 63, the outer wall of the connecting rod 62 is slidably sleeved with a limiting spring 64, the limiting spring 64 is located between the mounting plate 5 and the extrusion plate 61, the mounting plate 5 pushes the extrusion plate 61 to extrude the energy battery through the four limiting springs 64, the elastic force of the four limiting springs 64 on the extrusion plate 61, that is, the extrusion force of the extrusion plate 61 on the energy battery.

[0043] Working principle of the present invention: when the port crane is working, the standby monitoring module 1351 is used to monitor the standby state of the port crane, the no-load monitoring module 1352 can monitor the no-load operation state of the port crane, the load monitoring module 1353 is used to monitor the load operation state of the port crane and the weight of the load of the port crane, the lighting power monitoring module 131, the air conditioning power monitoring module 132, and the power power monitoring module 133 can monitor the lighting power consumption, air conditioning power consumption and power power consumption of the port crane respectively, the energy consumption statistics module 134 can make total statistics on the energy consumption of the port crane, so as to facilitate the comparison of the partial energy consumption and the total consumption of the port crane, and the energy loss alarm module 136 can issue an alarm when the port crane loses energy or is short of energy, so as to obtain the real-time working state of the energy storage battery;

[0044] When safely evaluating the compressive capacity of the energy battery, the energy battery is first placed between the extrusion plate 61 and the second fixed plate 4, and then the connecting screw 7 is rotated so that the mounting plate 5 pushes the extrusion plate 61 through the four limit springs 64 to squeeze the energy battery. As the distance between the mounting plate 5 and the extrusion plate 61 decreases, the greater the compression deformation of the limit spring 64, that is, the greater the extrusion force of the extrusion plate 61 on the energy battery, the compressive capacity of the energy battery can be obtained through the extrusion force of the four limit springs 64 on the extrusion plate 61.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A dynamic monitoring system for load energy utilization of a port crane, comprising an energy utilization monitoring system (1), characterized in that: The energy utilization monitoring system (1) comprises a software operation system (11), a cloud system (12), an energy monitoring system (13) and a conclusion display system (14); The energy monitoring system (13) comprises a lighting power monitoring module (131), an air conditioning power monitoring module (132), a power power monitoring module (133), an energy consumption statistics module (134), a crane operation monitoring module (135) and an energy loss alarm module (136); The crane operation monitoring module (135) comprises a standby monitoring module (1351), a no-load monitoring module (1352), a load monitoring module (1353) and a clock module (1354).

2. A dynamic monitoring system for load energy utilization of a port crane according to claim 1, characterized in that: The lighting power monitoring module (131), the air conditioning power monitoring module (132), and the power power monitoring module (133) are used to monitor the lighting power consumption, the air conditioning power consumption, and the power power consumption of the port crane, respectively; The energy consumption statistics module (134) is used to perform total statistics on the energy consumption of the port crane, so as to facilitate comparison between the partial energy consumption of the port crane and the total consumption; The energy loss alarm module (136) is used to issue an alarm when the port crane loses energy or is short of energy.

3. The dynamic monitoring of load energy utilization of a port crane according to claim 1 is characterized in that: The standby monitoring module (1351) is used to monitor the standby state of the port crane; The no-load monitoring module (1352) is used to monitor the no-load operation status of the port crane; The load monitoring module (1353) is used to monitor the load operation status of the port crane and the weight of the port crane load; The clock module (1354) is used to record the time of energy consumption of the port crane.

4. The dynamic monitoring of load energy utilization of a port crane according to claim 1 is characterized in that: The software operation system (11) comprises a user login module (111), a program operation module (112), an information input module (113), an information storage module (114), an information sending module (115) and an information query module (116).

5. The dynamic monitoring of load energy utilization of a port crane according to claim 1 is characterized in that: The cloud system (12) comprises a data receiving module (121), an information matching module (122), a data encryption module (123), a data transmission module (124), a Bluetooth module (125) and a power supply module (126).

6. The dynamic monitoring of load energy utilization of a port crane according to claim 1 is characterized in that: The energy utilization monitoring system (1), the software operation system (11), the cloud system (12), the energy monitoring system (13) and the conclusion display system (14) are connected; the energy monitoring system (13), the lighting power monitoring module (131), the air conditioning power monitoring module (132), the power power monitoring module (133), the energy consumption statistics module (134), the crane operation monitoring module (135) and the energy loss alarm module (136) are connected; the crane operation monitoring module (135), the standby monitoring module (1351), the no-load monitoring module (135 2), the load monitoring module (1353) and the clock module (1354) are connected, the software operation system (11), the user login module (111), the program operation module (112), the information input module (113), the information storage module (114), the information sending module (115) and the information query module (116) are connected, and the cloud system (12), the data receiving module (121), the information matching module (122), the data encryption module (123), the data transmission module (124), the Bluetooth module (125) and the power module (126) are connected.

7. A port crane load energy safety assessment device, characterized in that: include: A carrying plate (2), wherein one side of the top of the carrying plate (2) is fixedly connected to a first fixing plate (3), and the other side of the top of the carrying plate (2) is fixedly connected to a second fixing plate (4); A mounting plate (5) and an extrusion assembly (6), wherein the mounting plate (5) is slidably mounted between a first fixing plate (3) and a second fixing plate (4), and the extrusion assembly (6) is used to perform an anti-extrusion safety assessment on an energy battery.

8. A port crane load energy safety assessment device according to claim 7, characterized in that: Four guide rods (8) are fixedly connected between the first fixing plate (3) and the second fixing plate (4) in a giant array, the outer wall of the guide rod (8) is slidably inserted and sleeved with the mounting plate (5), one side of the mounting plate (5) is fixedly connected with a connecting sleeve (9), the inner cavity of the connecting sleeve (9) is rotatably connected with a connecting screw (7), the outer wall of the connecting screw (7) is slidably inserted and sleeved with the first fixing plate (3), and one end of the connecting screw (7) is fixedly connected with a rotating disk (10).

9. A port crane load energy safety assessment device according to claim 7, characterized in that: The extrusion assembly (6) comprises an extrusion plate (61), one side of the extrusion plate (61) is fixedly connected to four connecting rods (62) in a rectangular array, the outer wall of the connecting rod (62) is slidably inserted and sleeved with the mounting plate (5), one end of the connecting rod (62) is fixedly connected to a limiting plate (63), the outer wall of the connecting rod (62) is slidably sleeved with a limiting spring (64), and the limiting spring (64) is located between the mounting plate (5) and the extrusion plate (61).