Down feather cleaning device for down feather production

By designing a cleaning mechanism in the down cleaning device to achieve up and down displacement and rotation displacement, combined with the rubbing board and heating pipe, the problems of low down cleaning efficiency and poor effect in the prior art are solved, and more efficient grease cleaning and drying effects are achieved.

CN119685942AInactive Publication Date: 2025-03-25ANHUI DAYI DOWN CO LTD
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Patent Information

Application Number
CN202411733982.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing down cleaning device is inefficient and has poor cleaning effect during the cleaning process, especially the cleaning effect of dry down is poor, and manual tools are required to press down so that the down comes into contact with the cleaning water, which increases labor intensity and cleaning time.

Method used

A down cleaning device is designed. With the action of the motor and the connecting shaft, the upper and lower displacement of the lower cleaning bucket and the rotation displacement of the upper cleaning bucket are realized. The down is combined with the upper kneading pad and the lower kneading pad to simulate manual rubbing and turn-over rubbing of the down surface, further improving the cleaning effect of the grease on the down surface. At the same time, the heating pipe is designed to be on the lower side of the lower cleaning bucket, forming an impact water column and hot air to accelerate cleaning and drying.

Benefits of technology

It improves the cleaning effect of down surface grease, reduces damage to down, improves the quality of down production and processing, reduces manual labor intensity, and improves cleaning efficiency and drying effect.

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Abstract

The invention relates to the technical field of down feather cleaning, in particular to a down feather cleaning device for down feather production, which comprises a cleaning cylinder and a base fixedly connected to the lower end face of the cleaning cylinder, a mounting side plate is fixedly connected to the rear end faces of the cleaning cylinder and the base, an air cylinder is fixed to the top of the mounting side plate, and a cleaning mechanism is arranged in the cleaning cylinder. The output end of the air cylinder penetrates through the mounting side plate and is fixedly provided with a connecting rod, the bottom of the connecting rod is rotationally connected with a sleeve, and the sleeve is fixed to the cleaning mechanism. The cleaning mechanism comprises an upper cleaning hopper and a lower cleaning hopper. Through the cleaning mechanism, under the action that a motor is matched with a connecting shaft, up-down displacement of a lower cleaning hopper and rotation displacement of an upper cleaning hopper are achieved, then upper rubbing plates and lower rubbing plates are matched to rub down feather inside up and down and rub the down feather in a relative circulation mode by simulating human hands, and cleaning of grease on the surface of the down feather is further improved; down cannot be damaged, and the subsequent production and processing quality of the down is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of down cleaning, and in particular to a down cleaning device used in down production. Background Art

[0002] Down products are products made of down as filling material, so the quality of down also affects the quality of down products. After the down is collected, it needs to go through pre-sorting, ash removal, hair separation, hair washing and dehydration to produce usable down. Hair washing is to use a hair washing machine to wash the feathers. Down cleaning agent must be added during washing to remove grease, dust and odor.

[0003] The utility model with the announcement number CN218842413U specifically discloses a down cleaning device for the production of down products, in which the cleaning cylinder is pulled toward the outside of the machine housing, so that the push plate pushes the internal down toward the outlet of the cleaning cylinder during the process of pulling the cleaning cylinder outward, so that the cleaned down can be accumulated at the outlet of the cleaning cylinder, which is convenient for the staff to collect the down inside the cleaning cylinder and reduce the down residue inside the cleaning cylinder;

[0004] The device can realize the convenience of collecting the down in the cleaning cylinder by the user. In fact, the down is still cleaned by stirring during the cleaning process. This cleaning method has low cleaning efficiency and poor cleaning effect in the process of cleaning grease on the surface of the down. In particular, when dry down is put into the cleaning water, the down mostly floats on the surface of the cleaning water due to its light weight. It is necessary to manually use tools to press the down floating on the surface of the cleaning water so that the down contacts the cleaning water and is immersed in the cleaning water for cleaning. This method will undoubtedly increase the labor intensity of the user and reduce the cleaning efficiency of the down. Summary of the invention

[0005] The object of the present invention is to provide a down cleaning device for down production, which realizes the up and down displacement of the lower cleaning bucket and the rotational displacement of the upper cleaning bucket through the cleaning mechanism under the action of the motor and the connecting shaft, and then cooperates with the upper kneading plate and the lower kneading plate to imitate the manual kneading of the down up and down and the relative rotational kneading of the down inside, further improves the cleaning of the grease on the surface of the down without damaging the down, improves the subsequent production and processing quality of the down, and solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A down cleaning device for down production, comprising a cleaning cylinder and a base fixedly connected to the lower end surface of the cleaning cylinder, a mounting side plate fixedly connected to the rear end surface of the cleaning cylinder and the base, and a cylinder fixed to the top of the mounting side plate, a cleaning mechanism is arranged inside the cleaning cylinder, an output end of the cylinder penetrates the mounting side plate and is fixed with a connecting rod, and a sleeve is rotatably connected to the bottom of the connecting rod, and the sleeve is fixed to the cleaning mechanism;

[0007] The cleaning mechanism comprises an upper cleaning bucket and a lower cleaning bucket, the upper cleaning bucket and the lower cleaning bucket are matched with each other, and the upper end surface of the upper cleaning bucket is provided with a filter hole, and the lower half of the outer portion of the lower cleaning bucket is provided with a filter hole, and the outer wall of the top of the lower cleaning bucket is designed to fit the inner wall of the cleaning cylinder;

[0008] The upper cleaning bucket and the lower cleaning bucket are movably connected to the cleaning cylinder;

[0009] The outside of the cleaning cylinder is connected and opened with a pipe opening near the lower end surface.

[0010] Preferably, an upper kneading plate is fixedly connected to the outer ring of the upper cleaning bucket at equal distances, and a lower kneading plate is distributed in annular form at equal distances on the inner wall of the lower cleaning bucket. The upper kneading plate and the lower kneading plate are both made of hard rubber material, and a plurality of hemispherical rubber protrusions are distributed on the outer sides of the upper kneading plate and the lower kneading plate.

[0011] Preferably, a motor is fixedly connected to the inside of the base, and a connecting shaft is fixedly connected to the motor output shaft, the connecting shaft passes through a bottom plate fixedly connected to the bottom of the cleaning cylinder and extends to the inside of the cleaning cylinder, the connecting shaft passes through the lower cleaning bucket and extends to the inside of the upper cleaning bucket.

[0012] Preferably, the outside of the connecting shaft is located at the lower side of the lower cleaning bucket and is sleeved and fixed with a lower driving disk, the bottom of the lower cleaning bucket is fixed with an upper driving disk, the adjacent surfaces of the upper driving disk and the lower driving disk are designed at an inclined angle, and the upper end surface of the lower driving disk is embedded with a steel ball.

[0013] Preferably, an electromagnetic ring is embedded and connected to the outer part of the connecting shaft and the lower cleaning bucket at the movable part, the lower cleaning bucket is made of magnetic metal material, and the lower end surface of the sleeve is fixed to the middle part of the upper end surface of the upper cleaning bucket.

[0014] Preferably, the top of the stirring shaft is also embedded with an electromagnet, and the upper cleaning bucket is made of a magnetic metal material.

[0015] Preferably, a heating tube is sleeved on the outside of the stirring shaft between the bottom plate and the lower driving disc.

[0016] Preferably, at least three groups of slide grooves are provided in an annular manner with equal distances on the inner wall of the cleaning cylinder, and a slider is slidably connected in the slide groove, a spring is fixed between the top of the slider and the slide groove, and an electromagnet is embedded in the slider.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The cleaning mechanism of the present application realizes the up-and-down displacement of the lower cleaning bucket and the rotational displacement of the upper cleaning bucket under the action of the motor and the connecting shaft, and then cooperates with the upper and lower kneading plates to imitate the manual kneading of the down by humans, and the relative turnover kneading of the down inside, so as to further improve the cleaning of the grease on the surface of the down without damaging the down, thereby improving the quality of the subsequent production and processing of the down;

[0019] 2. The present application designs the heating tube at the lower side of the lower cleaning bucket. On the one hand, during the cleaning process, the lower cleaning bucket repeatedly moves up and down, which can squeeze the hot water on the lower side, accelerate the flow of hot water through the filter holes on the lower cleaning bucket, and form an impact water column to flush the down between the upper cleaning bucket and the lower cleaning bucket, thereby achieving a better cleaning effect. Similarly, the heating tube is subsequently used to heat the bottom air to form hot air that can quickly dry the down. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is the overall structural view of the present invention;

[0022] Figure 2 It is a left view of the overall structure of the present invention;

[0023] Figure 3 The explosion diagram of the cleaning mechanism of the present invention is Figure 1 ;

[0024] Figure 4 The explosion diagram of the cleaning mechanism of the present invention is Figure 2 ;

[0025] Figure 5 For the present invention Figure 4 The front view in;

[0026] Figure 6 It is a structural view of the upper rubbing board and the lower rubbing board of the present invention;

[0027] Figure 7The cross-sectional view of the cleaning cylinder and the base of the present invention is

[0028] Description of reference numerals:

[0029] 1. Install the side panels; 2. Cylinder; 3. Base; 4. Cleaning cylinder; 5. Extrusion cover; 6. Sleeve; 7. Connecting rod; 8. Bottom plate; 9. Heating tube; 10. Nozzle; 11. Lower drive plate; 12. Connecting shaft; 13. Lower cleaning bucket; 14. Lower rubbing plate; 15. Upper cleaning bucket; 16. Upper rubbing plate; 17. Upper drive plate; 18. Motor; 19. Rubber protrusion; 20. Slide groove; 21. Spring; 22. Sliding block; 23. Electromagnetic ring. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figures 1 to 7 , the present invention provides a technical solution:

[0032] A down cleaning device for down production, comprising a cleaning cylinder 4 and a base 3 fixedly connected to the lower end surface of the cleaning cylinder 4, a mounting side plate 1 being fixedly connected to the rear end surfaces of the cleaning cylinder 4 and the base 3, and a cylinder 2 being fixed to the top of the mounting side plate 1, a cleaning mechanism being arranged inside the cleaning cylinder 4, an output end of the cylinder 2 passing through the mounting side plate 1 and being fixed with a connecting rod 7, and a sleeve 6 being rotatably connected to the bottom of the connecting rod 7, and the sleeve 6 being fixed to the cleaning mechanism;

[0033] The cleaning mechanism includes an upper cleaning bucket 15 and a lower cleaning bucket 13, the upper cleaning bucket 15 and the lower cleaning bucket 13 are matched with each other, and the upper end surface of the upper cleaning bucket 15 is provided with a filter hole, and the lower half of the outer portion of the lower cleaning bucket 13 is provided with a filter hole, and the top outer wall of the lower cleaning bucket 13 is designed to fit the inner wall of the cleaning cylinder 4;

[0034] The upper cleaning bucket 15 and the lower cleaning bucket 13 are movably connected to the cleaning cylinder 4;

[0035] The outside of the cleaning cylinder 4 is connected to a pipe opening 10 near the lower end surface.

[0036] The upper cleaning bucket 15 is annularly and equidistantly fixedly connected with an upper kneading plate 16 on the outer side, and the lower kneading plate 14 is annularly and equidistantly distributed on the inner wall of the lower cleaning bucket 13. The upper kneading plate 16 and the lower kneading plate 14 are both made of hard rubber material, and a plurality of hemispherical rubber protrusions 19 are distributed on the outer sides of the upper kneading plate 16 and the lower kneading plate 14. The inner side of the base 3 is fixedly connected with a motor 18, and the output shaft of the motor 18 is fixedly connected with a connecting shaft 12. The connecting shaft 12 passes through the bottom plate 8 fixedly connected to the bottom of the cleaning cylinder 4 and extends to the inside of the cleaning cylinder 4. The connecting shaft 12 passes through the lower cleaning bucket 13 and extends to the inside of the upper cleaning bucket 15. The outer side of the connecting shaft 12 is located at the lower side of the lower cleaning bucket 13 and is sleeved and fixed with a lower drive disk 11. The bottom of the lower cleaning bucket 13 is fixed with an upper drive disk 17. The adjacent surfaces of the upper driving disk 17 and the lower driving disk 11 are designed at an inclined angle, and the upper end surface of the lower driving disk 11 is embedded with a steel ball, the outside of the connecting shaft 12 and the lower cleaning bucket 13 are embedded with an electromagnetic ring 23 at the active part, and the lower cleaning bucket 13 is made of a magnetic metal material. The lower end surface of the sleeve 6 and the middle part of the upper end surface of the upper cleaning bucket 15 are fixed to the top of the stirring shaft, which is also embedded with an electromagnet, and the upper cleaning bucket 15 is made of a magnetic metal material. The outside of the stirring shaft is located between the bottom plate 8 and the lower driving disk 11, and a heating tube 9 is sleeved thereon. The inner wall of the cleaning cylinder 4 is annularly provided with at least three groups of slide grooves 20 at equal distances, and a slider 22 is slidably connected in the slide groove 20, a spring 21 is fixed between the top of the slider 22 and the slide groove 20, and an electromagnet is embedded in the slider 22.

[0037] Working principle: When working, the upper cleaning bucket 15 is pulled upward with the help of the cylinder 2 under the action of the sleeve 6 and the connecting rod 7, and separated from the cleaning cylinder 4. At this time, the user connects with the external water supply equipment through the nozzle 10, and then the user puts the down to be cleaned into the lower cleaning bucket 13 through the top opening of the cleaning cylinder 4, and then starts the cylinder 2 to extend downward, the upper cleaning bucket 15 moves to the inside of the cleaning cylinder 4 and resets, and then the cleaning liquid is sucked into the cleaning cylinder 4 through the external water supply equipment, such as a water pump. As the liquid level in the cleaning cylinder 4 rises, the upper cleaning liquid is completely submerged. The washing bucket 15, at this time, close the valve of the nozzle 10, and the down in the washing cylinder 4 is completely immersed in the washing liquid, fully in contact with the washing liquid, and there will be no floating phenomenon of the down. Then the user controls the motor 18 to run, and controls the heating tube 9 to heat the internal washing liquid to a suitable temperature through the external controller. Then the user controls the slider 22 and the electromagnet to conduct electromagnetic attraction to the lower washing bucket 13 through the external controller, and the electromagnet at the top of the connecting shaft 12 is conductive and magnetically fixed to the upper washing bucket 15. Then the user controls the motor 18 to rotate. When the motor 18 rotates too much During the process, the connecting shaft 12 is driven to rotate. At this time, the top of the connecting shaft 12 and the upper cleaning bucket 15 are magnetically attracted to cooperate with the sleeve 6 and the connecting rod 7 to drive the upper cleaning bucket 15 to rotate clockwise, and then cooperate with the lower cleaning bucket 13 to circulate and stir the down inside the lower cleaning bucket 13. Under the action of the upper kneading plate 16 and the lower kneading plate 14, the down is rubbed with the heated cleaning liquid to remove the surface grease. During the rotation process, the connecting shaft 12 will drive the lower driving disk 11 to rotate. At this time, the upper driving disk 17 in contact with the lower driving disk 11 can be upward under the action of the inclined surface and cooperate with the steel ball. The lower cleaning bucket 13 is pushed to move, and the sliding connection between the slider 22 and the slide groove 20 guides the displacement, and the spring 21 is compressed during the displacement, and then the lower cleaning bucket 13 is reset downward under the action of the spring 21 and the gravity of the lower cleaning bucket 13, and the upper kneading plate 16 and the lower kneading plate 14 are used to knead and clean the down inside. In the process of the lower cleaning bucket 13 moving downward, the cleaning water on the lower side of the lower cleaning bucket 13 is squeezed, and the cleaning water quickly passes through the filter holes on the surface of the lower cleaning bucket 13 to form a high-flow water column, which further flushes and cleans the down, and the cleaning effect is more excellent;

[0038] After the cleaning is finished, the sewage after the cleaning inside is discharged by opening the valve of the pipe mouth 10, and the heating tube 9 is powered off. Then, the user can control the upper cleaning bucket 15 to move downward through the cylinder 2 to cooperate with the lower cleaning bucket 13 to squeeze and control the water of the wet down inside, and then control the electromagnet installed at the outer part of the connecting shaft 12 and the lower cleaning bucket 13 to conduct electricity, and the connecting shaft 12 is fixed to the lower cleaning bucket 13, driving the upper cleaning bucket 15 and the lower cleaning bucket 13, and the electromagnet at the slider 22 is powered off, driving them to rotate at high speed for centrifugal dehydration;

[0039] Then the heating tube 9 continues to conduct electricity to heat the air between the lower side of the lower cleaning bucket 13 and the cleaning cylinder 4. Then, the lower cleaning bucket 13 is controlled to move downward in the same way, and the upper cleaning bucket 15 rotates to rub the wet clumping down. Then, the hot air on the lower side is squeezed into the lower cleaning bucket 13 to dry the down. After the drying is completed, the upper cleaning bucket 15 moves upward and resets, and the user can take out the down in the cleaning cylinder 4, which can be sucked out.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A down cleaning device for down production, comprising a cleaning cylinder and a base fixedly connected to the lower end surface of the cleaning cylinder, a mounting side plate fixedly connected to the rear end surface of the cleaning cylinder and the base, and a cylinder fixed to the top of the mounting side plate, characterized in that: A cleaning mechanism is arranged inside the cleaning cylinder, the output end of the cylinder penetrates the mounting side plate and is fixed with a connecting rod, and the bottom of the connecting rod is rotatably connected with a sleeve, and the sleeve is fixed to the cleaning mechanism; The cleaning mechanism comprises an upper cleaning bucket and a lower cleaning bucket, the upper cleaning bucket and the lower cleaning bucket are matched with each other, and the upper end surface of the upper cleaning bucket is provided with a filter hole, and the lower half of the outer portion of the lower cleaning bucket is provided with a filter hole, and the outer wall of the top of the lower cleaning bucket is designed to fit the inner wall of the cleaning cylinder; The upper cleaning bucket and the lower cleaning bucket are movably connected to the cleaning cylinder; The outside of the cleaning cylinder is connected and opened with a pipe opening near the lower end surface.

2. A down cleaning device for down production according to claim 1, characterized in that: The outer ring of the upper cleaning bucket is fixedly connected with an upper kneading plate at equal distances, and the inner wall of the lower cleaning bucket is distributed with lower kneading plates at equal distances. The upper kneading plate and the lower kneading plate are both made of hard rubber material, and a plurality of hemispherical rubber protrusions are distributed on the outer sides of the upper kneading plate and the lower kneading plate.

3. A down cleaning device for down production according to claim 2, characterized in that: A motor is fixedly connected inside the base, and a connecting shaft is fixedly connected to the motor output shaft. The connecting shaft passes through a bottom plate fixedly connected to the bottom of the cleaning cylinder and extends to the inside of the cleaning cylinder. The connecting shaft passes through the lower cleaning bucket and extends to the inside of the upper cleaning bucket.

4. A down cleaning device for down production according to claim 3, characterized in that: The outside of the connecting shaft is located at the lower side of the lower cleaning bucket and is sleeved and fixed with a lower driving disk. The bottom of the lower cleaning bucket is fixed with an upper driving disk. The adjacent surfaces of the upper driving disk and the lower driving disk are designed at an inclined angle, and a steel ball is embedded in the upper end surface of the lower driving disk.

5. A down cleaning device for down production according to claim 4, characterized in that: An electromagnetic ring is embedded and connected at the outer part of the connecting shaft and the lower cleaning bucket through the movable part. The lower cleaning bucket is made of magnetic metal material. The lower end surface of the sleeve is fixed to the middle part of the upper end surface of the upper cleaning bucket.

6. A down cleaning device for down production according to claim 5, characterized in that: The top of the stirring shaft is also embedded with an electromagnet, and the upper cleaning bucket is made of magnetic metal material.

7. A down cleaning device for down production according to claim 6, characterized in that: The outside of the stirring shaft is sleeved with a heating tube located between the bottom plate and the lower driving disc.

8. A down cleaning device for down production according to claim 7, characterized in that: At least three groups of slide grooves are arranged in an annular manner with equal distances on the inner wall of the cleaning cylinder, and a slider is slidably connected in the slide groove, a spring is fixed between the top of the slider and the slide groove, and an electromagnet is embedded in the slider.

Citation Information

Patent Citations

  • A down cleaning device for down product manufacturing

    CN218842413U