Improved roving frame front stop leather roller

By designing a mechanism for automatically adjusting the extrusion pressure of the leather ring and roller in the front gear roller of the roving machine, the problem of deterioration of twisting quality caused by the wear of the leather ring is solved, and efficient twisting of the fiber strips and product quality are guaranteed.

CN119685983AActive Publication Date: 2025-03-25福建金源纺织有限公司
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Patent Information

Application Number
CN202510209628.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-03-25
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

The front gear of the roving machine is worn and thinner, resulting in a reduction in the extrusion pressure between the roving ring and the roller, affecting the stability of the fiber movement, reducing the uniformity and strength of the yarn, and increasing the breaking rate.

Method used

A modified roving machine front-speed leather roller is designed, using an automatic adjustment of the pressure extrusion mechanism between the leather ring and the roller. By driving the motor, pressure sensor, servo motor and control components, the leather ring and the roller are always in the best pressure state.

Benefits of technology

It effectively avoids the deterioration of twisting quality caused by the wear of the leather ring, ensures the twisting effect of the fiber strips and product quality, reduces downtime, improves equipment maintenance efficiency, reduces production costs, and promptly detects potential safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an improved roving frame front stop leather roller, and belongs to the technical field of textile processing, the improved roving frame front stop leather roller comprises a mounting rack and two groups of support plates, and the two groups of support plates are respectively arranged on the left side and the right side of the mounting rack; the driving motor is mounted on the upper surface of the supporting plate; the leather roller is mounted on an output shaft of the driving motor; the leather ring is wrapped on the outer circular surface of the leather roller; the mounting plate is mounted on the upper surface of the supporting plate, and the mounting plate is close to the outer side face of the mounting frame; and the T-shaped sliding groove is formed in the side surface of the supporting plate. According to the device, when the extrusion force between the leather ring and the roller is smaller than the preset pressure value, the extrusion force between the leather ring and the roller can be automatically adjusted, in this way, it can be guaranteed that the leather ring and the roller are in the optimal pressure state all the time, and the problem that the twisting quality is reduced due to abrasion of the leather ring is solved; and the twisting effect on the fiber strips and the product quality are ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of textile processing, and more particularly to an improved front roller of a roving frame. Background Art

[0002] In the structure of the roving frame, a layer of leather ring is wrapped around the front roller. This component is made of leather or high-performance synthetic rubber and has a ring-shaped structure. It is an indispensable key component of the roving frame. The leather ring plays a vital role in the roving frame. It works closely with the rollers to undertake the complex tasks of controlling fiber movement and realizing yarn drawing and twisting.

[0003] Rollers, usually made of metal materials, form a complementary pair with the leather rings. However, in actual operation, due to the continuous contact and friction between the leather rings and the rollers, the leather rings will gradually wear and become thinner. This wear not only changes the original shape of the leather rings, but also has a profound impact on the coordination between them and the rollers.

[0004] When the leather ring is worn and becomes thinner, the extrusion pressure between it and the roller decreases, resulting in a corresponding reduction in the contact area between the two. This change directly affects the stability of the friction force boundary, making the movement state of the fiber in the drafting process no longer stable, and the force distribution of the fiber becomes uneven, which in turn affects the uniformity and strength of the yarn, greatly reducing the overall quality of the yarn.

[0005] What is more serious is that the wear and thinning of the leather ring also weakens its grip on the fiber. The leather ring that was originally tightly wrapped around the fiber can no longer provide sufficient support and grip due to wear, causing the fiber to slip or break more easily during the drafting process. This situation not only aggravates the unevenness of the yarn, but also significantly increases the breakage rate, causing many inconveniences and losses to production. Summary of the invention

[0006] In view of the problems existing in the prior art, the purpose of the present invention is to provide an improved front roller of the roving machine, which can automatically adjust the extrusion pressure between the leather ring and the roller when the extrusion pressure between the leather ring and the roller is less than a preset pressure value. This can ensure that the pressure between the leather ring and the roller is always in an optimal state, avoid the problem of reduced twisting quality due to leather ring wear, and ensure the twisting effect of the fiber strips and the product quality.

[0007] To solve the above problems, the present invention adopts the following technical solutions.

[0008] An improved front roller of a roving frame, comprising:

[0009] A mounting frame and a support plate, wherein the support plates are in two groups and are respectively arranged on the left and right sides of the mounting frame;

[0010] A driving motor, wherein the driving motor is mounted on the upper surface of the supporting plate;

[0011] A leather roller, wherein the leather roller is mounted on an output shaft of a driving motor;

[0012] An apron, the apron being wrapped around the outer circumference of the roller;

[0013] A mounting plate, the mounting plate being mounted on the upper surface of the support plate and close to the outer side surface of the mounting frame;

[0014] A T-shaped slide groove, which is provided on the side surface of the support plate and corresponds to the position of the mounting plate;

[0015] A T-shaped slider, wherein the T-shaped slider is slidably disposed in the T-shaped slide groove, and one end of the T-shaped slider is fixedly connected to the mounting plate;

[0016] A first spring, wherein the first spring is fixedly mounted on the lower end surface of the support plate;

[0017] A detection plate, the detection plate is mounted on the lower end of the first spring, and one end of the detection plate is fixedly connected to the mounting frame;

[0018] A control component, which is arranged on one side of the driving motor and is used to control the distance between the apron and the roller. The control component includes a triangular block and a prismatic column, and the prismatic column is used to squeeze the inclined surface of the triangular block to control the apron to move downward;

[0019] A detection component, the detection component is installed on the leather roller, the detection component includes a pressure sensor, and the pressure sensor is used to detect the pressure exerted on the leather roller;

[0020] A calculation component is installed on the outside of the mounting frame, and the calculation component includes a processing unit, and the processing unit is used to calculate the remaining use time of the leather ring according to the spacing and working time of each downward movement of the leather ring.

[0021] Furthermore, the control component also includes:

[0022] A baffle, the baffle is fixedly mounted on the upper end surface of the support plate, and the baffle is arranged at a position close to the side surface of the drive motor, the triangular block is fixedly mounted on the side surface of the baffle, and the triangular block is mounted on the side of the baffle facing away from the drive motor, and the prismatic column is arranged on one side of the triangular block;

[0023] A column limiting plate, wherein the column limiting plate is sleeved on the side surface of the prismatic column, and one end of the column limiting plate is fixedly connected to the mounting frame;

[0024] A threaded column, wherein the threaded column is disposed in the prismatic column, the threaded column is threadedly connected to the inner wall of the prismatic column, and one end of the threaded column penetrates the prismatic column and extends to the outside;

[0025] A servo motor, wherein the output shaft of the servo motor is fixedly connected to the threaded column.

[0026] Furthermore, the detection component also includes:

[0027] An extrusion rod, wherein the extrusion rod is arranged inside the leather roller, and one end of the extrusion rod extends outside the leather roller, the extrusion rod is located outside and is flush with the surface of the leather roller, and the pressure sensor is installed inside the leather roller, and the pressure sensor is located at one end of the extrusion rod;

[0028] A conductive slip ring is installed at one end of the roller away from the drive motor, and the conductive slip ring is electrically connected to the pressure sensor.

[0029] Furthermore, the computing component also includes:

[0030] The photoelectric sensor is installed on the lower end surface of the support plate, and the photoelectric sensor is arranged just above the detection plate.

[0031] Furthermore, the distance the leather ring moves downward each time is measured by the photoelectric sensor, and the distance the leather ring moves downward each time is recorded by the processing unit. The processing unit also records the corresponding working time each time the leather ring moves downward, and calculates the remaining thickness of the leather ring based on the initial thickness of the leather ring and the distance the leather ring moves downward each time.

[0032] Furthermore, the wear amount of the apron per unit time is calculated based on the recorded downward movement distance of each apron and the corresponding working time, and the remaining service life of the apron is calculated based on the wear amount of the apron per unit time and the remaining thickness of the apron.

[0033] Further, a rotating roller, wherein the rotating roller is arranged just above the leather ring;

[0034] The elastic hooks are arranged in multiple groups, and the multiple groups of elastic hooks are evenly distributed on the side surface of the rotating roller.

[0035] Further, a push rod, the push rod is arranged inside the roller, and the right end of the push rod movably passes through the roller and extends to the outside;

[0036] Cotton-docking holes, the number of which corresponds to the number of elastic hooks, the cotton-docking holes are arranged on the outer side of the rotating roller, and the hook handles of the elastic hooks pass through the cotton-docking holes and are fixedly connected to the pushing rod;

[0037] a second spring, the second spring being fixedly connected to the left end of the push rod;

[0038] A push piece, the push piece is fixedly connected to the right end of the push rod;

[0039] The finger sleeve is fixedly connected to the right end of the rotating roller.

[0040] Further, a fixing plate, wherein the fixing plate is mounted on the upper end surface of the supporting plate;

[0041] A mounting tube, the mounting tube is rotatably mounted on the support plate, and a rectangular groove is provided inside the mounting tube;

[0042] A square rod is inserted into the rectangular groove, the right end of the square rod is fixedly connected to the roller, and the second spring is arranged in the square rod.

[0043] Furthermore, the square rod is made of magnetic conductive material, and the mounting tube is made of permanent magnetic material.

[0044] Compared with the prior art, the present invention has the following beneficial effects:

[0045] (1) When the extrusion pressure between the apron and the roller is less than the preset pressure value, the scheme will automatically adjust the extrusion pressure between the apron and the roller, thereby ensuring that the pressure between the apron and the roller is always in the optimal state, avoiding the problem of reduced twisting quality due to apron wear, and ensuring the twisting effect of the fiber strips and product quality.

[0046] (2) This solution can detect and deal with wear problems in a timely manner by real-time monitoring of the apron wear, reduce downtime caused by apron damage, and improve equipment maintenance efficiency. By reasonably predicting the apron replacement time, it can reduce unnecessary apron replacement times and reduce production costs. Real-time monitoring of the apron wear can promptly detect potential safety hazards and take corresponding measures to avoid safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0048] Figure 1 This is an appearance view of the overall structure of the present invention;

[0049] Figure 2 This is a split view of the present invention located at the support plate structure;

[0050] Figure 3 It is a structural schematic diagram of the control component of the present invention;

[0051] Figure 4 is a cross-sectional view of a prismatic column of the present invention;

[0052] Figure 5 It is a schematic diagram of the structure of the present invention located at the photoelectric sensor;

[0053] Figure 6 It is a cross-sectional view of the interior of the roller of the present invention;

[0054] Figure 7 It is a structural schematic diagram of the leather roller and the extrusion rod of the present invention;

[0055] Figure 8 is a cross-sectional view of the interior of the rotating roller of the present invention;

[0056] Fig. 9 The disassembled view of the installation cylinder and the rotating roller of the present invention;

[0057] Fig.10 It is a schematic diagram of the working state of the rotating roller and the leather ring of the present invention.

[0058] Description of the numbers in the figure:

[0059] 1. Mounting frame; 2. Support plate; 3. Mounting plate; 4. T-type slider; 5. T-type slide; 6. Drive motor; 7. Leather roller; 8. Leather ring; 9. Baffle; 10. Servo motor; 11. Column limit plate; 12. Prismatic column; 13. Threaded column; 14. Triangular block; 15. First spring; 16. Extrusion rod; 17. Conductive slip ring; 18. Roller; 19. Pressure sensor; 20. Photoelectric sensor; 21. Detection plate; 22. Fixed plate; 23. Roller; 24. Elastic hook; 25. Push rod; 26. Doffing hole; 27. Push sheet; 28. Finger sleeve; 29. ​​Square rod; 30. Second spring; 31. Mounting cylinder. DETAILED DESCRIPTION

[0060] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0061] See also Figures 1 to 10, an improved front roller of a roving machine, comprising a mounting frame 1 and a support plate 2, wherein the support plate 2 is divided into two groups and respectively arranged on the left and right sides of the mounting frame 1; a driving motor 6, which is mounted on the upper surface of the support plate 2; a roller 7, which is mounted on the output shaft of the driving motor 6; an apron 8, which is wrapped around the outer circumferential surface of the roller 7; a mounting plate 3, which is mounted on the upper surface of the support plate 2, and the mounting plate 3 is close to the outer side surface of the mounting frame 1; a T-shaped slide 5, which is arranged on the side surface of the support plate 2 and corresponds to the position of the mounting plate 3; a T-shaped slider 4, which is slidably arranged in the T-shaped slide 5, and one end of the T-shaped slider 4 is connected to the mounting frame 1. The mounting plate 3 is fixedly connected; the first spring 15, the first spring 15 is fixedly mounted on the lower end surface of the supporting plate 2; the detection plate 21, the detection plate 21 is mounted on the lower end of the first spring 15, and one end of the detection plate 21 is fixedly connected to the mounting frame 1; the control component, the control component is arranged on one side of the driving motor 6, the control component is used to control the distance between the leather ring 8 and the roller 18, the control component includes a triangular block 14 and a prismatic column 12, the prismatic column 12 is used to squeeze the inclined surface of the triangular block 14 to control the leather ring 8 to move downward; the detection component, the detection component is mounted on the leather roller 7, the detection component includes a pressure sensor 19, and the pressure sensor 19 is used to detect the pressure exerted on the leather roller 7;

[0062] The control assembly also includes a baffle 9, which is fixedly mounted on the upper end surface of the support plate 2 and is arranged at a position close to the side surface of the drive motor 6, a triangular block 14 is fixedly mounted on the side surface of the baffle 9, and the triangular block 14 is mounted on the side of the baffle 9 facing away from the drive motor 6, and a prismatic column 12 is arranged on one side of the triangular block 14; a column limiting plate 11, which is sleeved on the side surface of the prismatic column 12, and one end of the column limiting plate 11 is fixedly connected to the mounting frame 1; a threaded column 13, which is arranged in the prismatic column 12, and the threaded column 13 is threadedly connected to the inner wall of the prismatic column 12, and one end of the threaded column 13 passes through the prismatic column 12 and extends to the outside; a servo motor 10, and the output shaft of the servo motor 10 is fixedly connected to the threaded column 13;

[0063] The detection component also includes an extrusion rod 16, which is arranged inside the leather roller 7 and one end of which extends out of the leather roller 7 to the outside. The extrusion rod 16 is located outside and is flush with the surface of the leather roller 7. The pressure sensor 19 is installed inside the leather roller 7, and the pressure sensor 19 is located at one end of the extrusion rod 16; a conductive slip ring 17, which is installed at one end of the leather roller 7 away from the drive motor 6, and the conductive slip ring 17 is electrically connected to the pressure sensor 19.

[0064] By adopting the above technical scheme, the fiber passes between the leather ring 8 and the roller 18, and then the roller 18 is driven to rotate by the transmission component in the roving machine. The spinning machinery in the prior art generally drives the leather ring 8 to rotate by rotating the roller 18. The present invention provides a method in which the rotation of the leather roller 7 can be controlled by the driving motor 6. The rotation of the leather ring 8 is controlled by the leather roller 7. This method can achieve precise control of the rotation speed and position of the leather roller 7, thereby improving the uniformity and strength of the yarn.

[0065] Initially, the extrusion pressure between the leather ring 8 and the roller 18 is set to a preset pressure threshold. Because the leather ring 8 is deformable, when the leather ring 8 and the roller 18 are squeezed against each other, the deformation of the leather ring 8 will squeeze the squeezing rod 16, and the squeezing rod 16 will squeeze the pressure sensor 19 after being squeezed. The squeezing force between the leather ring 8 and the roller 18 can be detected by the pressure sensor 19. When the leather roller 7 and the leather ring 8 rotate, the external power supply equipment can supply power to the pressure sensor 19 through the conductive slip ring 17. By installing the conductive slip ring 17, the problem of the transmission wire being entangled or twisted due to rotation can be avoided. When the leather ring 8 is worn, it will become thinner, the extrusion force between the leather ring 8 and the roller 18 will become smaller, and the pressure value monitored by the pressure sensor 19 will become smaller. When the detected pressure value is lower than the preset pressure threshold, the servo motor 10 is controlled to drive the threaded column 13 to rotate. When the threaded column 13 rotates, it will drive the prismatic column 12 to gradually approach the triangular block 14. Because the prismatic column 12 is worn on the limiting column plate 11, it can limit the prismatic column 12 from rotating. Therefore, the threaded column 13 can drive the prismatic column 12 to move left and right when rotating forward and reverse. When the prismatic column 12 is close to the triangular block 14, it will squeeze the triangular block 14, and the triangular block 14 will move downward after being squeezed. When the triangular block 14 moves downward, it will drive the baffle plate 9 and the support plate 2 to move downward synchronously. When the support plate 2 moves downward, it will compress the first spring 15. At the same time, the support plate 2 will also drive the baffle plate 9 and the leather roller 7 to move downward together. The downward movement of the leather roller 7 will drive the leather ring 8 to squeeze the roller 18. When the pressure sensor 19 detects that the pressure reaches the preset pressure threshold, the servo motor 10 is powered off at the same time, and the control of the movement of the prismatic column 12 is stopped. This can ensure that the pressure between the leather ring 8 and the roller 18 is always in the best state, avoiding the problem of reduced twisting quality due to wear of the leather ring 8, and ensuring the twisting effect of the fiber strips and the product quality.

[0066] In some embodiments of the present invention, a computing component is installed outside the mounting frame 1, and the computing component includes a processing unit, and the processing unit is used to calculate the remaining use time of the leather ring 8 according to the spacing and working time of each downward movement of the leather ring 8; the computing component also includes: a photoelectric sensor 20, the photoelectric sensor 20 is installed on the lower end surface of the support plate 2, and the photoelectric sensor 20 is set at a position directly above the detection plate 21;

[0067] The distance of each downward movement of the apron 8 is measured by the photoelectric sensor 20, and the distance of each downward movement of the apron 8 is recorded by the processing unit. The processing unit also records the corresponding working time of each downward movement of the apron 8, and calculates the remaining thickness of the apron 8 according to the initial thickness of the apron 8 and the distance of each downward movement of the apron 8;

[0068] The wear amount of the apron 8 per unit time is calculated by recording each downward movement distance of the apron 8 and the corresponding working time. The remaining use time of the apron 8 is calculated according to the wear amount of the apron 8 per unit time and the remaining thickness of the apron 8 .

[0069] By adopting the above technical solution, the thickness of the apron 8 is determined in advance, and the photoelectric sensor 20 measures the distance between the photoelectric sensor 20 and the detection plate 21 in advance. The distance that the apron 8 moves downward each time due to wear is the same as the distance that the photoelectric sensor 20 moves downward. The change in the distance detected by the photoelectric sensor 20 from the detection plate 21 is the distance that the apron 8 moves downward. The processing unit records the distance that the apron 8 moves downward each time, and the remaining thickness of the apron 8 can be calculated based on the initial thickness of the apron 8 and the distance that the apron 8 moves downward each time. Assuming that the initial thickness of the apron 8 is , the distance of each downward movement is ,in Expressed as the number of downward movements, the remaining thickness of the apron 8 It can be expressed as: ,in Expressed as the number of downshifts.

[0070] The processing unit will record the corresponding working time of the leather ring 8 each time it moves down. According to the recorded downward distance of the leather ring 8 each time and the corresponding working time, the wear amount of the leather ring 8 per unit time can be calculated. First, the total wear amount of the leather ring 8 is calculated as , , according to the total wear amount The total working time of the leather ring 8 is , the average wear rate of apron 8 can be calculated , , according to the average wear rate of the apron 8 and the remaining thickness of the apron 8 , the remaining thickness of the leather ring 8 can be calculated to determine the time it can be used. , , the obtained data information and the data information detected by the sensor can be transmitted to the operation panel of the roving machine through wire, so that the staff can directly know the remaining service life of the leather ring 8, the current thickness and remaining thickness of the leather ring 8 on the operation panel, so that the staff can timely understand the current status of the leather ring 8. By real-time monitoring of the wear of the leather ring 8, the wear problem can be discovered and dealt with in time, the downtime caused by damage to the leather ring 8 can be reduced, and the equipment maintenance efficiency can be improved. By reasonably predicting the replacement time of the leather ring 8, the number of unnecessary replacements of the leather ring 8 can be reduced, and the production cost can be reduced. Real-time monitoring of the wear of the leather ring 8 can timely discover potential safety hazards, such as the breakage of the leather ring 8, so that corresponding measures can be taken to avoid the occurrence of safety accidents.

[0071] In some embodiments of the present invention, the roller 23 is arranged just above the leather ring 8; the elastic hooks 24 are arranged in multiple groups, and the multiple groups of elastic hooks 24 are evenly distributed on the side surface of the roller 23;

[0072] A fixed plate 22 is installed on the upper end surface of the support plate 2; a mounting tube 31 is rotatably installed on the support plate 2, and a rectangular groove is provided inside the mounting tube 31; a square rod 29 is inserted into the rectangular groove, and the right end of the square rod 29 is fixedly connected to the roller 23.

[0073] By adopting the above technical solution, because the leather ring 8 is usually made of rubber or other synthetic materials, the leather ring 8 is subjected to greater tension and pressure when in use, which makes the fiber material more easily compressed and adhered to the surface of the leather ring 8. When the fiber material is stuck on the leather ring 8 of the present invention, the fiber material will rotate with the leather ring 8. As the fiber material accumulates, the thickness of the leather ring 8 will increase. When the fiber material moves to the upper end of the leather ring 8, it will contact the elastic hook 24. The elastic hook 24 will hook the fiber material on the leather ring 8 and drive the roller 23 to rotate at the same time, so that the next group of elastic hooks 24 will contact the fiber material on the leather ring 8. In this way, the sticky fiber material on the leather ring 8 can be effectively removed, and the twisting effect of the leather ring 8 and the roller 18 on the fiber can be ensured.

[0074] In some embodiments of the present invention, a push rod 25 is provided inside the roller 23, and the right end of the push rod 25 movably passes through the roller 23 and extends to the outside; a cotton doffing hole 26, the number of the cotton doffing holes 26 corresponds to the number of the elastic hooks 24, the cotton doffing holes 26 are opened on the outer surface of the roller 23, and the hook handle of the elastic hook 24 passes through the cotton doffing hole 26 and is fixedly connected to the push rod 25; a second spring 30, the second spring 30 is fixedly connected to the left end of the push rod 25, and the second spring 30 is provided in the square rod 29; a push sheet 27, the push sheet 27 is fixedly connected to the right end of the push rod 25; a finger sleeve 28, the finger sleeve 28 is fixedly connected to the right end of the roller 23.

[0075] By adopting the above technical solution, when it is necessary to clean the fiber material on the rotating roller 23, the square rod 29 is directly pulled out from the mounting tube 31, and then the operator's index finger and middle finger are inserted into the finger sleeve 28, and the thumb presses the push piece 27 to drive the push rod 25 to compress the second spring 30, and the push rod 25 will move toward the inside of the square rod 29. When moving, the push rod 25 will pull the hook handle of the elastic hook 24, so that the elastic hook 24 moves into the cotton doffing hole 26. The hook portion of the elastic hook 24 is restricted by the cotton doffing hole 26 and will change from the previous curved shape to a straight strip shape and enter the cotton doffing hole 26. At this time, the elastic hook 24 is separated from the fiber cotton, and the operator can easily clean the fiber cotton on the rotating roller 23. After cleaning, the push piece 27 is sent away, the second spring 30 is reset and drives the push rod 25 to move in the opposite direction. At this time, the elastic hook 24 will extend out of the cotton doffing hole 26. The elastic hook 24 is made of elastic material and the elastic hook 24 will return to its original state.

[0076] In some embodiments of the present invention, the square rod 29 is made of magnetic conductive material, specifically iron and iron alloy material, and the mounting tube 31 is made of permanent magnetic material, such as cobalt, nickel or cobalt-nickel alloy material. This allows the square rod 29 to be magnetically coupled with the mounting tube 31, thereby increasing the stability of the square rod 29 after installation and facilitating disassembly when cleaning the fiber cotton on the rotating roller 23.

[0077] The above are only preferred specific implementations of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and improved concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An improved front roller of a roving frame, characterized in that: include: A mounting frame (1) and a support plate (2), wherein the support plates (2) are provided in two groups and are respectively arranged on the left and right sides of the mounting frame (1); A drive motor (6), wherein the drive motor (6) is mounted on the upper surface of the support plate (2); A leather roller (7), wherein the leather roller (7) is mounted on an output shaft of a driving motor (6); An apron (8), wherein the apron (8) is wrapped around the outer circumferential surface of the leather roller (7); A mounting plate (3), wherein the mounting plate (3) is mounted on the upper surface of the support plate (2), and the mounting plate (3) is close to the outer side surface of the mounting frame (1); A T-shaped slide groove (5), wherein the T-shaped slide groove (5) is provided on the side surface of the support plate (2) and corresponds to the position of the mounting plate (3); A T-shaped slider (4), wherein the T-shaped slider (4) is slidably disposed in the T-shaped slide groove (5), and one end of the T-shaped slider (4) is fixedly connected to the mounting plate (3); A first spring (15), the first spring (15) being fixedly mounted on the lower end surface of the support plate (2); A detection plate (21), the detection plate (21) being mounted on the lower end of the first spring (15), one end of the detection plate (21) being fixedly connected to the mounting frame (1); A control component, the control component being arranged on one side of the driving motor (6), the control component being used to control the distance between the leather ring (8) and the roller (18), the control component comprising a triangular block (14) and a prismatic column (12), the prismatic column (12) being used to squeeze the inclined surface of the triangular block (14) to control the leather ring (8) to move downward; a detection component, the detection component being mounted on the leather roller (7), the detection component comprising a pressure sensor (19), the pressure sensor (19) being used to detect the pressure exerted on the leather roller (7); A calculation component is installed outside the mounting frame (1), the calculation component comprising a processing unit, the processing unit being used to calculate the remaining use time of the leather ring (8) according to the distance and working time of each downward movement of the leather ring (8).

2. An improved front roller of a roving frame according to claim 1, characterized in that: The control components also include: A baffle (9), the baffle (9) being fixedly mounted on the upper end surface of the support plate (2), and the baffle (9) being arranged at a position close to the side surface of the drive motor (6), the triangular block (14) being fixedly mounted on the side surface of the baffle (9), and the triangular block (14) being mounted on a side of the baffle (9) facing away from the drive motor (6), and the prismatic column (12) being arranged on one side of the triangular block (14); A column limiting plate (11), wherein the column limiting plate (11) is sleeved on a side surface of the prismatic column (12), and one end of the column limiting plate (11) is fixedly connected to the mounting frame (1); A threaded column (13), wherein the threaded column (13) is arranged inside the prismatic column (12), the threaded column (13) is threadedly connected to the inner wall of the prismatic column (12), and one end of the threaded column (13) penetrates the prismatic column (12) and extends to the outside; A servo motor (10), wherein an output shaft of the servo motor (10) is fixedly connected to a threaded column (13).

3. An improved front roller of a roving frame according to claim 2, characterized in that: The detection components also include: an extrusion rod (16), the extrusion rod (16) being arranged inside the leather roller (7) and having one end extending out of the leather roller (7), the extrusion rod (16) being located outside and flush with the surface of the leather roller (7), the pressure sensor (19) being installed inside the leather roller (7), and the pressure sensor (19) being located at one end of the extrusion rod (16); A conductive slip ring (17), wherein the conductive slip ring (17) is mounted on an end of the leather roller (7) away from the drive motor (6), and the conductive slip ring (17) is electrically connected to the pressure sensor (19).

4. The improved front roller of the roving frame according to claim 3, characterized in that: The computing components also include: A photoelectric sensor (20), wherein the photoelectric sensor (20) is mounted on the lower end surface of the support plate (2), and the photoelectric sensor (20) is arranged at a position directly above the detection plate (21).

5. The improved front roller of the roving frame according to claim 4, characterized in that: The distance that the leather ring (8) moves downward each time is measured by the photoelectric sensor (20), and the distance that the leather ring (8) moves downward each time is recorded by the processing unit. The processing unit also records the corresponding working time of each downward movement of the leather ring (8), and the remaining thickness of the leather ring (8) is calculated based on the initial thickness of the leather ring (8) and the distance that the leather ring (8) moves downward each time.

6. The improved front roller of the roving frame according to claim 5, characterized in that: The wear amount of the leather ring (8) per unit time is calculated based on the recorded downward movement distance of the leather ring (8) each time and the corresponding working time, and the remaining service time of the leather ring (8) is calculated based on the wear amount of the leather ring (8) per unit time and the remaining thickness of the leather ring (8).

7. The improved front roller of the roving frame according to claim 3, characterized in that: include: A rotating roller (23), wherein the rotating roller (23) is arranged directly above the leather ring (8); Elastic hooks (24), wherein the elastic hooks (24) are arranged in multiple groups, and the multiple groups of elastic hooks (24) are evenly distributed on the side surface of the rotating roller (23).

8. An improved front roller of a roving frame according to claim 7, characterized in that: include: A push rod (25), the push rod (25) being arranged inside the rotating roller (23), and the right end of the push rod (25) movably passes through the rotating roller (23) and extends to the outside; Cotton-docking holes (26), the number of the cotton-docking holes (26) corresponding to the number of the elastic hooks (24), the cotton-docking holes (26) being arranged on the outer side of the rotating roller (23), the hook handle of the elastic hook (24) passing through the cotton-docking holes (26) and being fixedly connected to the pushing rod (25); a second spring (30), the second spring (30) being fixedly connected to the left end of the push rod (25); A push piece (27), wherein the push piece (27) is fixedly connected to the right end of the push rod (25); A finger sleeve (28), wherein the finger sleeve (28) is fixedly connected to the right end of the rotating roller (23).

9. An improved front roller of a roving frame according to claim 8, characterized in that: include: A fixing plate (22), wherein the fixing plate (22) is mounted on an upper end surface of the supporting plate (2); A mounting cylinder (31), the mounting cylinder (31) being rotatably mounted on the support plate (2), and a rectangular groove being formed inside the mounting cylinder (31); A square rod (29), the square rod (29) is inserted into the rectangular groove, the right end of the square rod (29) is fixedly connected to the rotating roller (23), and the second spring (30) is arranged in the square rod (29).

10. The improved front roller of the roving frame according to claim 9, characterized in that: The square rod (29) is made of a magnetically conductive material, and the mounting tube (31) is made of a permanent magnetic material.

Citation Information

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