River dredging sludge treatment system
By designing a river sludge treatment system and using centrifugal separation mechanism and conveying mechanism, the problem of moisture residue in the sludge is solved, and effective solid-liquid separation of sludge and water resource conservation is achieved.
Patent Information
- Application Number
- CN202411711758.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-11-27
AI Technical Summary
During the river channel silt process, there is still water residue in the dehydrated silt, resulting in waste of water resources and additional subsequent treatment processes.
A river sludge treatment system is designed, using a centrifugal separation mechanism and a conveying mechanism. Through the cooperation of screw rotors and drums, solid-liquid separation of the sludge is realized, and the centrifugal separation speed and feed speed are adjusted through the moisture detection mechanism to ensure appropriate dehydration of the sludge.
Effective solid-liquid separation of sludge is achieved, the water content of sludge after dehydration is reduced, water resource waste is reduced, and subsequent treatment processes are simplified.
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Figure CN119686404A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of river channel desilting, and in particular to a river channel desilting sludge treatment system. Background Art
[0002] River desilting usually refers to dredging of rivers as part of water conservancy projects. In this process, specialized machinery is used to stir up the silt at the bottom of the riverbed to form a turbid mixture of mud and water. Then, the mixture is sucked out with a sludge pump and subsequently treated by a sludge treatment system. The purpose of this is to prevent silt accumulation from blocking the river channel, while also reducing the negative impact of untreated sludge on the environment. Properly treated sludge can also be recycled and reused, thus achieving the recycling of resources.
[0003] During the river dredging process, the water in the sludge needs to be separated to facilitate subsequent recycling and utilization. However, the current conventional treatment devices are unable to detect the water content of the dehydrated sludge, which is prone to residual water. This not only causes a waste of water resources, but also increases the subsequent treatment process, making it inconvenient for direct utilization. Therefore, we propose a river dredging sludge treatment system to solve this problem. Summary of the invention
[0004] The object of the present invention is to provide a river channel desilting sludge treatment system to solve the problems raised in the above background technology.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A river channel desilting sludge treatment system comprises: a centrifugal separation mechanism and a conveying mechanism, wherein the centrifugal separation mechanism comprises: a shell, a drum and a spiral rotor, a feed pipe is arranged in the spiral rotor, a horizontal shaft is rotatably installed in the feed pipe, a spiral auger is fixedly installed outside the horizontal shaft, a feed hopper is connected to the top of the feed hopper, a sludge pump is arranged on the top of the feed hopper, a driving mechanism is arranged on the left side of the shell, and a linkage mechanism is arranged on the right side of the shell;
[0007] The driving mechanism comprises: a differential, a connecting shaft, a fixing frame and a driving motor, the differential comprises: a gear frame, a driven bevel gear, a driving bevel gear, a first bevel gear, a second bevel gear and two planetary bevel gears, the first bevel gear, the second bevel gear and the two planetary bevel gears are all rotatably mounted in the gear frame, the driven bevel gear is fixedly mounted on one side of the gear frame, the driving bevel gear and the driven bevel gear are meshed with each other, the driving bevel gear is fixedly mounted on the output shaft of the driving motor, and the connecting shaft is rotatably mounted inside the fixing frame;
[0008] The conveying mechanism comprises: a conveying frame and a conveying belt, the conveying belt is arranged in the conveying frame, and a plurality of groups of moisture detection mechanisms are arranged in the conveying frame.
[0009] Preferably, a first bearing seat is fixedly installed on one side of the fixed frame, the spiral rotor is rotatably installed in the first bearing seat, the first bearing seat is fixedly installed on the left side of the shell, a horizontal shaft is rotatably installed in the fixed frame, the first bevel gear is fixedly installed on one end of the horizontal shaft, and a first driven pulley is fixedly installed on the other end of the horizontal shaft, a first driving pulley and a second driving pulley are fixedly installed on both ends of the connecting shaft respectively, a first driving pulley and the first driven pulley are driven and installed with a first belt, a second driven pulley is fixedly installed on the outer side of the spiral rotor, and a second belt is driven and installed on the second driven pulley and the second driving pulley.
[0010] Preferably, a brake disc is fixedly mounted on the outer side of the transverse axis, and a brake mechanism is arranged on the outer side of the brake disc, and the brake mechanism comprises: a cylinder and two brake pads, the two brake pads are respectively arranged on both sides of the brake disc, and side panels are fixedly mounted on the sides of the two brake pads away from each other, and a pressure sensor is fixedly mounted on the right side of the side panel on the right side, the cylinder is fixedly mounted on the top of the fixed frame, and the output end of the cylinder is fixedly connected to the pressure sensor, the side plate is slidably sleeved on the outer side of the fixed frame, and a slide rail is fixedly mounted on the bottom of the side plate, and a slide frame is slidably sleeved on the outer side of the slide rail, and the same rotating arm is rotatably mounted on the bottom of the two slide frames, and a fixed column is rotatably mounted on the middle part of the rotating arm, and the fixed column is fixedly mounted on the bottom of the fixed frame, a stabilizing frame is fixedly mounted on the top of the fixed frame, and the feed pipe is fixedly mounted in the stabilizing frame.
[0011] Preferably, the spiral rotor and the drum are both rotatably mounted in the housing, and a linkage mechanism is provided on the right side of the housing, the linkage mechanism comprising: a linkage shaft, a first gear, a second gear, a third gear and a fourth gear, a connecting shaft is fixedly installed in the fourth gear, one end of the connecting shaft is fixedly connected to the spiral rotor, and the fourth gear and the third gear are meshed with each other;
[0012] The second gear and the third gear are both fixedly mounted on the outside of the linkage shaft, the second gear is meshed with the first gear, and the first gear is fixedly mounted on the outside of the drum;
[0013] A second bearing seat is fixedly installed on the right side of the shell, the drum is rotatably installed inside the second bearing seat, the linkage shaft is rotatably installed on the right side of the second bearing seat, the two ends of the outer side of the drum are respectively connected with a liquid outlet pipe and a solid outlet pipe, the two sides of the bottom of the shell are respectively opened with a liquid phase outlet and a solid phase outlet, a plurality of partitions are fixedly installed inside the shell, and the conveyor belt is arranged below the solid phase outlet.
[0014] Preferably, two conveying rollers are rotatably installed in the conveying frame, the conveying belt transmission is installed on the outside of the two conveying rollers, a conveying motor is fixedly installed on the rear side of the conveying frame, the rear end of one of the conveying rollers is fixedly installed on the output shaft of the conveying motor, and the rear end of the other conveying roller is fixedly installed with a third driving pulley, a rotating shaft is rotatably installed in the conveying frame, a plurality of breaking rods are fixedly installed on the outside of the rotating shaft, a third driven pulley is fixedly installed on the rear end of the rotating shaft, and a third belt is transmission-installed on the third driving pulley and the third driven pulley.
[0015] Preferably, the moisture detection mechanism comprises: a mounting plate, a test power supply and an ammeter, detection probes are fixedly mounted on both the front and rear sides of the bottom of the mounting plate, the test power supply and the ammeter are fixedly mounted on the top of the mounting plate, the test power supply, the ammeter and the two detection probes are connected in series in the same circuit, and the mounting plate is slidably mounted in the conveying frame;
[0016] The front sides of the multiple mounting plates are fixedly mounted with a same connecting plate, and both sides of the bottom of the connecting plate are rotatably mounted with abutment wheels, and the front end of the conveying roller is fixedly mounted with an inclined wheel, and the front side of the inclined wheel is provided with an inclined surface, and the abutment wheel movably abuts against the front side of the corresponding inclined surface;
[0017] A guide column is fixedly installed on the front side of the conveying frame, the connecting plate is slidably sleeved on the outer side of the guide column, a return spring is fixedly installed on the front side of the connecting plate, and the other end of the return spring is fixedly connected to the guide column.
[0018] Preferably, a material guide mechanism is provided on one side of the conveying frame, and the material guide mechanism comprises: an inner material guide frame, an outer material guide frame and an electric push rod, the inner material guide frame is fixedly mounted on one side of the conveying frame, the outer material guide frame is slidably sleeved on the outer side of the inner material guide frame, the electric push rod is hinged at the bottom of the conveying frame, and the output end of the electric push rod is hinged at the bottom of the outer material guide frame;
[0019] The front and rear sides of the outer material guide frame are both provided with guide holes, the front and rear sides of the inner material guide frame are both provided with guide columns, the guide columns are slidably installed in the corresponding guide holes, and a collecting mechanism is arranged at the bottom of the material guide mechanism.
[0020] Preferably, it also includes: a base, the bottom of the shell and the conveying frame are fixedly installed with a support frame, the support frame is fixedly installed on the top of the base, the collecting mechanism includes: two collecting frames, a dividing plate, a pulling plate and two card plates, the two collecting frames are arranged on the top of the base, and the dividing plate is fixedly installed on the top of the base, the two collecting frames are respectively arranged on both sides of the dividing plate, and the two collecting frames are provided with slots on the sides close to each other, the top of the dividing plate is integrally formed with a triangular protrusion, and plug plates are fixedly installed on both sides of the dividing plate, and the plug plates are movably plugged into the corresponding slots;
[0021] The bottom of the collecting frame is provided with a card slot, the card plate is movably connected to the corresponding card slot, and a square plate is fixedly installed on the bottom of the card plate, and two inclined plates are fixedly installed on the top of the pulling plate, and an inclined hole is provided on the top of the square plate, and the inclined plate is slidably installed in the corresponding inclined hole;
[0022] Two square grooves are provided on the top of the base, the square plate is slidably installed in the corresponding square grooves, a support spring is fixedly installed on the bottom of the square plate, a baffle is fixedly installed on the bottom end of the support spring, the baffle is fixedly installed in the corresponding square groove, the pull plate is slidably installed in the base, and a pull rod is fixedly installed on one side of the pull plate.
[0023] Preferably, the outer side of the spiral rotor is provided with a spiral blade, the top of the fixed frame is fixedly installed with a bracket, the driving motor is fixedly installed on the top of the bracket, and the top of the base is provided with a controller, the controller is connected with the ammeter, the cylinder and the electric push rod signal, the controller analyzes the value of the ammeter, and when the ammeter value exceeds the set value, the controller controls the output end of the cylinder and the electric push rod to extend;
[0024] The feed port and the discharge port of the sludge pump are respectively connected with a sludge suction pipe and a sludge discharge pipe, a tripod is fixedly installed on the top of the feed hopper, the sludge pump is fixedly installed on the top of the tripod, a bracket is fixedly installed on the left side of the shell, and the feed hopper is fixedly installed on the top of the bracket.
[0025] Preferably, a mounting cylinder is fixedly mounted on the top of the fixing frame, the gear frame is rotatably mounted in the mounting cylinder, and the first bevel gear and the second bevel gear are both meshed with the two planetary bevel gears.
[0026] The beneficial effects of the present invention are:
[0027] 1. In the present invention, a river channel desilting sludge treatment system is described, by inserting a sludge suction pipe into the river channel sludge, and starting the sludge pump to extract the sludge, and then introducing the sludge into the feed hopper through the sludge discharge pipe, and starting the driving motor to drive the active bevel gear to rotate, the active bevel gear drives the gear frame to rotate by meshing with the driven bevel gear, thereby driving the two planetary bevel gears to perform circular motion, the planetary bevel gears transmit the power of the driving motor to the horizontal shaft and the transverse shaft by meshing with the first gear and the second gear, and according to the differential principle, the power of the driving motor will be more distributed to the side with smaller resistance, the transverse shaft drives the spiral auger to rotate to transport the sludge to the inside of the drum through the feed pipe, and at the same time, the horizontal shaft drives the connecting shaft to rotate through the transmission of the first driving pulley and the first driven pulley, the connecting shaft drives the spiral rotor to rotate through the transmission of the second driving pulley and the second driven pulley, the spiral rotor drives the fourth gear to rotate through the connecting shaft, and the fourth gear drives the linkage by meshing with the third gear. The shaft rotates in the opposite direction, and the linkage shaft drives the drum to rotate through the meshing of the second gear and the first gear, and the drum and the spiral rotor have the same direction of rotation, thereby generating centrifugal force to throw the sludge outward to form a solid phase layer, while the water remains on the inner side. At the same time, the number of teeth of the third gear is slightly larger than the number of teeth of the fourth gear, and the number of teeth of the first gear is slightly larger than the number of teeth of the second gear, so that the rotation speed of the spiral rotor is slightly larger than that of the drum, so that the solid phase layer is transported to the right through the spiral blades on the outer side of the spiral rotor and thrown out from the solid outlet pipe, and then the dehydrated sludge is discharged through the solid phase outlet and falls onto the conveyor belt, and the separated water is discharged from the liquid outlet pipe and the liquid phase outlet, thereby realizing the solid-liquid separation of the sludge, and when the viscosity of the sludge is high, the rotation resistance of the spiral auger will increase, so that due to the setting of the differential, the rotation speed of the spiral auger is reduced, the rotation speed of the spiral rotor is increased, and the rotation speed of the drum is increased accordingly, thereby performing a larger degree of centrifugal separation to avoid blockage inside the drum;
[0028] 2. In the present invention, the river channel desilting sludge treatment system starts the conveying motor to drive the conveying roller to rotate clockwise, and the conveying roller drives the conveyor belt to operate, thereby conveying the dehydrated sludge, and introducing it into the collection frame on the left through the inner guide frame and the outer guide frame, and at the same time, the test power supply is energized. At this time, the test power supply, the ammeter, the two detection probes and the sludge in between form a loop. When the moisture content of the sludge is extremely small, the resistance of the sludge is very large, so that the current detected by the ammeter is extremely small. As the moisture content in the sludge increases, the resistance of the sludge increases exponentially, so that the current detected by the ammeter increases instantly, and the detection result is transmitted to the controller, and the controller controls the output shaft of the cylinder and the electric push rod The electric push rod drives the outer guide frame to move rightward along the inner guide frame, thereby guiding the sludge with a higher water content into the collection frame on the right. At the same time, the cylinder drives the right side plate to move leftward, and drives the rotating arm to rotate through the cooperation of the right slide rail and the slide frame. The rotating arm drives the left side plate to move rightward through the cooperation of the left slide rail and the slide frame. The two side plates drive the two brake pads to move closer to each other, so that the brake pads abut against the outside of the brake disc, thereby increasing the rotation resistance of the horizontal axis, thereby reducing the speed of the spiral auger, and increasing the speed of the drum and the spiral rotor, thereby reducing the feed rate and improving the centrifugal dehydration effect, thereby reducing the water content of the dehydrated sludge, so as to facilitate transportation and utilization, and reduce the waste of water resources;
[0029] 3. In the present invention, the river channel silt treatment system drives the rotating shaft and the breaking rod to rotate through the transmission of the third active pulley and the third driven pulley, thereby breaking up the dehydrated sludge to facilitate the detection of water content. At the same time, the two conveying rollers rotate to drive the two inclined wheels to rotate synchronously. The inclined wheels abut against the abutment wheels through the inclined surfaces and drive the connecting plate to move back and forth under the action of the reset spring. The connecting plate drives the mounting plate and the detection probe to move back and forth, so that the detection probe contacts the sludge at different positions and realizes detection, thereby improving the comprehensiveness of the detection;
[0030] 4. In the present invention, the river channel desilting sludge treatment system can realize centrifugal dehydration and water content detection of sludge through the centrifugal separation mechanism and conveying mechanism, and adjust the centrifugal separation speed and feed speed according to the water content detection result, so as to ensure the sludge dehydration effect, and realize the separate collection of sludge with different water contents, avoid the waste of water resources, and facilitate the subsequent treatment of sludge that has not been completely dehydrated. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of the three-dimensional structure of a river channel desilting sludge treatment system proposed by the present invention;
[0032] Figure 2This is a schematic cross-sectional view of a river channel desilting sludge treatment system proposed by the present invention;
[0033] Figure 3 for Figure 2 A partial enlarged view of the
[0034] Figure 4 for Figure 3 A partial enlarged view of the
[0035] Figure 5 It is a cross-sectional structural schematic diagram of the linkage mechanism proposed by the present invention;
[0036] Figure 6 for Figure 2 A partial enlarged view of part A;
[0037] Figure 7 It is a three-dimensional structural schematic diagram of the driving mechanism proposed by the present invention;
[0038] Figure 8 A schematic diagram of the three-dimensional structure of the differential provided by the present invention;
[0039] Fig. 9 It is a three-dimensional structural schematic diagram of the brake mechanism proposed by the present invention;
[0040] Fig.10 This is a schematic diagram of the three-dimensional structure of the material guiding mechanism proposed by the present invention;
[0041] Fig.11 A schematic diagram of the three-dimensional structure of a river channel desilting sludge treatment system proposed by the present invention from another perspective;
[0042] Fig.12 It is a three-dimensional structural schematic diagram of the conveying mechanism proposed by the present invention;
[0043] Fig.13 A schematic diagram of the three-dimensional structure of the conveying mechanism proposed by the present invention from another perspective;
[0044] Fig.14 This is a three-dimensional structural schematic diagram of the moisture detection mechanism proposed by the present invention;
[0045] Fig.15 This is a schematic diagram of the partial three-dimensional structure of the collecting mechanism proposed in the present invention.
[0046] In the figure: 1, base; 2, shell; 3, feed hopper; 301, sludge pump; 302, sludge discharge pipe; 303, sludge suction pipe; 4, conveyor frame; 401, conveyor belt; 402, conveyor roller; 5, collection frame; 501, material dividing plate; 502, plug plate; 503, card plate; 504, square plate; 505, pull plate; 506, support spring; 507, inclined plate; 508, pull rod; 6, drum; 601, first gear; 602, first gear Second gear; 603, third gear; 604, fourth gear; 605, connecting shaft; 606, linkage shaft; 7, spiral rotor; 701, spiral blade; 8, feed pipe; 801, horizontal shaft; 802, spiral auger; 803, brake disc; 9, differential; 901, gear rack; 902, driven bevel gear; 903, planetary bevel gear; 904, first bevel gear; 905, second bevel gear; 906, driving bevel gear; 9 07, mounting cylinder; 10, driving motor; 11, first driven pulley; 12, first driving pulley; 13, connecting shaft; 14, second driving pulley; 15, second driven pulley; 16, side plate; 17, brake pad; 18, pressure sensor; 19, cylinder; 20, slide rail; 21, slide frame; 22, fixed column; 23, rotating arm; 24, fixed frame; 25, first bearing seat; 26, second bearing seat; 27, horizontal axis; 2 8. Inner material guide frame; 2801. Outer material guide frame; 2802. Electric push rod; 2803. Guide column; 29. Connecting plate; 30. Mounting plate; 31. Test power supply; 32. Ammeter; 33. Detection probe; 34. Reset spring; 35. Guide column; 36. Abutment wheel; 37. Inclined wheel; 38. Third driving pulley; 39. Third driven pulley; 40. Rotating shaft; 41. Breaking rod; 42. Conveying motor; 43. Controller. DETAILED DESCRIPTION
[0047] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0048] Reference Figure 1 - Fig.15 A river channel desilting sludge treatment system includes: a centrifugal separation mechanism and a conveying mechanism. The centrifugal separation mechanism includes: a shell 2, a drum 6 and a spiral rotor 7. A feed pipe 8 is arranged in the spiral rotor 7. A horizontal shaft 801 is rotatably installed in the feed pipe 8. A spiral auger 802 is fixedly installed outside the horizontal shaft 801. The top of the feed pipe 8 is connected to a feed hopper 3. A sludge pump 301 is arranged on the top of the feed hopper 3. A driving mechanism is arranged on the left side of the shell 2, and a linkage mechanism is arranged on the right side of the shell 2.
[0049] The driving mechanism includes: a differential 9, a connecting shaft 13, a fixing frame 24 and a driving motor 10. The differential 9 includes: a gear frame 901, a driven bevel gear 902, a driving bevel gear 906, a first bevel gear 904, a second bevel gear 905 and two planetary bevel gears 903. The first bevel gear 904, the second bevel gear 905 and the two planetary bevel gears 903 are all rotatably mounted in the gear frame 901. The driven bevel gear 902 is fixedly mounted on one side of the gear frame 901. The driving bevel gear 906 is meshed with the driven bevel gear 902. The driving bevel gear 906 is fixedly mounted on the output shaft of the driving motor 10. The connecting shaft 13 is rotatably mounted inside the fixing frame 24.
[0050] The conveying mechanism comprises: a conveying frame 4 and a conveying belt 401 . The conveying belt 401 is arranged in the conveying frame 4 . A plurality of water content detection mechanisms are arranged in the conveying frame 4 .
[0051] In this embodiment, a first bearing seat 25 is fixedly installed on one side of the fixed frame 24, the spiral rotor 7 is rotatably installed in the first bearing seat 25, the first bearing seat 25 is fixedly installed on the left side of the housing 2, a horizontal shaft 27 is rotatably installed in the fixed frame 24, the first bevel gear 904 is fixedly installed on one end of the horizontal shaft 27, and a first driven pulley 11 is fixedly installed on the other end of the horizontal shaft 27, the first driving pulley 12 and the second driving pulley 14 are fixedly installed at both ends of the connecting shaft 13, and a first belt is installed on the first driving pulley 12 and the first driven pulley 11 for transmission, and a second driven pulley 15 is fixedly installed on the outer side of the spiral rotor 7, and a second belt is installed on the second driven pulley 15 and the second driving pulley 14 for transmission.
[0052] In this embodiment, a brake disc 803 is fixedly installed on the outer side of the horizontal axis 801, and a brake mechanism is arranged on the outer side of the brake disc 803, which includes: a cylinder 19 and two brake pads 17, the two brake pads 17 are respectively arranged on both sides of the brake disc 803, and the sides of the two brake pads 17 away from each other are fixedly installed with side plates 16, and the right side of the side plate 16 located on the right side is fixedly installed with a pressure sensor 18, the cylinder 19 is fixedly installed on the top of the fixed frame 24, and the output end of the cylinder 19 is fixedly connected to the pressure sensor 18, the side plate 16 is slidably sleeved on the outer side of the fixed frame 24, and a slide rail 20 is fixedly installed on the bottom of the side plate 16, and a slide frame 21 is slidably sleeved on the outer side of the slide rail 20, and the bottom of the two slide frames 21 is rotatably installed with the same rotating arm 23, and a fixed column 22 is rotatably installed in the middle of the rotating arm 23, and the fixed column 22 is fixedly installed on the bottom of the fixed frame 24, and a stabilizing frame is fixedly installed on the top of the fixed frame 24, and the feed pipe 8 is fixedly installed in the stabilizing frame.
[0053] In this embodiment, the spiral rotor 7 and the drum 6 are both rotatably mounted in the housing 2, and a linkage mechanism is provided on the right side of the housing 2, the linkage mechanism comprising: a linkage shaft 606, a first gear 601, a second gear 602, a third gear 603 and a fourth gear 604, a connecting shaft 605 is fixedly installed in the fourth gear 604, one end of the connecting shaft 605 is fixedly connected to the spiral rotor 7, and the fourth gear 604 and the third gear 603 are meshed with each other;
[0054] The second gear 602 and the third gear 603 are both fixedly mounted on the outside of the linkage shaft 606, the second gear 602 is meshed with the first gear 601, and the first gear 601 is fixedly mounted on the outside of the drum 6;
[0055] A second bearing seat 26 is fixedly installed on the right side of the shell 2, and the drum 6 is rotatably installed inside the second bearing seat 26. The linkage shaft 606 is rotatably installed on the right side of the second bearing seat 26. The two ends of the outer side of the drum 6 are respectively connected to a liquid outlet pipe and a solid outlet pipe. Liquid phase outlets and solid phase outlets are respectively opened on both sides of the bottom of the shell 2. A plurality of partitions are fixedly installed inside the shell 2, and the conveyor belt 401 is arranged below the solid phase outlet.
[0056] In this embodiment, two conveying rollers 402 are rotatably installed in the conveying frame 4, and the conveying belt 401 is transmission-installed on the outer sides of the two conveying rollers 402. A conveying motor 42 is fixedly installed on the rear side of the conveying frame 4, and the rear end of one of the conveying rollers 402 is fixedly installed on the output shaft of the conveying motor 42, and the rear end of the other conveying roller 402 is fixedly installed with a third driving pulley 38. A rotating shaft 40 is rotatably installed in the conveying frame 4, and a plurality of breaking rods 41 are fixedly installed on the outer side of the rotating shaft 40, and a third driven pulley 39 is fixedly installed on the rear end of the rotating shaft 40, and a third belt is transmission-installed on the third driving pulley 38 and the third driven pulley 39.
[0057] In this embodiment, the moisture detection mechanism includes: a mounting plate 30, a test power supply 31 and an ammeter 32, detection probes 33 are fixedly installed on both the front and rear sides of the bottom of the mounting plate 30, the test power supply 31 and the ammeter 32 are fixedly installed on the top of the mounting plate 30, the test power supply 31, the ammeter 32 and the two detection probes 33 are connected in series in the same circuit, and the mounting plate 30 is slidably installed in the conveying frame 4;
[0058] The front sides of the multiple mounting plates 30 are fixedly mounted with a same connecting plate 29, and both sides of the bottom of the connecting plate 29 are rotatably mounted with abutment wheels 36. The front end of the conveying roller 402 is fixedly mounted with an inclined wheel 37, and the front side of the inclined wheel 37 is provided with an inclined surface, and the abutment wheel 36 movably abuts against the front side of the corresponding inclined surface;
[0059] A guide column 35 is fixedly installed on the front side of the conveying frame 4, and the connecting plate 29 is slidably sleeved on the outer side of the guide column 35. A return spring 34 is fixedly installed on the front side of the connecting plate 29, and the other end of the return spring 34 is fixedly connected to the guide column 35, thereby achieving guiding and resetting of the connecting plate 29.
[0060] In this embodiment, a material guide mechanism is provided on one side of the conveying frame 4, and the material guide mechanism includes: an inner material guide frame 28, an outer material guide frame 2801 and an electric push rod 2802, the inner material guide frame 28 is fixedly installed on one side of the conveying frame 4, the outer material guide frame 2801 is slidably sleeved on the outer side of the inner material guide frame 28, the electric push rod 2802 is hinged at the bottom of the conveying frame 4, and the output end of the electric push rod 2802 is hinged at the bottom of the outer material guide frame 2801;
[0061] The outer material guide frame 2801 is provided with guide holes on both the front and rear sides, and the inner material guide frame 28 is provided with guide columns 2803 on both the front and rear sides. The guide columns 2803 are slidably installed in the corresponding guide holes, and a collecting mechanism is provided at the bottom of the material guide mechanism.
[0062] In this embodiment, it also includes: a base 1, a support frame is fixedly installed at the bottom of the shell 2 and the conveying frame 4, and the support frame is fixedly installed on the top of the base 1. The collecting mechanism includes: two collecting frames 5, a dividing plate 501, a pulling plate 505 and two card plates 503. The two collecting frames 5 are arranged on the top of the base 1, and the dividing plate 501 is fixedly installed on the top of the base 1. The two collecting frames 5 are respectively arranged on both sides of the dividing plate 501. Slots are opened on the sides of the two collecting frames 5 close to each other. A triangular protrusion is integrally formed on the top of the dividing plate 501. Insert plates 502 are fixedly installed on both sides of the dividing plate 501. The insert plates 502 are movably plugged into the corresponding slots, and the collecting frames 5 are positioned by the insert plates 502.
[0063] The bottom of the collecting frame 5 is provided with a card slot, and the card plate 503 is movably connected to the corresponding card slot, and a square plate 504 is fixedly installed on the bottom of the card plate 503, and two inclined plates 507 are fixedly installed on the top of the pull plate 505. The top of the square plate 504 is provided with an inclined hole, and the inclined plate 507 is slidably installed in the corresponding inclined hole, so that the card plate 503 can be driven to move by the inclined plate 507;
[0064] Two square grooves are provided on the top of the base 1, and the square plate 504 is slidably installed in the corresponding square grooves. A support spring 506 is fixedly installed at the bottom of the square plate 504, and a baffle is fixedly installed at the bottom end of the support spring 506. The baffle is fixedly installed in the corresponding square groove, thereby supporting and resetting the square plate 504. The pull plate 505 is slidably installed in the base 1, and a pull rod 508 is fixedly installed on one side of the pull plate 505.
[0065] In this embodiment, a spiral blade 701 is provided on the outer side of the spiral rotor 7, a bracket is fixedly installed on the top of the fixing frame 24, a driving motor 10 is fixedly installed on the top of the bracket, a controller 43 is provided on the top of the base 1, and the controller 43 is connected with the ammeter 32, the cylinder 19 and the electric push rod 2802 by signal. The controller 43 analyzes the value of the ammeter 32. When the value of the ammeter 32 exceeds the set value, the controller 43 controls the output end of the cylinder 19 and the electric push rod 2802 to extend;
[0066] The feed port and discharge port of the sludge pump 301 are respectively connected to a sludge suction pipe 303 and a sludge discharge pipe 302, a tripod is fixedly installed on the top of the feed hopper 3, the sludge pump 301 is fixedly installed on the top of the tripod, a bracket is fixedly installed on the left side of the shell 2, and the feed hopper 3 is fixedly installed on the top of the bracket.
[0067] In this embodiment, a mounting cylinder 907 is fixedly installed on the top of the fixing frame 24, and the gear frame 901 is rotatably installed in the mounting cylinder 907, thereby realizing the rotational positioning of the gear frame 901, and the first bevel gear 904 and the second bevel gear 905 are both meshed with the two planetary bevel gears 903.
[0068] In this embodiment, when in use, the sludge is extracted by inserting the sludge suction pipe 303 into the river sludge and starting the sludge pump 301 to extract the sludge, and then the sludge is introduced into the feed hopper 3 through the sludge discharge pipe 302, and the driving motor 10 is started to drive the active bevel gear 906 to rotate. The active bevel gear 906 drives the gear frame 901 to rotate by meshing with the driven bevel gear 902, thereby driving the two planetary bevel gears 903 to perform circular motion. The planetary bevel gear 903 transmits the power of the driving motor 10 to the horizontal shaft 27 and the horizontal shaft 801 by meshing with the first gear 601 and the second gear 602. According to the principle of the differential 9, the power of the driving motor 10 will be more distributed to the side with less resistance, and the horizontal shaft 801 drives the spiral auger 802 to rotate. The sludge is transported to the inside of the drum 6 through the feed pipe 8. At the same time, the horizontal shaft 27 drives the connecting shaft 13 to rotate through the transmission of the first active pulley 12 and the first driven pulley 11. The connecting shaft 13 drives the spiral rotor 7 to rotate through the transmission of the second active pulley 14 and the second driven pulley 15. The spiral rotor 7 drives the fourth gear 604 to rotate through the connecting shaft 605. The fourth gear 604 drives the linkage shaft 606 to rotate in the opposite direction through the engagement with the third gear 603. The linkage shaft 606 drives the drum 6 to rotate through the engagement of the second gear 602 and the first gear 601. The rotation direction of the drum 6 and the spiral rotor 7 is the same, so that centrifugal force is generated to throw the sludge outward to form a solid phase layer, while the water remains on the inside. At the same time, the third gear 603 The number of teeth is slightly larger than that of the fourth gear 604, and the number of teeth of the first gear 601 is slightly larger than that of the second gear 602, so that the rotation speed of the spiral rotor 7 is slightly larger than that of the drum 6, so that the solid phase layer is transported to the right by the spiral blades 701 outside the spiral rotor 7 and thrown out from the solid outlet pipe, and then the dehydrated sludge is discharged through the solid phase outlet and falls onto the conveyor belt 401, and the separated water is discharged from the liquid outlet pipe and the liquid phase outlet, so as to realize the solid-liquid separation of the sludge, and when the viscosity of the sludge is high, the rotation resistance of the spiral auger 802 will increase, so that due to the setting of the differential 9, the rotation speed of the spiral auger 802 is reduced, the rotation speed of the spiral rotor 7 is increased, and the rotation speed of the drum 6 is increased accordingly, so as to perform a larger Centrifugal separation is performed to avoid blockage inside the drum 6. The conveying motor 42 is started to drive the conveying roller 402 to rotate clockwise. The conveying roller 402 drives the conveyor belt 401 to operate, thereby conveying the dehydrated sludge and introducing it into the collection frame 5 on the left through the inner guide frame 28 and the outer guide frame 2801. At the same time, the test power supply 31 is energized. At this time, the test power supply 31, the ammeter 32, the two detection probes 33 and the sludge therebetween form a loop. When the moisture content of the sludge is extremely small, the resistance of the sludge is very large, so that the current detected by the ammeter 32 is extremely small. As the moisture content in the sludge increases, the resistance of the sludge increases exponentially, so that the current detected by the ammeter 32 increases instantly, and the detection result is transmitted to the controller 43.The controller 43 controls the extension of the output shaft of the cylinder 19 and the electric push rod 2802. The electric push rod 2802 drives the outer guide frame 2801 to move rightward along the inner guide frame 28, thereby guiding the sludge with a higher water content into the collection frame 5 on the right. At the same time, the cylinder 19 drives the right side plate 16 to move leftward, and drives the rotating arm 23 to rotate through the cooperation of the right slide rail 20 and the slide frame 21. The rotating arm 23 drives the left side plate 16 to move rightward through the cooperation of the left slide rail 20 and the slide frame 21. The two side plates 16 drive the two brake pads 17 to move closer to each other, so that the brake pads 17 abut against the outer side of the brake disc 803, thereby increasing the rotation resistance of the horizontal shaft 801, thereby reducing the rotation speed of the spiral auger 802 and increasing the drum 6 and the spiral rotor 7. The rotation speed is increased, thereby reducing the feed rate and improving the centrifugal dehydration effect, thereby reducing the water content of the dehydrated sludge, so as to facilitate transportation and utilization and reduce the waste of water resources. The third active pulley 38 and the third driven pulley 39 drive the rotating shaft 40 and the breaking rod 41 to rotate, so as to break up the dehydrated sludge, so as to facilitate the detection of water content. At the same time, the two conveying rollers 402 rotate, driving the two inclined wheels 37 to rotate synchronously. The inclined wheel 37 abuts against the abutting wheel 36 through the inclined surface and drives the connecting plate 29 to move back and forth under the action of the reset spring 34. The connecting plate 29 drives the mounting plate 30 and the detection probe 33 to move back and forth, so that the detection probe 33 contacts the sludge at different positions and realizes detection, thereby improving the comprehensiveness of the detection.
[0069] By pulling the pull rod 508, the pulling plate 505 and the two inclined plates 507 are driven to move horizontally. The inclined plate 507 drives the square plate 504 and the card plate 503 to move downward by cooperating with the inclined hole, so that the card plate 503 is disengaged from the card slot, releasing the fixation of the collecting frame 5, and then the collecting frame 5 is moved horizontally, so that the collected sludge can be transported or unloaded.
[0070] The above is a detailed introduction to a river channel desilting sludge treatment system provided by the present invention. Specific embodiments are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A river dredging sludge treatment system, characterized in that: include: A centrifugal separation mechanism and a conveying mechanism, the centrifugal separation mechanism comprising: a shell (2), a rotating drum (6) and a spiral rotor (7), a feed pipe (8) being arranged inside the spiral rotor (7), a horizontal shaft (801) being rotatably mounted inside the feed pipe (8), a spiral auger (802) being fixedly mounted outside the horizontal shaft (801), the top of the feed pipe (8) being connected to a feed hopper (3), a sludge pump (301) being arranged on the top of the feed hopper (3), a driving mechanism being arranged on the left side of the shell (2), and a linkage mechanism being arranged on the right side of the shell (2); The driving mechanism comprises: a differential (9), a connecting shaft (13), a fixing frame (24) and a driving motor (10); the differential (9) comprises: a gear frame (901), a driven bevel gear (902), a driving bevel gear (906), a first bevel gear (904), a second bevel gear (905) and two planetary bevel gears (903); the first bevel gear (904), the second bevel gear (905) and the two planetary bevel gears (903) are all rotatably mounted in the gear frame (901); the driven bevel gear (902) is fixedly mounted on one side of the gear frame (901); the driving bevel gear (906) and the driven bevel gear (902) are meshed with each other; the driving bevel gear (906) is fixedly mounted on the output shaft of the driving motor (10); and the connecting shaft (13) is rotatably mounted inside the fixing frame (24); The conveying mechanism comprises: a conveying frame (4) and a conveying belt (401); the conveying belt (401) is arranged in the conveying frame (4); and a plurality of groups of moisture detection mechanisms are arranged in the conveying frame (4).
2. A river dredging sludge treatment system according to claim 1, characterized in that: A first bearing seat (25) is fixedly mounted on one side of the fixed frame (24), the spiral rotor (7) is rotatably mounted in the first bearing seat (25), the first bearing seat (25) is fixedly mounted on the left side of the housing (2), a horizontal shaft (27) is rotatably mounted in the fixed frame (24), the first bevel gear (904) is fixedly mounted on one end of the horizontal shaft (27), a first driven pulley (11) is fixedly mounted on the other end of the horizontal shaft (27), a first driving pulley (12) and a second driving pulley (14) are fixedly mounted on both ends of the connecting shaft (13), a first belt is installed on the first driving pulley (12) and the first driven pulley (11), a second driven pulley (15) is fixedly mounted on the outer side of the spiral rotor (7), and a second belt is installed on the second driven pulley (15) and the second driving pulley (14).
3. A river dredging sludge treatment system according to claim 1, characterized in that: A brake disc (803) is fixedly mounted on the outer side of the transverse axis (801), and a brake mechanism is arranged on the outer side of the brake disc (803), and the brake mechanism comprises: a cylinder (19) and two brake pads (17), the two brake pads (17) are arranged on both sides of the brake disc (803), and the two brake pads (17) are fixedly mounted on the sides away from each other of the two brake pads (17), and a pressure sensor (18) is fixedly mounted on the right side of the side plate (16) located on the right side, and the cylinder (19) is fixedly mounted on the top of the fixing frame (24), and the output end of the cylinder (19) is connected to the pressure sensor (18). The force sensor (18) is fixedly connected, the side plate (16) is slidably sleeved on the outer side of the fixed frame (24), and a slide rail (20) is fixedly installed at the bottom of the side plate (16), and a slide frame (21) is slidably sleeved on the outer side of the slide rail (20), and the bottom of the two slide frames (21) is rotatably installed with the same rotating arm (23), and the middle part of the rotating arm (23) is rotatably installed with a fixed column (22), and the fixed column (22) is fixedly installed at the bottom of the fixed frame (24), and a stabilizing frame is fixedly installed on the top of the fixed frame (24), and the feed pipe (8) is fixedly installed in the stabilizing frame.
4. A river dredging sludge treatment system according to claim 1, characterized in that: The helical rotor (7) and the rotating drum (6) are both rotatably mounted in the housing (2), and a linkage mechanism is arranged on the right side of the housing (2), the linkage mechanism comprising: a linkage shaft (606), a first gear (601), a second gear (602), a third gear (603) and a fourth gear (604), a connecting shaft (605) is fixedly mounted in the fourth gear (604), one end of the connecting shaft (605) is fixedly connected to the helical rotor (7), and the fourth gear (604) and the third gear (603) are meshed with each other; The second gear (602) and the third gear (603) are both fixedly mounted on the outside of the linkage shaft (606); the second gear (602) and the first gear (601) are meshed with each other; and the first gear (601) is fixedly mounted on the outside of the rotating drum (6); A second bearing seat (26) is fixedly mounted on the right side of the shell (2), the drum (6) is rotatably mounted inside the second bearing seat (26), the linkage shaft (606) is rotatably mounted on the right side of the second bearing seat (26), the outer ends of the drum (6) are respectively connected to a liquid outlet pipe and a solid outlet pipe, a liquid phase outlet and a solid phase outlet are respectively opened on both sides of the bottom of the shell (2), a plurality of partitions are fixedly mounted inside the shell (2), and the conveyor belt (401) is arranged below the solid phase outlet.
5. A river dredging sludge treatment system according to claim 1, characterized in that: Two conveying rollers (402) are rotatably mounted in the conveying frame (4), and the conveying belt (401) is transmission-mounted on the outer sides of the two conveying rollers (402). A conveying motor (42) is fixedly mounted on the rear side of the conveying frame (4), and the rear end of one of the conveying rollers (402) is fixedly mounted on the output shaft of the conveying motor (42), and the rear end of the other conveying roller (402) is fixedly mounted with a third driving pulley (38). A rotating shaft (40) is rotatably mounted in the conveying frame (4), and a plurality of breaking rods (41) are fixedly mounted on the outer side of the rotating shaft (40), and a third driven pulley (39) is fixedly mounted on the rear end of the rotating shaft (40), and a third belt is transmission-mounted on the third driving pulley (38) and the third driven pulley (39).
6. A river desilting sludge treatment system according to claim 5, characterized in that: The moisture detection mechanism comprises: a mounting plate (30), a test power supply (31) and an ammeter (32); detection probes (33) are fixedly mounted on both the front and rear sides of the bottom of the mounting plate (30); the test power supply (31) and the ammeter (32) are fixedly mounted on the top of the mounting plate (30); the test power supply (31), the ammeter (32) and the two detection probes (33) are connected in series in the same circuit; and the mounting plate (30) is slidably mounted in the conveying frame (4); The front sides of the plurality of mounting plates (30) are fixedly mounted with a same connecting plate (29), both sides of the bottom of the connecting plate (29) are rotatably mounted with abutment wheels (36), the front end of the conveying roller (402) is fixedly mounted with an inclined wheel (37), the front side of the inclined wheel (37) is provided with an inclined surface, and the abutment wheel (36) movably abuts against the front side of the corresponding inclined surface; A guide column (35) is fixedly mounted on the front side of the conveying frame (4), the connecting plate (29) is slidably sleeved on the outer side of the guide column (35), a return spring (34) is fixedly mounted on the front side of the connecting plate (29), and the other end of the return spring (34) is fixedly connected to the guide column (35).
7. A river dredging sludge treatment system according to claim 1, characterized in that: A material guiding mechanism is provided on one side of the conveying frame (4), and the material guiding mechanism comprises: an inner material guiding frame (28), an outer material guiding frame (2801) and an electric push rod (2802); the inner material guiding frame (28) is fixedly mounted on one side of the conveying frame (4); the outer material guiding frame (2801) is slidably sleeved on the outer side of the inner material guiding frame (28); the electric push rod (2802) is hinged at the bottom of the conveying frame (4); and the output end of the electric push rod (2802) is hinged at the bottom of the outer material guiding frame (2801); The outer material guide frame (2801) is provided with guide holes on both the front and rear sides, and the inner material guide frame (28) is provided with guide columns (2803) on both the front and rear sides. The guide columns (2803) are slidably installed in the corresponding guide holes, and a collecting mechanism is provided at the bottom of the material guide mechanism.
8. A river desilting sludge treatment system according to claim 7, characterized in that: Also includes: The base (1), the shell (2) and the conveying frame (4) are fixedly mounted with a support frame at the bottom, the support frame is fixedly mounted on the top of the base (1), the collecting mechanism comprises: two collecting frames (5), a material dividing plate (501), a pulling plate (505) and two card plates (503), the two collecting frames (5) are arranged on the top of the base (1), and the material dividing plate (501) is fixedly mounted on the top of the base (1), the two collecting frames (5) are respectively arranged on both sides of the material dividing plate (501), and the two collecting frames (5) are provided with a slot on the side close to each other, the top of the material dividing plate (501) is integrally formed with a triangular protrusion, and the two sides of the material dividing plate (501) are fixedly mounted with plug plates (502), and the plug plates (502) are movably plugged into the corresponding slots; The bottom of the collecting frame (5) is provided with a card slot, the card plate (503) is movably connected to the corresponding card slot, and a square plate (504) is fixedly installed on the bottom of the card plate (503), and two inclined plates (507) are fixedly installed on the top of the pulling plate (505), and an inclined hole is provided on the top of the square plate (504), and the inclined plate (507) is slidably installed in the corresponding inclined hole; Two square grooves are provided on the top of the base (1), and the square plate (504) is slidably installed in the corresponding square grooves. A support spring (506) is fixedly installed at the bottom of the square plate (504), and a baffle is fixedly installed at the bottom end of the support spring (506), and the baffle is fixedly installed in the corresponding square groove. The pull plate (505) is slidably installed in the base (1), and a pull rod (508) is fixedly installed on one side of the pull plate (505).
9. A river desilting sludge treatment system according to claim 8, characterized in that: The outer side of the spiral rotor (7) is provided with a spiral blade (701), the top of the fixed frame (24) is fixedly mounted with a bracket, the driving motor (10) is fixedly mounted on the top of the bracket, and the top of the base (1) is provided with a controller (43), the controller (43) is connected to the ammeter (32), the cylinder (19) and the electric push rod (2802) by signal, the controller (43) analyzes the value of the ammeter (32), and when the value of the ammeter (32) exceeds a set value, the controller (43) controls the output ends of the cylinder (19) and the electric push rod (2802) to extend; The feed port and the discharge port of the sludge pump (301) are respectively connected to a sludge suction pipe (303) and a sludge discharge pipe (302); a tripod is fixedly mounted on the top of the feed hopper (3); the sludge pump (301) is fixedly mounted on the top of the tripod; a bracket is fixedly mounted on the left side of the shell (2); and the feed hopper (3) is fixedly mounted on the top of the bracket.
10. A river dredging sludge treatment system according to claim 1, characterized in that: A mounting cylinder (907) is fixedly mounted on the top of the fixed frame (24), and the gear frame (901) is rotatably mounted in the mounting cylinder (907). The first bevel gear (904) and the second bevel gear (905) are both meshed with the two planetary bevel gears (903).
Citation Information
Patent Citations
Novel environmentally-friendly desilting device for municipal administration path
CN107503393A
Riverway desilting equipment with anti-blocking function for water conservancy and environmental protection
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