Wall type tangential boiler high-temperature corrosion detection control device and use method

By designing a wall-type cutting-circle boiler high-temperature corrosion detection and control device with an easy-to-maintenance structure, a support frame for good storage of wire harnesses and a sealing ring that improves sealing effect, the existing devices are solved in the problem of difficult maintenance, poor storage effect of wire harnesses and inaccurate data, and convenient maintenance, effective storage and high-precision data collection are achieved.

CN119687443APending Publication Date: 2025-03-25XIAN THERMAL POWER RES INST CO LTD +1
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Patent Information

Application Number
CN202510017013.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing wall-type cutting-circle boiler high-temperature corrosion detection control device is difficult during maintenance, the wiring harness storage effect is poor, and the wiring harness is prone to wear after long-term use, resulting in inaccurate data.

Method used

A device including the equipment body, observation window, half-screw and positioning block, back plate and sealing plate, support frame and clamp ring, sealing ring and inner ring body is designed. Through these structures, easy maintenance of the equipment, good storage of the wire harness and improved sealing effect.

Benefits of technology

It realizes convenient maintenance of equipment, effective storage of wiring harnesses and improved sealing effect, reduces maintenance difficulty and improves data accuracy.

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Abstract

The invention belongs to the field of boiler high-temperature corrosion detection, and discloses a wall type tangential boiler high-temperature corrosion detection control device and a use method.A back plate and a sealing plate are installed on the back face of an equipment body, a half screw is arranged in the back plate, and a first nut is arranged outside the half screw; and when the equipment body breaks down, the first nut is unscrewed in the reverse direction, then the back plate and the sealing plate are taken out from the back face of the equipment body, in this way, the maintenance opening can be enlarged, operation is convenient during maintenance, and the maintenance difficulty is reduced to some extent.
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Description

Technical Field

[0001] The invention belongs to the field of boiler high temperature corrosion detection, and in particular relates to a wall-type tangentially-shaped boiler high temperature corrosion detection control device and a use method. Background Art

[0002] The wall-type tangential boiler high-temperature corrosion detection and control device is a device specially used to monitor and control the high-temperature corrosion of the boiler water-cooled wall. Its core function is to achieve effective monitoring and control of high-temperature corrosion by setting up multiple layers of primary air burners and secondary air inlets, as well as flue gas measurement sampling points on the boiler water-cooled wall, thereby improving the safety and stability of the boiler.

[0003] The wall-type tangential boiler high temperature corrosion detection and control device currently on the market has the following problems when used: 1. The traditional wall-type tangential boiler high temperature corrosion detection and control device is inconvenient to repair during the actual maintenance process because the equipment body is relatively large and has an integrated structure. Once a fault occurs inside the equipment body, subsequent maintenance is difficult; 2. When most wall-mounted circular boiler high-temperature corrosion detection and control devices are used, it is often necessary to move the probe to the inside of the equipment body for detection. Since the wiring harness is relatively long, the staff will directly pile it on the ground and continue to take it when it is used next time, so the effect of wiring harness storage is poor during application; 3. When using most wall-mounted circular boiler high-temperature corrosion detection and control devices, it is usually necessary to install the wiring harness on the outside of the equipment body. However, long-term use can easily cause the wiring harness to wear out, resulting in inaccurate collected data, so the sealing effect is weak during use. Summary of the invention

[0004] The purpose of the present invention is to overcome the above-mentioned disadvantage of great difficulty in maintenance and to provide a high temperature corrosion detection and control device for a wall-type tangentially-shaped boiler and a method for using the same.

[0005] In order to achieve the above object, the present invention adopts the following technical solution: In the first aspect, the present invention provides a high-temperature corrosion detection and control device for a wall-type circular boiler, comprising an equipment body, an observation window installed on the outside of the equipment body, a half screw and a positioning block on the back of the equipment body, a back plate on the outside of the equipment body, a sealing plate on the inside of the back plate, a through hole on the outside of the back plate, a positioning groove on the side of the back plate, a half screw passing through the through hole, a thread of the half screw connected to a first nut, the positioning block embedded in the inside of the positioning groove, the side of the equipment body connected to a third wiring harness, and a control device body is provided on the other side of the third wiring harness.

[0006] A further improvement of the present invention is that a support frame is installed on the side of the equipment body, the outside of the support frame is sleeved with the first clamp ring and the second clamp ring, the inside of the first clamp ring and the second clamp ring are provided with inner grooves, the inside of the inner grooves are embedded with rubber plates, a reinforcement rod is provided on the side of the first clamp ring, a clamping seat is installed on the side of the reinforcement rod, the outside of the reinforcement rod is connected to the connecting rod, side panels are provided on the sides of the first clamp ring and the second clamp ring, the inside of the side panels passes through a threaded column, and the outside of the threaded column is threadedly connected to the second nut.

[0007] A further improvement of the present invention is that a first wiring harness is provided on one side of the support frame, the outside of the first wiring harness is sleeved on the inner ring body, the outside of the inner ring body is connected to the mounting plate, the inside of the mounting plate passes through a fastening screw, an insertion rod is provided on the side of the inner ring body, the outside of the first wiring harness is sleeved on the outer ring body, the side of the outer ring body is connected to a sleeve, a slot is provided inside the sleeve, and the insertion rod is embedded in the inside of the slot.

[0008] A further improvement of the present invention is that a second wire harness is provided on the other side of the support frame, a probe is provided on the other side of the second wire harness, and a detector is installed outside the first wire harness.

[0009] A further improvement of the present invention is that the bottom of the support frame is connected to the base, the bottom of the base is provided with a rod body, the bottom of the rod body is provided with a seat body, and the bottom of the seat body is equipped with moving wheels.

[0010] A further improvement of the present invention is that a sealing groove and a threaded hole are provided on the side of the equipment body, a sealing ring is embedded in the sealing groove, and a fastening screw is threadedly connected to the threaded hole.

[0011] In a second aspect, the present invention provides a method for using a high temperature corrosion detection and control device for a wall-type tangentially-shaped boiler, comprising the following steps: Move the support frame to the outside of the boiler and adjust the length of the second harness; Adjust the probe on the side of the second harness, and then install the control device body; Start the device body, connect the first wire harness with the second wire harness, and view the value outside the detector; After the boiler high temperature corrosion test is completed, the wiring harness and the control device body are disassembled.

[0012] A further improvement of the present invention is that when the support frame is moved, the moving wheel is pulled to move the probe, the probe is placed inside the boiler, and the control device body is mounted on the outside of the boiler using fasteners.

[0013] A further improvement of the present invention is that when high temperature corrosion detection is performed, the data displayed on the outside of the detector needs to be recorded in real time.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention installs a back plate and a sealing plate on the back of the device body, and provides a half screw rod inside the back plate and a first nut outside the half screw rod, so that it is convenient to repair the device body. When the device body fails, the first nut is first loosened in reverse, and then the back plate and the sealing plate are taken out from the back of the device body, so that the maintenance port can be enlarged, so the operation during maintenance is also more convenient, and the difficulty of maintenance is reduced.

[0015] Furthermore, the present invention provides a first clamp ring and a second clamp ring on the outside of the support frame, embeds a rubber plate inside the clamp ring, and installs a reinforcement rod and a clamping seat on the outside of the clamp ring, thereby facilitating the storage of the second wire harness. The first clamp ring and the second clamp ring are first sleeved on the outside of the support frame, and then the clamp rings are fixed with fasteners. Since the clamping seat is provided on the side of the reinforcement rod, the second wire harness can be clamped inside, so that the wire harness can be stored for continued use next time.

[0016] Furthermore, the present invention can increase the sealing effect of the intersection by installing a sealing ring and an inner ring body on the side of the equipment body, providing an insertion rod on the side of the inner ring body, and installing a sleeve and an outer ring body on the outside of the insertion rod. Before using the equipment, first take out the inner ring body, and use fasteners to fix the mounting plate, so that the sealing ring can be installed inside, and then take out the inner ring body and the sleeve, and put the sleeve on the outside of the insertion rod, so that the sealing structure can be installed, and the sealing effect is stronger when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the control device body of the present invention; Figure 3 It is a schematic diagram of the probe structure of the present invention; Figure 4 For the present invention Figure 3 A partial structure enlarged schematic diagram; Figure 5 It is a schematic diagram of the half screw structure of the present invention; Figure 6 It is a schematic diagram of the back plate structure of the present invention; Figure 7 It is a schematic diagram of the structure of the clamping seat of the present invention.

[0019] Explanation of the markings in the figure: 1. Equipment body; 2. Observation window; 3. Back plate; 4. Positioning block; 5. Positioning groove; 6. Half screw; 7. First nut; 8. Perforation; 9. First wiring harness; 10. Second wiring harness; 11. Support frame; 12. Base; 13. Rod body; 14. Seat body; 15. Moving wheel; 16. First clamp ring; 17. Second clamp ring; 18. Inner groove; 19. Rubber sheet; 20. Side plate; 21. Threaded column; 22. Second nut; 23. Reinforcement rod; 24. Connecting rod; 25. Clamping seat; 26. Sealing ring; 27. Sealing groove; 28. Inner ring body; 29. ​​Mounting plate; 30. Fastening screw; 31. Outer ring body; 32. Slot; 33. Insert rod; 34. Sleeve; 35. Third wiring harness; 36. Control device body; 37. Sealing plate; 38. Threaded hole; 39. Detector; 40. Probe. DETAILED DESCRIPTION

[0020] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0021] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0023] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0024] The disclosure below provides many different embodiments or examples to implement different structures of the embodiments of the present invention. In order to simplify the disclosure of the embodiments of the present invention, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present invention. In addition, the embodiments of the present invention can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.

[0025] See also Figures 1 to 7 A wall-type circular boiler high-temperature corrosion detection and control device comprises an equipment body 1, an observation window 2 is installed outside the equipment body 1, a half screw 6 and a positioning block 4 are provided on the back of the equipment body 1, a back plate 3 is provided on the outside of the equipment body 1, a sealing plate 37 is provided on the inside of the back plate 3, a through hole 8 is provided on the outside of the back plate 3, a positioning groove 5 is provided on the side of the back plate 3, a half screw 6 passes through the through hole 8, a thread of the half screw 6 is connected to a first nut 7, a positioning block 4 is embedded in the inside of the positioning groove 5, a third wiring harness 35 is connected to the side of the equipment body 1, and a control device body 36 is provided on the other side of the third wiring harness 35.

[0026] A support frame 11 is installed on the side of the equipment body 1, and the outside of the support frame 11 is sleeved with a first clamp ring 16 and a second clamp ring 17. The inside of the first clamp ring 16 and the second clamp ring 17 is provided with an inner groove 18, and the inside of the inner groove 18 is embedded with a rubber plate 19. A reinforcement rod 23 is provided on the side of the first clamp ring 16, and a clamping seat 25 is installed on the side of the reinforcement rod 23. The outside of the reinforcement rod 23 is connected to a connecting rod 24. A side plate 20 is provided on the side of the first clamp ring 16 and the second clamp ring 17. A threaded column 21 passes through the inside of the side plate 20, and the outside of the threaded column 21 is threadedly connected to a second nut 22.

[0027] A first wiring harness 9 is provided on one side of the support frame 11. The outer part of the first wiring harness 9 is sleeved with an inner ring body 28. The outer part of the inner ring body 28 is connected to a mounting plate 29. A fastening screw 30 is passed through the mounting plate 29. An insertion rod 33 is provided on the side of the inner ring body 28. The outer part of the first wiring harness 9 is sleeved with an outer ring body 31. The side of the outer ring body 31 is connected to a sleeve 34. A slot 32 is provided inside the sleeve 34. The insertion rod 33 is embedded inside the slot 32. A second wiring harness 10 is provided on the other side of the support frame 11. A probe 40 is provided on the other side of the second wiring harness 10. A detector 39 is installed on the outer part of the first wiring harness 9. The bottom of the support frame 11 is connected to a base 12. A rod 13 is provided on the bottom of the base 12. A seat 14 is provided on the bottom of the rod 13. A moving wheel 15 is installed on the bottom of the seat 14.

[0028] A sealing groove 27 and a threaded hole 38 are provided on the side of the equipment body 1 . A sealing ring 26 is embedded in the sealing groove 27 . The fastening screw 30 is threadedly connected to the threaded hole 38 .

[0029] A method for using a high temperature corrosion detection and control device for a wall-type tangentially-shaped boiler comprises the following steps: Step 1: Move the support frame 11 to the outside of the boiler and adjust the length of the second wire harness 10.

[0030] Step 2: adjust the probe 40 on the side of the second harness 10, and then install the control device body 36. When the support frame 11 is moved, the moving wheel 15 can be pulled for rapid displacement, and the probe 40 can be placed inside the boiler. Then, the control device body 36 is installed on the outside of the boiler using fasteners.

[0031] Step three, start the device body 1, connect the first wire harness 9 with the second wire harness 10, observe the values ​​outside the detector 39, and make a record.

[0032] Step 4: After the boiler high temperature corrosion detection is completed, the wiring harness and the control device body 36 are disassembled.

[0033] When in use, the device body 1 needs to be moved first, and after it is moved to the designated position, it can be placed on the ground plane. In order to improve the sealing between the wiring harness and the device, a sealing ring 26 and an inner ring body 28 are installed on the side of the device body 1, and a plug rod 33 is provided on the side of the inner ring body 28. A sleeve 34 and an outer ring body 31 are installed on the outside of the plug rod 33, which can increase the sealing effect of the intersection. First, take out the inner ring body 28, install the sealing ring 26 inside the sealing groove 27, and fix the mounting plate 29 with the fastening screw 30, take out the inner ring body 28 and the sleeve 34, and then fix the mounting plate 29 with the fastening screw 30. 34, insert the plug rod 33 into the slot 32, so that the sealing structure can be installed, and the sealing effect is strong when used. However, in order to facilitate the storage of scattered wire harnesses, a first clamp ring 16 and a second clamp ring 17 are provided on the outside of the support frame 11, and a rubber plate 19 is embedded in the inside of the clamp ring. A reinforcement rod 23 and a clamping seat 25 are installed on the outside of the clamp ring. The first clamp ring 16 and the second clamp ring 17 are taken out, and then sleeved on the outside of the support frame 11. The internal threaded column 21 and the second nut 22 of the side plate 20 are screwed and fixed. Then, the inner groove 18 is provided with a first clamp ring 16 and a second clamp ring 17. The rubber plate 19 is embedded inside, so it can play an anti-slip effect. Secondly, a clamping seat 25 is provided on the side of the reinforcement rod 23, so the second wire harness 10 can be clamped inside for continued use next time. Then it can be used, push the support frame 11, so that the moving wheel 15 at the bottom of the base 12 can move the position, and then place the probe 40 on one side of the second wire harness 10 in the boiler, and then install the control device body 36 on the side of the third wire harness 35 on the side of the boiler, and then the detection can be carried out, and the detector 39 can also view the data in real time. After the detection is completed, the second The wiring harness 10 is placed inside the clamping seat 25 again, and the support frame 11 is pushed to the original position. When the equipment body 1 fails, the back plate 3 and the sealing plate 37 are installed on the back of the equipment body 1, and a half screw 6 is provided inside the back plate 3, and a first nut 7 is provided outside the half screw 6. First, the first nut 7 is loosened in reverse, and then the back plate 3 and the sealing plate 37 are taken out from the back of the equipment body 1, so that the positioning block 4 is separated from the positioning groove 5, so that the maintenance port can be enlarged, thereby facilitating maintenance. After the maintenance is completed, the back plate 3 and the equipment body 1 can be assembled again.

[0034] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved. In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high temperature corrosion detection and control device for a wall-type tangential boiler, characterized in that: The device comprises a device body (1), an observation window (2) installed outside the device body (1), a half screw (6) and a positioning block (4) provided on the back of the device body (1), a back plate (3) provided on the outside of the device body (1), a sealing plate (37) provided on the inside of the back plate (3), a through hole (8) provided on the outside of the back plate (3), a positioning groove (5) provided on the side of the back plate (3), the half screw (6) passing through the through hole (8), the thread of the half screw (6) connected to a first nut (7), the positioning block (4) embedded in the inside of the positioning groove (5), the side of the device body (1) connected to a third wiring harness (35), and the other side of the third wiring harness (35) provided with a control device body (36).

2. A high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to claim 1, characterized in that: A support frame (11) is installed on the side of the equipment body (1), the outside of the support frame (11) is sleeved with a first clamping ring (16) and a second clamping ring (17), the inside of the first clamping ring (16) and the second clamping ring (17) is provided with an inner groove (18), the inside of the inner groove (18) is embedded with a rubber plate (19), a reinforcement rod (23) is provided on the side of the first clamping ring (16), a clamping seat (25) is installed on the side of the reinforcement rod (23), the outside of the reinforcement rod (23) is connected to a connecting rod (24), a side plate (20) is provided on the side of the first clamping ring (16) and the second clamping ring (17), a threaded column (21) is passed through the inside of the side plate (20), and the outside of the threaded column (21) is threadedly connected to a second nut (22).

3. A high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to claim 2, characterized in that: A first wiring harness (9) is provided on one side of the support frame (11); the outer portion of the first wiring harness (9) is sleeved with an inner ring body (28); the outer portion of the inner ring body (28) is connected to a mounting plate (29); a fastening screw (30) passes through the interior of the mounting plate (29); an insertion rod (33) is provided on the side of the inner ring body (28); the outer portion of the first wiring harness (9) is sleeved with an outer ring body (31); the side of the outer ring body (31) is connected to a sleeve (34); a slot (32) is provided inside the sleeve (34); and the insertion rod (33) is embedded in the slot (32).

4. A high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to claim 2, characterized in that: A second wire harness (10) is provided on the other side of the support frame (11), a probe (40) is provided on the other side of the second wire harness (10), and a detector (39) is installed outside the first wire harness (9).

5. A high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to claim 2, characterized in that: The bottom of the support frame (11) is connected to the base (12), the bottom of the base (12) is provided with a rod body (13), the bottom of the rod body (13) is provided with a seat body (14), and the bottom of the seat body (14) is equipped with a moving wheel (15).

6. A high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to claim 1, characterized in that: A sealing groove (27) and a threaded hole (38) are provided on the side of the equipment body (1); a sealing ring (26) is embedded in the sealing groove (27); and a fastening screw (30) is threadedly connected to the threaded hole (38).

7. A method for using a high temperature corrosion detection and control device for a wall-type tangentially-shaped boiler, characterized in that: A high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to any one of claims 1 to 6 comprises the following steps: Move the support frame (11) to the outside of the boiler and adjust the length of the second wiring harness (10); The probe (40) on the side of the second wiring harness (10) is adjusted, and then the control device body (36) is installed; Start the device body (1), connect the first wire harness (9) with the second wire harness (10), and observe the value outside the detector (39); When the boiler high temperature corrosion test is completed, the wiring harness and the control device body (36) are disassembled.

8. The method for using the high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to claim 7 is characterized in that: When the support frame (11) is moved, the moving wheel (15) is pulled to move the probe (40) inside the boiler, and the control device body (36) is mounted on the outside of the boiler using fasteners.

9. The method for using the high temperature corrosion detection and control device for a wall-type tangentially-circular boiler according to claim 7 is characterized in that: When conducting high temperature corrosion detection, it is necessary to record the data displayed on the outside of the detector (39) in real time.

Citation Information

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