Paint flow monitoring device for enameled wire die paint tank
By designing a paint flow monitoring device in the enameled wire painting system and using cameras and warning components to achieve real-time monitoring and alarm of paint flow, the problems of difficult paint flow control, waste and environmental pollution have been solved, and the painting quality and safety have been improved.
Patent Information
- Application Number
- CN202411641648.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2044-11-15
AI Technical Summary
The existing enameled wire painting system has problems in controlling the paint flow, causing environmental pollution, wasting insulating paint and poor painting quality, especially when the paint supply pipeline is damaged and cannot be handled in time.
A paint flow monitoring device for the paint tank of an enameled wire die was designed. A camera was used to collect real-time images of the paint flow inside the tank. By adjusting the camera angle and position, combined with the light and sound alarm of the warning component, real-time monitoring of the paint flow and abnormal prompts were achieved, and the solenoid valve was controlled to adjust the paint liquid supply.
It improves the reliability and safety of paint flow monitoring, ensures the quality of painting, reduces paint waste, handles abnormal situations in a timely manner, and avoids environmental pollution.
Smart Images

Figure CN119688015B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of enameled wire painting, in particular to a paint flow monitoring device for a paint tank of an enameled wire mold. Background Art
[0002] The electrical and mechanical properties of enameled wire depend on the quality of the insulating coating. Therefore, painting becomes the most important process in the production of enameled wire. There are many ways to paint, but the more advanced ones that can adapt to the large-scale industrial production of enameled wire are the mold method and the felt method. Among them, the mold method of painting is a painting method that uses a mold with a specific hole shape and size to scrape off the excess paint on the wire to form a uniform paint film.
[0003] The Chinese patent application with publication number CN102856014B proposes a wire painting system for enameled wire processing, which is used to solve the problems of difficult control of paint flow and inconvenience in paint supply in existing painting systems, and can solve the environmental pollution problems caused by dripping of insulating paint, waste of insulating paint due to unreasonable paint tank structure, poor wire painting quality, and high production costs in the existing system. It includes a paint supply device and a painting device. The paint supply device includes a paint supply pipe, and a painting device is installed on the outside of the paint outlet of the paint supply pipe. It is characterized in that: the paint supply device also includes a time relay and an electromagnetic throttle valve, and the front end of the paint outlet of the paint supply pipe is respectively equipped with an electromagnetic throttle valve, and the electromagnetic throttle valve is electrically connected to the time relay.
[0004] When the above device is painting the enameled wire, it uses a relay and a controlled electromagnetic throttle valve to perform timed opening and closing to achieve timed and quantitative filling of the paint flow. Although it can achieve the purpose of uniform supply according to the settings to a certain extent, its supply method function is relatively simple. Once the paint supply pipeline or other paint liquid flows through or the storage and painting equipment is damaged and leaked during the painting process, it cannot be dealt with in time. At the same time, the paint will continue to be supplied according to the pre-settings, which will affect the painting quality and waste the paint. Therefore, a paint flow monitoring device for the enameled wire mold paint tank is proposed to solve the above problems. Summary of the Invention
[0005] In order to solve the above-mentioned problems, the present invention provides a paint flow monitoring device for a paint tank of an enameled wire die.
[0006] The paint flow monitoring device for the paint tank of the enameled wire mold provided by the present invention adopts the following technical solutions:
[0007] A paint flow monitoring device for a paint tank of an enameled wire die comprises a bottom plate, a paint tank and a base frame are fixedly connected to the top of the bottom plate, a feed pipe is fixedly connected to one side wall of the paint tank, the base frame is arranged on one side of the paint tank, and a monitoring mechanism is arranged on the base frame;
[0008] The monitoring mechanism includes a moving block, which is slidably connected to the inside of the base frame, and an L-shaped plate is fixedly connected to the top of the moving block, and the inside of the L-shaped plate is rotatably connected to the first threaded rod, and the first threaded rod is rotatably connected to the top of the moving block. A lifting block is provided on the outside of the first threaded rod, and the first threaded rod passes through the lifting block and is connected to the lifting block by a thread. A first mounting seat and a first sphere are provided on one side of the lifting block, and the front and rear sides of the first mounting seat are fixedly connected to the support plates, and one end of the two support plates is fixedly connected to the front and rear sides of the lifting block respectively, and the first sphere passes through the first mounting seat and matches the first mounting seat, and one side of the first sphere is fixedly connected to the camera body, and the two support plates are fixed between them. The cam is connected to the base frame, and the cam is connected to the base frame by a screw thread, and the cam is connected to the base frame by a screw thread, and the cam is connected to the base frame by a screw thread.
[0009] By adopting the above technical solution, the feed pipe is connected to the external paint supply equipment, and is transported to the inside of the paint tank by the feed pipe for painting the enameled wire. During this period, the camera can collect real-time pictures of the paint flow inside the paint tank to determine whether the flow inside the paint tank meets the standard. During this period, the first telescopic rod is controlled to swing by controlling the movement of the second mounting seat. After the first telescopic rod swings, it can drive the first sphere to rotate inside the first mounting seat. The shooting angle of the camera body is adjusted accordingly, so that it can be flexibly adjusted according to actual conditions to ensure shooting quality, thereby improving the reliability and safety of paint flow monitoring.
[0010] Preferably, a second motor is fixedly connected to the top of the L-shaped plate, a first gear is fixedly connected to the outside of the first threaded rod, the second motor is fixedly connected to the second gear through an output shaft, the second gear is arranged on one side of the first gear, and the second gear is meshed with the first gear.
[0011] By adopting the above technical solution, the rotation of the second gear can drive the first gear to rotate.
[0012] Preferably, a U-shaped plate is fixed on one side of the base frame, a first electric push rod is fixedly connected to the inner side of the U-shaped plate, the first electric push rod extends into the interior of the base frame, and one end of the first electric push rod is fixedly connected to one side of the moving block.
[0013] By adopting the above technical solution, the first electric push rod pushes and pulls the moving block horizontally after operation.
[0014] Preferably, a bracket plate is provided at the bottom of the positioning plate, and the two ends of the top of the bracket plate are fixedly connected to the bottoms of the two support plates respectively. A strip plate is provided on the inner side of the bracket plate, and a rack is fixedly connected to the top of the strip plate. A half gear ring is fixedly connected to the outer side of the circular plate, and the half gear ring is provided at the top of the rack, and the half gear ring is meshed with the rack.
[0015] By adopting the above technical solution, after the rack moves, it can further drive the circular plate to rotate by engaging with the half gear ring.
[0016] Preferably, a long plate is fixedly connected to the inner side of the bracket plate, the long plate passes through the strip plate, an auxiliary plate is integrally formed at the bottom of the strip plate, and a second electric push rod is fixedly connected between the auxiliary plate and the inner side of the bracket plate.
[0017] By adopting the above technical solution, the second electric push rod can push and pull the auxiliary plate after it is put into operation.
[0018] Preferably, a rectangular plate is fixedly connected to one side of the lifting block, a first limit plate is fixedly connected to the inner side of the L-shaped plate, the first limit plate passes through the rectangular plate, the bottom of the first limit plate is fixedly connected to the top of the moving block, and a second limit plate is fixedly connected to the inside of the second through groove, and the second limit plate passes through the extension plate.
[0019] By adopting the above technical solution, the second limiting plate provides limiting for the extension plate.
[0020] Preferably, the monitoring mechanism includes a warning component, the warning component includes a mounting plate, the mounting plate is fixedly connected to the top of the L-shaped plate, the top of the mounting plate is fixedly connected to a lamp body, the lamp body is electrically connected to the camera body, one side of the mounting plate is fixedly connected to a third motor, the third motor is electrically connected to the camera body, the third motor is fixedly connected to a round rod through an output shaft, the round rod extends into the inner side of the mounting plate and is rotatably connected to the mounting plate, the outside of the round rod is fixedly connected to a knocking plate, the top of the L-shaped plate is fixedly connected to a second telescopic rod, the top of the second telescopic rod is fixedly connected to a force plate, a spring is fixedly connected between the force plate and the top wall of the L-shaped plate, and the spring is arranged on the outside of the second telescopic rod.
[0021] By adopting the above technical solution, the knocking plate knocks on the force-bearing plate after rotating to issue a sound warning prompt.
[0022] Preferably, the paint trough is provided with an auxiliary mechanism, the auxiliary mechanism includes a floating plate, the floating plate is arranged inside the paint trough, the top of the floating plate is fixedly connected to a connecting plate, the connecting plate extends out of the paint trough, a scale bar is integrally formed on one side wall of the connecting plate, an indicator plate is fixedly connected to one side wall of the paint trough, a vertical groove is opened on one side wall of the connecting plate, the indicator plate passes through the vertical groove, the indicator plate is vertically slidably connected to the connecting plate, a frame plate is fixedly connected to the top of one side wall of the paint trough, a control block is provided on the inner side of the frame plate, and the bottom of the control block is in contact with the top of one side wall of the paint trough.
[0023] By adopting the above technical solution, the amount of paint stored in the paint tank on the floating plate can be directly judged by the scale on the scale bar pointed by the indicator plate.
[0024] Preferably, the inner side of the frame plate is rotatably connected to a third threaded rod, the third threaded rod passes through the control block and is threadedly connected to the control block, a support plate is provided on the inner side of the connecting plate, the top of the support plate is fixedly connected to a touch switch, the frame plate passes through the support plate, the top of the control block is movably connected to an inclined rod through a movable hinge seat, and the top of the inclined rod is movably connected to the bottom of the support plate through a movable hinge seat.
[0025] By adopting the above technical solution, the control block can drive the inclined rod to flip after moving, and the inclined rod can push and pull the bottom of the supporting plate.
[0026] Preferably, two supporting plates are fixedly connected to the front side wall of the paint tank, a first connecting rod is fixedly connected between the two supporting plates, a second connecting rod is rotatably connected inside the paint tank, and guide wheels are rotatably connected to the outside of the first connecting rod and the second connecting rod, a vertical plate is fixedly connected to the top of the bottom plate, a platform plate is fixed to the front side of the vertical plate, a paint mold body is fixedly connected to the platform plate, and an electromagnetic valve is provided on the feed pipe.
[0027] By adopting the above technical solution, the guide wheel can guide and transfer the enameled wire, and the painting mold body can scrape off excess paint liquid on the enameled wire to form a uniform paint film.
[0028] In summary, the present invention has the following beneficial technical effects:
[0029] 1. The paint flow monitoring device of the paint tank of the enameled wire mold, through the design of the monitoring mechanism, the camera can collect real-time pictures of the paint flow inside the paint tank, so as to determine whether the flow inside the paint tank meets the standard. During this period, the first telescopic rod is controlled to swing by controlling the movement of the second mounting seat. After the first telescopic rod swings, it can drive the first sphere to rotate inside the first mounting seat, and the shooting angle of the camera body is adjusted accordingly, so that it can be flexibly adjusted according to the actual situation to ensure the shooting quality, thereby improving the reliability and safety of paint flow monitoring.
[0030] 2. The paint flow monitoring device of the paint tank of the enameled wire mold has a warning component design. When the graphics collected by the camera body show that the paint liquid flow in the paint tank is abnormal, the lamp body starts to flash and issue a light alarm. At the same time, the third motor drives the knocking plate to rotate and repeatedly hits the force plate, thereby making a sound through continuous impact, thereby achieving the purpose of sound alarm. Correspondingly, sound and light are used to give sound and light alarms to the outside world to facilitate rapid processing by staff, and the supply speed of the paint liquid is controlled by controlling the solenoid valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A schematic diagram of the structure of the present invention;
[0032] Figure 2 This is a top view of the paint tank of the present invention;
[0033] Figure 3 It is a rear view of the paint tank of the present invention;
[0034] Figure 4 for Figure 3 A magnified view of point A in the figure;
[0035] Figure 5 It is a structural diagram of the base frame in the present invention;
[0036] Figure 6 It is a structural schematic diagram of the mounting plate in the present invention;
[0037] Figure 7 It is a structural schematic diagram of the lifting block in the present invention;
[0038] Figure 8 It is a cross-sectional view of the structure of the circular plate in the present invention;
[0039] Figure 9 for Figure 8 Enlarged view of point B in .
[0040] Explanation of the accompanying symbols: 1. bottom plate; 2. paint tank; 3. base frame; 4. feeding pipe; 5. monitoring mechanism; 51. moving block; 52. L-shaped plate; 53. first threaded rod; 54. lifting block; 55. first mounting seat; 56. first sphere; 57. support plate; 58. camera body; 59. positioning plate; 591. circular plate; 592. first telescopic rod; 593. second sphere; 594. second mounting seat; 595. first through slot; 596. second through slot; 597. first motor; 598. second threaded rod; 599. extension plate; 581. second motor; 582. first gear; 583. second gear; 584. U-shaped plate; 585. first electric push rod Rod; 586, bracket plate; 587, strip plate; 588, rack; 589, half gear ring; 571, long plate; 572, second electric push rod; 573, rectangular plate; 574, mounting plate; 575, lamp body; 576, third motor; 577, round rod; 578, knocking plate; 579, force plate; 561, spring; 6, auxiliary mechanism; 61, floating plate; 62, connecting plate; 63, scale bar; 64, indicator plate; 65, frame plate; 66, control block; 67, third threaded rod; 68, support plate; 69, touch switch; 691, inclined rod; 692, load-bearing plate; 693, guide wheel; 694, vertical plate; 695, platform plate; 696, painting mold body. DETAILED DESCRIPTION
[0041] The following is combined with Figure 1-9 The present invention is described in further detail.
[0042] The present invention discloses a paint flow monitoring device for a paint tank of an enameled wire die. Figure 1-9 The paint flow monitoring device of the paint tank of the enameled wire mold includes a bottom plate 1, a paint tank 2 and a base frame 3 are fixedly connected to the top of the bottom plate 1, a feed pipe 4 is fixedly connected to one side wall of the paint tank 2, the base frame 3 is arranged on one side of the paint tank 2, and a monitoring mechanism 5 is provided on the base frame 3;
[0043] The monitoring mechanism 5 includes a moving block 51, which is slidably connected to the interior of the base frame 3. An L-shaped plate 52 is fixedly connected to the top of the moving block 51. A first threaded rod 53 is rotatably connected to the inside of the L-shaped plate 52. The first threaded rod 53 is rotatably connected to the top of the moving block 51. A lifting block 54 is provided on the outside of the first threaded rod 53. The first threaded rod 53 passes through the lifting block 54 and is connected to the lifting block 54 by a thread. A first mounting seat 55 and a first sphere 56 are provided on one side of the lifting block 54.
[0044] The first mounting seat 55 is fixedly connected to support plates 57 on both the front and rear sides. One end of the two support plates 57 is fixedly connected to the front and rear sides of the lifting block 54 respectively. The first sphere 56 passes through the first mounting seat 55 and matches the first mounting seat 55. A camera body 58 is fixedly connected to one side of the first sphere 56. A positioning plate 59 is fixedly connected between the two support plates 57. A circular plate 591 is rotatably connected to the inner side of the positioning plate 59. A first telescopic rod 592 is fixedly connected to the first sphere 56. One end of the first telescopic rod 592 is fixedly connected to the second sphere 593. A second mounting seat 594 is provided on one side of the circular plate 591. The second sphere 593 extends into the second mounting seat 594 and matches the second mounting seat 594.
[0045] An extension plate 599 is fixedly connected to one side of the second mounting seat 594, and a first through slot 595 and a second through slot 596 are respectively provided on the circular plate 591. A first motor 597 is fixedly connected to the inside of the first through slot 595, and a second threaded rod 598 is rotatably connected to the inside of the second through slot 596. The first motor 597 is fixedly connected to the second threaded rod 598 through an output shaft, and the extension plate 599 extends into the inside of the second through slot 596. The second threaded rod 598 penetrates the extension plate 599 and is connected to the extension plate 599 by a thread. The feed pipe 4 is connected to the external paint supply equipment and is transported to the paint coating machine by the feed pipe 4. The interior of the slot 2 is used for painting the enameled wire. During this period, the camera can collect real-time images of the paint flow inside the paint slot 2 to determine whether the flow inside the paint slot 2 meets the standard. During this period, the first telescopic rod 592 is controlled to swing by controlling the movement of the second mounting seat 594. After the first telescopic rod 592 swings, it can drive the first sphere 56 to rotate inside the first mounting seat 55. The shooting angle of the camera body 58 is adjusted accordingly, so that it can be flexibly adjusted according to actual conditions to ensure the shooting quality, thereby improving the reliability and safety of paint flow monitoring.
[0046] A second motor 581 is fixedly connected to the top of the L-shaped plate 52, a first gear 582 is fixedly connected to the outside of the first threaded rod 53, the second motor 581 is fixedly connected to the second gear 583 via an output shaft, the second gear 583 is arranged on one side of the first gear 582, and the second gear 583 is meshed with the first gear 582. When the second gear 583 rotates, it can drive the first gear 582 to rotate. A U-shaped plate 584 is fixed to one side of the base frame 3, a first electric push rod 585 is fixedly connected to the inner side of the U-shaped plate 584, the first electric push rod 585 extends into the interior of the base frame 3, one end of the first electric push rod 585 is fixedly connected to one side of the moving block 51, and the first electric push rod 585 pushes and pulls the moving block 51 horizontally after working;
[0047] The bottom of the positioning plate 59 is provided with a bracket plate 586, and the two ends of the top of the bracket plate 586 are fixedly connected to the bottom of the two support plates 57. A strip plate 587 is provided on the inside of the bracket plate 586, and a rack 588 is fixedly connected to the top of the strip plate 587. A half gear ring 589 is fixedly connected to the outside of the circular plate 591. The half gear ring 589 is provided on the top of the rack 588, and the half gear ring 589 is meshed with the rack 588. After the rack 588 moves, it can further drive the circular plate 591 to rotate by meshing with the half gear ring 589. The inside of the bracket plate 586 is fixedly connected with a long plate 571, which passes through the strip plate 571. The L-shaped plate 587 and the strip plate 587 are integrally formed with an auxiliary plate at the bottom. A second electric push rod 572 is fixedly connected between the auxiliary plate and the inner side of the bracket plate 586. The second electric push rod 572 can push and pull the auxiliary plate after working. A rectangular plate 573 is fixedly connected to one side of the lifting block 54. A first limit plate is fixedly connected to the inner side of the L-shaped plate 52. The first limit plate passes through the rectangular plate 573. The bottom of the first limit plate is fixedly connected to the top of the moving block 51. A second limit plate is fixedly connected to the inside of the second through slot 596. The second limit plate passes through the extension plate 599. The second limit plate provides a limit for the extension plate 599.
[0048] The monitoring mechanism 5 includes a warning component, which includes a mounting plate 574, which is fixedly connected to the top of the L-shaped plate 52, and a lamp body 575 is fixedly connected to the top of the mounting plate 574, and the lamp body 575 is electrically connected to the camera body 58. A third motor 576 is fixedly connected to one side of the mounting plate 574, and the third motor 576 is electrically connected to the camera body 58. The third motor 576 is fixedly connected to a round rod 577 through an output shaft, and the round rod 577 extends into the inner side of the mounting plate 574 and is rotatably connected to the mounting plate 574. A knocking plate 578 is fixedly connected to the outside of the round rod 577, and a second telescopic rod is fixedly connected to the top of the L-shaped plate 52, and a force plate 579 is fixedly connected to the top of the second telescopic rod. A spring 561 is fixedly connected between the force plate 579 and the top wall of the L-shaped plate 52, and the spring 561 is arranged on the outside of the second telescopic rod. After the knocking plate 578 rotates, it knocks on the force plate 579 to issue a sound warning prompt.
[0049] An auxiliary mechanism 6 is provided on the paint tank 2, and the auxiliary mechanism 6 includes a floating plate 61, which is arranged inside the paint tank 2, and a connecting plate 62 is fixedly connected to the top of the floating plate 61. The connecting plate 62 extends out of the paint tank 2, and a scale bar 63 is integrally formed on one side wall of the connecting plate 62. An indicator plate 64 is fixedly connected to one side wall of the paint tank 2, and a vertical groove is opened on one side wall of the connecting plate 62. The indicator plate 64 passes through the vertical groove, and the indicator plate 64 is vertically slidably connected to the connecting plate 62. A frame plate 65 is fixedly connected to the top of one side wall of the paint tank 2, and a control block 66 is provided on the inner side of the frame plate 65. The bottom of the control block 66 is in contact with the top of one side wall of the paint tank 2. The amount of paint stored in the paint tank 2 by the floating plate 61 can be directly judged by pointing the indicator plate 64 to the scale on the scale bar 63;
[0050] The inner side of the frame plate 65 is rotatably connected to a third threaded rod 67, which passes through the control block 66 and is connected to the control block 66 by a thread. A support plate 68 is provided on the inner side of the connecting plate 62, and a touch switch 69 is fixedly connected to the top of the support plate 68. The frame plate 65 passes through the support plate 68, and the top of the control block 66 is movably connected to an inclined rod 691 through a movable hinge seat. The top of the inclined rod 691 is movably connected to the bottom of the support plate 68 through a movable hinge seat. After the control block 66 moves, the inclined rod 691 can be driven to flip, and the inclined rod 691 can push and pull the bottom of the support plate 68;
[0051] Two supporting plates 692 are fixedly connected to the front side wall of the paint tank 2, and a first connecting rod is fixedly connected between the two supporting plates 692. A second connecting rod is rotatably connected to the inside of the paint tank 2, and the outside of the first connecting rod and the second connecting rod are rotatably connected to guide wheels 693. A vertical plate 694 is fixedly connected to the top of the bottom plate 1, and a platform plate 695 is fixed to the front side of the vertical plate 694. A paint mold body 696 is fixedly connected to the platform plate 695, and an electromagnetic valve is provided on the feeding pipe 4. The guide wheel 693 can guide and transmit the enameled wire, and the paint mold body 696 scrapes off excess paint liquid on the enameled wire to form a uniform paint film.
[0052] During actual operation, the device is first powered on, and paint can be supplied to the paint tank 2 through the feed pipe 4. The enameled wire is wound through a winding device (not shown in the figure). The guide wheel 693 can guide the enameled wire. When the enameled wire enters the paint tank 2, its exterior is stained with paint liquid. As the enameled wire continues to move upward and passes through the paint mold body 696, the paint mold body 696 can scrape off excess paint liquid on the enameled wire to form a uniform paint film. During the entire operation, the camera body 58 can capture and capture the amount of paint liquid inside the paint tank 2 to determine whether the flow rate inside the paint tank 2 meets the standard.
[0053] In order to prevent the paint liquid inside the paint tank 2 from being contaminated on the inner wall of the paint tank 2, thereby affecting the normal image collection and recognition work, the floating plate 61 floats on the liquid surface of the paint liquid, so that it can fluctuate up and down according to the height of the paint liquid level. When the floating plate 61 moves, it drives the connecting plate 62 to move. Since the position of the indicator plate 64 remains constant, the position of the scale bar 63 indicated by the indicator plate 64 is different when the connecting plate 62 moves. The camera body 58 collects the numerical graph on the scale bar 63. The value indicated on the scale bar 63 can be used to directly determine the amount of paint liquid inside the paint tank 2, thereby effectively preventing the paint from adhering to the inner wall of the paint tank 2 and affecting the judgment, making the collection result more accurate.
[0054] In addition, during image acquisition, the shooting angle and position of the camera body 58 can be flexibly adjusted. Specifically, after the first electric push rod 585 is working, it pushes and pulls the moving block 51, and the moving block 51 drives the first threaded rod 53 to move, and the first threaded rod 53 drives the lifting block 54 to move. It can be seen from the above connection relationship that the distance between the camera body 58 and the paint tank 2 can be adjusted at this time. After the second motor 581 is working, it drives the second gear 583 to rotate through the output shaft, and the second gear 583 drives the first gear 582 to rotate, and the first gear 582 drives the first threaded rod 53 to rotate, and the first threaded rod 53 drives the lifting block 54 to perform a lifting operation, so that the height position of the camera body 58 can be adjusted.
[0055] Finally, when the shooting angle needs to be adjusted, the first motor 597 works and drives the second threaded rod 598 to rotate, the second threaded rod 598 drives the extension plate 599 to move up and down, the extension plate 599 drives the second mounting seat 594 to move, the second mounting seat 594 drives the second sphere 593 to move, the second sphere 593 drives the first telescopic rod 592 to swing, the first telescopic rod 592 drives the first sphere 56 to flip inside the first mounting seat 55, the first sphere 56 drives the camera body 58 to swing to adjust the angle, so that the camera swings in the opposite direction of the movement of the extension plate 599 to achieve the purpose of angle adjustment. To achieve the purpose of adjusting the angles in multiple directions, the second electric push rod 572 works and pushes the auxiliary plate, which drives the strip plate 587 to move, and the strip plate 587 drives the rack 588 to move. After the rack 588 moves, it drives the half gear ring 589 to rotate, and the half gear ring 589 drives the circular plate 591 to rotate, and the circular plate 591 drives the second threaded rod 598 to rotate, thereby adjusting the axial direction of the second threaded rod 598. It can be seen from the above steps that the above steps of controlling the rotation of the second threaded rod 598 are repeated at this time, and the camera body 58 can be controlled to adjust in multiple directions, so as to flexibly respond to the different angle shooting requirements of the actual processing scene and ensure the quality of image acquisition;
[0056] When the graphics collected by the camera body 58 show that the paint flow in the paint tank 2 is abnormal, the lamp body 575 starts to flash and issues a light alarm. At the same time, the third motor 576 works and drives the round rod 577 to rotate. The round rod 577 drives the knocking plate 578 to rotate and repeatedly hits the force plate 579. The force plate 579 moves downward after being hit. At this time, the spring 561 is compressed by the force. In the gap between the hits, the elastic force of the second spring 561 prompts the force plate 579 to move back upward, thereby achieving the effect of continuous impact and sound, thereby achieving the purpose of sound alarm. Correspondingly, sound and light are used to issue sound and light alarms to the outside world to facilitate staff to quickly deal with the problem, and the supply speed of the paint liquid is controlled by controlling the solenoid valve.
[0057] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A paint flow monitoring device for a paint tank of an enameled wire die, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a paint tank (2) and a base frame (3); a feed pipe (4) is fixedly connected to a side wall of the paint tank (2); the base frame (3) is arranged on one side of the paint tank (2); and a monitoring mechanism (5) is arranged on the base frame (3); The monitoring mechanism (5) includes a moving block (51), the moving block (51) is slidably connected to the inside of the base frame (3), the top of the moving block (51) is fixedly connected to an L-shaped plate (52), the inside of the L-shaped plate (52) is rotatably connected to a first threaded rod (53), the first threaded rod (53) is rotatably connected to the top of the moving block (51), a lifting block (54) is provided on the outside of the first threaded rod (53), the first threaded rod (53) passes through the lifting block (54) and is connected to the lifting block (54) by a thread, a first mounting seat (55) and a first sphere (56) are provided on one side of the lifting block (54), and the front and rear sides of the first mounting seat (55) are fixedly connected to support plates (57), one end of the two support plates (57) is fixedly connected to the front and rear sides of the lifting block (54), the first sphere (56) passes through the first mounting seat (55) and matches the first mounting seat (55), one side of the first sphere (56) is fixedly connected to the camera body (58), a positioning plate (59) is fixedly connected between the two support plates (57), the inner side of the positioning plate (59) is rotatably connected to a circular plate (591), the first sphere (56) is fixedly connected to a first telescopic rod (592), one end of the first telescopic rod (592) is fixedly connected to a second sphere (593), a second mounting seat (594) is provided on one side of the circular plate (591), the second sphere (5 93) extends into the interior of the second mounting seat (594) and matches the second mounting seat (594), an extension plate (599) is fixedly connected to one side of the second mounting seat (594), a first through slot (595) and a second through slot (596) are respectively opened on the circular plate (591), a first motor (597) is fixedly connected to the interior of the first through slot (595), a second threaded rod (598) is rotatably connected to the interior of the second through slot (596), the first motor (597) is fixedly connected to the second threaded rod (598) via an output shaft, the extension plate (599) extends into the interior of the second through slot (596), the second threaded rod (598) passes through the extension plate (599) and matches the second through slot (596). The extension plate (599) is connected by a thread; the first motor (597) works and drives the second threaded rod (598) to rotate, the second threaded rod (598) drives the extension plate (599) to move up and down, the extension plate (599) drives the second mounting seat (594) to move, the second mounting seat (594) drives the second sphere (593) to move, the second sphere (593) drives the first telescopic rod (592) to swing, the first telescopic rod (592) drives the first sphere (56) to flip inside the first mounting seat (55), the first sphere (56) drives the camera body (58) to swing for angle adjustment, so that the camera swings in the opposite direction to the movement of the extension plate (599) to achieve angle adjustment.
2. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 1, characterized in that: The top of the L-shaped plate (52) is fixedly connected to a second motor (581), the outside of the first threaded rod (53) is fixedly connected to a first gear (582), the second motor (581) is fixedly connected to a second gear (583) via an output shaft, the second gear (583) is arranged on one side of the first gear (582), and the second gear (583) is meshed with the first gear (582).
3. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 1, characterized in that: A U-shaped plate (584) is fixed to one side of the base frame (3), and a first electric push rod (585) is fixedly connected to the inner side of the U-shaped plate (584). The first electric push rod (585) extends into the interior of the base frame (3), and one end of the first electric push rod (585) is fixedly connected to one side of the moving block (51).
4. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 1, characterized in that: A bracket plate (586) is provided at the bottom of the positioning plate (59), and the two ends of the top of the bracket plate (586) are fixedly connected to the bottoms of the two support plates (57), respectively. A strip plate (587) is provided on the inner side of the bracket plate (586), and a rack (588) is fixedly connected to the top of the strip plate (587). A half gear ring (589) is fixedly connected to the outer side of the circular plate (591), and the half gear ring (589) is provided on the top of the rack (588), and the half gear ring (589) is meshed with the rack (588).
5. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 4, characterized in that: A long plate (571) is fixedly connected to the inner side of the bracket plate (586), and the long plate (571) passes through the strip plate (587). An auxiliary plate is integrally formed at the bottom of the strip plate (587), and a second electric push rod (572) is fixedly connected between the auxiliary plate and the inner side of the bracket plate (586).
6. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 1, characterized in that: A rectangular plate (573) is fixedly connected to one side of the lifting block (54), a first limiting plate is fixedly connected to the inner side of the L-shaped plate (52), the first limiting plate passes through the rectangular plate (573), the bottom of the first limiting plate is fixedly connected to the top of the moving block (51), and a second limiting plate is fixedly connected to the inside of the second through slot (596), the second limiting plate passes through the extension plate (599).
7. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 1, characterized in that: The monitoring mechanism (5) includes a warning component, and the warning component includes a mounting plate (574), the mounting plate (574) is fixedly connected to the top of the L-shaped plate (52), the top of the mounting plate (574) is fixedly connected to a lamp body (575), the lamp body (575) is electrically connected to the camera body (58), and one side of the mounting plate (574) is fixedly connected to a third motor (576), the third motor (576) is electrically connected to the camera body (58), and the third motor (576) is connected to the camera body (58) through an output shaft. A round rod (577) is fixedly connected, the round rod (577) extends into the inner side of the mounting plate (574) and is rotatably connected to the mounting plate (574), a knocking plate (578) is fixedly connected to the outside of the round rod (577), a second telescopic rod is fixedly connected to the top of the L-shaped plate (52), a force-bearing plate (579) is fixedly connected to the top of the second telescopic rod, a spring (561) is fixedly connected between the force-bearing plate (579) and the top wall of the L-shaped plate (52), and the spring (561) is arranged on the outside of the second telescopic rod.
8. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 1, characterized in that: The paint tank (2) is provided with an auxiliary mechanism (6), and the auxiliary mechanism (6) includes a floating plate (61), the floating plate (61) is provided inside the paint tank (2), the top of the floating plate (61) is fixedly connected to a connecting plate (62), the connecting plate (62) extends outside the paint tank (2), a scale bar (63) is integrally formed on one side wall of the connecting plate (62), an indicator plate (64) is fixedly connected to one side wall of the paint tank (2), a vertical groove is provided on one side wall of the connecting plate (62), the indicator plate (64) passes through the vertical groove, and the indicator plate (64) is vertically slidably connected to the connecting plate (62), a frame plate (65) is fixedly connected to the top of one side wall of the paint tank (2), a control block (66) is provided on the inner side of the frame plate (65), and the bottom of the control block (66) is in contact with the top of one side wall of the paint tank (2).
9. The paint flow monitoring device for the paint tank of the enameled wire mold according to claim 8, characterized in that: The inner side of the frame plate (65) is rotatably connected to a third threaded rod (67), the third threaded rod (67) passes through the control block (66) and is connected to the control block (66) by a thread, the inner side of the connecting plate (62) is provided with a supporting plate (68), the top of the supporting plate (68) is fixedly connected to a touch switch (69), the frame plate (65) passes through the supporting plate (68), the top of the control block (66) is movably connected to an inclined rod (691) through a movable hinge seat, and the top of the inclined rod (691) is movably connected to the bottom of the supporting plate (68) through a movable hinge seat.
10. The paint flow monitoring device for the paint tank of the enameled wire die according to claim 1, characterized in that: Two supporting plates (692) are fixedly connected to the front side wall of the paint tank (2), a first connecting rod is fixedly connected between the two supporting plates (692), a second connecting rod is rotatably connected inside the paint tank (2), and guide wheels (693) are rotatably connected to the outside of the first connecting rod and the second connecting rod, a vertical plate (694) is fixedly connected to the top of the bottom plate (1), a platform plate (695) is fixed to the front side of the vertical plate (694), a paint mold body (696) is fixedly connected to the platform plate (695), and a solenoid valve is provided on the feed pipe (4).
Citation Information
Patent Citations
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