Pressure gauge verification platform and verification method
By designing a pressure gauge calibration table including protection, unloading and knocking components, the problem of explosion and fragmentation caused by quality problems during the verification process is solved, and the safety and efficiency of the verification process are achieved.
Patent Information
- Application Number
- CN202411851049.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-25
AI Technical Summary
In the prior art, the pressure gauge may explode due to quality problems during the verification process, causing debris to scatter, endangering personnel safety, and making debris difficult to collect and deal with.
A pressure gauge verification table is designed, including a workbench, a protective assembly, a discharge assembly and a strike assembly. Through the motor-driven rotating shaft and belt system, the movable cover and the fixed cover combine to provide comprehensive protection; through the cylinder-driven support plate and connecting plate, the pressure gauge body is stable downward and tilted, so that it slides out through inertia and is collected; if the pressure gauge body is large in size, it can be quickly unloaded by a combination of friction pads and springs.
It effectively prevents the explosion caused by quality problems during the inspection process, avoids the harm of fragments to personnel due to fragmentation, and simplifies the collection and processing of fragments, ensuring the safety and efficiency of the inspection process.
Smart Images

Figure CN119688164A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pressure gauge calibration, and in particular to a pressure gauge calibration platform and a calibration method. Background Art
[0002] The pressure gauge generates elastic deformation under the action of pressure through the sensitive elements in the gauge (such as Bourdon tube, diaphragm box, bellows), and this deformation is transmitted to the pointer through the conversion mechanism of the movement in the gauge, causing the pointer to rotate, thereby indicating the measured pressure value on the dial. The pressure gauge calibration platform cooperates with the pressure standard to complete the inspection and calibration of various pressure instruments. It is widely used in measurement, petroleum, chemical, electric power, national defense and instrument manufacturing industries to ensure that the measurement accuracy of instruments meets national or international standards.
[0003] As disclosed in the publication number CN114235276B, the invention relates to an improvement in the pressure gauge calibration technology, specifically a pressure gauge calibration platform compatible with axial and radial pressure gauges, comprising a detection table, on which an image recognition bracket is arranged; further comprising a gauge clamping mechanism, a flipping platform and a flipping drive mechanism, wherein the gauge clamping mechanism is mounted on the flipping platform, the flipping platform rotates with the detection table via a rotating shaft, and the flipping drive mechanism is linked to the rotating shaft; in the process of calibrating the pressure gauge, the calibration needs of different types of pressure gauges are met, the original idea of calibrating the axial pressure gauge and the radial pressure gauge using a device is changed to be compatible through a single device, and a breakthrough is achieved in that, with a set of image recognition devices, the dial data of both the axial pressure gauge and the radial pressure gauge can be acquired, the structure is simple, the coordination of the various mechanisms is stable and the operation is simple.
[0004] In the above-mentioned prior art, the staff fixes the pressure gauge through a fixed seat, and during calibration, starts the moving component to drive the image recognition component to move, adjusts the distance between the camera and the pressure gauge, and then starts the lifting cylinder to adjust the height of the camera to facilitate better observation of the data, and then pressurizes the pressure gauge to perform data calibration, and then calibrates the pressure gauge by knocking the pressure gauge through the knocking component. However, the calibrated pressure gauge may be newly produced and needs to be calibrated after being used for a period of time, and there will be some quality problems. The problematic pressure gauge will not be able to withstand the pressure during calibration and will explode, so the fragments produced by the explosion will fly around and cause injuries to personnel, and the scattered fragments are difficult to collect and process. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that the barometers calibrated in the prior art may need to be calibrated just after leaving the factory or after being used for a period of time, and there may be some quality problems therein. During the calibration, the problematic barometers cannot withstand the pressure and will explode, so the fragments produced by the explosion will fly around and cause injuries to personnel, and the scattered fragments are difficult to collect and process.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a pressure gauge calibration platform, including a workbench, wherein collection chambers are arranged equidistantly inside one side of the workbench, guide grooves are provided on both sides of the interior of the collection chamber, a guide plate is fixedly connected to the bottom end of the interior of the collection chamber, a partition is fixedly connected to the side of the workbench located inside the collection chamber, a vertical groove is provided in the middle of the partition, a unloading component is arranged inside the collection chamber of the workbench, an image recognition component is arranged at the top of the workbench at the movable slide groove, a protective component is arranged on the side of the top of the workbench away from the workbench, a knocking component is arranged on the side of the workbench located on the side of the protective component away from the console, and a unloading auxiliary component is arranged on one side of the interior of the collection chamber.
[0007] As a preferred embodiment, the protection component includes a motor, which is fixed on one side of the workbench, and the side of the motor close to the workbench is transmission-connected with a rotating shaft, the end of the rotating shaft away from the motor is fixedly connected with a rotating shaft, the end of the rotating shaft away from the motor is fixedly connected with a first rotating wheel, the middle part of the first rotating wheel is transmission-connected with a belt, and the top end of the belt is transmission-connected with a second rotating wheel. After the pressure gauge body is clamped and fixed by a clamp seat, the motor is started to drive the rotating shaft to rotate, the rotating shaft drives the first rotating wheel to rotate, the first rotating wheel drives the belt to rotate, the belt drives the second rotating wheel to rotate, and the second rotating wheel drives the rotating rod to rotate.
[0008] As a preferred embodiment, a rotating rod is fixedly connected to the middle part of the second rotating wheel, and a fixed sleeve is equidistantly arranged and rotatably connected to the middle part of the rotating rod, and a movable cover is fixedly connected to the middle part of the fixed sleeve at the rotating rod, and the movable cover is rotatably connected to the fixed sleeve, and the bottom end of the fixed sleeve is fixedly connected to the fixed cover, and the fixed cover is fixed to the top of the workbench, and the bottom end of the fixed cover is fixedly connected to a material guide plate, and the rotating rod drives the movable cover to rotate, and the movable cover gradually deflects until the fixed cover is closed. At this time, the movable cover and the fixed cover fully protect the main body of the pressure gauge to avoid the pressure gauge main body from exploding due to its own quality problems under strong pressure, causing fragments to fly and cause harm to personnel.
[0009] As a preferred embodiment, the unloading assembly includes a support plate, the top end of the support plate is fixedly connected with a clamping seat, the support plate is located at the top end of the collecting chamber, the clamping seat passes through the workbench and is slidably connected to the workbench, the middle part of the clamping seat is clamped with a pressure gauge body, the bottom end of the support plate is fixedly connected with a connecting rod, the bottom end of the connecting rod is fixedly connected with a connecting plate, both sides of the support plate and the connecting plate are fixedly connected with a limiting rod, the limiting rod is slidably connected to the guide groove, and the support plate drives the clamping seat and the pressure gauge body to move, When the support plate and the connecting plate move downward, the limit rod is driven to slide inside the guide groove, so that the clamp seat and the pressure gauge body move downward steadily. When they move to the corner of the guide groove, the limit rod at the bottom continues to move along the guide groove. At this time, the support plate drives the clamp seat and the pressure gauge body to gradually tilt, and then the limit rod at the top reaches the corner of the guide groove. At this time, the support plate is in the maximum tilt state, and the pressure gauge body slides out of the clamp seat by inertia, and finally falls onto the guide plate for collection, and the exploded fragments fall on the guide plate, and finally slide into the guide plate along the guide plate for collection.
[0010] As a preferred embodiment, a connecting head is fixedly connected to the middle part of the bottom end of the connecting plate, a second cylinder is rotatably connected to the middle part of the connecting head, the second cylinder is slidably connected to the partition, the bottom end of the second cylinder is rotatably connected to a support rod, the support rod is fixedly connected to the workbench, the second cylinder is started, the second cylinder drives the connecting plate to move downward through the connecting head, and the connecting plate drives the support plate to move downward.
[0011] As a preferred embodiment, the auxiliary unloading assembly includes a fixed plate, which is fixed to one side of the inside of the collecting chamber, and a spring is fixedly connected to one side of the top of the fixed plate, and a unloading block is fixedly connected to the top of the spring, and a friction pad is fixedly connected to the top of the unloading block, and the friction pad is slidably connected to the pressure gauge body. If the size of the pressure gauge body is slightly larger and it is difficult to fall off when the pressure gauge body is tilted, the support plate drives the clamp seat and the pressure gauge body to move downward and eventually is in a tilted state. When the pressure gauge body is tilted, it gradually contacts the friction pad, and the support plate continues to drive the pressure gauge body to move, and the pressure gauge body rubs against the friction pad, and the force generated by the friction causes the spring to gradually compress, and eventually the pressure gauge body is gradually pulled out of the clamp seat and falls onto the guide plate for collection.
[0012] As a preferred embodiment, the knocking assembly includes a third cylinder, which is fixed on a side of the movable cover away from the movable slide groove, and a push plate is fixedly connected to the side of the third cylinder close to the movable cover, and knocking rods are equidistantly fixedly connected to the side of the push plate away from the third cylinder, and the knocking rods penetrate the fixed cover and are slidably connected to the fixed cover, and a gasket is fixedly connected to one end of the knocking rod located inside the fixed cover. The pressure gauge body is pressurized by an air pump for calibration. When a certain value is reached, the third cylinder is started, and the third cylinder drives the push plate to move, and the push plate drives the knocking rod to move. The knocking rod knocks on the pressure gauge body through the gasket, and then it is recognized again by the camera. The final recognition result is compared and calculated with the standard pressure value of the high-precision pressure sensor to obtain various indication errors of the pressure instrument.
[0013] As a preferred embodiment, the image recognition component includes a first cylinder, which is fixed inside a movable slide slot, a movable block is fixedly connected to a side of the first cylinder close to the movable cover, the movable block is slidably connected to the inside of the slide rail, a first gas rod is fixedly connected to the top of the movable block, a movable plate is fixedly connected to the top of the first gas rod, cameras are fixedly connected to the top of the movable plate at equal intervals, during verification, the first gas rod is started according to the height of the pressure gauge body, the first gas rod is extended and retracted to drive the movable plate to move, the movable plate drives the camera to adjust the height so that the camera is aligned with the pressure gauge body, and then the first cylinder is started, the first cylinder pushes the movable block to move, so that the camera gradually approaches the pressure gauge body so that the pressure gauge body is completely presented in the camera.
[0014] As a preferred embodiment, a control console is fixedly connected to one side of the workbench, a control center is arranged at the top of the console, a movable slide groove is opened in the middle of the top of the workbench close to the console, a slide rail is fixedly connected to the inside of the movable slide groove, the image recognition component, the protection component, the unloading component and the knocking component are controlled by the control center, and the calibration data is observed by the control center.
[0015] A pressure gauge calibration method comprises the following steps:
[0016] S1. First, fix the pressure gauge body by clamping the clamp seat, then start the motor to drive the shaft to rotate, the shaft drives the first wheel to rotate, the first wheel drives the belt to rotate, the belt drives the second wheel to rotate, the second wheel drives the rod to rotate, the rod drives the movable cover to rotate, the movable cover gradually deflects to the fixed cover to close, at this time the movable cover and the fixed cover fully protect the pressure gauge body;
[0017] S2. During the verification, the first gas rod is activated according to the height of the pressure gauge body. The first gas rod is extended and retracted to drive the moving plate to move. The moving plate drives the camera to adjust the height so that the camera is aligned with the pressure gauge body. Then the first cylinder is activated. The first cylinder pushes the moving block to move so that the camera gradually approaches the pressure gauge body so that the pressure gauge body is completely presented in the camera.
[0018] S3. Use an air pump to pressurize the pressure gauge body for calibration. When a certain value is reached, start the third air cylinder, which drives the push plate to move, and the push plate drives the knocking rod to move. The knocking rod knocks the pressure gauge body through the gasket, and then recognizes it again through the camera. The final recognition result is compared and calculated with the standard pressure value of the high-precision pressure sensor to obtain the indication errors of the pressure instrument;
[0019] S4. If the pressure gauge body has mass and causes explosion during calibration, the movable cover and the fixed cover will shield the exploded fragments, and the second cylinder will be started to drive the connecting plate to move downward, and the connecting plate will drive the supporting plate to move downward, and the supporting plate will drive the clamping seat and the pressure gauge body to move. When the supporting plate and the connecting plate move downward, they will drive the limit rod to slide inside the guide groove, so the clamping seat and the pressure gauge body will move downward stably. When they move to the corner of the guide groove, the limit rod at the bottom will continue to move along the guide groove. At this time, the support plate drives the clamping seat and the pressure gauge body to gradually tilt, and then the limit rod at the top reaches the corner of the guide groove. At this time, the support plate is in the maximum tilt state, and the pressure gauge body slides out of the clamping seat by inertia, and finally falls onto the guide plate for collection, and the exploded fragments fall onto the guide plate, and finally slide into the guide plate along the guide plate for collection;
[0020] S5. If the size of the pressure gauge body is slightly larger and it is difficult for the pressure gauge body to fall off when it is tilted, the support plate drives the clamp seat and the pressure gauge body to move downward and eventually it is in a tilted state. When the pressure gauge body is tilted, it gradually contacts the friction pad. The support plate continues to drive the pressure gauge body to move. The pressure gauge body and the friction pad rub against each other, and the force generated by the friction causes the spring to gradually compress. Finally, the pressure gauge body is gradually pulled out of the clamp seat and falls onto the guide plate for collection.
[0021] The beneficial effects of the present invention are as follows:
[0022] 1. In the present invention, after the pressure gauge body is clamped and fixed by the clamp seat, the motor is started to drive the rotating shaft to rotate, the rotating shaft drives the first rotating wheel to rotate, the first rotating wheel drives the belt to rotate, the belt drives the second rotating wheel to rotate, the second rotating wheel drives the rotating rod to rotate, the rotating rod drives the movable cover to rotate, and the movable cover gradually deflects until the fixed cover is closed. At this time, the movable cover and the fixed cover fully protect the pressure gauge body to avoid the pressure gauge body from bursting due to its own quality problems under strong pressure, causing fragments to fly and cause injuries to personnel.
[0023] 2. In the present invention, the second cylinder is started to drive the connecting plate to move downward, the connecting plate drives the supporting plate to move downward, the supporting plate drives the clamping seat and the pressure gauge body to move, and when the support plate and the connecting plate move downward, they drive the limit rod to slide inside the guide groove, so that the clamping seat and the pressure gauge body move downward stably. When moving to the corner of the guide groove, the limit rod at the bottom continues to move along the guide groove. At this time, the support plate drives the clamping seat and the pressure gauge body to gradually tilt, and then the top limit rod reaches the corner of the guide groove. At this time, the support plate is in the maximum tilt state, and the pressure gauge body slides out of the clamping seat by inertia, and finally falls onto the guide plate for collection, and the exploded fragments fall on the guide plate, and finally slide into the guide plate along the guide plate for collection.
[0024] 3. In the present invention, if the size of the pressure gauge body is slightly larger and it is difficult for the pressure gauge body to fall off when it is tilted, the support plate drives the clamp seat and the pressure gauge body to move downward, and finally it is in a tilted state. When the pressure gauge body is tilted, it gradually contacts the friction pad, and the support plate continues to drive the pressure gauge body to move. The pressure gauge body and the friction pad rub against each other, and the force generated by the friction causes the spring to be gradually compressed. Finally, the pressure gauge body is gradually pulled out of the clamp seat and falls onto the guide plate for collection, thereby facilitating the rapid unloading of the pressure gauge body. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 A schematic diagram of the structure of a pressure gauge calibration platform provided by the present invention;
[0026] Figure 2 A schematic diagram of the front cross-section structure of a pressure gauge calibration platform provided by the present invention;
[0027] Figure 3 A schematic diagram of the back cross-sectional structure of a pressure gauge calibration platform provided by the present invention;
[0028] Figure 4 A schematic diagram of the structure of a discharge assembly of a pressure gauge calibration platform provided by the present invention;
[0029] Figure 5 A schematic diagram of the structure of a protective component of a pressure gauge calibration platform provided by the present invention;
[0030] Figure 6 A schematic diagram of the structure of a knocking assembly of a pressure gauge calibration platform provided by the present invention;
[0031] Figure 7 A schematic diagram of the structure of an image recognition component of a pressure gauge calibration station provided by the present invention;
[0032] Figure 8 A schematic diagram of the structure of a discharging auxiliary component of a pressure gauge calibration platform provided by the present invention;
[0033] Legend:
[0034] 1. Workbench; 11. Control console; 12. Control center; 13. Moving slide; 14. Slide rail; 15. Collection chamber; 16. Partition; 17. Vertical groove; 18. Guide groove; 19. Guide plate; 21. Moving plate; 22. Camera; 23. First gas rod; 24. Moving block; 25. First cylinder; 31. Motor; 32. Rotating shaft; 33. First rotating wheel; 34. Belt; 35. Second rotating wheel; 36. Rotating rod; 37 , fixed sleeve; 38, movable cover; 39, fixed cover; 310, guide plate; 41, support plate; 42, limit rod; 43, connecting rod; 44, connecting plate; 45, clamp seat; 46, pressure gauge body; 47, connecting head; 48, second cylinder; 49, support rod; 51, third cylinder; 52, push plate; 53, knock rod; 54, gasket; 61, fixed plate; 62, spring; 63, unloading block; 64, friction pad. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] See also Figure 1 - Figure 8 The present invention provides a technical solution: a pressure gauge calibration platform, comprising a workbench 1, a control console 11 is fixedly connected to one side of the workbench 1, a control center 12 is arranged at the top of the control console 11, a movable slide 13 is provided in the middle of the top of the workbench 1 close to the control console 11, a slide rail 14 is fixedly connected inside the movable slide 13, a collecting chamber 15 is arranged equidistantly inside one side of the workbench 1, guide grooves 18 are provided on both sides of the collecting chamber 15, a guide plate 19 is fixedly connected to the bottom end of the collecting chamber 15, a partition 16 is fixedly connected to one side of the workbench 1 located inside the collecting chamber 15, a vertical groove 17 is provided in the middle of the partition 16, a unloading component is provided on the workbench 1 located inside the collecting chamber 15, an image recognition component is provided at the top of the workbench 1 at the movable slide 13, a protective component is provided on the side of the top of the workbench 1 away from the workbench 1, a knocking component is provided on the side of the workbench 1 located on the protective component away from the control console 11, and a unloading auxiliary component is provided on one side of the collecting chamber 15.
[0037] like Figure 1 - Figure 8As shown, the protection component includes a motor 31, which is fixed on one side of the workbench 1, and the side of the motor 31 close to the workbench 1 is transmission-connected with a rotating shaft 32, and the end of the rotating shaft 32 away from the motor 31 is fixedly connected with the rotating shaft 32, and the end of the rotating shaft 32 away from the motor 31 is fixedly connected with a first rotating wheel 33, the middle part of the first rotating wheel 33 is transmission-connected with a belt 34, and the top end of the belt 34 is transmission-connected with a second rotating wheel 35, the middle part of the second rotating wheel 35 is fixedly connected with a rotating rod 36, and the middle part of the rotating rod 36 is equidistantly arranged and rotationally connected with a fixed sleeve 37, the rotating rod 36 is located in the middle part of the fixed sleeve 37 and is fixedly connected with a movable cover 38, the movable cover 38 is rotationally connected to the fixed sleeve 37, the bottom end of the fixed sleeve 37 is fixedly connected with a fixed cover 39, the fixed cover 39 is fixed to the top of the workbench 1, and the bottom end inside the fixed cover 39 is fixedly connected with a material guide plate 310.
[0038] In this embodiment, after the pressure gauge body 46 is clamped and fixed by the clamp seat 45, the motor 31 is started to drive the rotating shaft 32 to rotate, the rotating shaft 32 drives the first rotating wheel 33 to rotate, the first rotating wheel 33 drives the belt 34 to rotate, the belt 34 drives the second rotating wheel 35 to rotate, the second rotating wheel 35 drives the rotating rod 36 to rotate, the rotating rod 36 drives the movable cover 38 to rotate, the movable cover 38 gradually deflects to the fixed cover 39 to close, at this time the movable cover 38 and the fixed cover 39 fully protect the pressure gauge body 46 to prevent the pressure gauge body 46 from exploding due to its own quality problems under strong pressure, causing fragments to fly and cause harm to personnel.
[0039] like Figure 1 - Figure 8 As shown, the unloading assembly includes a support plate 41, the top of which is fixedly connected with a clamping seat 45, the support plate 41 is located at the top of the collecting chamber 15, the clamping seat 45 passes through the workbench 1 and is slidably connected to the workbench 1, the middle of the clamping seat 45 is clamped with a pressure gauge body 46, the bottom end of the support plate 41 is fixedly connected with a connecting rod 43, the bottom end of the connecting rod 43 is fixedly connected with a connecting plate 44, both sides of the support plate 41 and the connecting plate 44 are fixedly connected with a limiting rod 42, the limiting rod 42 is slidably connected to the guide groove 18, the middle part of the bottom end of the connecting plate 44 is fixedly connected with a connecting head 47, the middle part of the connecting head 47 is rotatably connected with a second cylinder 48, the second cylinder 48 is slidably connected to the partition 16, the bottom end of the second cylinder 48 is rotatably connected with a support rod 49, and the support rod 49 is fixedly connected to the workbench 1.
[0040] In this embodiment, the second cylinder 48 is started to drive the connecting plate 44 to move downward, and the connecting plate 44 drives the supporting plate 41 to move downward, and the supporting plate 41 drives the clamping seat 45 and the pressure gauge body 46 to move. When the support plate 41 and the connecting plate 44 move downward, they drive the limiting rod 42 to slide inside the guide groove 18, so that the clamping seat 45 and the pressure gauge body 46 move downward stably. When moving to the corner of the guide groove 18, the limiting rod 42 at the bottom continues to move along the guide groove 18. At this time, the support plate 41 drives the clamping seat 45 and the pressure gauge body 46 to gradually tilt, and then the limiting rod 42 at the top reaches the corner of the guide groove 18. At this time, the support plate 41 is in the maximum tilt state, and the pressure gauge body 46 slides out of the clamping seat 45 by inertia, and finally falls onto the guide plate 19 for collection, and the exploded fragments fall onto the guide plate 310, and finally slide into the guide plate 19 along the guide plate 310 for collection.
[0041] like Figure 1 - Figure 8 As shown, the auxiliary unloading assembly includes a fixed plate 61, which is fixed to one side of the inside of the collecting chamber 15, and a spring 62 is fixedly connected to one side of the top of the fixed plate 61, and a unloading block 63 is fixedly connected to the top of the spring 62, and a friction pad 64 is fixedly connected to the top of the unloading block 63, and the friction pad 64 is slidably connected to the pressure gauge body 46.
[0042] In this embodiment, if the size of the pressure gauge body 46 is slightly larger and it is difficult for the pressure gauge body 46 to fall off when it is tilted, the support plate 41 drives the clamp seat 45 and the pressure gauge body 46 to move downward, and finally it is in a tilted state. When the pressure gauge body 46 is tilted, it gradually contacts the friction pad 64, and the support plate 41 continues to drive the pressure gauge body 46 to move. The pressure gauge body 46 and the friction pad 64 rub against each other, and the force generated by the friction causes the spring 62 to gradually compress. Finally, the pressure gauge body 46 is gradually pulled out of the clamp seat 45 and falls onto the guide plate 19 for collection, thereby facilitating the rapid unloading of the pressure gauge body 46.
[0043] like Figure 1 - Figure 8 As shown, the knocking assembly includes a third cylinder 51, which is fixed to the side of the movable cover 38 away from the movable slide groove 13, and the side of the third cylinder 51 close to the movable cover 38 is fixedly connected with a push plate 52, and the side of the push plate 52 away from the third cylinder 51 is equidistantly fixedly connected with a knocking rod 53, the knocking rod 53 penetrates the fixed cover 39, and is slidably connected to the fixed cover 39, and one end of the knocking rod 53 located inside the fixed cover 39 is fixedly connected with a gasket 54.
[0044] In this embodiment, an air pump is used to apply pressure to the pressure gauge body 46 for calibration. When a certain value is reached, the third air cylinder 51 is started, and the third cylinder 51 drives the push plate 52 to move, and the push plate 52 drives the knocking rod 53 to move. The knocking rod 53 knocks on the pressure gauge body 46 through the gasket 54, and then it is recognized again by the camera 22. The final recognition result is compared and calculated with the standard pressure value of the high-precision pressure sensor to obtain the various indication errors of the pressure instrument.
[0045] like Figure 1 - Figure 8 As shown, the image recognition component includes a first cylinder 25, which is fixed inside the movable slide groove 13, and a moving block 24 is fixedly connected to the side of the first cylinder 25 close to the movable cover 38, and the moving block 24 is slidably connected to the inside of the slide rail 14, and the top of the moving block 24 is fixedly connected to the first gas rod 23, and the top of the first gas rod 23 is fixedly connected to the moving plate 21, and the top of the moving plate 21 is fixedly connected to cameras 22 arranged equidistantly.
[0046] In this embodiment, during the calibration, the first gas rod 23 is started according to the height of the pressure gauge body 46. The first gas rod 23 is extended and retracted to drive the movable plate 21 to move. The movable plate 21 drives the camera 22 to adjust the height so that the camera 22 is aligned with the pressure gauge body 46. Then the first cylinder 25 is started. The first cylinder 25 pushes the movable block 24 to move, so that the camera 22 gradually approaches the pressure gauge body 46, so that the pressure gauge body 46 is completely presented in the camera 22.
[0047] Working principle:
[0048] Step 1, first, clamp and fix the pressure gauge body 46 through the clamping seat 45, then start the motor 31 to drive the rotating shaft 32 to rotate, the rotating shaft 32 drives the first rotating wheel 33 to rotate, the first rotating wheel 33 drives the belt 34 to rotate, the belt 34 drives the second rotating wheel 35 to rotate, the second rotating wheel 35 drives the rotating rod 36 to rotate, the rotating rod 36 drives the movable cover 38 to rotate, the movable cover 38 gradually deflects to the fixed cover 39 to close, at this time the movable cover 38 and the fixed cover 39 fully protect the pressure gauge body 46;
[0049] Step 2: During the verification, the first gas rod 23 is activated according to the height of the pressure gauge body 46. The first gas rod 23 is extended and retracted to drive the movable plate 21 to move. The movable plate 21 drives the camera 22 to adjust the height so that the camera 22 is aligned with the pressure gauge body 46. Then, the first cylinder 25 is activated. The first cylinder 25 pushes the movable block 24 to move so that the camera 22 gradually approaches the pressure gauge body 46, so that the pressure gauge body 46 is completely presented in the camera 22.
[0050] Step 3, pressurize the pressure gauge body 46 through the air pump for calibration. When a certain value is reached, start the third air cylinder 51, the third air cylinder 51 drives the push plate 52 to move, the push plate 52 drives the knocking rod 53 to move, the knocking rod 53 knocks the pressure gauge body 46 through the gasket 54, and then recognizes it again through the camera 22. The final recognition result is compared and calculated with the standard pressure value of the high-precision pressure sensor to obtain various indication errors of the pressure instrument;
[0051] Step 4: If the pressure gauge body 46 has quality problems that cause it to explode during calibration, the movable cover 38 and the fixed cover 39 shield the exploded fragments, and start the second cylinder 48 to drive the connecting plate 44 to move downward, the connecting plate 44 drives the supporting plate 41 to move downward, the supporting plate 41 drives the clamping seat 45 and the pressure gauge body 46 to move, and when the supporting plate 41 and the connecting plate 44 move downward, they drive the limit rod 42 to slide inside the guide groove 18, so that the clamping seat 45 and the pressure gauge body 46 move downward stably. When the pressure gauge body 46 is at the corner of the guide groove 18, the limiting rod 42 at the bottom continues to move along the guide groove 18. At this time, the support plate 41 drives the clamping seat 45 and the pressure gauge body 46 to gradually tilt. Then the limiting rod 42 at the top reaches the corner of the guide groove 18. At this time, the support plate 41 is in the maximum tilt state, and the pressure gauge body 46 slides out of the clamping seat 45 by inertia, and finally falls on the guide plate 19 for collection, and the exploded fragments fall on the guide plate 310, and finally slide along the guide plate 310 into the guide plate 19 for collection;
[0052] Step 5. If the size of the pressure gauge body 46 is slightly larger and it is difficult for the pressure gauge body 46 to fall off when it is tilted, the support plate 41 drives the clamp seat 45 and the pressure gauge body 46 to move downward, and finally it is in a tilted state. When the pressure gauge body 46 is tilted, it gradually contacts the friction pad 64, and the support plate 41 continues to drive the pressure gauge body 46 to move. The pressure gauge body 46 and the friction pad 64 rub against each other, and the force generated by the friction causes the spring 62 to be gradually compressed. Finally, the pressure gauge body 46 is gradually pulled out of the clamp seat 45 and falls onto the guide plate 19 for collection.
[0053] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A pressure gauge calibration platform, comprising a workbench (1), characterized in that: Collection chambers (15) are arranged equidistantly inside one side of the workbench (1), guide grooves (18) are provided on both sides of the collection chamber (15), a guide plate (19) is fixedly connected to the bottom end of the collection chamber (15), a partition (16) is fixedly connected to the side of the workbench (1) located inside the collection chamber (15), a vertical groove (17) is provided in the middle of the partition (16), a discharge component is provided on the workbench (1) located inside the collection chamber (15), an image recognition component is provided at the top of the workbench (1) at the movable slide groove (13), a protection component is provided on the side of the top of the workbench (1) away from the workbench (1), a knocking component is provided on the side of the workbench (1) located on the side of the protection component away from the console (11), and a discharge auxiliary component is provided on one side of the collection chamber (15).
2. A pressure gauge calibration platform according to claim 1, characterized in that: The protection component comprises a motor (31), wherein the motor (31) is fixed on one side of the workbench (1), the side of the motor (31) close to the workbench (1) is connected to a rotating shaft (32) in a transmission manner, the end of the rotating shaft (32) away from the motor (31) is fixedly connected to the rotating shaft (32), the end of the rotating shaft (32) away from the motor (31) is fixedly connected to a first rotating wheel (33), the middle part of the first rotating wheel (33) is connected to a belt (34), and the top end of the belt (34) is connected to a second rotating wheel (35).
3. A pressure gauge calibration platform according to claim 2, characterized in that; The middle part of the second rotating wheel (35) is fixedly connected to a rotating rod (36), the middle part of the rotating rod (36) is equidistantly arranged and rotatably connected to a fixed sleeve (37), the rotating rod (36) is located in the middle part of the fixed sleeve (37) and is fixedly connected to a movable cover (38), the movable cover (38) is rotatably connected to the fixed sleeve (37), the bottom end of the fixed sleeve (37) is fixedly connected to a fixed cover (39), the fixed cover (39) is fixed to the top end of the workbench (1), and the bottom end of the fixed cover (39) is fixedly connected to a material guide plate (310).
4. A pressure gauge calibration platform according to claim 1, characterized in that: The unloading assembly comprises a support plate (41), the top end of the support plate (41) is fixedly connected to a clamping seat (45), the support plate (41) is located at the top end inside the collecting chamber (15), the clamping seat (45) passes through the workbench (1) and is slidably connected to the workbench (1), a pressure gauge body (46) is clamped in the middle of the clamping seat (45), the bottom end of the support plate (41) is fixedly connected to a connecting rod (43), the bottom end of the connecting rod (43) is fixedly connected to a connecting plate (44), both sides of the support plate (41) and the connecting plate (44) are fixedly connected to a limiting rod (42), and the limiting rod (42) is slidably connected to the guide groove (18).
5. A pressure gauge calibration platform according to claim 4, characterized in that: A connecting head (47) is fixedly connected to the middle of the bottom end of the connecting plate (44); a second cylinder (48) is rotatably connected to the middle of the connecting head (47); the second cylinder (48) is slidably connected to the partition (16); a support rod (49) is rotatably connected to the bottom end of the second cylinder (48); and the support rod (49) is fixedly connected to the workbench (1).
6. A pressure gauge calibration platform according to claim 1, characterized in that: The auxiliary unloading assembly comprises a fixed plate (61), wherein the fixed plate (61) is fixed to one side inside the collecting chamber (15), a spring (62) is fixedly connected to one side of the top end of the fixed plate (61), a unloading block (63) is fixedly connected to the top end of the spring (62), a friction pad (64) is fixedly connected to the top end of the unloading block (63), and the friction pad (64) is slidably connected to the pressure gauge body (46).
7. A pressure gauge calibration platform according to claim 1, characterized in that: The knocking assembly comprises a third cylinder (51), the third cylinder (51) is fixed on a side of the movable cover (38) away from the movable slide groove (13), the side of the third cylinder (51) close to the movable cover (38) is fixedly connected to a push plate (52), the side of the push plate (52) away from the third cylinder (51) is equidistantly fixedly connected to a knocking rod (53), the knocking rod (53) passes through the fixed cover (39) and is slidably connected to the fixed cover (39), and one end of the knocking rod (53) located inside the fixed cover (39) is fixedly connected to a gasket (54).
8. A pressure gauge calibration platform according to claim 1, characterized in that; The image recognition component comprises a first cylinder (25), the first cylinder (25) is fixed inside a movable slide groove (13), a side of the first cylinder (25) close to a movable cover (38) is fixedly connected to a movable block (24), the movable block (24) is slidably connected inside a slide rail (14), the top end of the movable block (24) is fixedly connected to a first gas rod (23), the top end of the first gas rod (23) is fixedly connected to a movable plate (21), and the top end of the movable plate (21) is fixedly connected to cameras (22) arranged equidistantly.
9. A pressure gauge calibration platform according to claim 1, characterized in that: A control console (11) is fixedly connected to one side of the workbench (1), a control center (12) is arranged at the top of the control console (11), a movable slide groove (13) is provided in the middle of the top of the workbench (1) close to the control console (11), and a slide rail (14) is fixedly connected inside the movable slide groove (13).
10. A calibration method for a pressure gauge calibration station, characterized in that: A pressure gauge calibration platform according to any one of claims 1 to 9 is used, comprising the following steps: S1. First, the pressure gauge body (46) is clamped and fixed by the clamping seat (45), and then the motor (31) is started to drive the rotating shaft (32) to rotate, the rotating shaft (32) drives the first rotating wheel (33) to rotate, the first rotating wheel (33) drives the belt (34) to rotate, the belt (34) drives the second rotating wheel (35) to rotate, the second rotating wheel (35) drives the rotating rod (36) to rotate, the rotating rod (36) drives the movable cover (38) to rotate, the movable cover (38) gradually deflects to the fixed cover (39) to close, at this time, the movable cover (38) and the fixed cover (39) fully protect the pressure gauge body (46); S2, during the verification, the first gas rod (23) is activated to adjust the height of the camera (22) according to the height of the pressure gauge body (46), and the first gas cylinder (25) is activated to make the pressure gauge body (46) completely appear in the camera (22); S3, pressurizing the pressure gauge body (46) through an air pump for calibration. When a certain value is reached, the third air cylinder (51) is started, the third air cylinder (51) drives the push plate (52) to move, the push plate (52) drives the knocking rod (53) to move, the knocking rod (53) knocks the pressure gauge body (46) through the gasket (54), and then the camera (22) is used again for recognition. The final recognition result is compared and calculated with the standard pressure value of the high-precision pressure sensor to obtain various indication errors of the pressure instrument; S4. If the pressure gauge body (46) has a mass that causes it to explode during inspection, the movable cover (38) and the fixed cover (39) shield the exploded fragments, and start the second cylinder (48) to drive the connecting plate (44) to move downward, the connecting plate (44) drives the supporting plate (41) to move downward, the supporting plate (41) drives the clamping seat (45) and the pressure gauge body (46) to move, and when the supporting plate (41) and the connecting plate (44) move downward, they drive the limit rod (42) to slide inside the guide groove (18), so that the clamping seat (45) and the pressure gauge body (46) move downward stably. When they move to the guide groove, When the pressure gauge body (46) reaches the corner of the guide groove (18), the limiting rod (42) at the bottom continues to move along the guide groove (18), and the support plate (41) drives the clamping seat (45) and the pressure gauge body (46) to gradually tilt. Then the limiting rod (42) at the top reaches the corner of the guide groove (18), and the support plate (41) is in the maximum tilt state. The pressure gauge body (46) slides out of the clamping seat (45) by inertia and finally falls on the guide plate (19) for collection, while the exploded fragments fall on the guide plate (310) and finally slide along the guide plate (310) into the guide plate (19) for collection; S5. If the size of the pressure gauge body (46) is slightly larger and the pressure gauge body (46) is difficult to fall off when tilted, the support plate (41) drives the clamp seat (45) and the pressure gauge body (46) to move downward and eventually be in a tilted state. When the pressure gauge body (46) tilts, it gradually contacts the friction pad (64). The support plate (41) continues to drive the pressure gauge body (46) to move. The pressure gauge body (46) and the friction pad (64) rub against each other, and the force generated by the friction causes the spring (62) to be gradually compressed. Finally, the pressure gauge body (46) is gradually pulled out of the clamp seat (45) and falls onto the guide plate (19) for collection.
Citation Information
Patent Citations
A pressure gauge calibration platform and calibration method compatible with axial and radial pressure gauges
CN114235276B