Connector performance evaluation method and system based on response characteristics

Through the connector performance evaluation method based on response characteristics, the problem of complex, time-consuming and inaccurate performance evaluation of hexagon head bolts in the prior art is solved, and efficient and accurate performance evaluation is achieved, meeting the strict requirements of modern industry.

CN119688461AInactive Publication Date: 2025-03-25SHENZHEN KERUN XINDA ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411764311.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-03-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, when evaluating the performance of hexagon head bolts, the testing process is complex, time-consuming and susceptible to environmental and human operations, resulting in insufficient repetition and accuracy of the results.

Method used

Using a connector performance evaluation method based on response characteristics, by receiving performance evaluation instructions, fixing the hexagon head bolts in the vibration test device, starting the performance interactive device, including the test motor and kinetic energy supply, analyzing the instructions to obtain tensile strength and shear strength, calculating the test speed and kinetic energy, and monitoring the actual conditions in real time to automatically stop the test.

Benefits of technology

It improves the efficiency and accuracy of hexagon head bolt performance evaluation, reduces human operation errors, enhances the reliability and adaptability of testing, and meets the strict requirements of modern industry for connector performance monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of signal transmission, and discloses a connector performance evaluation method and system based on response characteristics, and the method comprises the steps: receiving a performance evaluation instruction of a connector, determining a to-be-evaluated connector according to the performance evaluation instruction, placing a hexagon head bolt in a fixing clamp, fixing the hexagon head bolt, starting a performance interaction device, and carrying out the performance evaluation of the to-be-evaluated connector. The instruction response unit is used for analyzing the performance evaluation instruction, the test rotating speed of the test motor and the test kinetic energy of the kinetic energy supplier are obtained through calculation according to the tensile strength and the shear strength, and the test motor and the kinetic energy supplier are started based on the actual scheme, the test rotating speed and the test kinetic energy; and when the actual rotating speed is equal to the test rotating speed, the actual kinetic energy is equal to the test kinetic energy, and the actual time is the same as the test time, stopping the movement of the test motor and the kinetic energy supplier, and completing the performance evaluation of the hexagonal head bolt. The performance evaluation efficiency of the connector can be improved.
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Description

Technical Field

[0001] The present invention relates to the field of signal transmission technology, and in particular to a connector performance evaluation method and system based on response characteristics. Background Art

[0002] With the development of modern industry, connectors, as an indispensable component of mechanical and electronic equipment, play a vital role in the processing industry. Hexagonal head bolts, as a common connector, are widely used in construction, automobiles, aerospace and other fields. Their performance directly affects the stability of the structure. Therefore, the performance evaluation of hexagonal head bolts is particularly important.

[0003] At present, the performance evaluation of hexagonal bolts mainly includes tensile strength and shear strength indicators. These performance parameters are not only related to product quality, but also closely related to production process, material selection and heat treatment process. Traditional performance evaluation methods usually rely on static testing in the laboratory. The process is complicated and time-consuming, and is easily affected by environmental conditions and human operation, resulting in insufficient repeatability and accuracy of test results. Therefore, how to improve the efficiency of connector performance evaluation is a technical challenge that needs to be solved urgently. Summary of the invention

[0004] The present invention provides a connector performance evaluation method and system based on response characteristics, the main purpose of which is to improve the evaluation efficiency of connector performance.

[0005] To achieve the above object, the present invention provides a connector performance evaluation method based on response characteristics, comprising:

[0006] receiving a connector performance evaluation instruction, and determining a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagon head bolt;

[0007] The hexagonal bolt is placed in a fixing fixture and fixed, and the fixing fixture is one of the components of the pre-built vibration test device, and the vibration test device also includes a test frame, a rolling bearing, and an excitation block plate, wherein the fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect, the excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture;

[0008] When the hexagonal bolt is successfully fixed in the fixing fixture, the pre-built performance interaction device is started, wherein the performance interaction device includes a test motor, a kinetic energy supplier and a command response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing;

[0009] The performance evaluation instruction is transmitted to the instruction response unit, and the instruction response unit is used to parse the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagonal head bolt, wherein the tensile strength and shear strength are response characteristics;

[0010] The test rotation speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated according to the tensile strength and the shear strength;

[0011] Based on the pre-acquired actual plan, the test speed and the test kinetic energy, the test motor and the kinetic energy supplier are started, and the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and the kinetic energy supplier are monitored. When the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, the movement of the test motor and the kinetic energy supplier is stopped to complete the performance evaluation of the hex head bolt.

[0012] Optionally, the step of transmitting the performance evaluation instruction to the instruction response unit, parsing the performance evaluation instruction using the instruction response unit, and obtaining the tensile strength, shear strength and test time of the hexagonal head bolt comprises:

[0013] Constructing a plurality of instruction transmission routes, wherein the plurality of instruction transmission routes are independent of each other, and each instruction transmission route can independently transmit the same performance evaluation instruction;

[0014] Aggregating the plurality of instruction transmission routes to obtain an instruction transmission route set, and performing target identification on each instruction transmission route in the instruction transmission route set to obtain an identification transmission route set, wherein each identification transmission route in the identification transmission route set has a unique identification;

[0015] Calculating the identification transmission quality of each identification transmission route in the identification transmission route set, collecting the identification transmission quality of each identification transmission route to obtain an identification transmission quality set, and judging the identification transmission quality set based on a preset standard function to obtain a standard transmission quality set;

[0016] Identifying the instruction transmission route of the standard transmission quality set to obtain a standard quality route set;

[0017] Randomly select a transmission route No. 1 from the standard quality route set, use the transmission route No. 1 to transmit instructions and record the time to obtain the instruction transmission time;

[0018] Determining whether the instruction transmission time is greater than a preset transmission time threshold;

[0019] If the instruction transmission time is greater than the transmission time threshold, the transmission route No. 1 is removed from the standard quality route set to obtain an updated quality route set, the standard quality route set is updated using the updated quality route set, and the step of randomly selecting the transmission route No. 1 from the standard quality route set is returned to the above-mentioned step;

[0020] If the instruction transmission time is not greater than the transmission time threshold, the instruction response unit is used to analyze the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagon head bolt.

[0021] Optionally, the calculation method of the identification transmission quality is:

[0022] Randomly selecting an identification transmission route from the identification transmission route set, performing instruction transmission based on the identification transmission route, and using a preset network monitoring tool to capture all transmission data packets during the instruction transmission process, wherein the transmission data packets include received data packets and lost data packets;

[0023] The transmission packet loss rate is calculated using the received data packets and the lost data packets;

[0024] Setting an instruction sending cycle and an instruction sending time, and periodically sending instructions based on the instruction sending cycle and the instruction sending time to obtain a periodic instruction data set;

[0025] Performing jitter recording on the periodic instruction data set to obtain an instruction jitter set, and performing mean value calculation on the instruction jitter set to obtain an instruction jitter mean value;

[0026] The maximum instruction jitter, bandwidth utilization, packet loss weight coefficient, jitter weight coefficient and bandwidth weight coefficient are obtained, and the transmission quality is identified based on the maximum instruction jitter, bandwidth utilization, packet loss weight coefficient, jitter weight coefficient, bandwidth weight coefficient, transmission packet loss rate and instruction jitter average.

[0027] Optionally, the calculating of the identification transmission quality based on the maximum instruction jitter, bandwidth utilization, signal strength, packet loss weight coefficient, jitter weight coefficient, bandwidth weight coefficient, signal weight coefficient, transmission packet loss rate and instruction jitter mean value includes:

[0028]

[0029] Among them, Z represents the transmission quality, ε represents the packet loss weight coefficient, X represents the transmission packet loss rate, μ represents the bandwidth weight coefficient, V represents the bandwidth utilization, θ represents the jitter weight coefficient, C1 represents the command jitter mean, and C2 represents the maximum command jitter.

[0030] Optionally, the determining the identified transmission quality set based on a preset standard function to obtain a standard transmission quality set includes:

[0031] Calculating the transmission quality mean and transmission quality standard deviation of the identified transmission quality set;

[0032] Obtain an adjustment coefficient, and construct a standard function based on the adjustment coefficient, the transmission quality mean, and the transmission quality standard deviation:

[0033]

[0034] Where W represents the standard function, Z' represents the mean value of transmission quality, k represents the adjustment coefficient, and σ represents the standard deviation of transmission quality;

[0035] Extracting identification transmission qualities from the identification transmission quality set in sequence, and substituting the extracted identification transmission qualities into the standard function to obtain a judgment output;

[0036] When the judgment output is 0, the identified transmission quality is confirmed as defective transmission quality, the defective transmission quality is removed from the identified transmission quality set to obtain an updated transmission quality set, the identified transmission quality set is updated using the updated transmission quality set, and the step of sequentially extracting the identified transmission qualities from the identified transmission quality set is returned to the above-mentioned step;

[0037] When the judgment output is 1, the identification transmission quality is confirmed as the standard transmission quality, and the process returns to the above step of sequentially extracting identification transmission qualities from the identification transmission quality set;

[0038] After all the identified transmission qualities in the identified transmission quality set are extracted and substituted into the standard function, the identified transmission quality set is confirmed as the standard transmission quality set.

[0039] Optionally, the test rotation speed is calculated as follows:

[0040] Get the bolt cross-sectional area of ​​the hexagonal head bolt, and calculate the tensile strength based on the bolt cross-sectional area and tensile strength:

[0041] F1=α1×S

[0042] Among them, F1 represents the tensile strength, α1 represents the tensile strength, and S represents the cross-sectional area of ​​the bolt;

[0043] The motor power, rotation radius, friction torque, inertia torque and angular acceleration of the test motor are obtained, and the test rotation speed is calculated based on the motor power, rotation radius, friction torque, inertia torque and angular acceleration.

[0044] Optionally, the calculating the test rotation speed based on the motor power, rotation radius, friction torque, inertia torque and angular acceleration includes:

[0045] Calculate the test speed using the following formula:

[0046]

[0047] Among them, Y represents the test speed, P represents the motor power, π represents the circumference, r represents the rotation radius, F2 represents the friction torque, M represents the inertia torque, and β represents the angular acceleration.

[0048] Optionally, the calculation method of the test kinetic energy is:

[0049] Obtain the supply line speed of the kinetic energy supplier, obtain the bolt length value and elastic modulus of the hexagonal head bolt, obtain the overall mass of the kinetic energy supplier and the rolling bearing, and calculate the test kinetic energy based on the overall mass, supply line speed, bolt length value, elastic modulus, shear strength and bolt cross-sectional area:

[0050]

[0051] Among them, K represents the test kinetic energy, α2 represents the shear strength, G represents the elastic modulus, H represents the bolt length value, x represents the overall mass, and c represents the supply line speed.

[0052] Optionally, before starting the test motor and the kinetic energy supplier based on the pre-acquired actual solution, the test rotation speed and the test kinetic energy, the method further includes:

[0053] After the test speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated, a test plan is generated and the test plan is transmitted back to the initiator of the performance evaluation instruction, wherein the test plan includes: Plan A: first test the tensile strength of the hexagonal head bolt, and then test the shear strength of the hexagonal head bolt; Plan B: first test the shear strength of the hexagonal head bolt, and then test the tensile strength of the hexagonal head bolt; Plan C: test the shear strength and tensile strength of the hexagonal head bolt at the same time;

[0054] The initiator of the performance evaluation instruction receives the test plan selected and obtains the actual plan.

[0055] To achieve the above object, the present invention also provides a connector performance evaluation system based on response characteristics, comprising:

[0056] A bolt fixing module is used to receive a performance evaluation instruction of a connector, and determine a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagonal head bolt; the hexagonal head bolt is placed in a fixing fixture and fixed, and the fixing fixture is one of the components of a pre-built vibration test device, and the vibration test device also includes a test frame, a rolling bearing, and an excitation block plate, wherein the fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect, the excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture;

[0057] The instruction transmission module is used to start the pre-built performance interaction device when the hexagonal bolt is successfully fixed in the fixing fixture, wherein the performance interaction device includes a test motor, a kinetic energy supplier and an instruction response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing; the performance evaluation instruction is transmitted to the instruction response unit, and the performance evaluation instruction is parsed by the instruction response unit to obtain the tensile strength, shear strength and test time of the hexagonal bolt, wherein the tensile strength and shear strength are response characteristics;

[0058] An index calculation module, used for calculating the test speed of the test motor and the test kinetic energy of the kinetic energy supplier according to the tensile strength and the shear strength;

[0059] The bolt test module is used to start the test motor and the kinetic energy supplier based on the pre-acquired actual plan, the test speed and the test kinetic energy, monitor the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and the kinetic energy supplier for testing; when the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, stop the movement of the test motor and the kinetic energy supplier to complete the performance evaluation of the hexagonal head bolt.

[0060] In order to solve the above problem, the present invention further provides an electronic device, the electronic device comprising:

[0061] A memory storing at least one indication command;

[0062] The processor executes the representation instructions stored in the memory to implement the above-mentioned connector performance evaluation method based on response characteristics.

[0063] In order to solve the above problems, the present invention also provides a computer-readable storage medium, in which at least one indication command is stored, and the at least one indication command is executed by a processor in an electronic device to implement the above-mentioned connector performance evaluation method based on response characteristics.

[0064] The present invention solves the problems described in the background technology. By combining the performance evaluation instructions of the receiving connector, constructing an automated evaluation process covering multiple steps such as fixing the hexagonal head bolt to be evaluated, performance interaction and test parameter calculation, the performance of the hexagonal head bolt is comprehensively evaluated, and the efficiency and accuracy of the performance evaluation of the hexagonal head bolt are improved. This method significantly improves the reliability of the evaluation process through intelligent parameter calculation and real-time monitoring, and meets the strict requirements of modern industry for connector performance monitoring. First, the performance evaluation instruction of the connector is received, and the connector to be evaluated is determined according to the performance evaluation instruction. By receiving the specific performance evaluation instruction, the system can determine the hexagonal head bolt to be evaluated, which not only improves the accuracy of the evaluation process, but also can quickly adjust the evaluation object according to actual needs and application environment, thereby optimizing the configuration and use efficiency of resources and reducing test time and cost. Secondly, the hexagonal head bolt is placed in a fixing fixture and fixed. The hexagonal head bolt is fixed by using the fixing fixture to ensure stability during the test. The design of the fixing fixture enhances the safety of the test and prevents accidental displacement or damage during the test, thereby ensuring the reliability of the test results. Afterwards, when the hexagonal head bolt is successfully When fixed in the fixing fixture, the performance interaction device is started. The start of the performance interaction device makes the performance evaluation process automated, reduces the risk of errors caused by human operation, and can quickly and effectively perform the test by accurately controlling the test motor and the kinetic energy supplier, thereby improving the overall test efficiency; then, the performance evaluation instruction is parsed to obtain the tensile strength and shear strength of the hexagonal head bolt. After parsing the performance evaluation instruction, the tensile strength and shear strength are obtained, which can provide key performance indicators for performance evaluation. These data are helpful for evaluating the performance of the hexagonal head bolt; further, the test speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated according to the tensile strength and shear strength. By calculating the test speed and the test kinetic energy, the test conditions can be automatically adjusted according to actual needs, thereby ensuring the accuracy and effectiveness of the evaluation. This intelligent adjustment mechanism can improve the adaptability of the test to cope with hexagonal head bolts of different standards; finally, the actual speed and actual kinetic energy are monitored, and the test is stopped. The actual speed and actual kinetic energy are monitored in real time to ensure that the performance evaluation of the hexagonal head bolt is carried out under the set conditions, thereby avoiding test errors caused by improper operation. When the actual conditions are consistent with the preset conditions, the test is automatically stopped, thereby improving the efficiency of the performance evaluation. Therefore, the present invention can improve the efficiency of evaluating connector performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0065] Figure 1 A schematic diagram of a flow chart of a connector performance evaluation method based on response characteristics provided by an embodiment of the present invention;

[0066] Figure 2 A functional module diagram of a connector performance evaluation system based on response characteristics provided by an embodiment of the present invention;

[0067] Figure 3 A schematic diagram of the structure of an electronic device for implementing the connector performance evaluation method based on response characteristics provided by an embodiment of the present invention;

[0068] Figure 4 A schematic diagram of the structure of a testing device for implementing the connector performance evaluation method based on response characteristics provided by an embodiment of the present invention.

[0069] Description of reference numerals:

[0070] 1. Electronic device; 10. Processor; 11. Memory; 12. Bus.

[0071] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0072] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0073] The embodiment of the present application provides a connector performance evaluation method based on response characteristics. The execution subject of the connector performance evaluation method based on response characteristics includes but is not limited to at least one of the electronic devices such as a server and a terminal that can be configured to execute the method provided by the embodiment of the present application. In other words, the connector performance evaluation method based on response characteristics can be executed by software or hardware installed on a terminal device or a server device, and the software can be a blockchain platform. The server includes but is not limited to: a single server, a server cluster, a cloud server or a cloud server cluster, etc.

[0074] Reference Figure 1 FIG. 1 is a flow chart of a method for evaluating connector performance based on response characteristics according to an embodiment of the present invention. In this embodiment, the method for evaluating connector performance based on response characteristics includes:

[0075] S1. Receive a performance evaluation instruction for a connector, and determine a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagonal head bolt.

[0076] It can be explained that the performance evaluation instruction refers to the instruction issued by the tester to test the performance of the connector. The performance evaluation instruction contains the response characteristics for the performance test of the hexagon head bolt, and the response characteristics are tensile strength and shear strength. The response characteristics refer to the characteristics used to evaluate the performance of the hexagon head bolt. The tensile strength and shear strength are the key parameters that reflect the performance of the hexagon head bolt.

[0077] It can be understood that the performance evaluation of the hexagon head bolt refers to the tensile strength and shear strength tests of the hexagon head bolt, observing whether the hexagon head bolt can withstand the tensile strength and shear strength tests, and completing the performance evaluation of the hexagon head bolt according to the condition of the hexagon head bolt after the test. The tensile strength test refers to the use of a test motor to drive the excitation block plate, and the excitation block plate is used to simulate the tensile force and apply the tensile force to the hexagon head bolt. The shear strength test refers to the use of a kinetic energy supplier to drive the rolling bearing, and the rolling bearing applies a shear force to the hexagon head bolt, and evaluates the bearing capacity of the hexagon head bolt under the shear force. The test motor refers to the component responsible for providing power to the excitation block plate, which is the power source for realizing the tensile strength test of the hexagon head bolt. The excitation block plate refers to the component that applies the tensile force to the hexagon head bolt. The kinetic energy supplier refers to the component that provides power to the rolling bearing, and the rolling bearing refers to the component that applies the shear force to the hexagon head bolt.

[0078] For example, Xiao Zhang is a connector performance tester in a factory. He now needs to evaluate the performance of a batch of connectors. Xiao Zhang issues a performance evaluation instruction for this batch of connectors. According to the performance evaluation instruction, he can confirm which connectors need to be performance evaluated, and perform tensile strength and shear strength tests on the connectors that need to be performance evaluated.

[0079] S2. Place the hexagonal head bolt in a fixing fixture and fix it. The fixing fixture is one of the components of a pre-built vibration testing device. The vibration testing device also includes a test frame, a rolling bearing, and an excitation block plate. The fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect. The excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture.

[0080] It can be explained that the fixing fixture refers to a metal component used to fix the hexagonal head bolt, which is connected to the test frame through a threaded connection. The test frame refers to a metal base used for performance evaluation. The entire performance evaluation process is carried out on the test frame. The vibration test device refers to a device for evaluating the performance of the connector.

[0081] S3. When the hexagonal bolt is successfully fixed in the fixing fixture, the pre-built performance interaction device is started, wherein the performance interaction device includes a test motor, a kinetic energy supplier and a command response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing.

[0082] It can be explained that the performance interaction device refers to a device that provides power for the vibration test device in the connector performance evaluation. The command response unit is an integrated unit that can receive and analyze the performance evaluation command. The test motor, excitation block plate, rolling bearing, kinetic energy supplier, fixing fixture and test frame can refer to Figure 4 shown.

[0083] S4. The performance evaluation instruction is transmitted to the instruction response unit, and the instruction response unit is used to parse the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagon head bolt, wherein the tensile strength and shear strength are response characteristics.

[0084] Explainably, test time refers to the time it takes to evaluate the performance of the connector.

[0085] In detail, the performance evaluation instruction is transmitted to the instruction response unit, and the instruction response unit is used to parse the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagonal head bolt, including:

[0086] Constructing a plurality of instruction transmission routes, wherein the plurality of instruction transmission routes are independent of each other, and each instruction transmission route can independently transmit the same performance evaluation instruction;

[0087] Aggregating the plurality of instruction transmission routes to obtain an instruction transmission route set, and performing target identification on each instruction transmission route in the instruction transmission route set to obtain an identification transmission route set, wherein each identification transmission route in the identification transmission route set has a unique identification;

[0088] Calculating the identification transmission quality of each identification transmission route in the identification transmission route set, collecting the identification transmission quality of each identification transmission route to obtain an identification transmission quality set, and judging the identification transmission quality set based on a preset standard function to obtain a standard transmission quality set;

[0089] Identifying the instruction transmission route of the standard transmission quality set to obtain a standard quality route set;

[0090] Randomly select a transmission route No. 1 from the standard quality route set, use the transmission route No. 1 to transmit instructions and record the time to obtain the instruction transmission time;

[0091] Determining whether the instruction transmission time is greater than a preset transmission time threshold;

[0092] If the instruction transmission time is greater than the transmission time threshold, the transmission route No. 1 is removed from the standard quality route set to obtain an updated quality route set, the standard quality route set is updated using the updated quality route set, and the step of randomly selecting the transmission route No. 1 from the standard quality route set is returned to the above-mentioned step;

[0093] If the instruction transmission time is not greater than the transmission time threshold, the instruction response unit is used to analyze the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagon head bolt.

[0094] Explainable, instruction transmission route refers to the route used to transmit performance evaluation instructions, constructing multiple instruction transmission routes that can independently transmit the same performance evaluation instructions can increase the stability of instruction transmission and reduce the risk of instruction transmission delay caused by instruction transmission route failure, instruction transmission route set refers to the set formed by all instruction transmission routes, identification transmission route set refers to the set obtained by identifying all instruction transmission routes in the instruction transmission route set, identification transmission quality refers to the transmission performance of the identification transmission route, and the transmission performance involves packet loss rate, bandwidth utilization, jitter and signal strength, identification transmission quality set refers to the set formed by the identification transmission quality of all identification transmission routes in the identification transmission route set, and standard function refers to the function of judging the identification transmission quality. The function of whether the transmission quality meets the standard, the standard transmission quality set refers to the set formed by all the identified transmission qualities determined by the standard function, the standard quality route set refers to the set formed by the identified transmission routes corresponding to the standard transmission quality set, transmission route No. 1 refers to a transmission route randomly selected from the standard quality route set, the instruction transmission time refers to the time taken for the performance evaluation instruction to be transmitted from the start to the completion of the transmission, the transmission time threshold refers to a standard value of a time, and the transmission route No. 1 is processed accordingly according to whether the instruction transmission time exceeds the transmission time threshold, and the updated quality route set refers to the set obtained after the transmission route No. 1 is removed from the standard quality route set when the instruction transmission time of the transmission route No. 1 is greater than the transmission time threshold.

[0095] In detail, the calculation method of the identification transmission quality is:

[0096] Randomly selecting an identification transmission route from the identification transmission route set, performing instruction transmission based on the identification transmission route, and using a preset network monitoring tool to capture all transmission data packets during the instruction transmission process, wherein the transmission data packets include received data packets and lost data packets;

[0097] The transmission packet loss rate is calculated using the received data packets and the lost data packets;

[0098] Setting an instruction sending cycle and an instruction sending time, and periodically sending instructions based on the instruction sending cycle and the instruction sending time to obtain a periodic instruction data set;

[0099] Performing jitter recording on the periodic instruction data set to obtain an instruction jitter set, and performing mean value calculation on the instruction jitter set to obtain an instruction jitter mean value;

[0100] The maximum instruction jitter, bandwidth utilization, packet loss weight coefficient, jitter weight coefficient and bandwidth weight coefficient are obtained, and the transmission quality is identified based on the maximum instruction jitter, bandwidth utilization, packet loss weight coefficient, jitter weight coefficient, bandwidth weight coefficient, transmission packet loss rate and instruction jitter average.

[0101] Explainable, network monitoring tool refers to Wireshark, transmission data packets refer to data packets in the process of performance evaluation instruction transmission, received data packets refer to data packets successfully received by the instruction response unit, lost data packets refer to data packets that cannot be received by the instruction response unit, transmission packet loss rate refers to the proportion of lost data packets to transmitted data packets, instruction sending cycle refers to the time interval between two consecutive performance evaluation instructions, for example, the first performance evaluation instruction is sent at 10:00, and the second performance evaluation instruction is sent at 10:01, then the instruction sending cycle is 1 minute, instruction sending time refers to the sending time of periodic instruction sending, and periodic instruction data set refers to the data of each cycle in the process of periodic instruction sending based on the instruction sending cycle and instruction sending time. The command jitter set refers to the set formed by packets, the command jitter set refers to the set formed by command jitter, the command jitter refers to the delay difference between two data packets, for example, the delay of the first data packet is 30ms, the delay of the second data packet is 33ms, and the delay difference between the second data packet and the first data packet is 3ms. The command jitter mean refers to the value obtained by averaging all the command jitters in the command jitter set, the maximum command jitter refers to the maximum command jitter in the command jitter set, the bandwidth utilization refers to the ratio between the actually used bandwidth and the available bandwidth, the packet loss weight coefficient refers to the weight of the transmission packet loss rate on the identification transmission quality, the jitter weight coefficient refers to the weight of the ratio of the command jitter mean to the maximum command jitter on the identification transmission quality, and the bandwidth weight coefficient refers to the weight of the bandwidth utilization on the identification transmission quality.

[0102] In detail, the transmission quality of the identifier is calculated based on the maximum instruction jitter, bandwidth utilization, signal strength, packet loss weight coefficient, jitter weight coefficient, bandwidth weight coefficient, signal weight coefficient, transmission packet loss rate and instruction jitter mean, including:

[0103]

[0104] Among them, Z represents the transmission quality, ε represents the packet loss weight coefficient, X represents the transmission packet loss rate, μ represents the bandwidth weight coefficient, V represents the bandwidth utilization, θ represents the jitter weight coefficient, C1 represents the command jitter mean, and C2 represents the maximum command jitter.

[0105] In detail, the determining the identified transmission quality set based on a preset standard function to obtain a standard transmission quality set includes:

[0106] Calculating the transmission quality mean and transmission quality standard deviation of the identified transmission quality set;

[0107] Obtain an adjustment coefficient, and construct a standard function based on the adjustment coefficient, the transmission quality mean, and the transmission quality standard deviation:

[0108]

[0109] Where W represents the standard function, Z' represents the mean value of transmission quality, k represents the adjustment coefficient, and σ represents the standard deviation of transmission quality;

[0110] Extracting identification transmission qualities from the identification transmission quality set in sequence, and substituting the extracted identification transmission qualities into the standard function to obtain a judgment output;

[0111] When the judgment output is 0, the identified transmission quality is confirmed as defective transmission quality, the defective transmission quality is removed from the identified transmission quality set to obtain an updated transmission quality set, the identified transmission quality set is updated using the updated transmission quality set, and the step of sequentially extracting the identified transmission qualities from the identified transmission quality set is returned to the above-mentioned step;

[0112] When the judgment output is 1, the identification transmission quality is confirmed as the standard transmission quality, and the process returns to the above step of sequentially extracting identification transmission qualities from the identification transmission quality set;

[0113] After all the identified transmission qualities in the identified transmission quality set are extracted and substituted into the standard function, the identified transmission quality set is confirmed as the standard transmission quality set.

[0114] Explainable, the transmission quality mean refers to the mean of the identification transmission quality of all identification transmission routes in the identification transmission route set, the transmission quality standard deviation refers to the standard deviation of the identification transmission quality of all identification transmission routes in the identification transmission route set, the adjustment coefficient refers to the influence of the transmission quality standard deviation on the evaluation of the identification transmission quality, the judgment output refers to the output obtained by inputting the identification transmission quality into the standard function, the defective transmission quality refers to the transmission quality that does not meet the transmission standard during the instruction transmission process, indicating that the identification transmission quality is lower than the requirement, and there may be problems such as data loss, signal attenuation or insufficient bandwidth utilization. This identification transmission quality cannot guarantee the accurate and efficient transmission of instructions, so it is defined as "defective transmission quality, the transmission standard refers to Z'+k×σ in the standard function, the transmission standard balances the volatility and stability of the identification transmission quality, and ensures that the transmission standard is neither too strict to cause too many instruction transmission routes to be rejected, nor too loose to cause the efficiency of instruction transmission to decrease, the updated transmission quality set refers to the identification transmission quality set after the defective transmission quality is removed from the identification transmission quality set, and the standard transmission quality refers to the transmission quality that meets the transmission standard.

[0115] S5. Calculate the test rotation speed of the test motor and the test kinetic energy of the kinetic energy supplier according to the tensile strength and the shear strength.

[0116] It can be explained that the test speed refers to the speed of the test motor required for the tensile force of the excitation block plate on the hexagon head bolt to reach the tensile strength requirement, and the test kinetic energy refers to the kinetic energy of the kinetic energy supplier required for the shear force of the rolling bearing on the hexagon head bolt to reach the shear strength requirement.

[0117] In detail, the calculation method of the test speed is:

[0118] Get the bolt cross-sectional area of ​​the hexagonal head bolt, and calculate the tensile strength based on the bolt cross-sectional area and tensile strength:

[0119] F1=α1×S

[0120] Among them, F1 represents the tensile strength, α1 represents the tensile strength, and S represents the cross-sectional area of ​​the bolt;

[0121] The motor power, rotation radius, friction torque, inertia torque and angular acceleration of the test motor are obtained, and the test rotation speed is calculated based on the motor power, rotation radius, friction torque, inertia torque and angular acceleration.

[0122] It can be explained that the bolt cross-sectional area refers to the area of ​​the hexagonal head bolt under the tensile force, the tensile strength refers to the tensile force acting on the hexagonal head bolt corresponding to the tensile strength, the motor power refers to the power of the test motor, and the rotation radius refers to the radius of the test motor when it rotates.

[0123] In detail, the calculation of the test rotation speed based on the motor power, rotation radius, friction torque, inertia torque and angular acceleration includes:

[0124] Calculate the test speed using the following formula:

[0125]

[0126] Among them, Y represents the test speed, P represents the motor power, π represents the circumference, r represents the rotation radius, F2 represents the friction torque, M represents the inertia torque, and β represents the angular acceleration.

[0127] In detail, the calculation method of the test kinetic energy is:

[0128] Obtain the supply line speed of the kinetic energy supplier, obtain the bolt length value and elastic modulus of the hexagonal head bolt, obtain the overall mass of the kinetic energy supplier and the rolling bearing, and calculate the test kinetic energy based on the overall mass, supply line speed, bolt length value, elastic modulus, shear strength and bolt cross-sectional area:

[0129]

[0130] Among them, K represents the test kinetic energy, α2 represents the shear strength, G represents the elastic modulus, H represents the bolt length value, x represents the overall mass, and c represents the supply line speed.

[0131] To explain, the supply linear speed refers to the linear speed of the kinetic energy supplier driving the rolling bearing, the bolt length value refers to the length of the hexagonal head bolt, and the overall mass refers to the mass of the kinetic energy supplier plus the rolling bearing.

[0132] S6. Start the test motor and kinetic energy supplier based on the pre-acquired actual plan, the test speed and the test kinetic energy, monitor the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and kinetic energy supplier for testing; when the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, stop the movement of the test motor and kinetic energy supplier to complete the performance evaluation of the hex head bolt.

[0133] To be explained, the actual plan refers to the plan selected by the instruction initiator, the actual speed refers to the real-time speed of the test motor after the test motor is started, the actual kinetic energy refers to the real-time kinetic energy provided by the kinetic energy supplier after the kinetic energy supplier is started, and the actual time refers to the time spent on the test motor and kinetic energy supplier for testing. For example, if the test motor and kinetic energy supplier have been tested for 10 seconds, then 10 seconds is the actual time.

[0134] In detail, before starting the test motor and the kinetic energy supplier based on the pre-acquired actual solution, the test speed and the test kinetic energy, the method further includes:

[0135] After the test speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated, a test plan is generated and the test plan is transmitted back to the initiator of the performance evaluation instruction, wherein the test plan includes: Plan A: first test the tensile strength of the hexagonal head bolt, and then test the shear strength of the hexagonal head bolt; Plan B: first test the shear strength of the hexagonal head bolt, and then test the tensile strength of the hexagonal head bolt; Plan C: test the shear strength and tensile strength of the hexagonal head bolt at the same time;

[0136] The initiator of the performance evaluation instruction receives the test plan selected and obtains the actual plan.

[0137] It can be explained that the test plan refers to a plan for sequencing the tests of tensile strength and shear strength.

[0138] The present invention solves the problems described in the background technology. By combining the performance evaluation instructions of the receiving connector, constructing an automated evaluation process covering multiple steps such as fixing the hexagonal head bolt to be evaluated, performance interaction and test parameter calculation, the performance of the hexagonal head bolt is comprehensively evaluated, and the efficiency and accuracy of the performance evaluation of the hexagonal head bolt are improved. This method significantly improves the reliability of the evaluation process through intelligent parameter calculation and real-time monitoring, and meets the strict requirements of modern industry for connector performance monitoring. First, the performance evaluation instruction of the connector is received, and the connector to be evaluated is determined according to the performance evaluation instruction. By receiving the specific performance evaluation instruction, the system can determine the hexagonal head bolt to be evaluated, which not only improves the accuracy of the evaluation process, but also can quickly adjust the evaluation object according to actual needs and application environment, thereby optimizing the configuration and use efficiency of resources and reducing test time and cost. Secondly, the hexagonal head bolt is placed in a fixing fixture and fixed. The hexagonal head bolt is fixed by using the fixing fixture to ensure stability during the test. The design of the fixing fixture enhances the safety of the test and prevents accidental displacement or damage during the test, thereby ensuring the reliability of the test results. Afterwards, when the hexagonal head bolt is successfully When fixed in the fixing fixture, the performance interaction device is started. The start of the performance interaction device makes the performance evaluation process automated, reduces the risk of errors caused by human operation, and can quickly and effectively perform the test by accurately controlling the test motor and the kinetic energy supplier, thereby improving the overall test efficiency; then, the performance evaluation instruction is parsed to obtain the tensile strength and shear strength of the hexagonal head bolt. After parsing the performance evaluation instruction, the tensile strength and shear strength are obtained, which can provide key performance indicators for performance evaluation. These data are helpful for evaluating the performance of the hexagonal head bolt; further, the test speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated according to the tensile strength and shear strength. By calculating the test speed and the test kinetic energy, the test conditions can be automatically adjusted according to actual needs, thereby ensuring the accuracy and effectiveness of the evaluation. This intelligent adjustment mechanism can improve the adaptability of the test to cope with hexagonal head bolts of different standards; finally, the actual speed and actual kinetic energy are monitored, and the test is stopped. The actual speed and actual kinetic energy are monitored in real time to ensure that the performance evaluation of the hexagonal head bolt is carried out under the set conditions, thereby avoiding test errors caused by improper operation. When the actual conditions are consistent with the preset conditions, the test is automatically stopped, thereby improving the efficiency of the performance evaluation. Therefore, the present invention can improve the efficiency of evaluating connector performance.

[0139] like Figure 2 , which is a functional module diagram of a connector performance evaluation system based on response characteristics provided by an embodiment of the present invention.

[0140] The connector performance evaluation system 100 based on response characteristics of the present invention can be installed in an electronic device. According to the functions to be implemented, the connector performance evaluation system 100 based on response characteristics can include a bolt fixing module 101, an instruction transmission module 102, an index calculation module 103 and a bolt test module 104. The module of the present invention can also be called a unit, which means a series of computer program segments that can be executed by an electronic device processor and can complete a fixed function, which is stored in the memory of the electronic device.

[0141] The bolt fixing module 101 is used to receive a performance evaluation instruction of a connector, and determine a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagonal head bolt; the hexagonal head bolt is placed in a fixing fixture and fixed, and the fixing fixture is one of the components of a pre-built vibration test device, and the vibration test device also includes a test frame, a rolling bearing, and an excitation block plate, wherein the fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect, the excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture;

[0142] The instruction transmission module 102 is used to start a pre-built performance interaction device when the hexagonal bolt is successfully fixed in the fixing fixture, wherein the performance interaction device includes a test motor, a kinetic energy supplier and an instruction response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing; the performance evaluation instruction is transmitted to the instruction response unit, and the performance evaluation instruction is parsed by the instruction response unit to obtain the tensile strength, shear strength and test time of the hexagonal bolt, wherein the tensile strength and shear strength are response characteristics;

[0143] The index calculation module 103 is used to calculate the test speed of the test motor and the test kinetic energy of the kinetic energy supplier according to the tensile strength and the shear strength;

[0144] The bolt testing module 104 is used to start the test motor and the kinetic energy supplier based on the pre-acquired actual plan, the test speed and the test kinetic energy, monitor the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and the kinetic energy supplier for testing; when the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, stop the movement of the test motor and the kinetic energy supplier to complete the performance evaluation of the hexagonal head bolt.

[0145] In detail, each module in the connector performance evaluation system 100 based on response characteristics in the embodiment of the present invention is used in the same manner as described above. Figure 1The connector performance evaluation method based on response characteristics described in the present invention has the same technical means and can produce the same technical effects, so it will not be repeated here.

[0146] like Figure 3 , is a schematic diagram of the structure of an electronic device for implementing a connector performance evaluation method based on response characteristics provided by an embodiment of the present invention.

[0147] The electronic device 1 may include a processor 10, a memory 11 and a bus 12, and may also include a computer program stored in the memory 11 and executable on the processor 10, such as a connector performance evaluation method program based on response characteristics.

[0148] The memory 11 includes at least one type of readable storage medium, and the readable storage medium includes a flash memory, a mobile hard disk, a multimedia card, a card-type memory (for example, an SD or DX memory, etc.), a magnetic memory, a disk, an optical disk, etc. In some embodiments, the memory 11 may be an internal storage unit of the electronic device 1, such as a mobile hard disk of the electronic device 1. In other embodiments, the memory 11 may also be an external storage device of the electronic device 1, such as a plug-in mobile hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (SecureDigital, SD) card, a flash card (Flash Card), etc. equipped on the electronic device 1. Further, the memory 11 also includes an internal storage unit of the electronic device 1 and an external storage device. The memory 11 can not only be used to store application software and various types of data installed in the electronic device 1, such as the code of the connector performance evaluation method program based on the response characteristics, but also can be used to temporarily store data that has been output or is to be output.

[0149] The processor 10 may be composed of an integrated circuit in some embodiments, for example, a single packaged integrated circuit, or a plurality of packaged integrated circuits with the same or different functions, including one or more central processing units (CPUs), microprocessors, digital processing chips, graphics processors, and combinations of various control chips, etc. The processor 10 is the control core (Control Unit) of the electronic device, and uses various interfaces and lines to connect various components of the entire electronic device, and executes or executes programs or modules stored in the memory 11 (such as a connector performance evaluation method program based on response characteristics, etc.), and calls data stored in the memory 11 to execute various functions of the electronic device 1 and process data.

[0150] The bus 12 may be a peripheral component interconnect (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The bus 12 may be divided into an address bus, a data bus, a control bus, etc. The bus 12 is configured to realize connection and communication between the memory 11 and at least one processor 10, etc.

[0151] Figure 3 Only an electronic device with components is shown, and those skilled in the art will understand that Figure 3 The structure shown does not constitute a limitation on the electronic device 1, and may include fewer or more components than shown in the figure, or combine certain components, or arrange the components differently.

[0152] For example, although not shown, the electronic device 1 may also include a power source (such as a battery) for supplying power to each component. Preferably, the power source may be logically connected to the at least one processor 10 through a power management device, so that the power management device can realize functions such as charging management, discharging management, and power consumption management. The power source may also include one or more DC or AC power sources, recharging devices, power failure monitoring circuits, power converters or inverters, power status indicators, and other arbitrary components. The electronic device 1 may also include a variety of sensors, Bluetooth modules, Wi-Fi modules, etc., which will not be repeated here.

[0153] Furthermore, the electronic device 1 may also include a network interface. Optionally, the network interface may include a wired interface and / or a wireless interface (such as a WI-FI interface, a Bluetooth interface, etc.), which is generally used to establish a communication connection between the electronic device 1 and other electronic devices.

[0154] Optionally, the electronic device 1 may further include a user interface, which may be a display, an input unit (such as a keyboard), or a standard wired interface or a wireless interface. Optionally, in some embodiments, the display may be an LED display, a liquid crystal display, a touch-sensitive liquid crystal display, and an OLED (Organic Light-Emitting Diode) touch device. The display may also be appropriately referred to as a display screen or a display unit, which is used to display information processed in the electronic device 1 and to display a visual user interface.

[0155] The connector performance evaluation method program based on response characteristics stored in the memory 11 of the electronic device 1 is a combination of multiple instructions, and when running in the processor 10, it can achieve:

[0156] receiving a connector performance evaluation instruction, and determining a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagon head bolt;

[0157] The hexagonal bolt is placed in a fixing fixture and fixed, and the fixing fixture is one of the components of the pre-built vibration test device, and the vibration test device also includes a test frame, a rolling bearing, and an excitation block plate, wherein the fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect, the excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture;

[0158] When the hexagonal bolt is successfully fixed in the fixing fixture, the pre-built performance interaction device is started, wherein the performance interaction device includes a test motor, a kinetic energy supplier and a command response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing;

[0159] The performance evaluation instruction is transmitted to the instruction response unit, and the instruction response unit is used to parse the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagonal head bolt, wherein the tensile strength and shear strength are response characteristics;

[0160] The test rotation speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated according to the tensile strength and the shear strength;

[0161] Based on the pre-acquired actual plan, the test speed and the test kinetic energy, the test motor and the kinetic energy supplier are started, and the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and the kinetic energy supplier are monitored. When the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, the movement of the test motor and the kinetic energy supplier is stopped to complete the performance evaluation of the hex head bolt.

[0162] Specifically, the specific implementation method of the processor 10 for the above-mentioned indication command can refer to Figures 1 to 3 The description of the relevant steps in the corresponding embodiments will not be repeated here.

[0163] Furthermore, if the module / unit integrated in the electronic device 1 is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. The computer-readable storage medium can be volatile or non-volatile. For example, the computer-readable medium can include: any entity or device capable of carrying the computer program code, a recording medium, a USB flash drive, a mobile hard disk, a magnetic disk, an optical disk, a computer memory, and a read-only memory (ROM).

[0164] The present invention further provides a computer-readable storage medium, wherein the computer-readable storage medium stores a computer program, and when the computer program is executed by a processor of an electronic device, the computer program can implement:

[0165] receiving a connector performance evaluation instruction, and determining a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagon head bolt;

[0166] The hexagonal bolt is placed in a fixing fixture and fixed, and the fixing fixture is one of the components of the pre-built vibration test device, and the vibration test device also includes a test frame, a rolling bearing, and an excitation block plate, wherein the fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect, the excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture;

[0167] When the hexagonal bolt is successfully fixed in the fixing fixture, the pre-built performance interaction device is started, wherein the performance interaction device includes a test motor, a kinetic energy supplier and a command response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing;

[0168] The performance evaluation instruction is transmitted to the instruction response unit, and the instruction response unit is used to parse the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagonal head bolt, wherein the tensile strength and shear strength are response characteristics;

[0169] The test rotation speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated according to the tensile strength and the shear strength;

[0170] Based on the pre-acquired actual plan, the test speed and the test kinetic energy, the test motor and the kinetic energy supplier are started, and the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and the kinetic energy supplier are monitored. When the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, the movement of the test motor and the kinetic energy supplier is stopped to complete the performance evaluation of the hex head bolt.

[0171] In the several embodiments provided by the present invention, it should be understood that the disclosed devices, systems and methods can be implemented in other ways. For example, the system embodiments described above are only illustrative, and actual implementation may have other division methods.

[0172] The modules described as separate components may or may not be physically separated, and the components shown as modules may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0173] In addition, each functional module in each embodiment of the present invention may be integrated into one processing unit, each unit may exist physically separately, or two or more units may be integrated into one unit. The above-mentioned integrated unit may be implemented in the form of hardware or in the form of hardware plus software functional modules.

[0174] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.

[0175] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention.

Claims

1. A connector performance evaluation method based on response characteristics, characterized in that: The method comprises: receiving a connector performance evaluation instruction, and determining a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagon head bolt; The hexagonal bolt is placed in a fixing fixture and fixed, and the fixing fixture is one of the components of the pre-built vibration test device, and the vibration test device also includes a test frame, a rolling bearing, and an excitation block plate, wherein the fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect, the excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture; When the hexagonal bolt is successfully fixed in the fixing fixture, the pre-built performance interaction device is started, wherein the performance interaction device includes a test motor, a kinetic energy supplier and a command response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing; The performance evaluation instruction is transmitted to the instruction response unit, and the instruction response unit is used to parse the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagon head bolt, wherein the tensile strength and shear strength are response characteristics; The test rotation speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated according to the tensile strength and the shear strength; Based on the pre-acquired actual plan, the test speed and the test kinetic energy, the test motor and the kinetic energy supplier are started, and the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and the kinetic energy supplier are monitored. When the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, the movement of the test motor and the kinetic energy supplier is stopped to complete the performance evaluation of the hex head bolt.

2. The connector performance evaluation method based on response characteristics according to claim 1, characterized in that: The performance evaluation instruction is transmitted to the instruction response unit, and the instruction response unit is used to parse the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagonal head bolt, including: Constructing a plurality of instruction transmission routes, wherein the plurality of instruction transmission routes are independent of each other, and each instruction transmission route can independently transmit the same performance evaluation instruction; Aggregating the plurality of instruction transmission routes to obtain an instruction transmission route set, and performing target identification on each instruction transmission route in the instruction transmission route set to obtain an identification transmission route set, wherein each identification transmission route in the identification transmission route set has a unique identification; Calculating the identification transmission quality of each identification transmission route in the identification transmission route set, collecting the identification transmission quality of each identification transmission route to obtain an identification transmission quality set, and judging the identification transmission quality set based on a preset standard function to obtain a standard transmission quality set; Identifying the instruction transmission route of the standard transmission quality set to obtain a standard quality route set; Randomly selecting a transmission route No. 1 from the standard quality route set, using the transmission route No. 1 to transmit instructions and record the time, to obtain the instruction transmission time; Determining whether the instruction transmission time is greater than a preset transmission time threshold; If the instruction transmission time is greater than the transmission time threshold, the transmission route No. 1 is removed from the standard quality route set to obtain an updated quality route set, the standard quality route set is updated using the updated quality route set, and the step of randomly selecting the transmission route No. 1 from the standard quality route set is returned to the above-mentioned step; If the instruction transmission time is not greater than the transmission time threshold, the instruction response unit is used to analyze the performance evaluation instruction to obtain the tensile strength, shear strength and test time of the hexagon head bolt.

3. The connector performance evaluation method based on response characteristics according to claim 2, characterized in that: The calculation method of the identification transmission quality is: Randomly selecting an identification transmission route from the identification transmission route set, performing instruction transmission based on the identification transmission route, and using a preset network monitoring tool to capture all transmission data packets during the instruction transmission process, wherein the transmission data packets include received data packets and lost data packets; The transmission packet loss rate is calculated using the received data packets and the lost data packets; Setting an instruction sending cycle and an instruction sending time, and periodically sending instructions based on the instruction sending cycle and the instruction sending time to obtain a periodic instruction data set; Performing jitter recording on the periodic instruction data set to obtain an instruction jitter set, and performing mean value calculation on the instruction jitter set to obtain an instruction jitter mean value; The maximum instruction jitter, bandwidth utilization, packet loss weight coefficient, jitter weight coefficient and bandwidth weight coefficient are obtained, and the transmission quality is identified based on the maximum instruction jitter, bandwidth utilization, packet loss weight coefficient, jitter weight coefficient, bandwidth weight coefficient, transmission packet loss rate and instruction jitter average.

4. The connector performance evaluation method based on response characteristics according to claim 3, characterized in that: The calculation of the identification transmission quality based on the maximum instruction jitter, bandwidth utilization, signal strength, packet loss weight coefficient, jitter weight coefficient, bandwidth weight coefficient, signal weight coefficient, transmission packet loss rate and instruction jitter mean value includes: Among them, Z represents the transmission quality, ε represents the packet loss weight coefficient, X represents the transmission packet loss rate, μ represents the bandwidth weight coefficient, V represents the bandwidth utilization, θ represents the jitter weight coefficient, C1 represents the command jitter mean, and C2 represents the maximum command jitter.

5. The connector performance evaluation method based on response characteristics according to claim 2, characterized in that: The determining the identified transmission quality set based on a preset standard function to obtain a standard transmission quality set includes: Calculating the transmission quality mean and transmission quality standard deviation of the identified transmission quality set; Obtain an adjustment coefficient, and construct a standard function based on the adjustment coefficient, the transmission quality mean, and the transmission quality standard deviation: Where W represents the standard function, Z' represents the mean value of transmission quality, k represents the adjustment coefficient, and σ represents the standard deviation of transmission quality; Extracting identification transmission qualities from the identification transmission quality set in sequence, and substituting the extracted identification transmission qualities into the standard function to obtain a judgment output; When the judgment output is 0, the identified transmission quality is confirmed as defective transmission quality, the defective transmission quality is removed from the identified transmission quality set to obtain an updated transmission quality set, the identified transmission quality set is updated using the updated transmission quality set, and the step of sequentially extracting the identified transmission qualities from the identified transmission quality set is returned to the above-mentioned step; When the judgment output is 1, the identification transmission quality is confirmed as the standard transmission quality, and the process returns to the above step of sequentially extracting identification transmission qualities from the identification transmission quality set; After all the identified transmission qualities in the identified transmission quality set are extracted and substituted into the standard function, the identified transmission quality set is confirmed as the standard transmission quality set.

6. The connector performance evaluation method based on response characteristics according to claim 1, characterized in that: The calculation method of the test speed is: Get the bolt cross-sectional area of ​​the hexagonal head bolt, and calculate the tensile strength based on the bolt cross-sectional area and tensile strength: F1=α1×S Among them, F1 represents the tensile strength, α1 represents the tensile strength, and S represents the cross-sectional area of ​​the bolt; The motor power, rotation radius, friction torque, inertia torque and angular acceleration of the test motor are obtained, and the test rotation speed is calculated based on the motor power, rotation radius, friction torque, inertia torque and angular acceleration.

7. The connector performance evaluation method based on response characteristics according to claim 6, characterized in that: The calculating of the test rotation speed based on the motor power, rotation radius, friction torque, inertia torque and angular acceleration includes: Calculate the test speed using the following formula: Among them, Y represents the test speed, P represents the motor power, π represents the circumference, r represents the rotation radius, F2 represents the friction torque, M represents the inertia torque, and β represents the angular acceleration.

8. The connector performance evaluation method based on response characteristics according to claim 1, characterized in that: The calculation method of the test kinetic energy is: Obtain the supply line speed of the kinetic energy supplier, obtain the bolt length value and elastic modulus of the hexagonal head bolt, obtain the overall mass of the kinetic energy supplier and the rolling bearing, and calculate the test kinetic energy based on the overall mass, supply line speed, bolt length value, elastic modulus, shear strength and bolt cross-sectional area: Among them, K represents the test kinetic energy, α2 represents the shear strength, G represents the elastic modulus, H represents the bolt length value, x represents the overall mass, and c represents the supply line speed.

9. The connector performance evaluation method based on response characteristics according to claim 1, characterized in that: Before starting the test motor and the kinetic energy supplier based on the pre-acquired actual solution, the test speed and the test kinetic energy, the method further includes: After the test speed of the test motor and the test kinetic energy of the kinetic energy supplier are calculated, a test plan is generated and the test plan is transmitted back to the initiator of the performance evaluation instruction, wherein the test plan includes: Plan A: first test the tensile strength of the hexagonal head bolt, and then test the shear strength of the hexagonal head bolt; Plan B: first test the shear strength of the hexagonal head bolt, and then test the tensile strength of the hexagonal head bolt; Plan C: test the shear strength and tensile strength of the hexagonal head bolt at the same time; The initiator of the performance evaluation instruction receives the test plan selected and obtains the actual plan.

10. A connector performance evaluation system based on response characteristics, characterized in that: The system comprises: A bolt fixing module is used to receive a performance evaluation instruction of a connector, and determine a connector to be evaluated according to the performance evaluation instruction, wherein the connector to be evaluated is a hexagonal head bolt; the hexagonal head bolt is placed in a fixing fixture and fixed, and the fixing fixture is one of the components of a pre-built vibration test device, and the vibration test device also includes a test frame, a rolling bearing, and an excitation block plate, wherein the fixing fixture is connected to the test frame, the test frame is located at the bottom and has a stabilizing effect, the excitation block plate is connected to the fixing fixture, and the rolling bearing is connected to the fixing fixture; The instruction transmission module is used to start the pre-built performance interaction device when the hexagonal bolt is successfully fixed in the fixing fixture, wherein the performance interaction device includes a test motor, a kinetic energy supplier and an instruction response unit, the test motor is connected to the excitation block plate, and the kinetic energy supplier is connected to the rolling bearing; the performance evaluation instruction is transmitted to the instruction response unit, and the performance evaluation instruction is parsed by the instruction response unit to obtain the tensile strength, shear strength and test time of the hexagonal bolt, wherein the tensile strength and shear strength are response characteristics; An index calculation module, used for calculating the test speed of the test motor and the test kinetic energy of the kinetic energy supplier according to the tensile strength and the shear strength; The bolt test module is used to start the test motor and the kinetic energy supplier based on the pre-acquired actual plan, the test speed and the test kinetic energy, monitor the actual speed of the test motor, the actual kinetic energy of the kinetic energy supplier and the actual time of the test motor and the kinetic energy supplier for testing; when the actual speed is equal to the test speed, the actual kinetic energy is equal to the test kinetic energy and the actual time is the same as the test time, stop the movement of the test motor and the kinetic energy supplier to complete the performance evaluation of the hexagonal head bolt.

Citation Information

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