New energy automobile headlamp testing device and method thereof
By designing a conveying and testing agency for new energy vehicle headlights, the problems of low detection efficiency and inaccurate results in the existing technology are solved, and efficient and reliable detection results are achieved in the production and transportation of headlights.
Patent Information
- Application Number
- CN202411980896.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-25
AI Technical Summary
The prior art has problems such as inefficiency and inaccurate test results in the detection process of new energy vehicle headlights, especially the extraction and testing of headlights cannot be carried out during the production and transportation of headlights.
A new energy vehicle headlight testing device including a conveying mechanism and a testing mechanism is designed. The conveyor mechanism transports the vehicle with the headlight body to the set position through a conveyor belt, and the testing mechanism uses the lifting assembly and the test plug to test during the vehicle movement.
It realizes efficient inspection during the production and transportation of headlights, improves detection efficiency and reliability, and can conduct tests while the vehicle and test stand are moving at the same time, without the need to suspend the conveyor belt conveyor work.
Smart Images

Figure CN119689319A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automobile headlight testing, and in particular to a new energy automobile headlight testing device and method. Background Art
[0002] With the popularity of new energy vehicles, headlights are important lighting and signal devices for vehicles, and their performance directly affects driving safety. Therefore, it is particularly important to conduct strict testing on new energy vehicle headlights. Traditional headlight testing methods mostly use manual operations, which are inefficient and easily lead to inaccurate test results due to human factors.
[0003] After searching, the application scheme of Chinese patent application number CN202223259637.1 discloses a motor vehicle headlight detection device. The utility model provides a motor vehicle headlight detection device that can facilitate people to control the detection distance of automobile headlights, simplify the steps of distance control, and improve the detection efficiency. A motor vehicle headlight detection device includes a mobile base, a vertical pole, a sliding frame, a rotating part and a light receiving box, etc. The top of the mobile base is connected to the vertical pole, and the sliding frame is slidably connected to the vertical pole. The right part of the sliding frame is rotatably connected to the rotating part. The sliding frame can drive the rotating part to move up and down on the vertical pole, and the rotating part is clamped with a light receiving box. The detection equipment in the above-mentioned documents has the following shortcomings: although it can meet certain detection needs, it has certain limitations, for example: it is not possible to perform extraction detection during the production and transportation of headlights, and there is still room for improvement. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a new energy vehicle headlight testing device and method.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A new energy vehicle headlight testing device comprises: a conveying mechanism and a testing mechanism, wherein the conveying mechanism comprises:
[0007] A first mounting frame, on which two groups of symmetrically arranged pulleys are rotatably mounted via an axis, and the symmetrically arranged pulleys are coaxially connected; an annular groove is provided in the middle of the pulleys;
[0008] Conveyor belts, two conveyor belts are installed on the outside of two sets of pulleys respectively;
[0009] A conveying drive assembly, which is mounted on an outer wall of one side of the first mounting frame and is used to drive the pulley to rotate;
[0010] Positioning members, the positioning members are arranged on the conveyor belt at equal intervals, and the moving path of the positioning members passes through the inner side of the annular groove of the belt pulley;
[0011] A carrier, a positioning cavity for placing the headlight body is arranged inside the carrier; the carrier is adapted to the conveyor belt, and positioning cylinders are installed on both sides of the carrier, and the positioning cylinders are adapted to the positioning pieces;
[0012] The testing organization includes:
[0013] A support frame, a lifting assembly is installed on the support frame, and a moving frame assembly is installed on the lifting assembly;
[0014] The test stand is installed on the mobile stand assembly, and a test plug adapted to the headlamp body is installed at the bottom of the test stand.
[0015] As a preferred embodiment of the present invention, handles are provided on both sides of the carrier.
[0016] As a preferred embodiment of the present invention: telescopic adjustment frames are installed on both sides of the test frame, a buckle is installed at the bottom of the telescopic adjustment frame, and a fixing knob for fixing the telescopic adjustment frame is threadedly connected to the inner wall of one side of the telescopic adjustment frame; the buckle is adapted to the handle.
[0017] As a preferred embodiment of the present invention: the positioning member includes:
[0018] Ring brackets, the ring brackets are arranged on the conveyor belt at equal intervals;
[0019] A positioning column, the positioning column is slidably connected to the inner wall of the annular bracket up and down, a spherical head is provided at the bottom end of the positioning column, and the spherical head and the annular bracket are connected by a first spring;
[0020] A positioning bracket is installed inside the positioning cylinder, and the positioning bracket is adapted to the positioning column;
[0021] A supporting assembly for supporting the positioning piece is arranged on the inner side of the conveyor belt.
[0022] As a preferred embodiment of the present invention: a positioning telescopic cylinder is installed on the side of the test frame through a bracket, a mounting block is installed on the output end of the positioning telescopic cylinder, and a plurality of elastic insertion strips are installed on the bottom end of the mounting block; a guide groove compatible with the elastic insertion strip is opened on the top side of the positioning column, and an opening is set on the circumferential outer wall of the positioning cylinder, and when the positioning bracket is installed on the outside of the positioning column, the opening is located on the extension route of the bottom end of the guide groove; the diameter of the mounting block is larger than the inner diameter of the positioning bracket.
[0023] As a preferred embodiment of the present invention: the support assembly includes:
[0024] A second mounting frame, a support plate is mounted on the top of the second mounting frame, the spherical head slides on the top surface of the support plate based on the action force of the first spring, a ball seat is mounted on the bottom of the carrier through spring floating, a rolling ball is movably mounted in the ball seat, and the rolling ball rolls on the top surface of the support plate;
[0025] The end plate is arranged at the end of the support plate, and the distance between the end plate and the conveyor belt gradually increases in the direction away from the support plate; when the positioning member is not in contact with the support assembly, based on the action force of the first spring, one end of the positioning column retracts into the annular bracket.
[0026] As a preferred embodiment of the present invention: a baffle is installed on an outer wall of one side of the test frame, and the baffle is located on the moving path of the carrier, and when the carrier contacts the baffle, the position of the test plug is adapted to the headlamp body;
[0027] The mobile frame assembly includes a mounting seat, the mounting seat is mounted on the lifting assembly, a translation slide rail is installed between the two mounting seats, and the test frame is slidably connected to the inner wall of the translation slide rail; a slide cylinder is installed on the top of the test frame, a first guide rod is installed between the two mounting seats, the slide cylinder is slidably connected to the outer wall of the first guide rod, and the slide cylinder and the mounting seat are connected by a second spring;
[0028] The lifting assembly comprises a lifting slide rail, an electric telescopic cylinder is installed on the top of the lifting slide rail, a mounting seat is fixed to the output end of the electric telescopic cylinder, and the mounting seat is slidably connected to the inner wall of the lifting slide rail.
[0029] As a preferred embodiment of the present invention: a second guide rod is installed on the support frame, a translation control screw is rotatably installed on the support frame, a translation control motor is installed on one side of the support frame, the output end of the translation control motor is transmission connected to the translation control screw, a translation seat is fixed to the outer wall of one side of the lifting slide rail, one translation seat is slidably connected to the outer wall of the second guide rod, and the other translation seat is connected to the outer wall of the translation control screw through a thread.
[0030] As a preferred embodiment of the present invention: the conveying drive assembly includes:
[0031] A transmission drive motor, the transmission drive motor is installed on one side of the first mounting frame through a motor seat;
[0032] A driving gear, the output end of which is drivingly connected to the output end of the transmission driving motor;
[0033] The driven gear meshes with the driving gear.
[0034] As a preferred embodiment of the present invention, the testing method of the testing device comprises the following steps:
[0035] S1: Place the headlight body in the carrier;
[0036] S2: Place the carrier on the conveyor belt so that the positioning column penetrates into the inner side of the positioning bracket;
[0037] S3: transporting each carrier through a conveyor belt;
[0038] S4: The translation control motor controls the corresponding test frame to move above the conveyor belt;
[0039] S5: Based on the operation of the electric telescopic cylinder, the buckle is controlled to engage with the handle, and the test plug is connected to the interface of the headlight body to perform sampling test;
[0040] S6: The positioning telescopic cylinder works, so that the elastic insert is inserted into the opening under the guidance of the guide groove for auxiliary fixation;
[0041] S7: After the test is completed, the positioning telescopic cylinder is controlled to work, and the positioning bracket is squeezed by the mounting block to separate the handle from the buckle and put down the carrier.
[0042] The beneficial effects of the present invention are:
[0043] 1. The present invention can place a carrier with a headlamp body on a conveyor belt by setting a conveying mechanism and a testing mechanism, and use the conveyor belt to transport the carrier. When the carrier reaches a set position, the lifting component works to drive the structure to descend, and the test plug is combined with the headlamp body to perform a test.
[0044] 2. The present invention is easy to operate by providing a handle, and by providing a buckle, the buckle can be used to snap onto the outside of the handle during detection, making the structure more stable and improving the reliability of detection.
[0045] 3. The present invention provides a positioning piece so that the positioning bracket can be placed outside the positioning column during placement, thereby accurately positioning the carrier to facilitate reliable connection between the handle and the buckle and between the test plug and the headlight body.
[0046] 4. The present invention provides structures such as positioning columns and elastic strips, so that when the buckle and the handle are connected, based on the operation of the positioning telescopic cylinder, the elastic strip can be extended into the guide groove, and bend and deform under the guidance of the guide groove, and finally pass through the opening, thereby fixing the positioning cylinder at various angles and preventing the handle from moving in the buckle.
[0047] 5. The present invention provides a support assembly so that when the positioning piece moves upward, the end plate can be used to support and guide the spherical head so that its height is gradually raised. When the positioning piece moves above the support plate, the positioning column extends upward out of the annular bracket based on the support of the support plate to facilitate positioning; when the positioning piece moves to the end plate at the other end, based on the action of the first spring, the positioning column gradually retracts to facilitate the delivery of the carrier.
[0048] 6. The present invention sets a baffle and a movable frame assembly, etc., so that when the carrier is transported, the contact between the carrier and the baffle can be used to synchronously drive the test frame to move. During the process, the lifting assembly control structure descends, so that the buckle is connected to the handle, and the lifting assembly control structure rises, thereby grabbing the carrier for testing. This method improves efficiency because the carrier and the test frame can move at the same time, and there is no need to pause the conveying work of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 This is a structural schematic diagram of a new energy vehicle headlight testing device proposed by the present invention;
[0050] Figure 2 This is a structural schematic diagram of a conveying mechanism of a new energy vehicle headlight testing device proposed by the present invention;
[0051] Figure 3 This is a schematic structural diagram of the cooperation between a positioning tube and a positioning member of a new energy vehicle headlight testing device proposed by the present invention;
[0052] Figure 4 This is a schematic structural diagram of a cross-section view of a positioning tube and a positioning piece of a new energy vehicle headlight testing device proposed by the present invention after being matched;
[0053] Figure 5 This is a structural schematic diagram of a testing mechanism of a new energy vehicle headlight testing device proposed by the present invention;
[0054] Figure 6 This is a structural schematic diagram of a test stand, a translation seat, and a translation slide rail of a new energy vehicle headlight test device proposed by the present invention;
[0055] Figure 7 This is a structural schematic diagram of a test stand for a new energy vehicle headlight test device proposed by the present invention.
[0056] In the figure: 1 first mounting frame, 2 translation control motor, 3 conveyor belt, 4 electric telescopic cylinder, 5 translation control screw, 6 support frame, 7 second guide rod, 8 pulley, 9 driven gear, 10 driving gear, 11 transmission drive motor, 12 second mounting frame, 13 positioning member, 14 carrier, 15 support plate, 16 end plate, 17 rolling ball, 18 headlight body, 19 handle, 20 positioning cylinder, 21 opening, 22 guide groove, 23 positioning bracket, 24 positioning column, 25 first spring, 26 spherical head, 27 annular bracket, 28 translation seat, 29 first guide rod, 30 slide cylinder, 31 translation slide rail, 32 second spring, 33 mounting seat, 34 lifting slide rail, 35 positioning telescopic cylinder, 36 mounting block, 37 elastic insert, 38 test frame, 39 test plug, 40 baffle, 41 buckle, 42 fixing knob. DETAILED DESCRIPTION
[0057] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0058] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0059] Embodiment 1:
[0060] A new energy vehicle headlight test device, such as Figure 1-7 As shown, it includes: a conveying mechanism and a testing mechanism, and the conveying mechanism includes:
[0061] A first mounting frame 1, on which two groups of symmetrically arranged pulleys 8 are rotatably mounted via an axis, and the symmetrically arranged pulleys 8 are coaxially connected; an annular groove is provided in the middle of the pulleys 8;
[0062] Conveyor belts 3, two conveyor belts 3 are respectively installed on the outside of two sets of pulleys 8;
[0063] A conveying drive assembly, which is mounted on an outer wall of one side of the first mounting frame 1 and is used to drive the pulley 8 to rotate;
[0064] Positioning members 13, the positioning members 13 are equidistantly arranged on the conveyor belt 3, and the moving path of the positioning members 13 passes through the inner side of the annular groove of the pulley 8;
[0065] The carrier 14 has a positioning cavity for placing the headlight body 18 on its inner side; the carrier 14 is adapted to the conveyor belt 3, and positioning cylinders 20 are installed on both sides of the carrier 14, and the positioning cylinders 20 are adapted to the positioning member 13;
[0066] The testing organization includes:
[0067] A support frame 6, on which a lifting assembly is mounted, and on which a moving frame assembly is mounted;
[0068] A test frame 38, the test frame 38 is installed on the mobile frame assembly, and a test plug 39 adapted to the headlamp body 18 is installed at the bottom of the test frame 38;
[0069] By setting up a conveying mechanism and a testing mechanism, the carrier 14 with the headlight body 18 can be placed on the conveyor belt 3, and the conveyor belt 3 is used to transport the carrier 14. When it reaches the set position, the lifting component works to drive the structure to descend, and the test plug 39 is combined with the headlight body 18 for testing. The testing method can be achieved by inserting the test plug 39 into the interface of the headlight body 18, measuring the working state of the headlight by supplying power, and detecting its working parameters, such as power resistance, etc., which will not be elaborated here.
[0070] For ease of operation; Figure 3 As shown, handles 19 are provided on both sides of the carrier 14 .
[0071] In order to improve the reliability of detection; Figure 7 As shown, the test frame 38 is installed with telescopic adjustment frames on both sides, a buckle 41 is installed at the bottom of the telescopic adjustment frame, and a fixing knob 42 for fixing the telescopic adjustment frame is connected to the inner wall of one side of the telescopic adjustment frame through a thread; the buckle 41 is adapted to the handle 19;
[0072] The handle 19 is provided to facilitate operation, and the buckle 41 can be provided to be connected to the outside of the handle 19 during detection, so that the structure is more stable and the reliability of detection is improved.
[0073] To facilitate positioning; Figure 2-4 As shown, the positioning member 13 includes:
[0074] The annular bracket 27 is equidistantly arranged on the conveyor belt 3;
[0075] A positioning column 24, the positioning column 24 is slidably connected to the inner wall of the annular bracket 27, a spherical head 26 is provided at the bottom end of the positioning column 24, and the spherical head 26 and the annular bracket 27 are connected by a first spring 25;
[0076] A positioning bracket 23 is installed inside the positioning cylinder 20, and the positioning bracket 23 is adapted to the positioning column 24;
[0077] A supporting assembly for supporting the positioning member 13 is provided inside the conveyor belt 3;
[0078] By providing the positioning member 13 , the positioning bracket 23 can be placed outside the positioning column 24 during placement, so as to accurately position the carrier 14 , so as to facilitate reliable connection between the handle 19 and the buckle 41 and the test plug 39 and the headlight body 18 .
[0079] To improve the reliability of the connection; Figure 4 , Figure 7As shown, a positioning telescopic cylinder 35 is installed on the side of the test frame 38 through a bracket, a mounting block 36 is installed on the output end of the positioning telescopic cylinder 35, and a plurality of elastic inserts 37 are installed on the bottom end of the mounting block 36; a guide groove 22 adapted to the elastic insert 37 is opened on the top side of the positioning column 24, and an opening 21 is set on the circumferential outer wall of the positioning cylinder 20. When the positioning bracket 23 is installed on the outer side of the positioning column 24, the opening 21 is located on the extension route of the bottom end of the guide groove 22; the diameter of the mounting block 36 is larger than the inner diameter of the positioning bracket 23;
[0080] By providing the positioning column 24, the elastic inserting strip 37 and other structures, when the buckle 41 and the handle 19 are connected, the positioning telescopic cylinder 35 works to extend the elastic inserting strip 37 into the guide groove 22, and bends and deforms under the guidance of the guide groove 22, and finally passes through the opening 21, so as to fix the positioning cylinder 20 at various angles and prevent the handle 19 from moving in the buckle 41;
[0081] When separation is required, the positioning telescopic cylinder 35 can be further operated to use the mounting block 36 to squeeze the positioning bracket 23 downward, thereby separating the handle 19 from the buckle 41. Based on the resilience of the structure and the gravity of the carrier 14 itself, the elastic insert 37 is separated from the positioning tube 20 to facilitate the placement of the carrier 14, thereby improving reliability.
[0082] In order to facilitate reliable support of the carrier 14; Figure 2 As shown, the support assembly includes:
[0083] A second mounting frame 12, a support plate 15 is mounted on the top of the second mounting frame 12, a spherical head 26 slides on the top surface of the support plate 15 based on the force of the first spring 25, a ball seat is mounted on the bottom of the carrier 14 through spring floating, a rolling ball 17 is movably mounted in the ball seat, and the rolling ball 17 rolls on the top surface of the support plate 15; the maximum floating height should meet the height difference of the mounting block 36 pressing down;
[0084] The end plate 16 is arranged at the end of the support plate 15, and the distance between the end plate 16 and the conveyor belt 3 gradually increases in the direction away from the support plate 15; when the positioning member 13 is not in contact with the support assembly, based on the force of the first spring 25, one end of the positioning column 24 is retracted into the annular bracket 27;
[0085] By setting up the supporting assembly, when the positioning member 13 moves upward, the end plate 16 can be used to support and guide the spherical head 26 so that its height is gradually raised. When the positioning member 13 moves above the support plate 15, the positioning column 24, based on the support of the support plate 15, extends upward out of the annular bracket 27 for easy positioning; when the positioning member 13 moves to the end plate 16 at the other end, based on the force of the first spring 25, the positioning column 24 gradually retracts to facilitate the delivery of the carrier 14.
[0086] In order to better test; Figure 5-7 As shown, a baffle 40 is installed on the outer wall of one side of the test frame 38, and the baffle 40 is located on the moving path of the carrier 14. When the carrier 14 contacts the baffle 40, the position of the test plug 39 is adapted to the headlight body 18;
[0087] The mobile frame assembly includes a mounting seat 33, the mounting seat 33 is mounted on the lifting assembly, a translation slide rail 31 is installed between the two mounting seats 33, and the test frame 38 is slidably connected to the inner wall of the translation slide rail 31; a slide cylinder 30 is installed on the top of the test frame 38, a first guide rod 29 is installed between the two mounting seats 33, the slide cylinder 30 is slidably connected to the outer wall of the first guide rod 29, and the slide cylinder 30 and the mounting seat 33 are connected by a second spring 32;
[0088] The lifting assembly includes a lifting rail 34, an electric telescopic cylinder 4 is installed on the top of the lifting rail 34, a mounting seat 33 is fixed to the output end of the electric telescopic cylinder 4, and the mounting seat 33 is slidably connected to the inner wall of the lifting rail 34;
[0089] By setting up the baffle 40 and the movable frame assembly, etc., when the carrier 14 is conveyed, the contact between the carrier 14 and the baffle 40 can be utilized to synchronously drive the test frame 38 to move. During the process, the lifting assembly control structure descends, so that the buckle 41 is connected to the handle 19, and the lifting assembly control structure rises, thereby grabbing the carrier 14 for testing. In this way, since the carrier 14 and the test frame 38 can move at the same time, there is no need to suspend the conveying work of the conveyor belt 3, thereby improving efficiency.
[0090] In order to facilitate more efficient testing; Figure 1 , Figure 5 As shown, the support frame 6 is provided with a second guide rod 7, a translation control screw 5 is rotatably provided on the support frame 6, a translation control motor 2 is provided on one side of the support frame 6, an output end of the translation control motor 2 is transmission-connected with the translation control screw 5, a translation seat 28 is fixed to an outer wall of one side of the lifting slide rail 34, one translation seat 28 is slidably connected to the outer wall of the second guide rod 7, and the other translation seat 28 is threadedly connected to the outer wall of the translation control screw 5;
[0091] By setting up structures such as the translation control screw 5 and the second guide rod 7, and the test frame 38, the translation slide rail 31 and other structures are linearly distributed along the axial direction of the second guide rod 7, while one test frame 38 is being tested, other standby test frames 38 can be controlled to move to the top of the conveyor belt 3 for grasping testing, thereby improving the test efficiency.
[0092] In order to facilitate the rotation of the drive pulley 8; Figure 1 As shown, the conveying drive assembly includes:
[0093] A transmission drive motor 11, which is mounted on one side of the first mounting frame 1 through a motor seat;
[0094] A driving gear 10, wherein the output end of the driving gear 10 is drivingly connected to the output end of the transmission driving motor 11;
[0095] The driven gear 9 is meshed with the driving gear 10 .
[0096] Embodiment 2:
[0097] A testing method for a new energy vehicle headlight testing device, such as Figure 1-7 As shown, the following steps are included:
[0098] S1: placing the headlight body 18 in the carrier 14;
[0099] S2: placing the carrier 14 on the conveyor belt 3 so that the positioning column 24 penetrates into the inner side of the positioning bracket 23;
[0100] S3: transporting each carrier 14 via the conveyor belt 3;
[0101] S4: The translation control motor 2 controls the corresponding test rack 38 to move above the conveyor belt 3;
[0102] S5: Based on the operation of the electric telescopic cylinder 4, the buckle 41 is controlled to engage with the handle 19, and at the same time, the test plug 39 is connected to the interface of the headlight body 18 to perform a sampling test;
[0103] S6: The positioning telescopic cylinder 35 works to insert the elastic insert 37 into the opening 21 under the guidance of the guide groove 22 for auxiliary fixing;
[0104] S7: After the test is completed, the positioning telescopic cylinder 35 is controlled to work, and the positioning bracket 23 is squeezed by the mounting block 36, so that the handle 19 is separated from the buckle 41, and the carrier 14 is put down.
[0105] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A new energy vehicle headlight testing device, characterized in that: include: A conveying mechanism and a testing mechanism, wherein the conveying mechanism comprises: A first mounting frame (1), on which two groups of symmetrically arranged pulleys (8) are rotatably mounted via an axis, and the symmetrically arranged pulleys (8) are coaxially connected; an annular groove is provided in the middle of the pulleys (8); Conveyor belts (3), wherein two conveyor belts (3) are respectively installed on the outside of two sets of pulleys (8); A conveying drive assembly, the conveying drive assembly is mounted on an outer wall of one side of the first mounting frame (1) and is used to drive the pulley (8) to rotate; Positioning members (13), the positioning members (13) are arranged on the conveyor belt (3) at equal intervals, and the moving path of the positioning members (13) passes through the inner side of the annular groove of the pulley (8); A carrier (14), wherein a positioning cavity for placing a headlight body (18) is arranged inside the carrier (14); the carrier (14) is adapted to the conveyor belt (3); positioning cylinders (20) are installed on both sides of the carrier (14), and the positioning cylinders (20) are adapted to the positioning member (13); The testing organization includes: A support frame (6), a lifting assembly is installed on the support frame (6), and a moving frame assembly is installed on the lifting assembly; A test frame (38) is installed on the mobile frame assembly, and a test plug (39) adapted to the headlight body (18) is installed at the bottom of the test frame (38).
2. A new energy vehicle headlight testing device according to claim 1, characterized in that: Handles (19) are provided on both sides of the carrier (14).
3. A new energy vehicle headlight testing device according to claim 2, characterized in that: Telescopic adjustment frames are installed on both sides of the test frame (38), a buckle (41) is installed at the bottom of the telescopic adjustment frame, and a fixing knob (42) for fixing the telescopic adjustment frame is threadedly connected to the inner wall of one side of the telescopic adjustment frame; the buckle (41) is compatible with the handle (19).
4. A new energy vehicle headlight testing device according to claim 3, characterized in that: The positioning member (13) comprises: An annular support (27), the annular support (27) is arranged on the conveyor belt (3) at equal intervals; A positioning column (24), the positioning column (24) is slidably connected to the inner wall of the annular bracket (27) up and down, a spherical head (26) is provided at the bottom end of the positioning column (24), and the spherical head (26) and the annular bracket (27) are connected via a first spring (25); A positioning bracket (23) is installed inside the positioning cylinder (20), and the positioning bracket (23) is matched with the positioning column (24); A supporting assembly for supporting a positioning member (13) is arranged on the inner side of the conveyor belt (3).
5. A new energy vehicle headlight testing device according to claim 4, characterized in that: A positioning telescopic cylinder (35) is installed on the side of the test frame (38) through a bracket, and a mounting block (36) is installed on the output end of the positioning telescopic cylinder (35), and a plurality of elastic inserts (37) are installed on the bottom end of the mounting block (36); a guide groove (22) adapted to the elastic inserts (37) is opened on the top side of the positioning column (24), and an opening (21) is arranged on the circumferential outer wall of the positioning cylinder (20); when the positioning bracket (23) is installed on the outer side of the positioning column (24), the opening (21) is located on the extension route of the bottom end of the guide groove (22); the diameter of the mounting block (36) is larger than the inner diameter of the positioning bracket (23).
6. A new energy vehicle headlight testing device according to claim 5, characterized in that: The support assembly comprises: A second mounting frame (12), a support plate (15) is mounted on the top of the second mounting frame (12), a spherical head (26) slides on the top surface of the support plate (15) based on the action force of the first spring (25), a ball seat is mounted on the bottom of the carrier (14) through a spring floating system, a rolling ball (17) is movably mounted in the ball seat, and the rolling ball (17) rolls on the top surface of the support plate (15); An end plate (16) is arranged at the end of the support plate (15), and the distance between the end plate (16) and the conveyor belt (3) gradually increases in the direction away from the support plate (15); when the positioning member (13) is not in contact with the support assembly, based on the action force of the first spring (25), one end of the positioning column (24) is retracted into the annular bracket (27).
7. A new energy vehicle headlight testing device according to claim 6, characterized in that: A baffle (40) is installed on an outer wall of one side of the test frame (38), and the baffle (40) is located on the moving path of the carrier (14). When the carrier (14) contacts the baffle (40), the position of the test plug (39) and the headlight body (18) are adapted; The mobile frame assembly comprises a mounting seat (33), the mounting seat (33) is mounted on the lifting assembly, a translation slide rail (31) is mounted between the two mounting seats (33), and the test frame (38) is slidably connected to the inner wall of the translation slide rail (31); a slide cylinder (30) is mounted on the top of the test frame (38), a first guide rod (29) is mounted between the two mounting seats (33), the slide cylinder (30) is slidably connected to the outer wall of the first guide rod (29), and the slide cylinder (30) and the mounting seat (33) are connected via a second spring (32); The lifting assembly comprises a lifting rail (34), an electric telescopic cylinder (4) is installed on the top of the lifting rail (34), a mounting seat (33) is fixed to the output end of the electric telescopic cylinder (4), and the mounting seat (33) is slidably connected to the inner wall of the lifting rail (34).
8. A new energy vehicle headlight testing device according to claim 7, characterized in that: A second guide rod (7) is mounted on the support frame (6), a translation control screw (5) is rotatably mounted on the support frame (6), a translation control motor (2) is mounted on one side of the support frame (6), an output end of the translation control motor (2) is transmission-connected to the translation control screw (5), a translation seat (28) is fixed to the outer wall of one side of the lifting slide rail (34), one translation seat (28) is slidably connected to the outer wall of the second guide rod (7), and the other translation seat (28) is threadedly connected to the outer wall of the translation control screw (5).
9. The new energy vehicle headlight testing device according to claim 1, characterized in that: The conveying drive assembly comprises: A transmission drive motor (11), the transmission drive motor (11) is mounted on one side of the first mounting frame (1) via a motor seat; A driving gear (10), wherein the output end of the driving gear (10) is drivingly connected to the output end of the transmission driving motor (11); The driven gear (9) is meshed with the driving gear (10).
10. A new energy vehicle headlight testing device according to claim 8, characterized in that: The testing method of the testing device comprises the following steps: S1: placing the headlight body (18) in the carrier (14); S2: placing the carrier (14) on the conveyor belt (3) so that the positioning column (24) penetrates into the inner side of the positioning bracket (23); S3: transporting each carrier (14) via a conveyor belt (3); S4: The translation control motor (2) controls the corresponding test rack (38) to move above the conveyor belt (3); S5: Based on the operation of the electric telescopic cylinder (4), the buckle (41) is controlled to engage with the handle (19), and at the same time, the test plug (39) is connected to the interface of the headlight body (18) to perform a sampling test; S6: The positioning telescopic cylinder (35) works to insert the elastic insert (37) into the opening (21) under the guidance of the guide groove (22) for auxiliary fixation; S7: After the test is completed, the positioning telescopic cylinder (35) is controlled to work, and the positioning bracket (23) is squeezed by the mounting block (36), so that the handle (19) is separated from the buckle (41), and the carrier (14) is lowered.
Citation Information
Patent Citations
Motor vehicle headlamp detection equipment
CN219265662U
Cited By
Detection device for automobile parts after injection molding
CN120102296A