Plate production method, medium and program product

Abstract

The invention provides a plate production method, a medium and a program product, and relates to the technical field of furniture production. The plate production method comprises the steps that batch information of furniture is determined according to area ratio information; the pattern of at least one side of the target board is determined according to the batch information, and the target board is generated based on the pattern processing base material; and cutting the target plate according to the size information to generate a target plate. According to the embodiment of the invention, the plates of at least two kinds of furniture can be placed in the same batch for processing, so that the waste of the plates is effectively reduced, the material utilization rate is improved, and the production cost of furniture products is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of furniture production, and more specifically, to a panel production method, medium and program product. Background Art

[0002] Customized furniture means that furniture companies, on the basis of large-scale production, treat each consumer as an individual customer. Consumers design the furniture they want according to their own requirements, and the company manufactures personal exclusive furniture based on the consumer's design requirements. The selection of raw materials and accessories for customized furniture focuses on health and environmental protection, the space design reflects humanistic care, and the focus on functionality reflects the unity and coordination of furniture design and home environment.

[0003] The custom furniture industry is developing in the direction of full categories and diversification. Especially driven by the concept of "whole home customization", furniture companies usually produce multiple furniture categories such as cabinets and wardrobes at the same time. Different furniture often requires different sizes of panels. In the current production process, panels of different furniture categories are generally cut separately. This cutting method is prone to a large amount of panel waste, low material utilization, and cannot effectively reduce the production cost of furniture products. Summary of the invention

[0004] The present application provides a plate production method, medium and program product, which can solve the problem that the existing cutting method easily generates plate waste, has low material utilization rate and cannot effectively reduce the production cost of furniture products. To achieve this purpose, the present application provides the following solutions.

[0005] According to one aspect of an embodiment of the present application, a method for producing a plate is provided, the method comprising:

[0006] Determine batch information of the furniture according to the area ratio information, wherein the area ratio information is determined based on historical production information of the furniture, each batch includes production orders corresponding to at least two types of furniture, and the batch information includes pattern information and size information of target panels corresponding to the furniture;

[0007] Determine the pattern and color of at least one side of the target plate according to the batch information, and generate the target plate based on the pattern and color processed substrate;

[0008] The target plate is cut according to the size information to generate the target plate component.

[0009] In a possible implementation, the area ratio information includes the area ratio of the target panel, and the determination of the area ratio information includes:

[0010] Determine panel combination information, where the panel combination information includes combinable furniture and target panels corresponding to the combinable furniture;

[0011] Obtaining a historical production order corresponding to the panel combination information, and obtaining the sum of the areas of the target panels in the historical production order;

[0012] The area ratio of the target panel is determined according to the area sum.

[0013] In a possible implementation, determining the batch information of the furniture according to the area ratio information includes:

[0014] Put the production orders corresponding to the panel combination information into the same set;

[0015] If it is determined that the target panels in the set meet the area ratio and a preset condition, the set is determined to be a batch, and the preset condition includes the area and being within a preset range.

[0016] In a possible implementation, determining the color of at least one side of the target plate according to the batch information includes:

[0017] The pattern and color of the target plate in the batch are obtained, and the pattern and color are determined as the pattern and color of at least one side of the target plate.

[0018] In one possible implementation, determining the pattern as the pattern of at least one side of the target plate includes: if it is determined that the number of the target plates is greater than or equal to 2 and the patterns of at least two target plates are different, then determining the pattern of the target plate as the pattern of two opposite sides of the target plate, wherein the patterns of the two opposite sides of the target plate are different.

[0019] In a possible implementation, the step of generating a target plate based on the pattern-processed substrate includes:

[0020] Obtaining a substrate to be processed and a finishing material corresponding to the pattern;

[0021] The facing material is applied to at least one side of the substrate according to the thickness of the substrate and the type of the facing material to obtain the target board.

[0022] In a possible implementation, both sides of the target plate are decorated with the facing material, and the facing material is decorated on at least one side of the substrate according to the thickness of the substrate and the type of the facing material, including:

[0023] If it is determined that the thickness of the substrate is greater than a preset value, the facing material is applied to both sides of the substrate;

[0024] If it is determined that the thickness of the substrate is less than or equal to the preset value, the finishing material is applied to the first side of the substrate. If it is determined that the cooling of the substrate is completed, the finishing material is applied to the second side of the substrate. The first side and the second side are located on opposite sides of the substrate.

[0025] In a possible implementation, applying the facing material to the second side of the substrate includes:

[0026] placing a protection plate on the first side of the substrate, wherein the shape of the protection plate corresponds to the substrate;

[0027] The facing material is arranged on the second side of the substrate, and the substrate and the facing material are bonded together to obtain the target board.

[0028] According to one aspect of an embodiment of the present application, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps of the method described above are implemented.

[0029] According to one aspect of an embodiment of the present application, a computer program product is provided, including a computer program, and when the computer program is executed by a processor, the steps of the method described above are implemented.

[0030] The beneficial effects of the technical solution provided by the embodiment of the present application are:

[0031] The panel production method provided in the present application determines batch information of furniture according to area ratio information, and the area ratio information is determined based on historical production information of the furniture. Each batch includes production orders corresponding to at least two types of furniture, and the batch information includes pattern information and size information of target panels corresponding to the furniture; the pattern of at least one side of the target panel is determined according to the batch information, and the target panel is generated based on the pattern processing substrate; the target panel is cut according to the size information to generate a target panel. The embodiment of the present application can put panels of at least two types of furniture into the same batch for processing, effectively reducing the waste of panels, improving material utilization, and reducing the production cost of furniture products. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following is a brief introduction to the drawings required for use in describing the embodiments of the present application.

[0033] Figure 1 A flow chart of a panel production method provided in an embodiment of the present application;

[0034] Figure 2 A schematic diagram of double-sided lamination provided in an embodiment of the present application;

[0035] Figure 3A schematic diagram of pressing the first side of a substrate provided in an embodiment of the present application;

[0036] Figure 4 A schematic diagram of substrate cooling provided in an embodiment of the present application;

[0037] Figure 5 A schematic diagram of pressing the second side of a substrate provided in an embodiment of the present application. Description of the drawings:

[0039] 1. Upper press; 2. Lower press; 31. Finishing material; 32. Base material; 4. Protective plate. DETAILED DESCRIPTION

[0040] The embodiments of the present application are described below in conjunction with the drawings in the present application. It should be understood that the implementation methods described below in conjunction with the drawings are exemplary descriptions for explaining the technical solutions of the embodiments of the present application and do not constitute a limitation on the technical solutions of the embodiments of the present application.

[0041] It will be understood by those skilled in the art that, unless specifically stated, the singular forms "one", "said", and "the" used herein may also include plural forms. It should be further understood that the terms "including" and "comprising" used in the embodiments of the present application refer to that the corresponding features can be implemented as the presented features, information, data, steps, operations, elements and / or components, but do not exclude the implementation of other features, information, data, steps, operations, elements, components and / or combinations thereof supported by the present technical field. It should be understood that when we say that an element is "connected" or "coupled" to another element, the one element may be directly connected or coupled to the other element, or it may refer to that the one element and the other element establish a connection relationship through an intermediate element. In addition, the "connection" or "coupling" used herein may include wireless connection or wireless coupling. The term "and / or" used herein indicates at least one of the items defined by the term, for example, "A and / or B" indicates that it is implemented as "A", or is implemented as "A", or is implemented as "A and B".

[0042] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below in conjunction with the accompanying drawings.

[0043] The following describes several exemplary embodiments to illustrate the technical solutions of the embodiments of the present application and the technical effects produced by the technical solutions of the present application. It should be noted that the following embodiments can refer to, draw on or combine with each other, and the same terms, similar features and similar implementation steps in different embodiments will not be described repeatedly.

[0044] The panel production method, medium and program product provided in this application are intended to solve at least one technical problem existing in the prior art.

[0045] A panel production method is provided in an embodiment of the present application. The method can be used in mobile phones, computers, cloud computing, cutting machines, and other equipment that can be used for panel production.

[0046] Alternatively, if Figure 1-Figure 5 As shown, the panel production method of the present application includes:

[0047] S101: Determine batch information of furniture according to area ratio information.

[0048] Optionally, the area ratio information is determined based on historical production information of the furniture, each batch includes production orders corresponding to at least two types of furniture, and the batch information includes pattern information and size information of target panels corresponding to the furniture.

[0049] Optionally, the furniture included in the batch may be wardrobes and cabinets, or may be TV cabinets, shoe cabinets and other furniture, and the target panels may be back panels, side panels, partitions and other panels that can be cut from the same piece of board.

[0050] Optionally, each batch may include at least two types of furniture, and the number of target panels may also be at least two.

[0051] In one embodiment, each batch includes production orders for wardrobes and cabinets, and the batch information includes the pattern and size information of the back panels of the wardrobes and the pattern and size information of the back panels of the cabinets.

[0052] Optionally, the area ratio information includes the area ratio of the target panel, and determining the area ratio information includes: determining panel combination information, the panel combination information includes combinable furniture and target panels corresponding to the combinable furniture, obtaining historical production orders corresponding to the panel combination information, obtaining the sum of the areas of the target panels in the historical production orders; and determining the area ratio of the target panel based on the sum of the areas.

[0053] Optionally, panel combination information can be obtained based on historical production information of the furniture, wherein the panel combination information includes combinable furniture and target panels corresponding to the combinable furniture, and the historical production information can include at least one of board information, size information, pattern information, and number of historical production orders.

[0054] Optionally, the number of historical production orders of different furniture within a preset time period (such as half a year or a year) can be obtained. Furniture with an order quantity greater than a preset order quantity is determined based on the number of historical production orders, and the furniture is determined as combinable furniture, and then the target panel is selected from the panels (such as back panels, cabinet bodies, cabinet doors, etc.) used by the combinable furniture.

[0055] Optionally, the board information used by different furniture can be obtained based on historical production information, and furniture using the same board can be selected based on the board information, and the furniture can be determined as combinable furniture. The target board that can be used for common processing can be determined based on the size and color of each board in the combinable furniture.

[0056] Optionally, in order to optimize the pattern parameter settings during production scheduling, the usage ratio of each pattern can be obtained based on historical production information, and the pattern with a usage ratio greater than a preset threshold can be obtained, and the board using the pattern can be determined as the target board. The board area and board shape occupied by different boards in the modular furniture can also be obtained. Based on the board area and board shape, two or more boards that can be cut from the same board are determined, and these boards are determined as target boards.

[0057] Optionally, the historical production order may be a production order within one month, two months or other time periods. After obtaining the historical production order corresponding to the panel combination information, the area sum of each target panel in the historical production order is calculated, and the ratio of the area sum is determined as the area ratio of the target panel.

[0058] Optionally, the target panel may be a wardrobe back panel or a cabinet back panel, and the area ratio between the two may be 1:2, as well as other ratios. The specific ratio may be determined based on the area ratio in the actual order.

[0059] In one embodiment, the combinable furniture is a wardrobe and a cabinet. Due to differences in market demand and the volume of custom furniture orders, there is a proportional difference in the demand for backboard patterns of wardrobes and cabinets. Generally, the backboard area of ​​a wardrobe is larger, while the backboard area of ​​a cabinet is relatively smaller. In order to maximize the material utilization rate, the production orders of wardrobes and cabinets within half a year are counted, and the area ratio of the wardrobe backboard to the cabinet backboard is calculated based on the production orders. After calculation, the area ratio of the wardrobe backboard to the cabinet backboard can be 1:2.

[0060] Optionally, determining the batch information of the furniture according to the area ratio information includes: placing the production orders corresponding to the panel combination information into the same set; if it is determined that the target panels in the set meet the area ratio and a preset condition, then determining the set as a batch, and the preset condition includes that the area sum of each target panel is within a preset range. If the difference between the area ratio of the target panels in the set and the area ratio is less than a preset difference threshold, then it can be determined that the target panels in the set meet the area ratio.

[0061] Optionally, the preset conditions may also include that the number of production orders reaches the predetermined order number, the difference between the order time corresponding to the earliest production order in the set and the current time is greater than the maximum waiting time, the production instruction is received, and at least one of other conditions.

[0062] In one embodiment, the combinable furniture is a wardrobe and a cabinet, the area ratio of the wardrobe backboard to the cabinet backboard is 1:2, the preset difference threshold can be 0.5, and the preset condition can be that the total area of ​​the cabinet backboard reaches 100 square meters. The wardrobe order and the cabinet order are placed in the same set, and the ratio of the total area of ​​the cabinet backboard to the total area of ​​the wardrobe backboard and the cabinet backboard in the set is always counted. If the ratio of the total area is 1:1.5, the difference between the ratio and 1:2 is less than 0.5, and the total area of ​​the cabinet backboard reaches 100 square meters, it is determined that the production orders corresponding to the set can be used as a batch, and the backboards are cut based on the order information of the batch.

[0063] Optionally, in order to further improve the utilization rate of the sheet material, after obtaining the area sum of the target sheets according to the historical orders, the ratio of the area of ​​the target sheets of different sizes relative to the area sum can be further obtained according to the historical orders. The production orders are placed in a collection based on the ratio, so that the ratio of the target sheets of different sizes in each batch is the same or similar (such as the area difference of the target sheets of the same size is less than the preset difference). Among them, for the convenience of division, the width or length of different target sheets can be obtained to obtain the interval corresponding to its length or width, and then the ratio of different intervals is obtained according to the ratio of the number of target sheets, and the production orders are placed in a collection according to the ratio. The range and number of the interval can be determined according to the width or length of the sheet material.

[0064] Optionally, since the same target panel has multiple sizes, the sizes of different target panels may be the same. When selecting production orders in a set according to a ratio, the production order can be selected according to the interval ratio. For example, if the ratio of a certain interval is determined to be 20% based on historical production orders, when dividing batches, the ratio of the area sum of the target panels corresponding to the interval in each batch to the total area sum can be determined to be 20%.

[0065] Optionally, because some target panels occupy too large an area of ​​the panel, the remaining part of the panel cannot be used for panel cutting. In order to reduce material loss, a part of the target panel can be split into one or more parts according to the interval included in the size of the remaining part of the panel. The one or more parts all correspond to intervals, and the interval corresponding to one of the parts is the interval corresponding to the size of the remaining part of the panel.

[0066] In one embodiment, as shown in Table 1, the width of the plate is 1200mm, a cabinet unit cabinet has only one backboard, and a wardrobe is divided into multiple backboards according to functional areas. The width of the cabinet unit cabinet and the wardrobe functional area is between 2M and 11M (1M=100mm), and the backboard is set with no texture or symmetrical texture. The short side of the rectangular side of the plate is 1M as the interval. When the backboard is cut, the short side module is divided according to the following combination (such as 2M+10M, 3M+9M, 4M+8M, 5M+7M, 6M*2, 4M*3, 3M*4, 2M*6, 5M+6M, 4M+7M) to approach the proportion requirements in the consumption order. The proportion of the backboard area obtained by dividing the plate based on this combination can be the proportion of the backboard area corresponding to the wardrobe and cabinet in Table 1. However, the demand ratio of the 9M width backboard of the wardrobe is relatively large, resulting in the current material cutting configuration having no suitable consumption strategy, and the common 3M or so surplus material ratio is too high. After the wardrobe and cabinet backboards are merged at a ratio of 1:2, the 3M or so waste of the wardrobe is consumed by the 3M or so panels of the cabinet, and the utilization rate is improved. Correspondingly, the backboard area ratio can be the backboard area ratio corresponding to the 1:2 merger of the wardrobe ratio in Table 1. In addition, in the case of too much 7M backboard waste, some 7M backboards that are allowed to be segmented are segmented to reduce the proportion of 7M-sized panels. Specifically, when the cabinet body width is ≥1000mm and there are layers in the cabinet body, the backboard can be designed in sections. This design optimizes a large backboard with a length of 1000-1400mm and a width of about 700mm into two small backboards with a length of 1000-1400mm and a width of about 350mm. The proportion of 7M-sized panels is reduced, and the proportion of 4M-sized panels is increased. The amount of waste is reduced by matching 7M with 4M and 5M. In addition, the middle layer blocks the joints between the two back panels when they are installed, ensuring the aesthetics of the interior of the cabinet. At this time, the back area ratio can be the back panel area ratio corresponding to the wardrobe ratio of 1:2 in Table 1 combined + the cabinet segmentation.

[0067]

[0068] Table 1

[0069] S102: Determine the pattern and color of at least one side of the target plate according to the batch information, and generate the target plate based on the pattern and color processing substrate 32 .

[0070] Optionally, to ensure that the same pattern parameter settings are used when optimizing production scheduling, the patterns of the wardrobe back panel and the cabinet back panel can be the same. Specifically, the wardrobe back panel and the cabinet back panel can be set to have no texture or symmetrical texture.

[0071] Optionally, determining the pattern of at least one side of the target plate according to the batch information includes: obtaining the pattern of the target plate in the batch, and determining the pattern as the pattern of at least one side of the target plate. The number of patterns of the target plate may be consistent with the number of patterns of the target plates in the batch corresponding to the target plate.

[0072] Optionally, if the target panels have the same pattern, then only the pattern on one side of the substrate 32 needs to be determined. If the target panels have different patterns, then the patterns on both sides of the target panel are determined based on the patterns.

[0073] Optionally, determining the pattern as the pattern of at least one side of the target plate comprises: if it is determined that the number of target plates is greater than or equal to 2 and the patterns of at least two target plates are different, then determining the pattern of the target plate as the patterns of two opposite sides of the target plate, and the patterns of the two opposite sides of the target plate are different. Wherein, when the number of target plates is 2, the pattern of one side of the target plate may be the pattern of one of the target plates, and the pattern of the other side of the target plate may be the pattern of another target plate.

[0074] In one embodiment, there are two target panels, namely a wardrobe back panel and a cabinet back panel, the patterns of the wardrobe back panel and the cabinet back panel are obtained, the pattern of one side of the target panel is determined as the pattern of the wardrobe back panel, and the pattern of the other side of the target panel is determined as the pattern of the cabinet back panel.

[0075] Optionally, when there are more than or equal to 3 types of target panels, the area sum of each target panel can be obtained, and the pattern of each side of the target panel can be determined based on the area sum and the area ratio of the target panel. It can be set that each side of the target panel has only one pattern, or the pattern of one part of the target panel can be different from the pattern of another part of the target panel according to the number and area of ​​the target panels, or even the same side of some target panels has two or more patterns (such as setting a specific area of ​​some target panels to be dedicated to cutting a specific type of target panel, so that the pattern of the specific area is set to the pattern of the target panel).

[0076] Optionally, generating a target board based on processing the substrate 32 with patterns includes: obtaining the substrate 32 to be processed and the finishing material 31 corresponding to the pattern; finishing the finishing material 31 on at least one side of the substrate 32 according to the thickness of the substrate 32 and the type of the finishing material 31, to obtain the target board.

[0077] In one embodiment, the substrate 32 may be made of medium density fiberboard (MDF), and the thickness may be adjusted according to the production requirements of the target panel, and the thickness of the substrate 32 may range from 3 mm to 15 mm. Other composite panels such as particleboard or multilayer board may also be used as the substrate 32 to ensure the strength and stability of the back panel.

[0078] Optionally, the substrate 32 is decorated using a veneer process that matches the target panel, and a pressing process can be used to form the desired pattern on the surface of the substrate 32 and ensure that both the front and back sides of the backboard have excellent surface effects. The veneer material 31 can be selected from PVC film, melamine paper or other decorative materials.

[0079] Optionally, both sides of the target plate are decorated with a finishing material 31, and the finishing material 31 is decorated on at least one side of the substrate 32 according to the thickness of the substrate 32 and the type of the finishing material 31, including: if it is determined that the thickness of the substrate 32 is greater than a preset value, the finishing material 31 is decorated on both sides of the substrate 32; if it is determined that the thickness of the substrate 32 is less than or equal to the preset value, the finishing material 31 is decorated on the first side of the substrate 32, and it is determined that the cooling of the substrate 32 is completed, and the finishing material 31 is decorated on the second side of the substrate 32, and the first side and the second side are opposite. Wherein, when the hot pressing bonding method is used for finishing, the first side can be close to the upper press 1 or close to the lower press 2.

[0080] Optionally, the preset value may be 5 mm, 6 mm or other values. The specific value of the preset value may be determined according to the laminating process, laminating equipment, substrate 32 characteristics and other parameters used. The setting of the preset value improves the finishing quality and avoids damage to the target board. Specifically, Figure 2 , Figure 3 As shown, when the preset value is 5mm, for substrates 32 with a thickness greater than 5mm, double-sided pressing is performed directly; for substrates 32 with a thickness less than or equal to 5mm, a step-by-step pressing process is used. First, one side (such as the patterned side of the wardrobe back panel) is pressed, and then the other side (the patterned side of the cabinet back panel) is pressed after cooling, so as to reduce problems such as bursting and delamination caused by too thin thickness, and ensure the quality of the finishing. By providing corresponding patterned finishing materials on both sides of the board, it is possible to avoid the need to produce boards with different patterns for multiple times, thereby reducing the need for batching, turnover, warehousing and other operations, and shortening the production cycle.

[0081] In one embodiment, when the hot pressing laminating process is used for finishing, the parameters of the finishing include hot pressing time, hot pressing temperature and hot pressing pressure, wherein the hot pressing time is controlled between 15 seconds and 21 seconds according to the difference between the finishing material 31 and the substrate 32 to ensure that the finishing material 31 is firmly bonded to the substrate 32. Hot pressing temperature: controlled between 185°C and 205°C to ensure that the melamine resin (in the surface paper) can be fully melted and well bonded to the substrate 32 without causing yellowing or damage to the melamine layer. Hot pressing pressure: the pressure is controlled between 13MPa and 16MPa to ensure that the veneer is tightly bonded to the substrate 32 to avoid bubbles or delamination.

[0082] Alternatively, if Figure 4As shown, during cooling, the substrates 32 may be placed in a cooling area in a multi-layer stack.

[0083] Optionally, the finishing material 31 is finished on the second side of the substrate 32, including: placing a protective plate 4 on the first side of the substrate 32, the shape of the protective plate 4 corresponds to the substrate 32; setting the finishing material 31 on the second side of the substrate 32, and bonding the substrate 32 and the finishing material 31 to obtain a target board.

[0084] In one embodiment, Figure 5 As shown, the protective plate 4 can be a pad. After the substrate 32 is cooled to room temperature (i.e., cooling is completed), the pad is placed on top of the lower press 2, and the substrate 32 is placed on top of the pad. The side of the substrate 32 pressed with the wardrobe back panel-related finishing material 31 is opposite to the pad. The cabinet back panel-related finishing material 31 is placed on the side of the substrate 32 away from the pad, and the upper press 1 is controlled to move to finish the finishing material 31 on the substrate 32. Through the double-sided back panel design, the back panels of the wardrobe and the cabinet are merged into the same back panel. Only this type of inventory needs to be managed, and the inventory types are reduced by half, simplifying the inventory management process. This optimization measure not only reduces the complexity of inventory management, but also reduces repeated purchases and inventory backlogs, and improves inventory turnover and management efficiency.

[0085] Optionally, after obtaining the target sheet, the quality of the target sheet needs to be tested. Specifically, after the lamination is completed, the target sheet is cooled to ensure that there are no bubbles or debonding on the back sheet surface. The quality of the completed target sheet is inspected to ensure that the surface is flat, the color is consistent, and there are no obvious defects or damage.

[0086] S103: Cutting the target plate according to the size information to generate a target plate part.

[0087] Optionally, after obtaining the batch information of the furniture and the target plate, the target plate is cut according to the batch information to obtain the target plate. A workpiece information list required for cutting can be obtained according to the batch information, a sawing diagram file related to the target plate is generated based on the list, and the target plate is cut using the sawing diagram file to obtain the target plate. The workpiece information list may include the target plate ID, target plate name, pattern, pattern, size, quantity, pallet number, process route, etc.

[0088] Optionally, in the cutting process, after each target panel is cut according to the sawing diagram, the production information corresponding to the target panel ID can be automatically transmitted to the labeling machine through the CNC system to generate a label for the target panel. The label uses the target panel ID as a unique identifier. At the same time, the label can contain process routes, patterns, pallet numbers and other information for subsequent process diversion and sorting. After cutting, the wardrobe and cabinet back panels can be sorted according to the pallet number identifier, which significantly improves production efficiency.

[0089] In one embodiment, the target panels are wardrobe back panels and cabinet back panels, which can be intelligently scheduled through optimized production scheduling software. According to the quantity specified by the production line capacity, the data of the workpiece information list to be produced (including workpiece ID, workpiece name, pattern, pattern, size, quantity, pallet number, process route, etc.) is imported into the cutting optimization software (such as 3D home electronic saw CAM, CutRite) for optimization, and the sawing diagram file suitable for the electronic cutting saw is automatically generated. The electronic cutting saw reads the sawing diagram file generated by the optimization software to automatically cut the back panel material. The CNC system ensures cutting accuracy and reduces material waste. After the cutting is completed, it is sorted and packaged according to the order requirements, and the quantity and size of the back panels for each order are ensured to be accurate.

[0090] Specifically, when designing the proportion of the two-color backboard of the wardrobe, the size ratio of the target panels in each batch can be designed according to the principle of optimal consumption when cutting and segmenting, to ensure maximum utilization of materials during optimization. For example, in the actual backboard production line, the number of panels in each production batch is about 500 to 700 pieces, the cost value is set at 70 to 100, the large panel specification is 2440*1220*thickness, and the large panel trimming is 5 to 10mm. For the same batch of panels, the backboard area ratio shown in Table 1 is used to cut wardrobes separately, cabinets separately, wardrobes with a ratio of 1:2 combined cutting, and wardrobes with a ratio of 1:2 combined + cabinets in sections.

[0091] After the actual scheduling optimization verification of Cut Rite optimization software, when the backboard segmentation method in Table 1 is adopted, the utilization rate of the target board is shown in Table 2:

[0092]

[0093] Table 2

[0094] The area of ​​the cabinet backboard is twice that of the wardrobe backboard. Therefore, when the area share of the wardrobe backboard is 1, the area share of the cabinet backboard is 2. According to Table 2, when the backboard segmentation method of wardrobe ratio 1:2 merging + cabinet segmentation is adopted, the average optimized utilization rate is about 92%. Under the same setting of the number of workpiece parameters, the utilization rate of wardrobe backboards cut separately is 80%, and the utilization rate of cabinet backboards cut separately is 90%. When the wardrobe is cut at a ratio of 1:2, the comprehensive utilization rate is 86%. Compared with the method of producing only one backboard (such as only cutting wardrobe backboards), the method of combining the production of at least two backboards in this application can effectively improve the utilization rate of the board.

[0095] The panel production method provided in the present application combines the production of wardrobe and cabinet back panels through the design of double-sided different patterns, optimizes production scheduling and material cutting, greatly reduces waste, and significantly improves the overall material utilization rate. In addition, compared with the prior art method of separately managing the inventory of wardrobe back panels and cabinet back panels, the present application only needs to manage one double-sided back panel, reducing the inventory types by half, simplifying the inventory management process, and reducing the risk of inventory backlogs. The present application significantly reduces production costs and improves the economic benefits of the enterprise through improved material utilization and inventory optimization. The double-sided design meets the different pattern requirements of wardrobes and cabinets. During installation, the light-seeing side can be flexibly selected according to demand, which improves the diversity and adaptability of the product. The double-sided pattern of the target board can achieve optimal utilization of materials, reduce waste generation, and reduce resource consumption in the production process, which helps to achieve green and environmentally friendly production.

[0096] An embodiment of the present application provides a computer-readable storage medium, which includes a computer program. When the computer program is executed by a processor, the steps and corresponding contents of the aforementioned method embodiment can be implemented.

[0097] An embodiment of the present application provides a computer program product, which includes a computer program. When the computer program is executed by a processor, the steps and corresponding contents of the aforementioned method embodiment can be implemented.

[0098] The terms "first", "second", "third", "fourth", "1", "2", etc. (if any) in the specification and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that shown or described in the drawings.

[0099] It should be understood that, although each operation step is indicated by arrows in the flowchart of the embodiment of the present application, the implementation order of these steps is not limited to the order indicated by the arrows. Unless clearly stated herein, in some implementation scenarios of the embodiment of the present application, the implementation steps in each flowchart can be performed in other orders according to demand. In addition, some or all of the steps in each flowchart may include multiple sub-steps or multiple stages based on actual implementation scenarios. Some or all of these sub-steps or stages may be executed at the same time, and each sub-step or stage in these sub-steps or stages may also be executed at different times respectively. In different scenarios of execution time, the execution order of these sub-steps or stages may be flexibly configured according to demand, and the embodiment of the present application does not limit this.

[0100] The above is only an optional implementation method for some implementation scenarios of the present application. It should be pointed out that for ordinary technicians in this technical field, without departing from the technical concept of the solution of the present application, other similar implementation methods based on the technical ideas of the present application are also within the protection scope of the embodiments of the present application.

Claims

1. A method for producing a plate, characterized in that: The method comprises: Determining batch information of the furniture according to the area ratio information, wherein the area ratio information is determined based on historical production information of the furniture, each batch includes production orders corresponding to at least two types of furniture, and the batch information includes pattern information and size information of target panels corresponding to the furniture; Determine the pattern and color of at least one side of the target plate according to the batch information, and generate the target plate based on the pattern and color processed substrate; The target plate is cut according to the size information to generate the target plate component.

2. The panel production method according to claim 1, characterized in that: The area ratio information includes the area ratio of the target panel, and the determination of the area ratio information includes: Determine panel combination information, where the panel combination information includes combinable furniture and target panels corresponding to the combinable furniture; Obtaining a historical production order corresponding to the panel combination information, and obtaining the sum of the areas of the target panels in the historical production order; The area ratio of the target panel is determined according to the area sum.

3. The panel production method according to claim 2, characterized in that: The step of determining the batch information of the furniture according to the area ratio information includes: Put the production orders corresponding to the panel combination information into the same set; If it is determined that the target panels in the set meet the area ratio and a preset condition, the set is determined to be a batch, and the preset condition includes the area and being within a preset range.

4. The panel production method according to claim 1, characterized in that: The step of determining the color of at least one side of the target plate according to the batch information includes: The pattern and color of the target plate in the batch are obtained, and the pattern and color are determined as the pattern and color of at least one side of the target plate.

5. The panel production method according to claim 4, characterized in that: The step of determining the pattern as the pattern of at least one side of the target plate comprises: If it is determined that the number of the target panels is greater than or equal to 2 and at least two target panels have different patterns, the pattern of the target panel is determined as the pattern of two opposite sides of the target panel, wherein the patterns of two opposite sides of the target panel are different.

6. The panel production method according to claim 1, characterized in that: The method of generating a target plate based on the pattern-processed substrate comprises: Obtaining a substrate to be processed and a finishing material corresponding to the pattern; The facing material is applied to at least one side of the substrate according to the thickness of the substrate and the type of the facing material to obtain the target board.

7. The panel production method according to claim 6, characterized in that: Both sides of the target plate are decorated with the facing material, and the facing material is decorated on at least one side of the substrate according to the thickness of the substrate and the type of the facing material, comprising: If it is determined that the thickness of the substrate is greater than a preset value, the facing material is applied to both sides of the substrate; If it is determined that the thickness of the substrate is less than or equal to the preset value, the finishing material is applied to the first side of the substrate. If it is determined that the cooling of the substrate is completed, the finishing material is applied to the second side of the substrate. The first side and the second side are located on opposite sides of the substrate.

8. The panel production method according to claim 7, characterized in that: The method of applying the facing material to the second side of the substrate comprises: Placing a protection plate on a first side of the substrate, wherein the shape of the protection plate corresponds to the substrate; The facing material is arranged on the second side of the substrate, and the substrate and the facing material are bonded together to obtain the target board.

9. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 8 are implemented.

10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 8 are implemented.

Images