A metal shell cast insulating busbar and its manufacturing method

The metal shell insulation mother line manufacturing device addresses issues of uniformity and bubble removal in casting processes through automated leveling and bubble elimination, ensuring high-quality and durable products.

CN119694678BActive Publication Date: 2025-07-15HUANGGANG XINGHE ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202411943753.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-07-15
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

It is difficult for existing busbar casting equipment to achieve self-leveling of insulating castable during the casting process, resulting in height inconsistent everywhere and easy to produce bubbles, affecting the mass and structural strength of the busbar.

Method used

A metal shell casting insulated busbar production equipment is adopted, including a driving mechanism, a camera, a nozzle, a scraper, a pin and a vibration system. Through automated casting, scraping and vibration removal methods, the uniform distribution and density of the insulated casting material are ensured.

Benefits of technology

Automatic casting and uniform scraping of insulating castables is realized, which improves the quality and structural strength of the busbar, reduces the labor intensity of manual work, reduces the existence of bubbles, and improves the reliability of the busbar use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of the manufacture of insulated busbars, and particularly relates to a manufacturing device for metal-shell cast insulated busbars, including a chassis and a support frame, etc.; the support frame is fixedly connected to the chassis. The present invention realizes the automatic pouring of the conductive bar by conveying the insulating casting material into the conduit, making the insulating casting material flow along the circular tube, and finally conveying the insulating casting material into the template through a nozzle, which can improve the efficiency and reduce the labor intensity of the human body. By inserting the scraper and all the pins into the insulating casting material to contact it, and then moving the scraper along the inner side of the template, the insulating casting material is scraped flat, and the telescopic plate slides out of the flat plate and abuts against the inner side of the bent part of the template, so that the combination of the scraper and the telescopic plate scrapes the insulating casting material flat together, making the horizontal height of the insulating casting material consistent everywhere, thereby improving the quality of the conductive bar after pouring.
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Description

Technical Field

[0001] The invention belongs to the technical field of insulating busbar manufacturing, and in particular relates to a metal shell cast insulating busbar and a manufacturing method thereof. Background Art

[0002] The enclosed busbar is a busbar system composed of a metal plate (steel plate or aluminum plate) as a protective shell, a conductive bar, an insulating material and related accessories. It is mainly used to transmit electrical energy and has the ability to collect and distribute electricity.

[0003] Based on the prior art, it is found that in the process of casting the busbar with the existing busbar casting equipment, since the insulating casting material is viscous as a whole, it is difficult for the insulating casting material to achieve a self-leveling effect after being cast into the template. The insulating casting material needs to be scraped flat manually with a spatula. This method is inefficient and it is difficult to ensure that the level of the insulating casting material is consistent at all locations, thereby affecting the quality of the busbar after casting.

[0004] In addition, bubbles are easily generated in the insulating castable, and the presence of bubbles will reduce the density of the insulating castable, thereby affecting the structural strength of the busbar after casting, and easily causing the busbar to deform or be damaged during subsequent use. Summary of the invention

[0005] In order to overcome the disadvantage that it is difficult to ensure the uniform level of insulating casting material at various locations during the casting of the busbar, thereby affecting the quality of the cast busbar, the present invention provides a metal shell cast insulating busbar manufacturing device.

[0006] The technical solution of the present invention is: a metal shell cast insulated busbar manufacturing equipment, including a base frame and a support frame; the support frame is fixedly connected to the base frame; it also includes a driving mechanism, a fixed plate, a camera, a motor I, a transmission shaft I, a support arm, a flat plate, a conduit, a round tube, a nozzle and a scraper; the support frame is connected to the driving mechanism; the moving part of the driving mechanism is connected to the fixed plate, and the driving mechanism is used to drive the fixed plate to move; the camera is fixedly connected to the fixed plate; the motor I is fixedly connected to the fixed plate; the output shaft of the motor I is fixedly connected to the transmission shaft I; the transmission shaft I is rotatably connected to the fixed plate; the support arm is fixedly connected to the transmission shaft I; the end of the support arm away from the transmission shaft I is fixedly connected to the flat plate; the conduit is installed on the flat plate; at least four round tubes are fixedly connected to and connected to the conduit; all the round tubes are fixedly connected to the flat plate; a nozzle is fixedly connected to the lower end of each round tube; all the nozzles are fixedly connected to the flat plate; and a scraper is slidably connected to the flat plate.

[0007] As a preferred technical solution of the present invention, the discharge port of the nozzle is arranged in an inclined shape.

[0008] As a preferred technical solution of the present invention, the surface of the scraper is coated with an anti-stick coating.

[0009] As a preferred technical solution of the present invention, a plurality of pins are fixedly connected to the lower part of the scraper.

[0010] As a preferred technical solution of the present invention, the pin is made of rubber, and the outer surface of the pin is coated with an anti-stick coating.

[0011] As a preferred technical solution of the present invention, it also includes a telescopic plate and an elastic member I; at least two telescopic plates are slidably connected to the flat plate; at least two elastic members I are fixedly connected between each telescopic plate and the flat plate, one end of the elastic member I is fixedly connected to the telescopic plate, and the other end of the elastic member I is fixedly connected to the flat plate.

[0012] As a preferred technical solution of the present invention, the edge of the telescopic plate is arranged to be inclined.

[0013] As a preferred technical solution of the present invention, it also includes a motor II, a transmission shaft II, a lever, a limit frame, a limit frame and an elastic member II; the motor II is fixedly connected to the plate; the transmission shaft II is fixedly connected to the output shaft of the motor II; the transmission shaft II is rotatably connected to the plate, and the transmission shaft II passes through the plate; the lever is fixedly connected to the transmission shaft II; the limit frame is fixedly connected to the plate; the limit frame is slidably connected to the limit frame, and the lever is located in the limit frame; the limit frame is fixedly connected to the scraper; at least two elastic members II are fixedly connected between the limit frame and the limit frame, one end of the elastic member II is fixedly connected to the limit frame, and the other end of the elastic member II is fixedly connected to the limit frame.

[0014] As a preferred technical solution of the present invention, it also includes a vibration system; the vibration system is connected to the flat plate; the vibration system includes an electric actuator II, a special-shaped connecting rod and a vibration rod; at least two electric actuators II are fixedly connected to the left side of the flat plate; the telescopic part of each electric actuator II is fixedly connected to a special-shaped connecting rod; all the special-shaped connecting rods are slidably connected to the flat plate; each special-shaped connecting rod is fixedly connected to a vibration rod at one end away from the electric actuator II, and a vibration motor is provided in the vibration rod.

[0015] As a preferred technical solution of the present invention, a method for manufacturing a metal shell cast insulated busbar comprises the following steps:

[0016] S1: Clamping and limiting, arranging the conductive bars to be cast neatly in the template, and then clamping and limiting the template by multiple clamps;

[0017] S2: pouring, delivering the insulating castable into the formwork through the nozzle;

[0018] S3: scraping, the insulating castable is scraped flat by the combination of the scraper and the telescopic plate;

[0019] S4: Remove bubbles, break the bubbles in the insulating castable by reciprocating the needle, and promptly flatten the insulating castable by the scraper and telescopic plate;

[0020] S5: Vibration. High-frequency vibration is generated by a vibrating rod. The vibrating rod causes the template to vibrate, and then the insulating castable in the template generates high-frequency vibration, which helps to make the bubbles in the insulating castable float up, making it easier for the needle to scratch them, thereby improving the density of the material.

[0021] The advantages and positive effects of the present invention are:

[0022] (1) By conveying the insulating castable material into the conduit and allowing the insulating castable material to flow along the circular tube, the insulating castable material is finally conveyed into the template through the nozzle, thereby realizing automatic casting of the conductive bar, improving efficiency and reducing human labor intensity.

[0023] (2) Use a camera to detect the bend of the conductive row, and adjust the positions of all nozzles so that each nozzle can always align with the gap between two adjacent conductive rows, and then continue pouring until the pouring is completed.

[0024] (3) The scraper and all the pins are inserted into the insulating castable and contacted with the insulating castable, and then the scraper is moved along the inner side of the template to scrape the insulating castable flat. The elastic force generated by the corresponding elastic member I causes the telescopic plate to slide out of the flat plate and press against the inner side of the curved part of the template, so that the scraper and the telescopic plate combination jointly scrape the insulating castable flat, so that the horizontal height of the insulating castable at various locations is kept consistent, thereby improving the quality of the conductive bar after casting.

[0025] (4) The bubbles generated in the insulating castable are broken by the reciprocating movement of the pin, and the insulating castable can be scraped flat in time by the scraper and the telescopic plate, so as to avoid bubbles in the insulating castable, thereby improving the structural strength of the conductive bar after casting and reducing the possibility of deformation or damage of the conductive bar during subsequent use.

[0026] (5) The vibrating rod generates high-frequency vibration, which causes the template to vibrate, and then the insulating castable in the template generates high-frequency vibration, which helps to make the bubbles in the insulating castable float up, making it easier for the pins to cut through, thereby improving the density of the material. It can also cooperate with all the pins to break the bubbles in the insulating castable, thereby improving the quality and performance of the conductive bar after casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional structural schematic diagram of the metal shell casting insulation busbar manufacturing equipment of the present invention;

[0028] Figure 2Schematic diagram of the combined three-dimensional structure of the fixing frame, electric actuator I, fixing plate, camera, motor I, transmission shaft I, support arm and flat plate of the metal shell casting insulation bus production equipment of the present invention;

[0029] Figure 3 Schematic diagram of the combined three-dimensional structure of the chassis, template, fixture and busbar of the metal shell casting insulation bus production equipment of the present invention;

[0030] Figure 4 Schematic diagram of the installation positions of the nozzle, scraper, pin and telescopic plate of the metal shell casting insulation bus production equipment of the present invention;

[0031] Figure 5 Schematic diagram of the installation positions of the telescopic plate and elastic member I of the metal shell casting insulation bus production equipment of the present invention;

[0032] Figure 6 Schematic diagram of the installation positions of the transmission shaft II, lever, limit frame, limit frame and elastic member II of the metal shell casting insulation bus production equipment of the present invention;

[0033] Figure 7 Schematic diagram of the three-dimensional structure of the vibration system of the metal shell casting insulation bus production equipment of the present invention.

[0034] The markings in the figure are: 1 - chassis, 2 - support frame, 3 - template, 4 - fixture, 5 - busbar, 201 - electric slide rail I, 202 - electric slider I, 203 - electric slide rail II, 204 - electric slider II, 205 - fixing frame, 206 - electric actuator I, 207 - fixing plate, 2071 - camera, 208 - motor I, 209 - transmission shaft I, 210 - support arm, 211 - flat plate, 212 - conduit, 213 - round tube, 214 - nozzle, 215 - scraper, 2151 - pin, 216 - telescopic plate, 2161 - elastic member I, 301 - motor II, 302 - transmission shaft II, 303 - lever, 304 - limit frame, 305 - limit frame, 306 - elastic member II, 401 - electric actuator II, 402 - special-shaped connecting rod, 403 - vibrating rod. Detailed implementation mode

[0035] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but it is not intended to limit the present invention.

[0036] Embodiment 1:

[0037] A metal shell casting insulation bus production equipment, according to Figures 1-6 As shown, it includes a chassis 1 and a support frame 2; a support frame 2 is fixedly connected to the rear of the chassis 1;

[0038] It also includes a driving mechanism, a fixing plate 207, a camera 2071, a motor I 208, a transmission shaft I 209, a support arm 210, a flat plate 211, a conduit 212, a round tube 213, a spray head 214 and a scraper 215; a driving mechanism is connected to the support frame 2; a moving part of the driving mechanism is connected to the fixing plate 207; the left part of the lower surface of the fixing plate 207 is fixedly connected with the camera 2071; the motor I 208 is fixedly connected to the fixing plate 207; the output shaft of the motor I 208 is fixedly connected with the transmission shaft I 209; the transmission shaft I 209 is rotatably connected to the fixing plate 207; the support arm 210 is fixedly connected to the transmission shaft I 209; one end of the support arm 210 away from the transmission shaft I 209 is fixedly connected with the flat plate 211; the conduit 212 is installed on the flat plate 211; four round tubes 213 are fixedly connected and communicated with the conduit 212; all the round tubes 213 are fixedly connected to the flat plate 211; a spray head 214 is fixedly connected to the lower end of each round tube 213; all the spray heads 214 are fixedly connected to the flat plate 211; a scraper 215 is slidably connected to the lower part of the flat plate 211.

[0039] The discharge port of the spray head 214 is set to be inclined for better conveying of the insulating casting material.

[0040] The surface of the scraper 215 is coated with an anti-sticking coating to reduce the adhesion of the insulating casting material to the scraper 215.

[0041] A plurality of insertion pins 2151 are fixedly connected to the lower part of the scraper 215 and are used for inserting into the insulating casting material to pierce the bubbles generated in the insulating casting material.

[0042] The insertion pins 2151 are made of rubber, and the outer surface of the insertion pins 2151 is coated with an anti-sticking coating to reduce the adhesion of the insulating casting material to the insertion pins 2151.

[0043] It also includes a telescopic plate 216 and an elastic member I 2161; two telescopic plates 216 are slidably connected to the flat plate 211; two elastic members I 2161 are fixedly connected between each telescopic plate 216 and the flat plate 211, the elastic members I 2161 are springs, one end of the elastic members I 2161 is fixedly connected to the telescopic plate 216, and the other end of the elastic members I 2161 is fixedly connected to the flat plate 211.

[0044] The edge of the telescopic plate 216 is set to be inclined so as to be clamped into the inner side of the template 3 during movement.

[0045] The entire left side surface of the telescopic plate 216 is coated with an anti-sticking coating to reduce the adhesion of the insulating casting material to the telescopic plate 216.

[0046] It further includes a motor II 301, a transmission shaft II 302, a lever 303, a limit frame 304, a limit box 305 and an elastic member II 306; the left side of the flat plate 211 is fixedly connected with the motor II 301; the output shaft of the motor II 301 is fixedly connected with the transmission shaft II 302; the transmission shaft II 302 is rotationally connected with the flat plate 211 and penetrates through the flat plate 211; the lever 303 is fixedly connected to the transmission shaft II 302; the right side of the flat plate 211 is fixedly connected with the limit frame 304; the limit box 305 is slidably connected to the limit frame 304, and the lever 303 is located inside the limit box 305; the limit box 305 is fixedly connected with the scraping plate 215; two elastic members II 306 are fixedly connected between the limit box 305 and the limit frame 304. The elastic member II 306 is a spring, one end of the elastic member II 306 is fixedly connected to the limit box 305, and the other end of the elastic member II 306 is fixedly connected to the limit frame 304.

[0047] The driving mechanism includes an electric slide rail I 201, an electric slider I 202, an electric slide rail II 203, an electric slider II 204, a fixing frame 205 and an electric actuator I 206; the electric slide rail I 201 is fixedly connected to the support frame 2; the electric slider I 202 is slidably connected to the electric slide rail I 201; the electric slide rail II 203 is fixedly connected to the electric slider I 202; the electric slider II 204 is slidably connected to the electric slide rail II 203; the fixing frame 205 is fixedly connected to the electric slider II 204; two electric actuators I 206 are fixedly connected to the fixing frame 205. The electric actuator I 206 is an electric push rod; the telescopic parts of the two electric actuators I 206 are jointly fixedly connected to the fixing plate 207.

[0048] Manually place the template 3 on the chassis 1 in advance, then neatly arrange the conductive bars 5 to be cast in the template 3, and then use a plurality of clamps 4 to clamp and limit the template 3, thereby realizing the limitation of the arranged conductive bars 5. Then pour the insulating casting material into the template 3. The insulating casting material usually has epoxy resin as the main component and may be mixed with other materials such as volcanic rock inorganic minerals according to actual needs. After being made, the insulating casting material is in a viscous state as a whole;

[0049] When pouring the insulated busbar, first connect the external pump machine for transporting the insulating pouring material to the conduit 212 in advance. Then, taking the front side of the chassis 1 as a reference, control the electric slider I 202 to start moving leftward along the electric slide rail I 201. The movement of the electric slider I 202 drives all the connected components to move. Again, taking the front side of the chassis 1 as a reference, control the electric slider II 204 to start moving forward along the electric slide rail II 203, thereby driving all the connected components to move. Finally, make the flat plate 211 move to align with the template 3 and be located above the busbar 5. Then, control the two electric actuators I 206 to start and drive the fixing plate 207 to move downward. The movement of the fixing plate 207 drives all the connected components to move, so that all the nozzles 214 move downward to approach the busbar 5, and each nozzle 214 aligns with the gap between two adjacent busbars 5. Then, control the external pump machine to start operating and transport the insulating pouring material into the conduit 212, and make the insulating pouring material flow along the round tube 213. Finally, the insulating pouring material is transported into the template 3 through the nozzles 214, thus realizing the automatic pouring of the busbar 5, improving the efficiency and reducing the labor intensity of the human body at the same time.

[0050] And when pouring to the bent part of the busbar 5, that is, when the flat plate 211 moves to the bent part of the busbar 5, detect the bent part of the busbar 5 through the camera 2071 and transmit the detection data to the central processor. Then, control the motor I 208 to start. The rotation of the output shaft of the motor I 208 drives the transmission shaft I 209 to rotate. The rotation of the transmission shaft I 209 drives the support arm 210 to rotate. The rotation of the support arm 210 drives the flat plate 211 to rotate. The rotation of the flat plate 211 drives all the connected components to rotate, thereby adjusting the positions of all the nozzles 214, so that each nozzle 214 can always align with the gap between two adjacent busbars 5. Then, continue the pouring until the pouring is completed.

[0051] However, during the process of pouring the busbar 5, since the insulating pouring material is overall viscous, it is difficult for the insulating pouring material to achieve the self-leveling effect after being poured into the template 3. It is still necessary for workers to use a spatula to scrape the insulating pouring material flat. This method has low efficiency and is difficult to ensure that the horizontal heights of all parts of the insulating pouring material are the same, which will affect the quality of the busbar 5 after pouring. Moreover, air bubbles are likely to be generated in the insulating pouring material, and the existence of air bubbles will reduce the density of the insulating pouring material, thereby affecting the structural strength of the busbar 5 after pouring, and it is easy to cause the busbar 5 to deform or be damaged during subsequent use;

[0052] To solve the above problems, after pouring the insulation casting material into the template 3 through all the nozzles 214, control the two electric actuators I 206 to start and drive the fixing plate 207 to move downward. The movement of the fixing plate 207 drives the movement of all the connected components, so that the scraper 215 and all the pins 2151 are inserted into the insulation casting material and come into contact with it. Also, the two telescopic plates 216 are inserted into the insulation casting material. Since the left side of the telescopic plate 216 is cut into an inclined shape, when the telescopic plate 216 moves to the inside of the template 3, the telescopic plate 216 will be squeezed by the inside of the template 3, causing the telescopic plate 216 to retract into the flat plate 211. And the elastic force generated by the corresponding elastic member I 2161 makes the telescopic plate 216 always press against the inside of the template 3. Then, control the electric slider I 202 and the electric slider II 204 to start in the same way as above, so that the scraper 215 moves along the inside of the template 3, thus leveling the insulation casting material;

[0053] And when the flat plate 211 moves to the bent part of the busbar 5, the camera 2071 detects the bent part of the busbar 5 and transmits the detection data to the central processor. Then, control the motor I 208 to start in the same way as above. The output shaft of the motor I 208 rotates, driving the transmission shaft I 209 to rotate. The rotation of the transmission shaft I 209 drives the rotation of all the connected components, thus driving the rotation of the two telescopic plates 216. At the same time, the elastic force generated by the corresponding elastic member I 2161 of the telescopic plate 216 makes the telescopic plate 216 slide out of the flat plate 211 and press against the inside of the bent part of the template 3, so that the combination of the scraper 215 and the telescopic plate 216 levels the insulation casting material together, keeping the horizontal height of each part of the insulation casting material consistent, thereby improving the quality of the cast busbar 5.

[0054] And while the scraper 215 levels the insulation casting material, control the motor II 301 to start. The output shaft of the motor II 301 rotates, driving the transmission shaft II 302 to rotate. The rotation of the transmission shaft II 302 drives the lever 303 to rotate. The rotation of the lever 303 squeezes the limit frame 305, causing the limit frame 305 to reciprocate along the limit frame 304 and compress all the elastic members II 306. Then, the movement of the limit frame 305 drives the movement of the scraper 215, and the movement of the scraper 215 drives all the pins 2151 to reciprocate. Thus, the bubbles generated in the insulation casting material are punctured by the reciprocating movement of the pins 2151, and the insulation casting material can be leveled in time by the scraper 215 and the telescopic plate 216. Therefore, it is possible to avoid the insulation casting material containing bubbles, thereby improving the structural strength of the cast busbar 5 and reducing the possibility of deformation or damage of the busbar 5 during subsequent use.

[0055] Embodiment 2:

[0056] On the basis of Embodiment 1, according to Figure 7As shown in the figure, it further includes a vibration system; the vibration system is connected to the flat plate 211; the vibration system includes an electric actuator II 401, a special-shaped connecting rod 402, and a vibrating rod 403; two electric actuators II 401 are fixedly connected to the left side of the flat plate 211, and the electric actuator II 401 is an electric push rod; a special-shaped connecting rod 402 is fixedly connected to the telescopic part of each electric actuator II 401; all the special-shaped connecting rods 402 are slidably connected to the flat plate 211; a vibrating rod 403 is fixedly connected to one end of each special-shaped connecting rod 402 away from the electric actuator II 401, and a vibration motor is arranged in the vibrating rod 403.

[0057] A method for manufacturing a metal shell cast insulating busbar includes the following steps:

[0058] S1: Clamping and limiting, arranging the conductive bars 5 to be cast neatly in the template 3, and then clamping and limiting the template 3 through a plurality of clamps 4.

[0059] S2: Pouring, conveying the insulating casting material into the template 3 through the spray head 214.

[0060] S3: Scraping the material, scraping the insulating casting material flat through the combined action of the scraping plate 215 and the telescopic plate 216.

[0061] S4: Removing air bubbles, reciprocatingly moving the insertion needle 2151 to break the air bubbles generated in the insulating casting material, and being able to timely scrape the insulating casting material flat through the scraping plate 215 and the telescopic plate 216.

[0062] S5: Vibration, generating high-frequency vibration through the vibrating rod 403, the vibrating rod 403 causes the template 3 to vibrate, and further causes the insulating casting material in the template 3 to generate high-frequency vibration, which helps the air bubbles in the insulating casting material to float up, facilitating the insertion needle 2151 to break them, thereby improving the density of the material.

[0063] To further reduce the air bubbles in the insulating casting material, when the flat plate 211 moves to align with the template 3, control the two electric actuators II 401 to start and drive a special-shaped connecting rod 402 to move respectively, so that the two special-shaped connecting rods 402 move away from each other. When the flat plate 211 moves into the template 3, at this time, the two vibrating rods 403 are respectively located outside the two templates 3, and the two vibrating rods 403 respectively abut against the outer surface of the two templates 3. Then control the vibration motor arranged in the vibrating rod 403 to operate, so that the vibrating rod 403 generates high-frequency vibration, the vibrating rod 403 causes the template 3 to vibrate, and further causes the insulating casting material in the template 3 to generate high-frequency vibration, which helps the air bubbles in the insulating casting material to float up, facilitating the insertion needle 2151 to break them, thereby improving the density of the material, and being able to cooperate with all the insertion needles 2151 to break the air bubbles in the insulating casting material, thereby improving the quality and performance of the conductive bar 5 after casting.

[0064] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art who benefit from the present disclosure will understand that various other embodiments can be designed without departing from the scope of the present invention. Accordingly, the scope of the present invention should be limited only by the appended claims.

Claims

1. A manufacturing device for a cast-insulated busbar with a metal casing, comprising a chassis (1) and a support frame (2); the support frame (2) is fixedly connected to the chassis (1); characterized in that, It also includes a driving mechanism, a fixing plate (207), a camera (2071), a motor I (208), a transmission shaft I (209), a support arm (210), a flat plate (211), a conduit (212), a round tube (213), a spray head (214) and a scraper (215); a driving mechanism is connected to the support frame (2); a fixing plate (207) is connected to the moving part of the driving mechanism, and the driving mechanism is used to drive the fixing plate (207) to move; a camera (2071) is fixedly connected to the fixing plate (207); a motor I (208) is fixedly connected to the fixing plate (207); the output shaft of the motor I (208) is fixedly connected to a transmission shaft I (209); the transmission shaft I (209) is rotatably connected to the fixing plate (207); a support arm (210) is fixedly connected to the transmission shaft I (209); a flat plate (211) is fixedly connected to one end of the support arm (210) far from the transmission shaft I (209); a conduit (212) is installed on the flat plate (211); at least four round tubes (213) are fixedly connected and communicated with the conduit (212); all the round tubes (213) are fixedly connected to the flat plate (211); a spray head (214) is fixedly connected to the lower end of each round tube (213); all the spray heads (214) are fixedly connected to the flat plate (211); a scraper (215) is slidably connected to the flat plate (211).

2. The manufacturing equipment for a metal shell cast insulating busbar according to claim 1, characterized in that, The discharge port of the spray head (214) is set to be inclined.

3. The manufacturing equipment for a metal shell cast insulating busbar according to claim 1, characterized in that, The surface of the scraper (215) is coated with an anti-sticking coating.

4. A manufacturing device for a metal shell cast insulating busbar according to claim 1, characterized in that, A plurality of pins (2151) are fixedly connected to the lower part of the scraper (215).

5. The manufacturing equipment for a metal shell cast insulating busbar according to claim 4, characterized in that, The pins (2151) are made of rubber, and the outer surface of the pins (2151) is coated with an anti-sticking coating.

6. A manufacturing device for a metal-shell cast insulating busbar according to any one of claims 1-5, characterized in that, It also includes a telescopic plate (216) and an elastic member I (2161); at least two telescopic plates (216) are slidably connected to the flat plate (211); at least two elastic members I (2161) are fixedly connected between each telescopic plate (216) and the flat plate (211), one end of the elastic member I (2161) is fixedly connected to the telescopic plate (216), and the other end of the elastic member I (2161) is fixedly connected to the flat plate (211).

7. A manufacturing device for a metal-shell cast insulating busbar according to claim 6, characterized in that, The edge of the telescopic plate (216) is set to be inclined.

8. A manufacturing device for a metal shell cast insulating busbar according to claim 6, characterized in that, It further includes a motor II (301), a transmission shaft II (302), a lever (303), a limit frame (304), a limit box (305) and an elastic member II (306); the motor II (301) is fixedly connected to the flat plate (211); the output shaft of the motor II (301) is fixedly connected to the transmission shaft II (302); the transmission shaft II (302) is rotatably connected to the flat plate (211), and the transmission shaft II (302) penetrates through the flat plate (211); the lever (303) is fixedly connected to the transmission shaft II (302); the limit frame (304) is fixedly connected to the flat plate (211); the limit box (305) is slidably connected to the limit frame (304), and the lever (303) is located inside the limit box (305); the limit box (305) is fixedly connected to the scraper (215); at least two elastic members II (306) are fixedly connected between the limit box (305) and the limit frame (304), one end of the elastic member II (306) is fixedly connected to the limit box (305), and the other end of the elastic member II (306) is fixedly connected to the limit frame (304).

9. A manufacturing device for a metal shell cast insulating busbar according to claim 8, characterized in that, It further includes a vibration system; the vibration system is connected to the flat plate (211); the vibration system includes an electric actuator II (401), a special-shaped connecting rod (402) and a vibrating rod (403); at least two electric actuators II (401) are fixedly connected to the left side of the flat plate (211); a special-shaped connecting rod (402) is fixedly connected to the telescopic part of each electric actuator II (401); all the special-shaped connecting rods (402) are slidably connected to the flat plate (211); a vibrating rod (403) is fixedly connected to one end of each special-shaped connecting rod (402) away from the electric actuator II (401), and a vibration motor is arranged inside the vibrating rod (403).

10. A manufacturing method of a cast-insulated busbar with a metal casing, according to a manufacturing device of a cast-insulated busbar with a metal casing as described in claim 9, characterized in that, It includes the following steps: S1: Clamping and limiting. Arrange the conductive bars (5) to be cast neatly in the template (3), and then clamp and limit the template (3) through a plurality of clamps (4). S2: Casting. Convey the insulating casting material into the template (3) through the nozzle (214). S3: Scraping the material. The insulating casting material is scraped flat by the combination of the scraper (215) and the telescopic plate (216). S4: Removing bubbles. The bubbles generated in the insulating casting material are broken by the reciprocating movement of the needle (2151), and the insulating casting material can be scraped flat in time by the scraper (215) and the telescopic plate (216). S5: Vibration. High-frequency vibration is generated by the vibrating rod (403). The vibrating rod (403) makes the template (3) vibrate, and then makes the insulating casting material in the template (3) generate high-frequency vibration, which helps the bubbles in the insulating casting material to float up, facilitating the needle (2151) to break them, so as to improve the density of the material.

Citation Information

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