Automatic wiring equipment for power construction
By designing automatic wiring equipment in the distribution cabinet and using multi-axis moving systems and wiring components, the problem of traditional technology being unable to quickly complete wiring is solved, and efficient and automatic wiring operations are achieved, which is suitable for large-scale power construction and maintenance.
Patent Information
- Application Number
- CN202411819558.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional technology cannot quickly complete the wiring work in the distribution cabinet, and the equipment application range is small, making it difficult to meet the needs of large-scale power construction and maintenance.
An automatic wiring equipment for power construction is designed, using a support frame and a multi-axis moving system, combined with wiring components to realize pre-processing, automatic wiring and quick plug-in of cables, which is suitable for wiring operations of distribution cabinets.
It realizes the rapid and automatic wiring operation in the distribution cabinet, improves wiring efficiency and accuracy, and is suitable for large-scale power construction and maintenance work.
Smart Images

Figure CN119695608A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric power construction, and in particular to automatic wiring equipment for electric power construction. Background Art
[0002] Power construction is a key activity in the construction of power systems, mainly including the installation, commissioning and maintenance of power equipment. Site survey and design review are required before construction to ensure the feasibility of the project. The construction process generally includes foundation construction, equipment installation and cable laying. During the equipment installation process, it is necessary to strictly follow the design requirements to ensure the safety and reliability of various power facilities.
[0003] The patent with publication number CN118198944A in the traditional technology discloses that the present invention relates to the technical field of automatic wiring equipment, specifically an automatic wiring equipment for power construction, including an automatic wiring equipment platform, one end of the automatic wiring equipment platform is fixedly provided with an end vertical plate, and the automatic wiring equipment platform close to one end of the end vertical plate is fixedly provided with a trapezoidal boss, and the other end of the automatic wiring equipment platform is fixedly provided with a protruding support plate, the protruding support plate is fixedly provided with a mounting vertical plate, and the end vertical plate is fixedly provided with an electric telescopic rod. When the fixed support plate moves to one end of the motor, the cable is plugged into the wiring hole, and then the motor is started to drive the wiring disk to rotate, so that the cables can be driven to entangle with each other to realize the automatic wiring equipment, which is very convenient and fast. During the whole process, the staff does not need to peel off the insulation layer and perform wiring work, which makes the staff's work very easy, which not only greatly reduces the staff's work intensity but also greatly improves the wiring work efficiency.
[0004] However, there are some problems with traditional technology: the traditional device is for connecting two cables, and the application scope is small. In order to ensure the stability of the line, two broken wires are rarely used for connection during the wiring stage. Although connection is required during line maintenance, the workload is small. Carrying wiring equipment for wiring maintenance is time-consuming and labor-intensive. Simple wire strippers and insulating tape can be used to achieve quick maintenance;
[0005] In actual use, a large amount of wiring needs to be done in the distribution cabinet. The wires need to be stripped and installed on the terminals, which are plugged into the terminal blocks or the wiring slots of the instruments and tightened with screws. Traditional devices do not have the relevant functions and cannot quickly complete the quick wiring in the distribution cabinet. Summary of the invention
[0006] The purpose of the present invention is to solve the problem that the prior art cannot quickly complete quick wiring in a power distribution cabinet, and to propose an automatic wiring device for power construction.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] An automatic wiring device for electric power construction comprises a support frame for fixing at the door position of a distribution cabinet, a multi-axis moving system for multi-axis movement being fixedly mounted on the support frame, the multi-axis moving system being composed of a plurality of moving components, wherein a moving unit of the multi-axis moving system is fixedly mounted with a wiring component for cable preprocessing, the wiring component moves the preprocessed cable to the wiring position of the distribution cabinet through the multi-axis moving system for automatic wiring operation.
[0009] Furthermore, in order to realize the coordination action of the splint, the wiring assembly includes a lower gear ring, a splint is slidably installed on the upper part of the lower gear ring, three splints are provided, and the three splints are evenly distributed circumferentially on the upper part of the lower gear ring. The three splints perform synchronous contraction action, and a wire is movably placed between the lower gear ring and the upper gear ring.
[0010] Furthermore, in order to achieve the clamping and rotating cutting of the wires, and to crimp the cut wires with the terminals, an upper toothed ring is rotatably installed on the upper part of the lower toothed ring, a guide groove is opened on the upper part of the clamping plate, and a spiral plate is fixedly connected to the lower part of the upper toothed ring, and the spiral plates are respectively slidably connected to the guide grooves of the three clamping plates, and a wire stripping knife is fixedly connected to the inner side of each of the clamping plates. The three wire stripping knives are driven by the spiral plate to perform clamping and cutting actions and cooperate with the upper toothed ring and the lower toothed ring to rotate and perform rotating cutting actions. A pressing plate is fixedly connected to the upper part of each of the clamping plates, and the three pressing plates are also driven by the spiral plate to have terminals crimped in the middle. The terminals are driven by the pressing plates to be crimped and fixed to the stripped wires, and the three pressing plates carry the wires with crimped terminals and cooperate with the multi-axis moving system to move to the position of the distribution cabinet wiring board for quick wiring.
[0011] Furthermore, in order to realize multi-axis movement of the wiring assembly, in which the slow lifting assembly is used to insert the wires with crimped terminals into the slots of the wiring bank, the multi-axis movement system includes a fast lifting assembly, the moving unit of the fast lifting assembly is fixedly installed with a transverse movement assembly, the moving unit of the transverse movement assembly is fixedly installed with a longitudinal movement assembly, the moving unit of the longitudinal movement assembly is fixedly installed with a slow lifting assembly, and the wiring assembly is fixedly installed on the moving unit of the slow lifting assembly.
[0012] Furthermore, in order to achieve clamping and cutting of the wire and to enable the lower gear ring to be raised and lowered while rotating, the moving unit of the slow lifting assembly is a slow lifting plate, the lower gear ring is located on the upper part of the slow lifting plate, a swivel is rotatably installed on the lower part of the lower gear ring, a guide rod is fixedly connected to the lower part of the swivel, a plurality of guide rods are provided, and the plurality of guide rods are evenly distributed circumferentially on the lower part of the swivel, and the plurality of guide rods are slidably installed on the slow lifting plate.
[0013] In order to further realize the rotary cutting action and drive the lower gear ring to drive the cutting knife to rotate, the wiring assembly includes a first driving member, the first driving member includes a first driving motor, the first driving motor is fixedly installed on the upper part of the slow lifting plate, the output end of the first driving motor is fixedly connected with a first driving gear, the first driving gear is meshed with the lower gear ring, and the three wire stripping knives are driven by the first driving motor to perform a rotary cutting action.
[0014] Furthermore, in order to realize the plug-in action of the three cutting knives, the wiring assembly also includes a second driving member, the second driving member includes a second driving motor, the output end of the second driving motor is fixedly connected to a second driving gear ring, the second driving gear is meshingly connected with the upper gear ring, and the three cutting knives and the pressing plate are clamped by the second driving motor.
[0015] Furthermore, the wire is first inserted into the wiring assembly, and the second driving motor is driven to prompt the three cutting knives to be inserted into the outside of the wire first, and then the first driving motor and the second motor are started synchronously so that the two move synchronously. At this time, the cutting knife performs a circular cutting operation, and after the cutting is completed, the first driving motor will also drive the lower gear ring to rotate a certain distance. At this time, the lifting assembly is started, the lifting ring is driven, and the lower gear ring is connected to the cutting knife to separate the waste tube stripped from the wire from the wire. The lower part of the driving shaft of the first driving motor is fixedly connected to the first rotating wheel, and the first rotating wheel is connected to the second rotating wheel through a transmission belt. The wiring assembly also includes a lifting member, and the lifting member includes a lifting screw. The lifting screw is rotatably mounted on the slow lifting plate, and the lower part of the lifting screw is fixedly connected to the second rotating wheel. A lifting ring is slidably mounted on the upper part of the slow lifting plate, and the upper part of the lifting ring movably contacts the lower gear ring for lifting action. The lower part of the slow lifting plate is also fixedly connected to three limiting rubber strips that can elastically clamp the wire.
[0016] In order to realize the loading and transmission of the terminals to the bottom, the transmission component is moved to the wire position where the wiring assembly has completed wire stripping, and then the clamping plate is reset and the lower gear ring is controlled to move downward. At this time, the wire is constrained and suspended by the limited rubber strip, and the cutting knife is driven again to clamp the wire but not cut the wire, and the wire is moved upward to the terminal docking. After the docking is completed, the clamping plate continues to move inward, so that the pressing plate presses the terminal to deformation, completing the docking of the terminal and the wire, and the transmission component can also absorb the waste pipe for transfer out, and the slow lifting plate is also provided with a loading component, and the loading component includes a transmission plate, which is tilted and fixed on the upper part of the slow lifting plate, and the lower part of the transmission plate is fixedly connected to a horizontal plate, and the side of the horizontal plate away from the transmission plate is fixedly connected to the limited plate, and the side of the transmission plate close to the horizontal plate is fixedly connected to the limited frame. A transmission channel through which terminals can pass is provided inside the transmission plate, and a transmission component is also provided on the slow lifting plate, wherein the transmission component comprises a transmission motor, and the transmission motor is fixed on the slow lifting plate, and an air seat is also fixedly connected to the upper part of the slow lifting plate, and a transmission tube for connecting to an air suction source is fixedly connected to the upper part of the air seat, and a support tube is rotatably installed on the upper part of the air seat, and the output end of the transmission motor is fixedly connected to the support tube, and a guide seat is fixedly connected to the upper part of the support tube, and a waste tube is generated after the wire is stripped, and a first adsorption air plate and a second adsorption air plate for adsorbing the terminal and the waste tube respectively are fixedly connected on both sides of the guide seat, and a connecting plate is also fixedly connected to the slow lifting plate, and a screw-connected motor is fixedly installed on one side of the connecting plate, and a cross screw for tightening the terminal block and the terminal is fixedly connected to the output end of the screw-connected motor.
[0017] In order to realize multi-axis movement, the fast lifting component includes a fast lifting motor, the fast lifting motor is fixed on one side of the support frame, a fast lifting screw is rotatably installed inside the support frame, a fast lifting screw is screwed on the outside of the fast lifting screw, and the fast lifting plate is slidably installed on the support frame, the transverse movement component includes a transverse movement motor, the transverse movement motor is fixed on one side of the fast lifting plate, a transverse movement screw is fixedly connected to the output end of the transverse movement motor, a transverse movement plate is screwed on the outside of the transverse movement screw, and the transverse movement plate is slidably installed on the fast lifting plate, the longitudinal movement component includes a longitudinal movement motor, the longitudinal movement motor is fixed on one side of the transverse movement plate, a longitudinal movement screw is fixedly connected to the output end of the longitudinal movement motor, a slide plate is screwed on the outside of the longitudinal movement screw, and the slide plate is slidably installed on the upper part of the transverse movement plate, the slow lifting component also includes a slow lifting motor, the slow lifting motor is fixed on one side of the slide plate, a slow lifting screw is fixedly connected to the output end of the slow lifting motor, the slow lifting screw is screwed on the outside of the slow lifting plate, and the slow lifting plate is slidably installed inside the slide plate.
[0018] Compared with the prior art, the present invention provides an automatic wiring device for electric power construction, which has the following beneficial effects:
[0019] The automatic wiring equipment for power construction is installed by installing a support frame at the door of the distribution cabinet, and a multi-axis moving system is fixed on the support frame. The multi-axis moving system includes multiple moving components, which can realize the precise positioning of cables in different spatial directions. The wiring component is fixedly installed with the moving unit and is responsible for pre-processing the cables, including wire stripping and terminal installation steps, and completing the automatic wiring operation of wires and terminals. The wiring component moves the pre-processed cables to the wiring position of the distribution cabinet through the precise operation of the multi-axis moving system, and automatically plugs the cables into the wiring slots of the wiring block or instrument, and then tightens the screws to complete the wiring of the terminals and the wiring block. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of an automatic wiring device for electric power construction proposed by the present invention;
[0021] Figure 2 This is a schematic diagram of the structure of a transverse moving component of an automatic wiring device for electric power construction proposed by the present invention;
[0022] Figure 3 This is a schematic diagram of the structure of a longitudinal moving component of an automatic wiring device for electric power construction proposed by the present invention;
[0023] Figure 4 This is a schematic diagram of the structure of a slow lifting component of an automatic wiring device for electric power construction proposed by the present invention;
[0024] Figure 5 This is a schematic diagram of the structure of a feeding component of an automatic wiring device for electric power construction proposed by the present invention;
[0025] Figure 6 This is a schematic diagram of the structure of a transmission component of an automatic wiring device for electric power construction proposed by the present invention;
[0026] Figure 7 This is a schematic diagram of the structure of a slow lifting plate of an automatic wiring device for electric power construction proposed by the present invention;
[0027] Figure 8 This is a schematic diagram of the structure of a limiting rubber strip of an automatic wiring device for electric power construction proposed by the present invention;
[0028] Fig. 9 This is a schematic diagram of the structure of a first driving motor of an automatic wiring device for electric power construction proposed by the present invention;
[0029] Fig.10 The invention provides an automatic wiring device for electric power construction Fig. 9 Schematic diagram of the structure of part A;
[0030] Fig.11 A schematic diagram of a clamping plate structure of an automatic wiring device for electric power construction proposed by the present invention;
[0031] Fig.12 This is a schematic diagram of the guide rod structure of an automatic wiring device for electric power construction proposed by the present invention;
[0032] Fig.13 The present invention provides a schematic diagram of the structure of a screw-connected motor of an automatic wiring device for electric power construction.
[0033] In the figure: 1, support frame; 2, fast lifting assembly; 201, fast lifting motor; 202, fast lifting screw rod; 203, fast lifting plate; 3, transverse movement assembly; 301, transverse movement motor; 302, transverse movement screw rod; 303, transverse movement plate; 4, longitudinal movement assembly; 401, longitudinal movement motor; 402, longitudinal movement screw rod; 403, slide plate; 5, slow lifting assembly; 501, slow lifting motor; 502, slow lifting screw rod; 503, slow lifting plate; 6, wiring assembly; 601, lower gear ring; 6011, swivel; 6012, guide rod; 602, clamping plate; 6021, guide groove; 6022, wire stripping knife; 6023, pressing plate; 603, upper gear ring; 6031, spiral plate; 604, first driving member; 6041, first driving motor; 6042, first driving gear; 6043, first rotating wheel; 6044, transmission belt; 6045, second rotating wheel; 605, lifting member; 6051, lifting screw; 6052, lifting ring; 606, second driving member; 6061, second driving motor; 6062, second driving gear ring; 607, limiting rubber strip; 7, transmission component; 701, transmission motor; 702, air seat; 703, support tube; 704, transmission tube; 705, guide seat; 706, first adsorption air plate; 707, second adsorption air plate; 8, feeding component; 801, transmission plate; 802, horizontal plate; 803, limiting plate; 804, limiting frame; 9, wire; 901, waste pipe; 10, terminal; 11, connecting plate; 12, screw-connected motor; 13, cross screw. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0036] Example:
[0037] Reference Figure 1-Figure 13 An automatic wiring device for power construction includes a support frame 1 for fixing at the door position of a distribution cabinet, a multi-axis moving system for multi-axis movement is fixedly installed on the support frame 1, and the multi-axis moving system is composed of a plurality of moving components, wherein a moving unit of the multi-axis moving system is fixedly installed with a wiring component 6 for cable pretreatment, and the wiring component 6 moves the pretreated cable to the wiring position of the distribution cabinet through the multi-axis moving system for automatic wiring operation.
[0038] The above-mentioned automatic wiring equipment for power construction is achieved by installing a support frame 1 at the door of the distribution cabinet, and a multi-axis moving system is fixed on the support frame 1. The multi-axis moving system includes multiple moving components, which can realize the precise positioning of cables in different spatial directions. The wiring assembly 6 is fixedly installed with the mobile unit and is responsible for pre-processing the cables, including the steps of wire stripping and terminal 10 installation, and completing the automatic wiring operation of the wires 9 and the terminals 10. The wiring assembly 6 moves the pre-processed cables to the wiring position of the distribution cabinet through the precise operation of the multi-axis moving system, automatically plugs the cables into the wiring slots of the wiring block or the instrument, and then tightens the screws to complete the wiring of the terminals 10 and the wiring block.
[0039] Compared with traditional wiring equipment, the new automatic wiring equipment has significantly improved the applicable scenarios, automation level and efficiency, and is more suitable for large-scale power construction and maintenance work.
[0040] In this embodiment, in order to realize the cooperation action of the clamping plate 602, the wiring assembly 6 includes a lower gear ring 601, and a clamping plate 602 is slidably installed on the upper part of the lower gear ring 601. There are three clamping plates 602, and the three clamping plates 602 are evenly distributed on the upper part of the lower gear ring 601 in the circumferential direction. The three clamping plates 602 perform synchronous contraction action, and the wire 9 is movably placed between the lower gear ring 601 and the upper gear ring 603. In order to realize the clamping cutting and rotational cutting of the wire 9, and to realize the crimping of the cut wire 9 with the terminal 10, the upper gear ring 603 is rotatably installed on the upper part of the lower gear ring 601, and a guide groove 6021 is opened on the upper part of the clamping plate 602. The lower part of the upper gear ring 603 is fixedly connected to a spiral plate 6031, and the spiral plate 6031 is respectively slidably connected to the guide grooves 6021 of the three clamping plates 602, and a wire stripping knife 6022 is respectively fixedly connected to the inner side of each clamping plate 602, and the three wire stripping knives 6022 are controlled by the spiral plate 6031. 031 is driven to perform clamping and cutting action and cooperates with the upper gear ring 603 and the lower gear ring 601 to rotate and perform rotary cutting action. A pressing plate 6023 is fixedly connected to the upper part of each clamping plate 602. The three pressing plates 6023 are also driven by the spiral plate 6031 to crimp a terminal 10 in the middle. The terminal 10 is driven by the pressing plate 6023 to be crimped and fixed on the wire 9 after stripping. The three pressing plates 6023 carry the wire 9 crimped with the terminal 10 and cooperate with the multi-axis moving system to move to the distribution cabinet wiring board position for quick wiring action.
[0041] Three evenly distributed clamping plates 602 are slidably mounted on the upper part of the lower toothed ring 601 in the wiring assembly 6. These clamping plates 602 can perform a contraction action synchronously, and by cooperating with the guide groove 6021 and the spiral plate 6031, the clamping plates 602 can accurately control the clamping and cutting process of the wire 9. The three clamping plates 602 move inward synchronously to clamp the wire 9. In the process of clamping the wire 9, a wire stripping knife 6022 is fixed on the inner side of each clamping plate 602. Driven by the spiral plate 6031, the wire stripping knife 6022 strips the outer insulation layer of the wire 9 through clamping and rotational cutting actions. At this time, the upper toothed ring 603 rotates with the lower toothed ring 601 to make the clamping plates 602 and the wire stripping knife 6022 rotate synchronously, thereby realizing uniform rotational cutting of the wire 9. This design ensures the complete stripping of the insulation layer of the wire 9 and ensures the cutting accuracy.
[0042] After the wire 9 is stripped, the pressing plate 6023 on the upper part of the three clamping plates 602 starts to work. The pressing plate 6023 is also driven by the spiral plate 6031 to shrink toward the center of the wire 9, clamp the pre-placed terminal 10, and crimp the stripped wire 9 and the terminal 10 to fix them.
[0043] After the wire 9 is stripped and the terminal 10 is crimped, the clamping plate 602 and the pressing plate 6023 carry the wire 9 with the terminal 10 crimped, and rely on the moving function of the multi-axis moving system to accurately move to the position of the power distribution cabinet wiring board. Through the high-precision control of the multi-axis moving system, the equipment can quickly plug the wire 9 into the wiring board and complete the wiring operation.
[0044] In this embodiment, in order to realize the multi-axis movement of the wiring assembly 6, wherein the slow lifting assembly 5 is used to insert the wire 9 of the crimped terminal 10 into the slot of the wiring bank, the multi-axis movement system includes a fast lifting assembly 2, the moving unit of the fast lifting assembly 2 is fixedly installed with a transverse movement assembly 3, the moving unit of the transverse movement assembly 3 is fixedly installed with a longitudinal movement assembly 4, the moving unit of the longitudinal movement assembly 4 is fixedly installed with a slow lifting assembly 5, and the wiring assembly 6 is fixedly installed on the moving unit of the slow lifting assembly 5.
[0045] The rapid lifting component 2 is used for rapid positioning and large-range vertical displacement adjustment during the wiring process, and the transverse movement component 3 is responsible for the horizontal movement of the wiring component 6, ensuring that the wire 9 can achieve cross-operation between different wiring positions inside the distribution cabinet.
[0046] The longitudinal moving assembly 4 is responsible for the movement and adjustment in the front-to-back direction, and forms a multi-dimensional moving system perpendicular to the fast lifting assembly 2 with the transverse moving assembly 3. The slow lifting assembly 5 is mainly responsible for the fine vertical adjustment when the wire 9 is plugged into the wiring row slot. Since the wire 9 plugging operation needs to be precise and stable, the slow lifting assembly 5 slows down the movement speed when approaching the slot to ensure that the wire 9 terminal 10 can be smoothly inserted into the wiring slot to avoid damage to the wire 9 or the terminal 10.
[0047] The wiring assembly 6 is responsible for the final wiring action. Through the coordinated work of the multi-axis moving system, the wiring assembly 6 can automatically complete the entire process from wire 9 processing to insertion into the terminal block. The precise movement of the slow lifting assembly 5 ensures the perfect docking of the terminal 10 with the slot, ensuring the success rate and safety of the wiring operation.
[0048] Furthermore, in order to achieve clamping and cutting of the conductor 9, the lower gear ring 601 can be raised and lowered and rotated at the same time, the moving unit of the slow lifting assembly 5 is the slow lifting plate 503, the lower gear ring 601 is located on the upper part of the slow lifting plate 503, and a swivel 6011 is rotatably installed at the lower part of the lower gear ring 601, and a guide rod 6012 is fixedly connected to the lower part of the swivel 6011. A plurality of guide rods 6012 are provided, and the plurality of guide rods 6012 are evenly distributed circumferentially at the lower part of the swivel 6011, and the plurality of guide rods 6012 are slidably installed on the slow lifting plate 503. In order to realize the rotary cutting action, the lower gear ring 601 is driven to drive the cutting knife to rotate, and the wiring assembly 6 includes a first driving member 604, the first driving member 604 includes a first driving motor 6041, the first driving motor 6041 is fixedly installed on the upper part of the slow lifting plate 503, the output end of the first driving motor 6041 is fixedly connected with a first driving gear 6042, the first driving gear 6042 is meshed and connected with the lower gear ring 601, and the three wire stripping knives 6022 are driven by the first driving motor 6041 to perform a rotary cutting action. In order to realize the plug-in action of the three cutting knives, the wiring assembly 6 also includes a second driving member 606, the second driving member 606 includes a second driving motor 6061, the output end of the second driving motor 6061 is fixedly connected with a second driving gear ring 6062, the second driving gear is meshed and connected with the upper gear ring 603, and the three cutting knives and the pressing plate 6023 are clamped by the second driving motor 6061.
[0049] A plurality of guide rods 6012 are evenly distributed around the circumference and are slidably mounted on the slow lifting plate 503. This design ensures that while the slow lifting plate 503 drives the lower gear ring 601 to move up and down, the swivel 6011 allows the lower gear ring 601 to rotate stably, thereby completing the rotary cutting action during the lifting process. When the first drive motor 6041 is started, the drive gear drives the lower gear ring 601 to rotate, thereby driving the three wire stripping knives 6022 mounted on the lower gear ring 601 to perform rotary cutting. At this time, the wire 9 is clamped and cut by the wire stripping knives 6022, and the entire process relies on the rotation of the lower gear ring 601 to achieve efficient wire stripping.
[0050] When the second driving motor 6061 is started, the upper gear ring 603 and the second driving gear work together to drive the upper gear ring 603 to rotate, and at the same time drive the three cutting knives and the pressing plate 6023 to perform the clamping and crimping operation with the terminal 10.
[0051] After the wire 9 is stripped, the second drive motor 6061 is started, and the upper gear ring 603 is driven to rotate by the meshing of the second drive gear and the upper gear ring 603. At this time, the three pressing plates 6023, driven by the second drive member 606, gradually press the terminal 10 to crimp the stripped wire 9 with the terminal 10. After the cutting and crimping are completed, the wiring assembly 6 can accurately insert the wire 9 with the terminal 10 into the wiring slot of the distribution cabinet through the cooperation of the multi-axis moving system to complete the automatic wiring.
[0052] The above structure can only connect one end of the wire 9, and the wiring assembly 6 cannot be separated from the wire 9 after the other end is connected. Preferably, the slow lifting plate 503, the lower gear ring 601 and the upper gear ring 603 are grooved at corresponding positions so that the wire 9 can be separated from the wiring assembly 6 after the two ends of the wire 9 are connected.
[0053] In this embodiment, the wire 9 is first inserted into the wiring assembly 6, and the second drive motor 6061 is driven to cause the three cutting knives to be inserted into the outside of the wire 9 first, and then the first drive motor 6041 and the second motor are started synchronously, so that the two move synchronously. At this time, the cutting knife performs a circular cutting operation, and after the cutting is completed, the first drive motor 6041 will also drive the lower gear ring 601 to rotate a certain distance. At this time, the lifting assembly is started, the lifting ring is driven, and the lower gear ring 601 is connected to the cutting knife to separate the waste tube 901 stripped off the wire 9 from the wire 9. The lower part of the drive shaft of the first drive motor 6041 is fixedly connected with the first The first rotating wheel 6043 is connected to the second rotating wheel 6045 through the transmission belt 6044. The wiring assembly 6 also includes a lifting member 605. The lifting member 605 includes a lifting screw 6051. The lifting screw 6051 is rotatably installed on the slow lifting plate 503. The lower part of the lifting screw 6051 is fixedly connected to the second rotating wheel 6045. A lifting ring 6052 is slidably installed on the upper part of the slow lifting plate 503. The upper part of the lifting ring 6052 movably contacts the lower gear ring 601 to perform a lifting action. The lower part of the slow lifting plate 503 is also fixedly connected to three limiting rubber strips 607 that can elastically clamp the wire 9.
[0054] First, the staff inserts the wire 9 into the wiring assembly 6, and the wire 9 is initially clamped by three elastic limiting rubber strips 607 to ensure that the wire 9 can be stably positioned in the wiring assembly 6. The wiring assembly 6 is driven by the second drive motor 6061, prompting the three cutting knives to be inserted into the outside of the wire 9 first. At this time, the second drive motor 6061 controls the cutting knives to clamp the wire 9 to ensure stability during the cutting process. Then, the first drive motor 6041 and the second drive motor 6061 are started synchronously, and the cutting knives start the circular cutting operation to strip off the insulation layer outside the wire 9. Since the two move synchronously, the cutting process is accurate and smooth.
[0055] After the cutting is completed, the first drive motor 6041 will continue to drive the lower gear ring 601 to rotate a certain distance to ensure the correct position of the cutting knife and the waste tube 901. At this time, the slow lifting component 5 is started, and the lifting ring 6052 is driven to move upward through the lifting screw 6051. The lifting ring contacts the lower gear ring 601 and performs a lifting action to separate the waste tube 901 stripped from the wire 9 from the wire 9. After the waste is stripped, the wire 9 continues to be kept in a suspended state by the limiting rubber strip 607 to ensure that the wire 9 does not move. At this time, the operator can release the wire 9 in his hand, and there is no need to manually fix the wire 9. The limiting rubber strip 607 will automatically maintain the stability of the wire 9. The first drive motor 6041 drives the transmission belt 6044 through the first rotating wheel 6043, which is further connected to the second rotating wheel 6045, controls the rotation of the lifting screw 6051, and drives the lifting ring 6052 to complete the lifting action of stripping the waste.
[0056] In this embodiment, in order to realize the loading and transmission of the terminal 10 to the bottom, the transmission component 7 is moved to the position of the wire 9 where the wire stripping is completed by the wiring component 6, and then the clamping plate 602 is reset, and then the lower gear ring 601 is controlled to move downward. At this time, the wire 9 is constrained and suspended by the limiting rubber strip 607, and the cutting knife is driven again to clamp the wire 9 but not cut the wire 9, and the wire 9 is moved upward to the terminal 10 for docking. After the docking is completed, the clamping plate 602 continues to move inward, so that the pressing plate 6023 presses the terminal 10 to deformation, completing the docking of the terminal 10 and the wire 9, and the transmission component 7 can also absorb the waste pipe 901 for transfer. A loading component 8 is also provided on the slow lifting plate 503, and the loading component 8 includes a transmission plate 801, which is tilted and fixed on the upper part of the slow lifting plate 503, and the lower part of the transmission plate 801 is fixedly connected to a horizontal plate 802, and the side of the horizontal plate 802 away from the transmission plate 801 is fixedly connected to the limiting plate 803, and the side of the transmission plate 801 close to the horizontal plate 802 is fixedly connected to the limiting plate The transmission plate 801 is provided with a transmission channel through which the terminal 10 can pass. The slow lifting plate 503 is also provided with a transmission component 7, which includes a transmission motor 701. The transmission motor 701 is fixed on the slow lifting plate 503. The upper part of the slow lifting plate 503 is also fixedly connected with an air seat 702. The upper part of the air seat 702 is fixedly connected with a transmission tube 704 for connecting to an air suction source. The upper part of the air seat 702 is rotatably installed with a support tube 703. The output end of the transmission motor 701 is fixedly connected to the support tube 704. A support tube 703 is fixedly connected to a guide seat 705 on the upper part of the support tube 703. A waste tube 901 is generated after the wire 9 is stripped. A first adsorption gas plate 706 and a second adsorption gas plate 707 are fixedly connected on both sides of the guide seat 705 for adsorbing the terminal 10 and the waste tube 901 respectively. A connecting plate 11 is also fixedly connected to the slow lifting plate 503. A screw-connected motor 12 is fixedly installed on one side of the connecting plate 11. A cross screw 13 for tightening the terminal block and the terminal 10 is fixedly connected to the output end of the screw-connected motor 12.
[0057] Before the wire 9 and the terminal 10 are connected, the transmission component 7 uses the pneumatic element to absorb and remove the waste tube 901 generated during the stripping process. The second adsorption gas plate 707 is responsible for adsorbing and transferring these wastes to keep the working area clean and smooth, ensuring that subsequent operations are not affected.
[0058] The loading assembly 8 transfers the terminal 10 from the storage area to the transmission assembly 7 through the transmission plate 801. The transmission plate 801 is installed at an angle, and the horizontal plate 802, the limit plate 803 and the limit frame 804 are combined to ensure the stable movement of the terminal 10 in the transmission channel to prevent the terminal 10 from deflecting or falling off. The transmission assembly 7 is controlled by a pneumatic element, and the transmission motor 701 is used to drive the first adsorption air plate 706 that adsorbs the terminal 10, so as to adsorb and move the terminal 10 to the wiring assembly 6.
[0059] After the wire 9 is inserted and stripped, the limiting rubber strip 607 continues to fix the wire 9 to ensure that the wire 9 remains suspended for easy subsequent operation. The cutting knife clamps the outside of the wire 9, but does not cut it at this time, but maintains the stability of the wire 9 so that the wire 9 can be accurately connected with the terminal 10.
[0060] The multi-axis moving system controls the terminal 10 to move together with the wire 9 to the terminal block position of the power distribution cabinet. The screw connection motor 12 is started, and the screws of the terminal block are initially tightened through the cross screw 13. After the screws are initially tightened, the pressing plate 6023 will loosen the clamping of the terminal 10. At this time, the cross screw 13 cooperates with the longitudinal movement component 4 to complete the final tightening of the screw. Finally, the wire 9, the terminal 10 and the terminal block are tightly and firmly connected through this automated process. The entire wiring process does not require manual intervention, which significantly improves efficiency and accuracy.
[0061] In order to realize multi-axis movement, the fast lifting component 2 includes a fast lifting motor 201, which is fixed on one side of the support frame 1. A fast lifting screw rod 202 is rotatably installed inside the support frame 1. The fast lifting screw rod 202 is externally screwed with a fast lifting plate 203, and the fast lifting plate 203 is slidably installed on the support frame 1. The transverse movement component 3 includes a transverse movement motor 301, which is fixed on one side of the fast lifting plate 203. The output end of the transverse movement motor 301 is fixedly connected with a transverse movement screw rod 302, and the transverse movement screw rod 302 is externally screwed with a transverse movement plate 303. The transverse movement plate 303 is slidably installed on the fast lifting plate 2 03, the longitudinal movement component 4 includes a longitudinal movement motor 401, the longitudinal movement motor 401 is fixed on one side of the transverse movement plate 303, the output end of the longitudinal movement motor 401 is fixedly connected with a longitudinal movement screw rod 402, the outer part of the longitudinal movement screw rod 402 is screwed with a slide plate 403, and the slide plate 403 is slidably installed on the upper part of the transverse movement plate 303, the slow lifting component 5 also includes a slow lifting motor 501, the slow lifting motor 501 is fixed on one side of the slide plate 403, the output end of the slow lifting motor 501 is fixedly connected with a slow lifting screw rod 502, the outer part of the slow lifting screw rod 502 is screwed with a slow lifting plate 503, and the slow lifting plate 503 is slidably installed inside the slide plate 403.
[0062] The fast lifting motor 201 is fixed on one side of the support frame 1, and its output end drives a fast lifting screw 202. It drives it to slide on the support frame 1 to achieve fast lifting. The transverse motor 301 is installed on one side of the fast lifting plate 203, and drives the transverse screw 302. It makes it slide and move on the fast lifting plate 203 to achieve precise lateral adjustment of the equipment. The longitudinal motor 401 is fixed on one side of the transverse plate 303, and drives the longitudinal screw 402 to drive the slide plate 403 installed thereon to move longitudinally. The slow lifting motor 501 is fixed on one side of the slide plate 403, and its output end is connected to the slow lifting screw 502, which drives the slow lifting plate 503 to perform slow and precise lifting operations.
[0063] It can be flexibly moved and positioned in three-dimensional space. Especially in the operation that requires rapid adjustment of the equipment position and accurate docking of wires 9, terminals 10 and wiring strips, the fast lifting component 2 and the lateral movement component 3 provide the equipment with a fast movement function in a large range, which is suitable for different wiring operation scenarios. The longitudinal movement component 4 and the slow lifting component 5 are responsible for more precise fine-tuning operations to ensure the accuracy of height and position during the crimping of terminals 10 or the processing of wires 9.
[0064] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic wiring device for electric power construction, comprising a support frame (1) for fixing at a door of a power distribution cabinet, characterized in that: A multi-axis moving system for multi-axis movement is fixedly mounted on the support frame (1), wherein the multi-axis moving system is composed of a plurality of moving components. The moving unit of the multi-axis moving system is fixedly equipped with a wiring assembly (6) for cable pre-processing, and the wiring assembly (6) moves the pre-processed cable to the wiring position of the power distribution cabinet through the multi-axis moving system for automatic wiring operation.
2. The automatic wiring equipment for electric power construction according to claim 1, characterized in that: The wiring assembly (6) comprises a lower gear ring (601), a clamping plate (602) is slidably mounted on the upper part of the lower gear ring (601), three clamping plates (602) are provided, the three clamping plates (602) are evenly distributed circumferentially on the upper part of the lower gear ring (601), the three clamping plates (602) perform synchronous contraction action, and a wire (9) is movably placed between the lower gear ring (601) and the upper gear ring (603).
3. The automatic wiring equipment for electric power construction according to claim 2, characterized in that: An upper gear ring (603) is rotatably mounted on the upper part of the lower gear ring (601), a guide groove (6021) is provided on the upper part of the clamping plate (602), a spiral plate (6031) is fixedly connected to the lower part of the upper gear ring (603), the spiral plate (6031) is slidably connected to the guide grooves (6021) of the three clamping plates (602), and a wire stripping knife (6022) is fixedly connected to the inner side of each clamping plate (602), and the three wire stripping knives (6022) are driven by the spiral plate (6031) to perform a clamping and cutting action and cooperate with the upper The toothed ring (603) and the lower toothed ring (601) rotate to perform a rotary cutting action, and a pressing plate (6023) is fixedly connected to the upper part of each clamping plate (602). The three pressing plates (6023) are also driven by the spiral plate (6031) to crimp a terminal (10) in the middle. The terminal (10) is driven by the pressing plate (6023) to crimp and fix the wire (9) after stripping, and the three pressing plates (6023) carry the wire (9) crimped with the terminal (10) and cooperate with the multi-axis moving system to move to the distribution cabinet wiring board position for rapid wiring action.
4. The automatic wiring equipment for electric power construction according to claim 3, characterized in that: The multi-axis moving system comprises a fast lifting component (2), a moving unit of the fast lifting component (2) is fixedly mounted with a transverse moving component (3), a moving unit of the transverse moving component (3) is fixedly mounted with a longitudinal moving component (4), a moving unit of the longitudinal moving component (4) is fixedly mounted with a slow lifting component (5), and the connecting component (6) is fixedly mounted on the moving unit of the slow lifting component (5).
5. The automatic wiring equipment for electric power construction according to claim 4, characterized in that: The moving unit of the slow lifting assembly (5) is a slow lifting plate (503), the lower gear ring (601) is located on the upper part of the slow lifting plate (503), a rotating ring (6011) is rotatably mounted on the lower part of the lower gear ring (601), a guide rod (6012) is fixedly connected to the lower part of the rotating ring (6011), a plurality of guide rods (6012) are provided, the plurality of guide rods (6012) are evenly distributed circumferentially on the lower part of the rotating ring (6011), and the plurality of guide rods (6012) are slidably mounted on the slow lifting plate (503).
6. The automatic wiring equipment for electric power construction according to claim 5, characterized in that: The wiring assembly (6) includes a first driving member (604), the first driving member (604) includes a first driving motor (6041), the first driving motor (6041) is fixedly installed on the upper part of the slow lifting plate (503), the output end of the first driving motor (6041) is fixedly connected with a first driving gear (6042), the first driving gear (6042) is meshedly connected with the lower gear ring (601), and the three wire stripping knives (6022) are driven by the first driving motor (6041) to perform a rotating cutting action.
7. The automatic wiring equipment for electric power construction according to claim 6, characterized in that: The wiring assembly (6) also includes a second driving member (606), the second driving member (606) includes a second driving motor (6061), the output end of the second driving motor (6061) is fixedly connected to a second driving gear ring (6062), the second driving gear is meshingly connected to the upper gear ring (603), and the three cutting knives and the pressing plate (6023) are clamped by the second driving motor (6061).
8. The automatic wiring equipment for electric power construction according to claim 7, characterized in that: The first driving motor (6041) has a first rotating wheel (6043) fixedly connected to the lower portion of the driving shaft, and the first rotating wheel (6043) is connected to the second rotating wheel (6045) through a transmission belt (6044). The wiring assembly (6) also includes a lifting member (605), and the lifting member (605) includes a lifting screw (6051). The lifting screw (6051) is rotatably mounted on the slow lifting plate (503), and the lower portion of the lifting screw (6051) is fixedly connected to the second rotating wheel (6045). A lifting ring (6052) is slidably mounted on the upper portion of the slow lifting plate (503), and the upper portion of the lifting ring (6052) is movably in contact with the lower gear ring (601) to perform a lifting action. The lower portion of the slow lifting plate (503) is also fixedly connected to three limiting rubber strips (607) that can elastically clamp the wire (9).
9. The automatic wiring equipment for electric power construction according to claim 5, characterized in that: The slow lifting plate (503) is also provided with a loading assembly (8), the loading assembly (8) comprising a transmission plate (801), the transmission plate (801) being tilted and fixed on the upper part of the slow lifting plate (503), the lower part of the transmission plate (801) being fixedly connected with a horizontal plate (802), the side of the horizontal plate (802) away from the transmission plate (801) being fixedly connected with a limiting plate (803), the side of the transmission plate (801) close to the horizontal plate (802) being fixedly connected with a limiting frame (804), the transmission plate (801) being provided with a transmission channel through which the terminal (10) can pass, the slow lifting plate (503) is also provided with a transmission assembly (7), the transmission assembly (7) comprising a transmission motor (701), the transmission motor (701) being fixed on the slow lifting plate (503), the upper part of the slow lifting plate (503) is also fixedly connected with a There is an air seat (702), the upper part of which is fixedly connected with a transmission tube (704) for connecting to an air suction source, the upper part of which is rotatably mounted with a support tube (703), the output end of the transmission motor (701) is fixedly connected with the support tube (703), the upper part of the support tube (703) is fixedly connected with a guide seat (705), a waste tube (901) is generated after the wire (9) is stripped, the two sides of the guide seat (705) are fixedly connected with a first adsorption air plate (706) and a second adsorption air plate (707) for adsorbing terminals (10) and waste tubes (901) respectively, the slow lifting plate (503) is also fixedly connected with a connecting plate (11), one side of which is fixedly mounted with a screw-connected motor (12), the output end of which is fixedly connected with a cross screw (13) for tightening the terminal block and the terminal (10).
10. The automatic wiring equipment for electric power construction according to claim 5, characterized in that: The rapid lifting component (2) comprises a rapid lifting motor (201), the rapid lifting motor (201) is fixed to one side of the support frame (1), a rapid lifting screw rod (202) is rotatably installed inside the support frame (1), a rapid lifting plate (203) is screwed to the outside of the rapid lifting screw rod (202), and the rapid lifting plate (203) is slidably installed on the support frame (1), the transverse movement component (3) comprises a transverse movement motor (301), the transverse movement motor (301) is fixed to one side of the rapid lifting plate (203), an output end of the transverse movement motor (301) is fixedly connected to a transverse movement screw rod (302), a transverse movement plate (303) is screwed to the outside of the transverse movement screw rod (302), and the transverse movement plate (303) is slidably installed on the rapid lifting plate (203), the The longitudinal movement component (4) comprises a longitudinal movement motor (401), wherein the longitudinal movement motor (401) is fixed on one side of the transverse movement plate (303), and the output end of the longitudinal movement motor (401) is fixedly connected to a longitudinal movement screw rod (402), and the longitudinal movement screw rod (402) is externally screwed with a slide plate (403), and the slide plate (403) is slidably mounted on the upper part of the transverse movement plate (303). The slow lifting component (5) also comprises a slow lifting motor (501), wherein the slow lifting motor (501) is fixed on one side of the slide plate (403), and the output end of the slow lifting motor (501) is fixedly connected to a slow lifting screw rod (502), and the slow lifting screw rod (502) is externally screwed with the slow lifting plate (503), and the slow lifting plate (503) is slidably mounted inside the slide plate (403).
Citation Information
Patent Citations
Automatic wiring equipment for power construction
CN118198944A