Riveting contact pin equipment and method for surge protector
By designing a riveting pin equipment for surge protector production, the problem of high positioning requirements for riveting and pin insertion process during the production process is solved, efficient and reliable automated production is achieved, and production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202411589665.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-03-25
AI Technical Summary
The positioning requirements for the riveting and pin insertion process during the surge protector are high, resulting in low production efficiency and high defective yield. Manual operation is now used to lead to poor efficiency and quality.
A riveting pin device is designed, including a transmission mechanism, a riveting mechanism and a pin mechanism. Through riveting components, pin limiting parts, feeding components and pin components, the precise positioning of the surge protector and automatic riveting and pin operation are achieved.
It improves the production efficiency and yield of the surge protector, reduces the labor amount of manual operation, and improves the positioning accuracy and reliability of the equipment.
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Figure CN119695613A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic assembly production lines for surge protectors, and in particular to a device and method for riveting pins of surge protectors. Background Art
[0002] Surge protector, also called lightning arrester, is an electronic device that provides safety protection for various electronic equipment, instruments and communication lines. Fig.12 As shown, the surge protector is composed of multiple surge units. During the manufacturing process, the multiple surge units need to be riveted and fixed. Each surge unit is provided with a handle. The surge protector is provided with a pin, which passes through the handles of the multiple surge units so that the handles of the multiple surge units are linked to each other to control the closing and opening of the surge protector. Therefore, during the processing of the surge protector, the riveting process and the pin installation process need to be carried out in sequence. The above two processes have high requirements for positioning. At present, manual operation is used to complete the above two processes, resulting in low production efficiency and high defective rate of surge protectors. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a riveting pin device for a surge protector to solve the problems of low production efficiency and high defective product rate of the surge protector.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a riveting pin device for a surge protector, which includes a transmission mechanism and a riveting mechanism and a pin mechanism arranged in sequence along the transmission direction of the transmission mechanism, the riveting mechanism is used to rivet the surge protector, the pin mechanism includes a feeding assembly, a pin limiter and a pin assembly, the feeding assembly is used to feed the pins, the pin limiter is used to position multiple handles of the surge protector, and the pin assembly is used to position the pins and push the pins into the mounting holes of the handles.
[0005] Furthermore, the feeding assembly includes a direct vibration feeder, a discharge drive, a discharge roller and a feeding piece. The discharge roller is arranged at the discharge end of the direct vibration feeder. The discharge drive is transmission-connected to the discharge roller to drive the discharge roller to rotate. The discharge roller is evenly provided with a plurality of first pin positioning grooves along its circumference. The feeding piece is arranged corresponding to the discharge roller. The feeding piece is provided with a second pin positioning groove to receive the pins falling from the discharge roller.
[0006] Furthermore, the pin assembly includes a pin drive member, a pin push rod and a pin guide member, the pin drive member is transmission-connected to the pin push rod, the pin guide member is provided with a push rod guide hole, and the pin push rod can be movably arranged in the push rod guide hole; the feeding assembly includes a feeding member, the feeding member is arranged between the pin guide member and the pin limiting member, the feeding member is provided with a second pin positioning groove, the second pin positioning groove is a through groove, one end of the through groove is connected with the push rod guide hole, the pin limiting member is provided with a positioning hole, and the positioning hole is connected with the other end of the second pin positioning groove; the pin limiting member is provided with a limiting groove, and an abutment plate is provided in the limiting groove corresponding to the handle, and the abutment plate is used to abut the handle so that the mounting hole on the handle corresponds to the positioning hole.
[0007] Furthermore, the riveting mechanism includes a riveting assembly, which includes a first riveting driving member, a second riveting driving member, a riveting material blocking member, a riveting pressure plate and a riveting carrier plate, the riveting material blocking member and the riveting carrier plate are respectively arranged on both sides of the width direction of the transmission mechanism, the first riveting driving member is transmission-connected with the riveting material blocking member, the riveting material blocking member includes a riveting material blocking part and a riveting positioning part, the riveting positioning part is provided with a riveting positioning groove, and the riveting positioning groove is arranged corresponding to the outer contour of the surge protector, the riveting carrier plate is provided with a riveting guide block, the riveting pressure plate is arranged directly above the riveting carrier plate, and the second riveting driving member is transmission-connected with the riveting pressure plate.
[0008] Furthermore, the riveting mechanism also includes a rotating assembly, which includes a rotating drive member and a rotating seat. The rotating seat can be movably arranged on the riveting carrier plate, and the rotating drive member is connected to the rotating seat to drive the rotating seat to rotate.
[0009] Furthermore, it also includes a flip assembly, which is arranged between the pin mechanism and the riveting mechanism, and is used to rotate the surge protector 90 degrees around the horizontal direction.
[0010] Furthermore, it also includes a testing mechanism, wherein the pin mechanism and the testing mechanism are arranged in sequence along the transmission direction of the transmission mechanism, and the testing mechanism includes a tripping assembly and a voltage withstand test assembly, the tripping assembly is used to toggle the handle of the surge protector to put the surge protector in a tripped state, and the voltage withstand test assembly is used to perform a voltage withstand test on the surge protector.
[0011] Furthermore, the trip assembly includes a first trip drive, a second trip drive, a trip limiter and a trip pull block, the first trip drive is transmission-connected to the trip limiter to limit the surge protector, the second trip drive is disposed on the trip limiter, and the second trip drive is transmission-connected to the trip pull block.
[0012] Furthermore, the pressure test assembly includes a pressure-resistant driving member, a pressure-resistant limiting member and a pressure-resistant testing probe. The pressure-resistant limiting member is transmission-connected to the pressure-resistant driving member, and the pressure-resistant testing probe is arranged on the pressure-resistant limiting member.
[0013] Another object of the present invention is to provide a method for riveting pins of a surge protector, the method for riveting pins being implemented by the above-mentioned riveting pin device, the method for riveting pins comprising:
[0014] S1: The transmission mechanism transmits the surge protector to the riveting station, and the riveting mechanism rivets the surge protector;
[0015] S2: The transmission mechanism transmits the surge protector to the pin insertion station, the pin limiter positions the handle of the surge protector, the feeding assembly feeds the pin, and the pin assembly pushes the pin into the mounting hole of the handle.
[0016] The beneficial effects of the present invention are as follows: the riveting pin equipment provided by the present invention can realize the riveting process and the pin insertion process of the surge protector. The riveting pin equipment has high positioning accuracy and high reliability, which can reduce the labor of manual operation and improve the production efficiency and yield rate of the surge protector. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the riveting pin device of the present invention;
[0018] Figure 2 for Figure 1 The schematic diagram of the pin insertion mechanism shown in FIG. 1 is a schematic diagram of the pin insertion mechanism in one viewing angle;
[0019] Figure 3 for Figure 2 The structural exploded diagram of the pin mechanism shown in another perspective;
[0020] Figure 4 for Figure 2 The structural schematic diagram of the feeding assembly shown;
[0021] Figure 5 for Figure 2 A cross-sectional view of the pin stopper shown;
[0022] Figure 6 for Figure 1The structural schematic diagram of the riveting mechanism shown;
[0023] Figure 7 for Figure 6 The structural exploded diagram of the riveting mechanism shown;
[0024] Figure 8 for Figure 1 A schematic diagram of the structure of the flip assembly shown;
[0025] Fig. 9 for Figure 1 The structural schematic diagram of the trip assembly shown;
[0026] Fig.10 for Fig. 9 The structural exploded view of the trip assembly shown;
[0027] Fig.11 for Figure 1 The structural schematic diagram of the pressure test assembly shown;
[0028] Fig.12 This is a schematic diagram of the structure of a surge protector.
[0029] Description of labels:
[0030] 1. Transmission mechanism;
[0031] 2. Riveting mechanism;
[0032] 21. Riveting assembly; 211. First riveting drive member; 212. Second riveting drive member; 213. Riveting material blocking member; 2131. Riveting material blocking part; 2132. Riveting positioning part; 2133. Riveting positioning groove; 214. Riveting pressure plate; 2141. Connecting plate; 2142. Floating pressure plate; 2143. First elastic member; 215. Riveting carrier plate; 2151. Bottom plate; 2152. Floating carrier plate; 2153. Second elastic member; 2154. Riveting guide block; 2155. Carrier plate hole; 2156. Fixed frame; 22. Rotating assembly; 221. Rotating drive member; 222. Rotating seat; 2221. Rotating stopper; 223. Rotating material return cylinder; 23. Riveting material push cylinder;
[0033] 3. Pin insertion mechanism;
[0034] 31. Feeding assembly; 311. Straight vibration feeder; 312. Discharging drive member; 313. Discharging roller; 3131. First pin positioning groove; 314. Feeding member; 3141. Receiving hopper; 3142. Feeding drive member; 3143. Receiving member; 31431. Second pin positioning groove; 315. Pick; 32. Pin stop member; 321. Stop frame; 3211. Positioning hole; 3212. Abutment plate; 3213. Stop groove; 322. Pin ejection cylinder; 323. Pin push-stop cylinder; 33. Pin assembly 331. Pin drive member; 332. Pin ejector; 333. Pin guide member; 3331. Ejector guide hole;
[0035] 4. Turning assembly; 41. Turning drive member; 42. Turning member; 421. Turning carrier plate; 43. Turning feed cylinder; 44. Turning return cylinder;
[0036] 5. Testing mechanism; 51. Tripping assembly; 511. First tripping driving member; 512. Second tripping driving member; 513. Tripping stopper; 514. Tripping pull block; 52. Withstand pressure test assembly; 521. Withstand pressure driving member; 522. Withstand pressure stopper; 523. Withstand pressure test probe;
[0037] 6. Surge protector; 61. Handle; 62. Mounting hole. DETAILED DESCRIPTION
[0038] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.
[0039] Please refer to Figures 1 to 11 A riveting pin device for a surge protector comprises a transmission mechanism 1 and a riveting mechanism 2 and a pin mechanism 3 sequentially arranged along the transmission direction of the transmission mechanism 1, wherein the riveting mechanism 2 is used to rivet the surge protector 6, and the pin mechanism 3 comprises a feeding assembly 31, a pin stopper 32 and a pin assembly 33, wherein the feeding assembly 31 is used to feed the pins, the pin stopper 32 is used to position a plurality of handles 61 of the surge protector 6, and the pin assembly 33 is used to position the pins and push the pins into the mounting holes 62 of the handles 61.
[0040] From the above description, it can be seen that the beneficial effects of the present invention are: the riveting pin equipment provided by the present invention can realize the riveting process and the pin insertion process of the surge protector 6, the riveting pin equipment has high positioning accuracy and high reliability, it can reduce the labor of manual operation and improve the production efficiency and yield rate of the surge protector 6.
[0041] Furthermore, the feeding assembly 31 includes a direct vibration feeder 311, a discharging drive member 312, a discharging roller 313 and a feeding member 314. The discharging roller 313 is arranged at the discharging end of the direct vibration feeder 311. The discharging drive member 312 is transmission-connected to the discharging roller 313 to drive the discharging roller 313 to rotate. The discharging roller 313 is evenly provided with a plurality of first pin positioning grooves 3131 along its circumference. The feeding member 314 is arranged corresponding to the discharging roller 313. The feeding member 314 is provided with a second pin positioning groove 31431 to receive the pins falling from the discharging roller 313.
[0042] Furthermore, the pin assembly 33 includes a pin driving member 331, a pin push rod 332 and a pin guide member 333. The pin driving member 331 is connected to the pin push rod 332 in a transmission manner. The pin guide member 333 is provided with a push rod guide hole 3331. The pin push rod 332 can be movably arranged in the push rod guide hole 3331. The feeding assembly 31 includes a feeding member 314. The feeding member 314 is arranged between the pin guide member 333 and the pin stopper 32. The feeding member 314 is provided with a second pin positioning groove 314. 31, the second pin positioning groove 31431 is a through groove, one end of which is connected to the push rod guide hole 3331, and the pin limiting member 32 is provided with a positioning hole 3211, and the positioning hole 3211 is connected to the other end of the second pin positioning groove 31431; the pin limiting member 32 is provided with a limiting groove 3213, and a contact plate 3212 is provided in the limiting groove 3213 corresponding to the handle 61, and the abutment plate 3212 is used to abut the handle 61 so that the mounting hole 62 on the handle 61 corresponds to the positioning hole 3211.
[0043] It can be seen from the above description that the feeding assembly 31 can accurately position the pins to ensure the reliability and installation accuracy of the riveting pin equipment to install the pins, and effectively improve the yield rate of the installed pins of the surge protector 6.
[0044] Furthermore, the riveting mechanism 2 includes a riveting assembly 21, which includes a first riveting driving member 211, a second riveting driving member 212, a riveting material blocking member 213, a riveting pressure plate 214 and a riveting carrier plate 215. The riveting material blocking member 213 and the riveting carrier plate 215 are respectively arranged on both sides of the width direction of the transmission mechanism 1, and the first riveting driving member 211 is transmission-connected with the riveting material blocking member 213. The riveting material blocking member 213 includes a riveting material blocking portion 2131 and a riveting positioning portion 2132. The riveting positioning portion 2132 is provided with a riveting positioning groove 2133, and the riveting positioning groove 2133 is arranged corresponding to the outer contour of the surge protector 6. The riveting carrier plate 215 is provided with a riveting guide block 2154, and the riveting pressure plate 214 is arranged directly above the riveting carrier plate 215. The second riveting driving member 212 is transmission-connected with the riveting pressure plate 214.
[0045] It can be seen from the above description that the riveting mechanism 2 of the riveting pin device can accurately position the surge protector 6 before the riveting process is performed, thereby improving the riveting reliability of the surge protector 6.
[0046] Furthermore, the riveting mechanism 2 also includes a rotating assembly 22, which includes a rotating drive member 221 and a rotating seat 222. The rotating seat 222 is movably disposed on the riveting carrier plate 215, and the rotating drive member 221 is connected to the rotating seat 222 to drive the rotating seat 222 to rotate.
[0047] It can be seen from the above description that after the riveting process is completed, the rotating assembly 22 of the riveting mechanism 2 can rotate the surge protector 6 90 degrees around the vertical direction so that the posture of the surge protector 6 on the riveting pin device can meet the processing requirements of the next process.
[0048] Furthermore, it also includes a flip assembly 4, which is arranged between the pin insertion mechanism 3 and the riveting mechanism 2, and the flip assembly 4 is used to rotate the surge protector 6 90 degrees around the horizontal direction.
[0049] It can be seen from the above description that the rotating flip assembly 4 can rotate the surge protector 6 90 degrees around the horizontal direction so that the posture of the surge protector 6 on the riveting pin device can meet the processing requirements of the next process.
[0050] Furthermore, it also includes a testing mechanism 5, the pin mechanism 3 and the testing mechanism 5 are arranged in sequence along the transmission direction of the transmission mechanism 1, and the testing mechanism 5 includes a tripping component 51 and a voltage resistance testing component 52, the tripping component 51 is used to toggle the handle 61 of the surge protector 6 to put the surge protector 6 in a tripped state, and the voltage resistance testing component 52 is used to perform a voltage resistance test on the surge protector 6.
[0051] It can be seen from the above description that the riveting pin device can also perform tripping and voltage resistance tests on the surge protector 6 to ensure the product quality of the surge protector 6. The riveting pin mechanism 3 can improve the production efficiency and yield rate of the surge protector 6.
[0052] Furthermore, the trip assembly 51 includes a first trip drive 511, a second trip drive 512, a trip limiter 513 and a trip pull block 514, the first trip drive 511 is transmission-connected to the trip limiter 513 to limit and position the surge protector 6, the second trip drive 512 is disposed on the trip limiter 513, and the second trip drive 512 is transmission-connected to the trip pull block 514.
[0053] It can be known from the above description that the trip assembly 51 can move the handle 61 of the surge protector 6 through the trip pull block 514 to perform a trip operation on the surge protector 6 .
[0054] Furthermore, the pressure test assembly 52 includes a pressure driving member 521 , a pressure limiting member 522 and a pressure test probe 523 . The pressure limiting member 522 is transmission-connected to the pressure driving member 521 , and the pressure test probe 523 is disposed on the pressure limiting member 522 .
[0055] It can be seen from the above description that the withstand voltage test assembly 52 can perform a withstand voltage test on the surge protector 6 through the withstand voltage test probe 523 .
[0056] Another object of the present invention is to provide a method for riveting pins of a surge protector 6, wherein the method for riveting pins is implemented by using the above-mentioned riveting pin device, and the method for riveting pins comprises:
[0057] S1: The transmission mechanism 1 transmits the surge protector 6 to the riveting station, and the riveting mechanism 2 rivets the surge protector 6;
[0058] S2: The transmission mechanism 1 transmits the surge protector 6 to the pin insertion station, the pin limiter 32 positions the handle 61 of the surge protector 6, the feeding assembly 31 feeds the pin, and the pin assembly 33 pushes the pin into the mounting hole 62 of the handle 61.
[0059] It can be seen from the above description that the above-mentioned riveting pin method at least has all the beneficial effects of the above-mentioned riveting pin device, and the riveting pin method has high reliability and high production efficiency.
[0060] Embodiment 1
[0061] Please refer to Figures 1 to 12Embodiment 1 of the present invention provides a riveting pin device for a surge protector, which can be used to produce Fig.12 The surge protector 6 shown is shown. Specifically, the surge protector 6 is composed of a plurality of surge units. During the manufacturing process, the plurality of surge units need to be riveted first, and then the handles 61 of the plurality of surge units need to be inserted.
[0062] The riveting pin insertion equipment provided in this embodiment includes a transmission mechanism 1 and a riveting mechanism 2, a flipping assembly 4, a pin insertion mechanism 3, and a testing mechanism 5 arranged in sequence along the transmission direction of the transmission mechanism 1, so as to sequentially perform the riveting, flipping, pin insertion, and testing processes on the surge protector 6.
[0063] For details, please refer to Figure 6 The riveting mechanism 2 includes a riveting assembly 21, which includes a first riveting driving member 211, a second riveting driving member 212, a riveting blocking member 213, a riveting pressing plate 214 and a riveting carrier plate 215. The riveting blocking member 213 and the riveting carrier plate 215 are respectively arranged on both sides of the width direction of the transmission mechanism 1. The first riveting driving member 211 is transmission-connected with the riveting blocking member 213. The riveting blocking member 213 includes a riveting blocking portion 2131 and a riveting positioning portion 2132. The riveting blocking portion 2131 extends along the width direction of the transmission mechanism. When a surge When the protector 6 moves to the riveted material blocking part 213 on the transmission mechanism, one side surface of the surge protector 6 abuts against the riveted material blocking part 2131, so that the riveted material blocking part 2131 plays a role of blocking and positioning the surge protector; the riveted positioning part 2132 is provided with a riveted positioning groove 2133, and the riveted positioning groove 2133 is arranged corresponding to the outer contour of the surge protector 6. A riveted guide block 2154 is provided on the riveted carrier plate 215, and the riveted pressure plate 214 is arranged directly above the riveted carrier plate 215. The second riveted driving member 212 is transmission-connected with the riveted pressure plate 214.
[0064] When the surge protector 6 is transmitted to the riveting station by the transmission mechanism 1, the surge protector 6 can be blocked and positioned by the riveting blocking member 213, the first riveting driving member 211 drives the riveting blocking member 213 to push the surge protector 6 onto the riveting carrier plate 215, and then the second riveting driving member 212 drives the riveting pressure plate 214 to rivet the surge protector 6 on the riveting carrier plate 215.
[0065] For more details, please refer to Figure 7In this embodiment, the riveting pressure plate 214 includes a connecting plate 2141, a floating pressure plate 2142 and a first elastic member 2143. The connecting plate 2141 is transmission-connected to the second riveting driving member 212. The two ends of the first elastic member 2143 are respectively connected to the floating pressure plate 2142 and the connecting plate 2141. During the riveting process, the floating pressure plate 2142 contacts the surge protector 6 and can compress the first elastic member 2143 to provide buffering protection for the riveted surge protector 6. Correspondingly, the riveted carrier 215 includes a bottom plate 2151, a floating carrier 2152, a fixing frame 2156 and a second elastic member 2153. A carrier hole 2155 is opened on the bottom plate 2151, the floating carrier 2152 is arranged in the carrier hole 2155, the fixing frame 2156 is arranged directly below the floating carrier 2152, and the two ends of the second elastic member 2153 are respectively connected to the floating carrier 2152 and the fixing frame 2156. During the riveting process, the floating carrier 2152 is compressed by the pressure of the riveting pressure plate 214 to compress the second elastic member 2153, so as to provide a buffering protection for the riveted surge protector 6.
[0066] In this embodiment, the riveting process and the pin insertion process have different requirements on the product posture of the surge protector 6. In order to meet the requirements of the subsequent pin insertion process on the placement posture of the surge protector 6, in this embodiment, the riveting mechanism 2 also includes a rotating component 22, and a flip component 4 is also provided between the riveting mechanism 2 and the pin insertion mechanism 3. The rotating component 22 can control the surge protector 6 to rotate 90 degrees on the water surface, and the flip component 4 can control the surge protector 6 to flip 90 degrees around the horizontal direction.
[0067] Please refer to further Figure 7 In this embodiment, the rotating assembly 22 includes a rotating drive member 221 and a rotating seat 222. The rotating seat 222 is movably disposed on the bottom plate 2151. The rotating drive member 221 is in transmission connection with the rotating seat 222 to drive the rotating seat 222 to rotate. Specifically, the length direction of the bottom plate 2151 is arranged along the transmission direction of the transmission mechanism 1, and the bottom plate 2151 is provided with a riveting push cylinder 23, a carrier hole 2155 and a rotating seat 222 in sequence along the transmission direction of the transmission mechanism 1. The riveting push cylinder 23 is used to push the riveted surge protector 6 onto the rotating seat 222. In this embodiment, in order to ensure the positioning effect of the riveting pushing cylinder 23 on the surge protector 6, a riveting guide block 2154 is provided on the base plate 2151; on the one hand, when the riveting block pushes the surge protector 6 from the transmission mechanism 1 to the riveting carrier 215, the riveting guide block 2154 can play a positioning role for the surge protector 6; on the other hand, when the riveting pushing cylinder 23 pushes the surge protector 6 from the floating carrier 2152 to the rotating seat 222, the riveting guide block 2154 can play a guiding role for the surge protector 6.
[0068] In this embodiment, the rotating assembly 22 further includes a rotating material-removing cylinder 223, which can push the rotated surge protector 6 from the rotating seat 222 to the transmission mechanism 1, so that the transmission mechanism 1 can transmit the surge protector 6 to the flip assembly 4. A rotating stopper 2221 is provided on the rotating seat 222, and the rotating stopper 2221 can prevent the rotating material-removing cylinder 223 from pushing the non-rotating surge protector 6 to the transmission mechanism 1, thereby ensuring the reliability of the rotating assembly 22.
[0069] Please refer to Figure 8 In this embodiment, the flip assembly 4 includes a flip driving member 41, a flip member 42, a flip feeding cylinder 43 and a flip returning cylinder 44, wherein the flip member 42 includes a plurality of flip carriers 421 evenly arranged along the circumference, the flip driving member 41 is transmission-connected to the flip member 42 to drive the flip member 42 to rotate with the horizontal direction as the rotation axis, the flip feeding cylinder 43 is used to push the surge protector 6 on the transmission mechanism 1 onto the flip carrier 421, the flip carrier 421 drives the surge protector 6 to flip 90 degrees around the horizontal direction, and the flip returning cylinder 44 pushes the flipped surge protector 6 from the flip carrier 421 to the transmission mechanism 1, and the transmission mechanism 1 transmits the surge protector 6 to the pin structure.
[0070] Please refer to Figures 2 to 5 In this embodiment, the pin mechanism 3 includes a feeding assembly 31, a pin limiter 32 and a pin assembly 33. The feeding assembly 31 is used for feeding the pins, the pin limiter 32 is used for positioning the multiple handles 61 of the surge protector 6, and the pin assembly 33 is used for positioning the pins and pushing the pins into the mounting holes 62 of the handles 61.
[0071] For details, please refer to Figure 2 The feeding assembly 31 includes a straight vibration feeder 311, a discharging drive member 312, a discharging roller 313 and a feeding member 314. The discharging roller 313 is arranged at the discharging end of the straight vibration feeder 311. The discharging drive member 312 is transmission-connected to the discharging roller 313 to drive the discharging roller 313 to rotate. The discharging roller 313 is evenly provided with a plurality of first pin positioning grooves 3131 along its circumference. The feeding member 314 is arranged corresponding to the discharging roller 313. The feeding member 314 is provided with a second pin positioning groove 31431 to receive the pins falling from the discharging roller 313.
[0072] As a preferred embodiment, the feeding assembly 31 further includes a paddle 315, which is provided with a movable end that abuts against the periphery of the discharge roller 313. The paddle 315 can avoid the problem of the discharge roller 313 being stuck by the pin.
[0073] In detail, the feeding member 314 includes a receiving hopper 3141, a feeding drive member 3142 and a receiving member 3143. The feeding drive member 3142 is transmission-connected to the receiving member 3143. The receiving member 3143 is provided with the above-mentioned second pin positioning groove 31431. The feeding port of the receiving hopper 3141 is arranged directly below the discharging roller 313, and the discharging port of the receiving hopper 3141 is arranged corresponding to the second pin positioning groove 31431 to ensure that the pins falling from the discharging roller 313 can be accurately guided into the second pin positioning groove 31431.
[0074] Reference Figure 3 It can be easily seen that the pin assembly 33 includes a pin drive member 331, a pin push rod 332 and a pin guide member 333. The pin drive member 331 is connected to the pin push rod 332 in a transmission manner. The pin guide member 333 is provided with a push rod guide hole 3331, and the pin push rod 332 is movably arranged in the push rod guide hole 3331; the feed member 314 is arranged between the pin guide member 333 and the pin limit member 32, and the feed drive member 3142 is used to drive the feed member 314 to reciprocate between the discharge port of the hopper 3141 and the pin limit member 32 and the pin guide member 333 Movement; a second pin positioning groove 31431 is provided on the feeding piece 314, and the second pin positioning groove 31431 is a through groove, one end of the through groove is connected with the top rod guide hole 3331, and a positioning hole 3211 is provided on the pin limiting piece 32, and the positioning hole 3211 is connected with the other end of the second pin positioning groove 31431; the pin limiting piece 32 is provided with a limiting groove 3213, and a contact plate 3212 is provided in the limiting groove 3213 corresponding to the handle 61, and the contact plate 3212 is used to contact the handle 61 so that the mounting hole 62 on the handle 61 corresponds to the positioning hole 3211.
[0075] Specifically, the pin limiter 32 includes a limiter frame 321, which is provided with the above-mentioned positioning hole 3211, abutment plate 3212 and limit groove 3213. When the surge protector 6 is transmitted to the pin station by the transmission mechanism 1, the surge protector 6 will enter the limit groove 3213. During this process, the abutment plate 3212 can abut against the handle 61 to rotate the handle 61 to the angle corresponding to the mounting hole 62 and the positioning hole 3211. At this time, the pin driving member 331 drives the pin push rod 332 to move along the push rod guide hole 3331, the second pin positioning groove 31431 and the positioning hole 3211, and pushes the pin in the second pin positioning groove 31431 into the mounting hole 62 of the handle 61.
[0076] The riveting pin device provided in this embodiment can respectively set the above-mentioned pin insertion mechanism 3 and pin feeding cylinder on both sides of the transmission mechanism 1 in the width direction. The pin feeding cylinder positions the surge protector 6 on the transmission mechanism 1 and pushes it into the limiting groove 3213; correspondingly, a pin ejection cylinder 322 can be set on the limiting frame 321. When the surge protector 6 completes the pin insertion process, the pin ejection cylinder 322 pushes the surge protector 6 from the limiting groove 3213 to the transmission mechanism 1, and the transmission mechanism 1 transmits the surge protector 6 to the testing station.
[0077] In this embodiment, a pin push-blocking cylinder 323 can also be provided on the limit frame 321. When the surge protector 6 enters the limit groove 3213, the pin push-blocking cylinder 323 applies a thrust to the surge protector 6 toward the side of the limit frame 321 where the positioning hole 3211 is provided, so as to improve the reliability and positioning accuracy of the pin insertion process.
[0078] In this embodiment, the testing mechanism 5 includes a tripping assembly 51 and a withstand voltage test assembly 52. The tripping assembly 51 is used to toggle the handle 61 of the surge protector 6 to put the surge protector 6 in a tripped state, and the withstand voltage test assembly 52 is used to perform a withstand voltage test on the surge protector 6.
[0079] For details, please refer to Fig. 9 and Fig.10 The trip assembly 51 includes a first trip drive 511, a second trip drive 512, a trip limiter 513 and a trip pull block 514. The first trip drive 511 is connected to the trip limiter 513 in a transmission manner to limit and position the surge protector 6. The second trip drive 512 is disposed on the trip limiter 513 and is connected to the trip pull block 514 in a transmission manner. When the surge protector 6 moves to the trip position, the first trip drive 511 drives the trip limiter 513 to descend so that the trip limiter 513 limits the surge protector 6. Then, the second trip drive 512 drives the trip pull block 514 to move the handle 61 of the surge protector 6 so that the surge protector 6 is in a trip state. The surge protector 6 in the trip state is transmitted to the withstand voltage test position through the transmission mechanism 1.
[0080] Please refer to Fig.11 The withstand voltage test assembly 52 includes a withstand voltage driving member 521, a withstand voltage limiting member 522 and a withstand voltage test probe 523. The withstand voltage limiting member 522 is connected to the withstand voltage driving member 521 by transmission, and the withstand voltage test probe 523 is arranged on the withstand voltage limiting member 522. When the transmission mechanism 1 transmits the surge protector 6 to the withstand voltage test station, the withstand voltage driving member 521 drives the withstand voltage limiting member 522 to descend to limit the surge protector 6. When the withstand voltage limiting member 522 descends, the withstand voltage test probe 523 can abut against the withstand voltage test structure to perform a withstand voltage test on the surge protector 6.
[0081] In this embodiment, the riveting pin device may also be provided with a robot to unload the surge protector 6 that has completed the withstand voltage test and place the surge protector 6 in an unloading tray.
[0082] In summary, the riveting pin equipment provided by the present invention can realize the riveting process and the pin insertion process of the surge protector 6. The riveting pin equipment has high positioning accuracy and high reliability. It can reduce the labor of manual operation and improve the production efficiency and yield rate of the surge protector 6.
[0083] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A riveting pin device for a surge protector, characterized in that: It includes a transmission mechanism and a riveting mechanism and a pin mechanism arranged in sequence along the transmission direction of the transmission mechanism, the riveting mechanism is used to rivet the surge protector, the pin mechanism includes a feeding assembly, a pin stopper and a pin assembly, the feeding assembly is used to feed the pins, the pin stopper is used to position the multiple handles of the surge protector, and the pin assembly is used to position the pins and push the pins into the mounting holes of the handles.
2. The riveting pin device according to claim 1, characterized in that: The feeding assembly includes a straight vibration feeder, a discharging drive, a discharging roller and a feeding piece. The discharging roller is arranged at the discharging end of the straight vibration feeder. The discharging drive is transmission-connected to the discharging roller to drive the discharging roller to rotate. The discharging roller is evenly provided with a plurality of first pin positioning grooves along its circumference. The feeding piece is arranged corresponding to the discharging roller. The feeding piece is provided with a second pin positioning groove to receive the pins falling from the discharging roller.
3. The riveting pin device according to claim 1, characterized in that: The pin assembly comprises a pin driving member, a pin push rod and a pin guide member, the pin driving member is drivingly connected to the pin push rod, the pin guide member is provided with a push rod guide hole, and the pin push rod can be movably arranged in the push rod guide hole; the feeding assembly comprises a feeding member, the feeding member is arranged between the pin guide member and the pin limiting member, the feeding member is provided with a second pin positioning groove, the second pin positioning groove is a through groove, one end of the through groove is connected with the push rod guide hole, the pin limiting member is provided with a positioning hole, and the positioning hole is connected with the other end of the second pin positioning groove; the pin limiting member is provided with a limiting groove, and an abutment plate is provided in the limiting groove corresponding to the handle, and the abutment plate is used to abut the handle so that the mounting hole on the handle corresponds to the positioning hole.
4. The riveting pin device according to claim 1, characterized in that: The riveting mechanism includes a riveting assembly, which includes a first riveting driving member, a second riveting driving member, a riveting material blocking member, a riveting pressure plate and a riveting carrier plate. The riveting material blocking member and the riveting carrier plate are respectively arranged on both sides of the width direction of the transmission mechanism. The first riveting driving member is transmission-connected with the riveting material blocking member. The riveting material blocking member includes a riveting material blocking part and a riveting positioning part. The riveting positioning part is provided with a riveting positioning groove, and the riveting positioning groove is arranged corresponding to the outer contour of the surge protector. A riveting guide block is provided on the riveting carrier plate, and the riveting pressure plate is arranged directly above the riveting carrier plate. The second riveting driving member is transmission-connected with the riveting pressure plate.
5. The riveting pin device according to claim 4, characterized in that: The riveting mechanism further comprises a rotating assembly, which comprises a rotating drive member and a rotating seat. The rotating seat is movably disposed on the riveting carrier plate, and the rotating drive member is connected to the rotating seat to drive the rotating seat to rotate.
6. The riveting pin device according to claim 1, characterized in that: It also includes a flip assembly, which is arranged between the pin mechanism and the riveting mechanism, and is used to rotate the surge protector 90 degrees around the horizontal direction.
7. The riveting pin device according to claim 1, characterized in that: It also includes a testing mechanism, wherein the pin mechanism and the testing mechanism are arranged in sequence along the transmission direction of the transmission mechanism, and the testing mechanism includes a tripping assembly and a withstand voltage testing assembly, the tripping assembly is used to toggle the handle of the surge protector to put the surge protector in a tripped state, and the withstand voltage testing assembly is used to perform a withstand voltage test on the surge protector.
8. The riveting pin device according to claim 7, characterized in that: The trip assembly includes a first trip drive, a second trip drive, a trip limiter and a trip pull block, the first trip drive is transmission-connected to the trip limiter to limit the surge protector, the second trip drive is disposed on the trip limiter, and the second trip drive is transmission-connected to the trip pull block.
9. The riveting pin device according to claim 7, characterized in that: The pressure-resistant test assembly includes a pressure-resistant driving member, a pressure-resistant position-limiting member and a pressure-resistant test probe. The pressure-resistant position-limiting member is transmission-connected to the pressure-resistant driving member, and the pressure-resistant test probe is arranged on the pressure-resistant position-limiting member.
10. A method for riveting pins of a surge protector, characterized in that: The riveting pin method is implemented by using the riveting pin device according to any one of claims 1 to 9, and the riveting pin method comprises: S1: The transmission mechanism transmits the surge protector to the riveting station, and the riveting mechanism rivets the surge protector; S2: The transmission mechanism transmits the surge protector to the pin insertion station, the pin limiter positions the handle of the surge protector, the feeding assembly feeds the pin, and the pin assembly pushes the pin into the mounting hole of the handle.