Electric cable laying car for wire duct

By designing a cable tray equipped with a balanced telescopic rod, a compression telescopic rod and an active walking wheel, the optical/cable is automatically laid in urban rail transit underground stations and equipment areas, solving the problem of inefficiency of traditional methods and improving laying efficiency and safety.

CN119695717APending Publication Date: 2025-03-25CHINA RAILWAY SIGNAL & COMM SHANGHAI ENG BUREAU GRP
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Patent Information

Application Number
CN202411829739.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

Traditional optical/cable laying methods are inefficient in urban rail transit underground stations and equipment areas, and due to space limitations, manual laying has safety hazards and management difficulties.

Method used

A wire trough electric cable car is designed, equipped with a balanced telescopic rod, a compression telescopic rod and an active walking wheel, and automatic laying of the optical/cable cable trough is achieved through electric drive.

Benefits of technology

Automatic laying of optical/cables is realized, labor costs are reduced, safety hazards and inefficiency caused by manual laying are avoided, and laying efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric cable laying car for a wire duct, relates to the technical field of cable laying equipment, and is mainly used for solving the problem that equipment capable of automatically completing optical / cable laying is lacked at present. According to the main structure, the trolley comprises a trolley body, at least two balance telescopic rods are inserted into the side wall of one side of the trolley body, and the free ends of the balance telescopic rods are sleeved with balance wheels; a pressing telescopic rod is vertically inserted into the side wall of the other side of the trolley body, a pressing wheel is arranged at the free end of the pressing telescopic rod, a driving walking wheel is arranged on the portion, below the pressing telescopic rod, of the trolley body, and a cable traction part is further arranged on the rear portion of the trolley body. The invention provides an electric cable laying car for a wire duct, which can realize automatic laying of optical / cables in the wire duct, reduces the labor cost, avoids the inconvenience caused by manual laying, and improves the laying efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of cable laying equipment, and in particular to an electric cable car for laying cable in a cable trough. Background Art

[0002] In underground stations and equipment areas of urban rail transit, there are many optical cables and electrical cables, and they need to be laid in cable ducts. In this regard, the traditional construction method is to directly lay optical cables and electrical cables in cable ducts manually, that is, several workers lay the optical cables and electrical cables on the optical cable drums in the cable ducts.

[0003] However, due to the space limitations of platforms and tunnels, the number of people cannot be too large. Because of the large number of people coming and going, there will be management blind spots, which will cause more safety hazards, waste time and reduce labor efficiency. Therefore, the traditional optical / cable laying method has the problem of low laying efficiency. At the same time, long-line laying operations in tunnels are inconvenient for lighting and communication, and difficult to command.

[0004] Therefore, there is an urgent need for a device that can automatically complete the laying of optical / electrical cables. Summary of the invention

[0005] The purpose of the present invention is to provide an electric cable laying vehicle for a cable duct, which can realize automatic laying of optical / electrical cables in the cable duct, thereby reducing labor costs and avoiding the inconvenience caused by manual laying, thereby improving laying efficiency.

[0006] The technical solution of the present invention to solve the above technical problems is: an electric cable car for a cable trough, comprising a trolley body arranged in the cable trough, at least two balancing telescopic rods arranged in sequence along the moving direction of the trolley body are vertically inserted on one side wall of the trolley body, and a balancing wheel with a wheel surface in rolling contact with the upper edge of the side wall of the cable trough is sleeved on the free end of the balancing telescopic rod;

[0007] A clamping telescopic rod is vertically inserted on the side wall of the other side of the trolley body, and a clamping wheel is provided on the free end of the clamping telescopic rod, whose wheel surface is in rolling contact with the outer wall of the wire groove and whose wheel axle is perpendicular to the bottom surface of the wire groove; an active walking wheel is provided on the trolley body below the clamping telescopic rod, whose wheel surface is in contact with the inner wall of the wire groove and whose wheel axle is perpendicular to the bottom surface of the wire groove; a walking wheel driving motor is provided in the trolley body, and the walking wheel driving motor is electrically connected to a main control module arranged in the trolley body; a cable traction part is also provided at the rear of the trolley body.

[0008] As a further improvement of the present invention, a partition is provided in the trolley body to divide the interior thereof into an upper cavity and a lower cavity.

[0009] As a further improvement of the present invention, the walking wheel driving motor is arranged in the upper cavity, and the output end of the walking wheel driving motor passes through the partition and is transmission-connected to the input end of the reduction gearbox arranged in the lower cavity, and the output end of the reduction gearbox is directly connected to the wheel axle of the active walking wheel.

[0010] As a further improvement of the present invention, there are two active walking wheels and they are arranged in sequence along the moving direction of the trolley body, and there are two walking wheel driving motors and they are both connected to the two active walking wheels in a one-to-one correspondence through a reduction box.

[0011] As a further improvement of the present invention, a balancing rod mounting tube is provided in the lower cavity and is sleeved on the outside of the balancing telescopic rod. A balancing rod plug-in section is provided on the side of the balancing telescopic rod away from the balancing wheel. The balancing rod plug-in section is provided with a plurality of screw holes arranged in sequence along its axial direction. The trolley body is provided with a fixing screw that passes through its side wall and is threadedly connected to the screw hole.

[0012] As a further improvement of the present invention, a clamping rod mounting tube is provided in the lower cavity and is sleeved on the outside of the clamping telescopic rod. A clamping rod plug-in section is provided on the side of the clamping telescopic rod away from the clamping wheel. The clamping rod plug-in section is provided with transmission teeth arranged in sequence along its axial direction. A clamping rod driving motor is also provided in the lower cavity, and the output end of the clamping rod driving motor is connected to the transmission gear through a driving gear shaft and a notch provided on the clamping rod mounting tube.

[0013] As a further improvement of the present invention, the clamping telescopic rod is also sleeved with a guide wheel whose wheel surface is in rolling contact with the upper edge of the side wall of the wire groove.

[0014] As a further improvement of the present invention, the clamping wheel is mounted on the free end of the clamping telescopic rod through a clamping wheel mounting rod that vertically passes through the clamping telescopic rod.

[0015] As a further improvement of the present invention, a battery module and a camera module electrically connected to the main control module are also provided in the vehicle body, and the camera of the camera module is arranged through the front side wall of the vehicle body.

[0016] As a further improvement of the present invention, the main control module and the camera module are both arranged in the lower cavity, and the battery module is arranged in the upper cavity.

[0017] Beneficial Effects

[0018] Compared with the prior art, the advantages of the electric cable car for laying cable in a cable trough of the present invention are:

[0019] 1. The cable car can clamp the side wall of one side of the cable trough through the clamping wheel and the active walking wheel, and at the same time overlap the side wall of the other side of the cable trough through the balance wheel to keep the cable car stable on the cable trough. Afterwards, the driving motor of the walking wheel drives the active walking wheel to move the main body of the trolley along the extension direction of the cable trough, so that the optical / electrical cable pulled by the rear part of the trolley main body can be laid in the cable trough; thus, only a small number of construction workers are needed to complete the automatic laying of optical / electrical cables, which reduces labor costs and avoids safety hazards, time waste, low labor efficiency, inconvenient communication and difficult command caused by manual laying, thereby improving the laying efficiency of optical / electrical cables.

[0020] The present invention will become more apparent from the following description taken in conjunction with the accompanying drawings, which are used to illustrate embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 One of the three-dimensional diagrams of the present invention;

[0023] Figure 2 This is the second stereogram of the present invention;

[0024] Figure 3 It is a schematic diagram of the internal structure of the upper cavity of the trolley body of the present invention;

[0025] Figure 4 It is a schematic diagram of the internal structure of the lower cavity of the trolley body of the present invention;

[0026] Figure 5 It is a schematic diagram of the internal structure of the trolley body of the present invention;

[0027] Figure 6 This is a usage state diagram of the present invention.

[0028] Among them: 1-trolley body; 11-cable traction part; 12-balance rod mounting tube; 13-clamping rod mounting tube; 131-notch; 14-partition; 2-balance telescopic rod; 21-balance wheel; 22-balance rod plug-in section; 221-screw hole; 3-clamping telescopic rod; 31-clamping wheel; 311-clamping wheel mounting rod; 32-clamping rod plug-in section; 321-transmission gear; 33-guide wheel; 4-clamping rod drive motor; 41-drive gear shaft; 5-active walking wheel; 51-walking wheel drive motor; 52-reduction box; 6-main control module; 7-camera module; 8-battery module; 9-wire trough; 91-optical / electrical cable. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; of course, it can also be a mechanical connection or an electrical connection; in addition, it can also be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Embodiments of the present invention will now be described with reference to the accompanying drawings.

[0032] Example:

[0033] The specific embodiments of the present invention are as follows Figure 1-6 As shown, a cable trough electric cable car comprises a trolley body 1 which is arranged in the cable trough 9 and can move along the extension direction of the cable trough 9, and a cable traction part 11 which can bind the optical / electrical cable 91 is provided at the rear of the trolley body 1. The trolley body 1 is a rectangular box-shaped structure, and its bottom surface is parallel to the bottom surface of the cable trough 9, and the side walls on both sides are parallel to the side walls of the cable trough 9. In order to realize the movement of the trolley body 1 along the cable trough 9, at least two balancing telescopic rods 2 arranged in sequence along the moving direction of the trolley body 1 are vertically inserted on one side wall of the trolley body 1; and a balancing wheel 21 whose wheel surface is in rolling contact with the upper edge of the side wall of the cable trough 9 is sleeved on the free end of the balancing telescopic rod 2.

[0034] At the same time, a clamping telescopic rod 3 is vertically inserted on the other side wall of the trolley body 1, and a clamping wheel 31 is provided on the free end of the clamping telescopic rod 3, the wheel surface of which is in rolling contact with the outer wall of the wire groove 9 and the wheel axle is perpendicular to the bottom surface of the wire groove 9. The trolley body 1 below the clamping telescopic rod 3 is provided with an active running wheel 5, the wheel surface of which is in contact with the inner wall of the wire groove 9 and the wheel axle is perpendicular to the bottom surface of the wire groove 9. In addition, in order to drive the active running wheel 5, a running wheel driving motor 51 is also provided in the trolley body 1, and the running wheel driving motor 51 is electrically connected to the main control module 6 arranged in the trolley body 1.

[0035] In this embodiment, a battery module 8 and a camera module 7 electrically connected to the main control module 6 are also provided in the trolley body 1. The camera of the camera module 7 is set through the front side wall of the trolley body 1. Specifically: the main control module 6 includes a wireless control component, a wireless camera interface, a power supply interface and a motor interface. Among them, the wireless control component can use the 2.4gRF aircraft model receiving and transmitting bidirectional XN297L remote control module of Shenzhen Junye Technology. Through this wireless control component, construction personnel can achieve remote control of the trolley body 1. In addition, the wireless camera interface is connected to the camera module 7, and the situation in front of the wire trough 9 can be photographed and transmitted back to the display of the wireless remote control held by the construction personnel, so that the construction personnel can understand the situation in real time; the battery module 8 is connected to the power supply interface, which can provide power for various devices in the trolley body 1; the motor interface is electrically connected to the walking wheel drive motor 51, which is convenient for the main control module 6 to control the motor.

[0036] Before use, the construction personnel first control and adjust the extension of the clamping telescopic rod 3 and the balancing telescopic rod 2 according to the width of the cable trough 9, so that the clamping wheel 31 and the active walking wheel 5 can clamp the side wall of one side of the cable trough 9, so that a certain pressure is formed between the clamping wheel 31 and the active walking wheel 5, and then the active walking wheel 5 has sufficient friction with the side wall of the cable trough 9. At the same time, the wheel surface of the balancing wheel 21 overlaps the side wall of the other side of the cable trough 9, so as to keep the cable car placed on the cable trough 9 stable. After that, the optical / electrical cable 91 is tied to the cable traction part 11 at the rear of the trolley body 1, and the preparation work before use is completed. When in use, the construction personnel can control the walking wheel drive motor 51 to drive the active walking wheel 5 to rotate by remotely controlling the main control module 6, so that the trolley body 1 moves along the extension direction of the cable trough 9, and then the optical / electrical cable 91 pulled at the rear of the trolley body 1 can be laid in the cable trough 9.

[0037] Therefore, through this cable car, only a small number of construction workers are needed to complete the automatic laying of optical / electrical cables 91, which reduces labor costs and also avoids safety hazards, time waste, low labor efficiency, inconvenient communication and difficult command caused by manual laying, thereby improving the laying efficiency of optical / electrical cables 91.

[0038] In the cable car, a partition 14 is provided in the trolley body 1, which divides the interior into an upper cavity and a lower cavity. Among them, the main control module 6 and the camera module 7 are both arranged in the lower cavity, and the battery module 8 is arranged in the upper cavity. In addition, the running wheel drive motor 51 is arranged in the upper cavity, and the output end of the running wheel drive motor 51 is transmission-connected to the input end of the reduction box 52 arranged in the lower cavity through the partition 14, and the output end of the reduction box 52 is directly connected to the wheel axle of the active running wheel 5. In this embodiment, there are two active running wheels 5 and they are arranged in sequence along the moving direction of the trolley body 1. There are two running wheel drive motors 51 and they are both connected to the two active running wheels 5 one by one through the reduction box 52. The two running wheel drive motors 51 are both electrically connected to the main control module 6, and the two running wheel drive motors 51 are coordinated and controlled to operate synchronously through the synchronization component on the main control module 6.

[0039] As for the installation of the balance telescopic rod 2, a balance rod installation tube 12 is provided in the lower cavity of the trolley body 1 and is sleeved on the outside of the balance telescopic rod 2. A balance rod plug-in section 22 is provided on the side of the balance telescopic rod 2 away from the balance wheel 21. The balance rod plug-in section 22 is provided with a plurality of screw holes 221 arranged in sequence along its axial direction, and the trolley body 1 is provided with fixing screws that penetrate its side wall and are threadedly connected with the screw holes 221. Before starting the laying work, the construction personnel can manually adjust the extension amount of the balance telescopic rod 2 according to the width of the cable trough 9, and then lock the extension amount.

[0040] At the same time, regarding the installation of the clamping telescopic rod 3, a clamping rod mounting tube 13 sleeved on the outside of the clamping telescopic rod 3 is provided in the lower cavity of the trolley body 1. A clamping rod plug-in section 32 is provided on the side of the clamping telescopic rod 3 away from the clamping wheel 31. The clamping rod plug-in section 32 is provided with transmission teeth 321 arranged in sequence along its axial direction, and a clamping rod driving motor 4 is also provided in the lower cavity, and the output end of the clamping rod driving motor 4 is connected to the transmission teeth 321 through a driving gear shaft 41 and a notch 131 provided on the clamping rod mounting tube 13. In this embodiment, the clamping rod driving motor 4 is also electrically connected to the main control module 6. Before starting the laying work, the construction personnel can adjust the extension amount of the clamping telescopic rod 3 by controlling the operation of the clamping rod driving motor 4 according to the width of the wire trough 9.

[0041] In addition, in order to avoid frictional contact between the extended telescopic rod 3 and the upper edge of the side wall of the wire groove 9, a guide wheel 33 whose wheel surface is in rolling contact with the upper edge of the side wall of the wire groove 9 is sleeved on the compression telescopic rod 3. At the same time, regarding the specific arrangement of the compression wheel 31, the compression wheel 31 in this embodiment is installed on the free end of the compression telescopic rod 3 through a compression wheel installation rod 311 that vertically passes through the compression telescopic rod 3.

[0042] The present invention has been described above in conjunction with the best embodiments, but the present invention is not limited to the embodiments disclosed above, but should cover various modifications and equivalent combinations based on the essence of the present invention.

Claims

1. A cable trough electric cable car, characterized in that: The invention comprises a trolley body (1) arranged in a wire groove (9), wherein at least two balancing telescopic rods (2) arranged in sequence along the moving direction of the trolley body (1) are vertically inserted on a side wall of one side of the trolley body (1), and a balancing wheel (21) whose wheel surface is in rolling contact with the upper edge of the side wall of the wire groove (9) is sleeved on the free end of the balancing telescopic rod (2); A clamping telescopic rod (3) is vertically inserted on the other side wall of the trolley body (1), and a clamping wheel (31) is provided on the free end of the clamping telescopic rod (3), the wheel surface of which is in rolling contact with the outer wall of the wire groove (9) and the wheel axle is perpendicular to the bottom surface of the wire groove (9). An active walking wheel (5) is provided on the trolley body (1) below the clamping telescopic rod (3), the wheel surface of which is in contact with the inner wall of the wire groove (9) and the wheel axle is perpendicular to the bottom surface of the wire groove (9). A walking wheel driving motor (51) is provided in the trolley body (1), and the walking wheel driving motor (51) is electrically connected to a main control module (6) arranged in the trolley body (1). A cable traction part (11) is also provided at the rear of the trolley body (1).

2. The electric cable car for laying cable in a cable trough according to claim 1, characterized in that: The trolley body (1) is provided with a partition (14) which divides the interior of the trolley into an upper cavity and a lower cavity.

3. The electric cable car for laying cable in a cable trough according to claim 2, characterized in that: The travel wheel drive motor (51) is arranged in the upper cavity, and the output end of the travel wheel drive motor (51) is transmission-connected to the input end of a reduction box (52) arranged in the lower cavity through a partition (14), and the output end of the reduction box (52) is directly connected to the wheel axle of the active travel wheel (5).

4. The electric cable car for laying cable in a cable trough according to claim 1 or 3, characterized in that: There are two active walking wheels (5) which are arranged in sequence along the moving direction of the trolley body (1); there are two walking wheel driving motors (51) which are connected to the two active walking wheels (5) in a one-to-one correspondence via a reduction box (52).

5. The electric cable car for laying cable in a cable trough according to claim 2, characterized in that: The lower cavity is provided with a balancing rod mounting tube (12) which is sleeved on the outside of the balancing telescopic rod (2); the balancing telescopic rod (2) is provided with a balancing rod plug-in section (22) on the side away from the balancing wheel (21); the balancing rod plug-in section (22) is provided with a plurality of screw holes (221) arranged in sequence along its axial direction; the trolley body (1) is provided with a fixing screw which passes through its side wall and is threadedly connected to the screw hole (221).

6. The electric cable car for laying cable in a cable trough according to claim 2, characterized in that: The lower cavity is provided with a clamping rod mounting tube (13) which is sleeved on the outside of the clamping telescopic rod (3); the clamping rod plug-in section (32) is provided on the side of the clamping telescopic rod (3) away from the clamping wheel (31); the clamping rod plug-in section (32) is provided with transmission teeth (321) arranged in sequence along its axial direction; the lower cavity is also provided with a clamping rod driving motor (4); and the output end of the clamping rod driving motor (4) is transmission-connected to the transmission teeth (321) via a driving gear shaft (41) and a notch (131) provided on the clamping rod mounting tube (13).

7. The electric cable car for laying cable in a cable trough according to claim 1 or 6, characterized in that: The compression telescopic rod (3) is also sleeved with a guide wheel (33) whose wheel surface is in rolling contact with the upper edge of the side wall of the wire groove (9).

8. The electric cable car for laying cable in a cable trough according to claim 7, characterized in that: The clamping wheel (31) is mounted on the free end of the clamping telescopic rod (3) via a clamping wheel mounting rod (311) that vertically passes through the clamping telescopic rod (3).

9. The electric cable car for laying cable in a cable trough according to claim 2, characterized in that: The trolley body (1) is also provided with a battery module (8) and a camera module (7) which are electrically connected to the main control module (6); the camera of the camera module (7) is arranged through the front side wall of the trolley body (1).

10. The electric cable car for laying cable in a cable trough according to claim 9, characterized in that: The main control module (6) and the camera module (7) are both arranged in the lower cavity, and the battery module (8) is arranged in the upper cavity.