Sterilizing pot for food processing
By introducing a heat recovery device and an ejection device into the sterilization pot for food processing, the existing sterilization pot has been solved, and efficient heat utilization and rapid liner replacement are achieved, which improves work efficiency and safety.
Patent Information
- Application Number
- CN202411787747.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The existing sterilization pots need to be cooled naturally during the cooling process, resulting in long time, low efficiency and heat loss, resulting in waste of energy.
A sterilization pot for food processing is designed, equipped with a heat recovery device and an ejection device. The heat recovery device recovers heat from the steam through a water storage tank and a water solenoid valve and uses it for heating water. The ejection device ejects the inner liner after sterilization is completed through a booster pump and piston rod, achieving quick replacement and saving time.
Heat recovery is reduced through the heat recovery device, energy consumption and cooling time is reduced; the ejection device enables rapid replacement of the inner liner, which improves work efficiency and reduces the risk of manual operation.
Smart Images

Figure CN119699609A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food production and processing, and more specifically, to an autoclave for food processing. Background Art
[0002] Existing sterilization technologies are mainly classified into three categories: thermal sterilization technology, chemical sterilization technology, and non-thermal / low-thermal sterilization technology. Heat treatment (100-120°C) is the most common sterilization method for food, but high-temperature sterilization can easily cause deterioration of sensory quality and loss of nutrients. At the same time, high-temperature sterilization also has the problem of high energy consumption.
[0003] For example, a high-temperature and high-pressure sterilization device disclosed in authorization announcement No. CN220276006U, through the setting of a unloading component, does not require manual unloading by staff, thereby avoiding the problem of too many objects in the sterilization pot and the staff being unable to manually rotate them; through the setting of a hydraulic cylinder, it can drive the support frame to rise and fall to adjust the height, through the setting of a driving motor, it can drive the sterilization pot body to rotate, and through the setting of an easy-to-twist fixing pin, it can fix the clamping block.
[0004] Among the above, there are still some problems in the use of the sterilizer: when the pressure in the pot increases to the required pressure, the fire is reduced, and the steam pressure is maintained at the required pressure for a certain period of time according to the characteristics of the sterilized items. Then the sterilizer is powered off or the fire is turned off, and it is allowed to cool naturally before the exhaust valve is slowly opened to remove the remaining gas. Only then can the lid be opened to take out the items. The cooling time is long and the items are taken out slowly, which affects the work efficiency. In addition, the heat loss during cooling causes energy waste. Summary of the invention
[0005] In view of the shortcomings of the prior art, the object of the present invention is to provide an autoclave for food processing, which can take out the items to be sterilized before the sterilizer is cooled.
[0006] To achieve the above object, the present invention provides the following technical solutions: A sterilizing pot for food processing comprises an inner pot and a shell sleeved outside the inner pot, a control panel is arranged on one side of the shell, and a sealing cover for sealing the inner pot and the shell is arranged on the shell. A plurality of heating tubes are arranged on the bottom of the shell, and an ejection device is arranged at the lower end of the shell, and the upper end surface of the ejection device contacts the lower end surface of the inner tank. A heat recovery device is arranged on the side wall of the shell, and two ends of the heat recovery device are respectively connected with the sealing cover and the shell, and the inner tank is connected with the sealing cover.
[0007] The present invention is further configured as follows: the ejection device comprises an ejection rod, a placement plate, a piston rod and a booster pump; a placement groove for placing the piston rod is provided on the lower end surface of the shell; the placement groove is communicated with the inside of the shell; the piston rod is slidably connected to the placement groove; one end of the ejection rod is fixedly connected to the placement plate; the other end of the ejection rod contacts the piston rod; One end of the booster pump is connected to the heat recovery device, the output end of the booster pump is placed in the placement slot, and the booster pump is communicatively connected to the control panel.
[0008] The present invention is further configured as follows: the heat recovery device includes a water tank and a water solenoid valve, an air intake portion and a water storage portion are provided in the water tank, a partition plate is provided between the air intake portion and the water storage portion, the air intake portion is placed above the water storage portion, a water outlet is provided at the lower end of the water storage portion, a water solenoid valve is connected to the water outlet, the water solenoid valve is placed outside the water tank and connected to the water outlet, and the water solenoid valve is communicatively connected to the control panel.
[0009] The present invention is further configured as follows: an air inlet hole is provided on the upper end surface of the air inlet part, an air inlet pipe is provided on the air inlet hole, the air inlet pipe is connected to the sealing cover, a guide pipe is provided in the water tank corresponding to the air inlet hole, a hole for the guide pipe to pass through is provided on the first partition plate, one end of the guide pipe is placed in the water storage part, an exhaust hole 1 is also provided on the first partition plate, an exhaust hole 2 that penetrates the water storage tank is provided on the side wall of the air inlet part, a water inlet is provided on the side wall of the water storage part, the water inlet is connected to a water pump and a water source, and the water pump is communicatively connected to the control panel.
[0010] The present invention is further configured as follows: the sealing cover includes a cover plate, a connecting column and a buffer ring sleeved on the outside of the connecting column, the peripheral wall of the cover plate is provided with a buckle for connecting with the shell, the connecting column is fixed to the upper end surface of the shell, and an air inlet cavity penetrating the cover plate is opened inside the connecting column, an air outlet hole connected to the air inlet cavity is opened on the outer peripheral wall of the connecting column, a buffer tube is provided on the air outlet, and the buffer tube is connected to the buffer ring.
[0011] The present invention is further configured as follows: a support rod slidably connected to the cover plate is provided at the lower end of the buffer ring, a buffer groove is provided in the buffer ring, a connecting groove is provided on the inner wall of the buffer ring corresponding to the buffer tube, a spring is fixedly connected to the side wall of the connecting groove, a limiting plate for limiting the buffer tube is fixed at the other end of the spring, and the cross section of the limiting plate is arc-shaped. The outer wall of the buffer ring is provided with a section of convex teeth, the convex teeth are meshed with gears, the gears are connected to the output end of the drive motor, the drive motor is fixed to the upper end surface of the cover plate, and the drive motor is electrically connected to the control panel.
[0012] The present invention is further configured as follows: a buffer hole connected to the connecting groove is opened at a position corresponding to the spring on the connecting groove, the diameter of the buffer hole is larger than the thickness of the limiting plate plus the diameter of the buffer tube, a docking hole is opened on the outer wall of the buffer ring, a hose is connected to the docking hole, and the other end of the hose is connected to the air intake pipe.
[0013] The present invention is further configured as follows: an extension portion is provided at the lower end of the shell, a support seat is provided in the extension portion, a booster pump is fixed to the upper end surface of the support seat, a water inlet pipe is provided on the booster pump, the other end of the water inlet pipe is connected to the water outlet, a recovery groove connected to the placement groove is opened on the side wall of the shell, a recovery pipe is provided in the recovery groove, and two water solenoid valves are provided at the end of the recovery pipe, and the water solenoid valve is communicatively connected to the control panel.
[0014] The present invention is further configured as follows: a drain port is provided on the bottom surface of the shell, the drain port is connected to a drain pipe, the drain pipe is connected to a water valve, and the end of the drain pipe is connected to a nozzle.
[0015] Compared with the shortcomings of the prior art, the beneficial effects of the present invention are: By arranging a heat recovery device and an ejection device, the food to be sterilized is placed in the inner pot, water is injected into the shell, and the water is heated by the heating tube, thereby sterilizing the food in the inner pot. Furthermore, the heat recovery device can recover the heat contained in the steam leaked during the pressure discharge process, and the recovered heat is used to heat the water in the water tank. The booster pump injects the water in the water tank into the shell. At the same time, the high-pressure water flow injection can push out the ejector rod, and then push out the inner pot, and replace the next inner pot filled with food into the shell. There is no need to wait for natural cooling, which saves time, and there is no need to manually take out the boiling hot food, which increases the safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of an embodiment of the present invention; Figure 2 A partial cross-sectional view of a housing according to an embodiment of the present invention; Figure 3 A cross-sectional view of a water storage tank according to an embodiment of the present invention; Figure 4 It is a partial cross-sectional view of the cover body according to an embodiment of the present invention.
[0017] Inner tank 1, shell 2, control panel 3, sealing cover 4, heating tube 5, ejector rod 6, placement plate 7, piston rod 8, booster pump 9, placement groove 10, water storage tank 11, water inlet pipe 12, water solenoid valve 1 13, air inlet part 14, water storage part 15, water outlet 16, air inlet hole 17, air inlet pipe 18, guide pipe 19, exhaust hole 20, water inlet 21, cover plate 22, connecting column 23, buffer ring 24, buffer tube 25, support rod 26, buffer groove 27, spring 28, limit plate 29, convex teeth 30, drive motor 31, buffer hole 32, extension part 33, water solenoid valve 2 34, drain pipe 35. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0020] When in use, first inject water into the shell 2, then put the food into the inner pot 1, and then put the inner pot 1 into the shell 2, and make the lower end surface of the inner pot 1 contact the end surface of the placement plate 7, then cover the shell 2 with the sealing cover 4 to seal the shell 2, and then start the electric heating tube through the control panel 3 to heat the water in the shell 2.
[0021] When water is heated, steam is generated. Since the shell 2 is sealed at this time, the air pressure inside the shell 2 will gradually increase. When the air pressure increases, the temperature of the steam will also increase, which can better sterilize the food placed in the inner pot 1.
[0022] After the sterilization work is completed, the drive motor 31 is turned on, and the output end of the drive motor 31 rotates, driving the gear to rotate. Since the gear is engaged with the convex teeth 30 on the outer wall of the buffer ring 24, the gear will drive the buffer ring 24 to rotate. During the rotation of the buffer ring 24, the buffer tube 25 will move to the buffer hole 32, and the steam will enter the buffer groove 27 for buffering to prevent the excessive impact of the steam from rushing out the hose.
[0023] After being buffered, the steam flows out from the docking hole and then enters the water tank 11 through the hose. After entering the water tank 11, the steam first enters the air inlet 14 through the guide pipe 19, and then enters the water storage part 15 through the guide pipe 19. The heat retained in the steam will enter the water, and the water-insoluble part of the steam will be discharged from the water tank 11 through the exhaust hole 1 and the exhaust hole 20.
[0024] When the steam in the inner liner 1 is discharged, the water solenoid valve 13 is opened to supply water to the booster pump 9. The water flows through the booster pump 9 to increase the water pressure, and then presses the piston rod 8. After the piston rod 8 is lifted, the ejector rod 6 is lifted, and then the ejector rod 6 lifts the placement plate 7. The placement plate 7 drives the inner liner 1 to rise, and then the entire inner liner 1 is taken out by machinery, and the next inner liner 1 that needs to be sterilized is placed.
[0025] Then, the water solenoid valve 2 34 is opened to deliver the water used for stamping into the housing 2 for reheating. Since the stamping water has been heated by steam before, energy consumption can be reduced when heating it again.
[0026] Finally, the driving motor 31 is reset, and under the elastic force of the spring 28, the limiting plate 29 is reset to limit the buffer tube 25 again, and then the sealing cover 4 is sealed again, and the water pump is turned on to store water in the water storage tank 11.
[0027] After the work is finished, the water in the shell 2 is discharged through the drain pipe 35 and the nozzle, and the surrounding area of the shell 2 and the ground are washed, thereby increasing the utilization rate of water.
[0028] like Figures 1 to 4 As shown, It includes an inner liner 1 and a shell 2 mounted outside the inner liner 1. A control panel 3 is provided on one side of the shell 2. The control panel 3 is communicated with the booster pump 9, the water pump, the drive motor 31, the water solenoid valve 13 and the water solenoid valve 2 34 so that the control panel 3 controls the orderly operation of each device.
[0029] A sealing cover 4 for sealing the inner container 1 and the shell 2 is connected to the shell 2 , and the sealing cover 4 and the shell 2 are connected by buckles on both sides of the sealing cover 4 .
[0030] The bottom surface of the shell 2 has a drain port, the drain port is connected to a drain pipe 35, the drain pipe 35 is connected to a water valve, and the end of the drain pipe 35 is connected to a nozzle to drain the water in the shell 2.
[0031] The sealing cover 4 includes a cover plate 22, a connecting column 23 and a buffer ring 24 sleeved on the outside of the connecting column 23, the buffer ring 24 has a buffer groove 27, the connecting column 23 is fixed to the upper end surface of the shell 2, and the connecting column 23 has an air intake cavity penetrating the cover plate 22, and the water vapor generated in the inner liner 1 and the shell 2 is discharged through the air intake cavity.
[0032] The outer wall of the connecting column 23 has an air outlet connected to the air inlet cavity. The air entering the air inlet cavity enters the buffer tank 27 through the air outlet. While saving materials, it can also prevent the hose from being pushed out due to excessive pressure at the moment when the steam is released, affecting the heat recovery effect.
[0033] A buffer tube 25 is provided on the air outlet, and the buffer tube 25 is connected to the buffer ring 24. The lower end of the buffer ring 24 is connected to a support rod 26 which is slidably connected to the cover plate 22. The support rod 26 supports the buffer ring 24. Since the sterilizing pot has a relatively large pressure inside during operation, the air pressure will push the sealing cover 4. The support rod 26 can prevent the buffer ring 24 from shaking during operation.
[0034] A connecting groove is provided on the inner wall of the buffer ring 24 corresponding to the buffer tube 25, and a spring 28 is fixedly connected to the side wall of the connecting groove. A limiting plate 29 for limiting the buffer tube 25 is fixed at the other end of the spring 28. The limiting plate 29 has an arc-shaped cross-section, and the buffer tube 25 is fixed in the connecting groove by the limiting plate 29 to prevent the steam in the inner tank 1 from being discharged through the buffer tube 25.
[0035] There is a buffer hole 32 connected to the connecting groove at the position corresponding to the spring 28 on the connecting groove. The diameter of the buffer hole 32 is larger than the thickness of the limiting plate 29 plus the diameter of the buffer tube 25. When sterilization is completed, the buffer ring 24 is rotated to align the buffer tube 25 with the buffer hole 32 to discharge the steam in the inner tank 1.
[0036] The outer wall of the buffer ring 24 is provided with a docking hole, to which a hose is connected, and the other end of the hose is connected to the air inlet pipe 18 , through which the steam is transported to the water storage tank 11 .
[0037] A section of convex teeth 30 is provided on the outer wall of the buffer ring 24, and the convex teeth 30 are meshed with a gear. The gear is connected to the output end of a drive motor 31. The drive motor 31 is fixed to the upper end surface of the cover plate 22. The drive motor 31 is electrically connected to the control panel 3. The buffer ring 24 is driven to rotate by the drive motor 31, which avoids the danger caused by manual rotation and ensures the personal safety of the operator.
[0038] A plurality of heating tubes 5 are provided on the bottom surface of the shell 2 for heating the water in the shell 2 .
[0039] A heat recovery device is provided on the side wall of the shell 2 , and two ends of the heat recovery device are respectively connected to the sealing cover 4 and the shell 2 , and the inner tank 1 is connected to the sealing cover 4 .
[0040] The heat recovery device includes a water tank 11 and a water solenoid valve 13. An air inlet 14 and a water storage part 15 are provided in the water tank 11. A partition plate is provided between the air inlet 14 and the water storage part 15. The air inlet 14 is placed above the water storage part 15. A water outlet 16 is provided at the lower end of the water storage part 15. The water outlet 16 is connected to the water solenoid valve 13. The water solenoid valve 13 is placed outside the water tank 11 and connected to the water outlet 16. The water solenoid valve 13 is communicated with the control panel 3, and the input of the water flow is controlled by the water solenoid valve 13.
[0041] The upper end surface of the air inlet portion 14 is provided with an air inlet hole 17, and the air inlet hole 17 is connected to an air inlet pipe 18, and the air inlet pipe 18 is connected to the sealing cover 4. A guide pipe 19 is provided in the water storage tank 11 corresponding to the air inlet hole 17, and a hole for the guide pipe 19 to pass through is provided on the partition plate 1, and one end of the guide pipe 19 is placed in the water storage portion 15. An exhaust hole 1 is also provided on the partition plate 1, and an exhaust hole 20 that penetrates the water storage tank 11 is provided on the side wall of the air inlet portion 14. A water inlet 21 is provided on the side wall of the water storage portion 15, and the water inlet 21 is connected to a water pump and a water source, and water in the water storage tank 11 is added through the water pump.
[0042] The lower end of the shell 2 is provided with an ejection device, which includes an ejection rod 6, a placement plate 7, a piston rod 8 and a booster pump 9. A placement groove 10 is provided on the lower end surface of the shell 2 for placing the piston rod 8. The placement groove 10 is communicated with the interior of the shell 2, and the piston rod 8 is slidably connected to the placement groove 10. One end of the ejection rod 6 is fixedly connected to the placement plate 7, and the placement plate 7 is in contact with the lower end surface of the inner liner 1. The other end of the ejection rod 6 is in contact with the piston rod 8, so that the ejection rod 6 can be ejected when the piston rod 8 moves upward, thereby lifting the inner liner 1 that is in contact with the placement plate 7.
[0043] One end of the booster pump 9 is connected to the heat recovery device, and the booster pump output end is placed in the placement slot 10. The booster pump 9 is communicated with the control panel 3. An extension portion 33 is provided at the lower end of the shell, and a support seat is provided in the extension portion 33. The booster pump 9 is fixed to the upper end surface of the support seat. A water inlet pipe 12 is provided on the booster pump 9, and the other end of the water inlet pipe 12 is connected to the water outlet 16. A recovery slot connected to the placement slot 10 is opened on the side wall of the shell, and a recovery pipe is provided in the recovery slot. A water solenoid valve 2 34 is provided at the end of the recovery pipe. The water solenoid valve 2 34 is opened to recover the punched water into the shell 2 to save resources.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A sterilizing pot for food processing, characterized in that: The invention comprises an inner liner (1) and a shell (2) sleeved outside the inner liner (1), a control panel (3) being provided on one side of the shell (2), and a sealing cover (4) being provided on the shell (2) for sealing the inner liner (1) and the shell (2). A plurality of heating tubes (5) are provided on the bottom surface of the shell (2), and an ejection device is provided at the lower end of the shell (2). The upper end surface of the ejection device abuts against the lower end surface of the inner container (1). A heat recovery device is provided on the side wall of the shell (2), and two ends of the heat recovery device are respectively connected to the sealing cover (4) and the shell (2), and the inner tank (1) is connected to the sealing cover (4).
2. The autoclave for food processing according to claim 1, characterized in that: The ejection device comprises an ejection rod (6), a placement plate (7), a piston rod (8) and a booster pump (9); a placement groove (10) for placing the piston rod (8) is provided on the lower end surface of the housing (2); the placement groove (10) is communicated with the interior of the housing (2); the piston rod (8) is slidably connected to the placement groove (10); one end of the ejection rod (6) is fixedly connected to the placement plate (7); the other end of the ejection rod (6) contacts the piston rod (8); One end of the booster pump (9) is connected to the heat recovery device, the booster pump output end is placed in the placement slot (10), and the booster pump (9) is communicatively connected to the control panel (3).
3. The sterilizing pot for food processing according to claim 2, characterized in that: The heat recovery device comprises a water storage tank (11) and a water electromagnetic valve (13); an air intake portion (14) and a water storage portion (15) are provided in the water storage tank (11); a partition plate is provided between the air intake portion (14) and the water storage portion (15); the air intake portion (14) is arranged above the water storage portion (15); a water outlet (16) is provided at the lower end of the water storage portion (15); a water electromagnetic valve (13) is connected to the water outlet (16); the water electromagnetic valve (13) is arranged outside the water storage tank (11) and connected to the water outlet (16); and the water electromagnetic valve (13) is communicatively connected to the control panel (3).
4. The autoclave for food processing according to claim 3, characterized in that: An air inlet hole (17) is provided on the upper end surface of the air inlet portion (14), an air inlet pipe (18) is provided on the air inlet hole (17), the air inlet pipe (18) is connected to the sealing cover (4), a guide pipe (19) is provided in the water storage tank (11) corresponding to the air inlet hole (17), a hole for the guide pipe (19) to pass through is provided on the first partition plate, one end of the guide pipe (19) is placed in the water storage portion (15), an exhaust hole 1 is also provided on the first partition plate, an exhaust hole 2 (20) penetrating the water storage tank (11) is provided on the side wall of the air inlet portion (14), a water inlet (21) is provided on the side wall of the water storage portion (15), a water pump and a water source are connected to the water inlet (21), and the water pump is in communication connection with the control panel (3).
5. The autoclave for food processing according to claim 2, characterized in that: The sealing cover (4) comprises a cover plate (22), a connecting column (23) and a buffer ring (24) sleeved on the connecting column (23); a buckle for connecting with the housing (2) is provided on the peripheral wall of the cover plate (22); the connecting column (23) is fixed to the upper end surface of the housing (2); an air inlet cavity penetrating the cover plate (22) is provided inside the connecting column (23); an air outlet hole communicating with the air inlet cavity is provided on the peripheral wall of the connecting column (23); a buffer tube (25) is provided on the air outlet hole; and the buffer tube (25) is connected to the buffer ring (24).
6. The autoclave for food processing according to claim 5, characterized in that: The buffer ring (24) has a support rod (26) at the lower end thereof which is slidably connected to the cover plate (22). A buffer groove (27) is provided in the buffer ring (24). A connecting groove is provided on the inner wall of the buffer ring (24) corresponding to the buffer tube (25). A spring (28) is fixedly connected to the side wall of the connecting groove. A limiting plate (29) for limiting the buffer tube (25) is fixedly provided at the other end of the spring (28). The limiting plate (29) has an arc-shaped cross section. The outer wall of the buffer ring (24) is provided with a section of convex teeth (30), the convex teeth (30) are meshed with a gear, the gear is connected to the output end of a drive motor (31), the drive motor (31) is fixed to the upper end surface of the cover plate (22), and the drive motor (31) is electrically connected to the control panel (3).
7. The autoclave for food processing according to claim 6, characterized in that: A buffer hole (32) communicating with the connecting groove is provided at a position corresponding to the spring (28) on the connecting groove, the diameter of the buffer hole (32) being larger than the thickness of the limiting plate (29) plus the diameter of the buffer tube (25), and a docking hole is provided on the outer wall of the buffer ring (24), a hose is connected to the docking hole, and the other end of the hose is connected to the air intake pipe (18).
8. The autoclave for food processing according to claim 4, characterized in that: An extension portion (33) is provided at the lower end of the shell, a support seat is provided in the extension portion (33), a booster pump (9) is fixed to the upper end surface of the support seat, a water inlet pipe (12) is provided on the booster pump (9), the other end of the water inlet pipe (12) is connected to the water outlet (16), a recovery groove connected to the placement groove (10) is provided on the side wall of the shell, a recovery pipe is provided in the recovery groove, and a water solenoid valve (34) is provided at the end of the recovery pipe, and the water solenoid valve is connected to the control panel (3) for communication.
9. The autoclave for food processing according to claim 5, characterized in that: The bottom surface of the shell (2) is provided with a drainage port, the drainage port is connected to a drainage pipe (35), the drainage pipe (35) is connected to a water valve, and the end of the drainage pipe (35) is connected to a spray head.
Citation Information
Patent Citations
High-temperature and high-pressure sterilization device
CN220276006U
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CN108672680A
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