Heating and cooling continuous blanching pot
By designing a heating and cooling continuous blanching pot, the flip blanching basket and cooling basket are used, combined with hydraulic cylinder drive to achieve automatic flip and unloading, which solves the problem of inconvenient and poor results of manual cooling and cleaning of existing blanching pots, and achieves an efficient and automated blanching, cooling and cleaning process.
Patent Information
- Application Number
- CN202411916224.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-03-28
AI Technical Summary
The existing blanching pot requires a lot of manual cooling and cleaning after blanching, which is inconvenient and has poor results, and the equipment structure is complex and takes up a large area.
A heating and cooling continuous blanching pot is designed, which includes a heating and cooling module and a cooling and cleaning module. The blanching basket and cooling basket can be turned over, and automatic flip and unloading is achieved through hydraulic cylinder drive to achieve continuous working mode of blanching, cooling and cleaning.
The automatic operation of the blanching pot is realized, which reduces manual participation, improves work efficiency, reduces costs, and improves cleaning effect.
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Figure CN119699614A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of blanching pots, and in particular to a continuous heating and cooling blanching pot. Background Art
[0002] Blanching is a process in cooking food, which refers to placing the preliminarily processed food ingredients in a pot of boiling water and heating them until they are half-cooked or fully cooked, and then taking them out for further cooking or seasoning. For example, in the production process of hot-processed cooked meat products, blanching raw meat is the most common process in the food production process. Most vegetables and meat ingredients with fishy odors need to be blanched. For batch and factory-based food processing, the equipment usually needed for blanching is a blanching pot. For example, the square blanching pot disclosed in the patent with application number 202221919219.8 mainly includes a pot body and a basket body arranged in the pot body. The food materials are placed in the basket, and the pot body contains water or a mixture of water and condiments. The water in the pot body is heated by steam, thereby achieving the blanching of the food materials in the basket.
[0003] During the blanching process, foam will float on the water surface in the pot, especially in the process of blanching raw meat with blood, a large amount of crumbs, blood foam and other foam and grease will float on the water surface. After the blanching is completed, the food materials need to be taken out and placed in cold water for cooling, and the foam and grease adhering to the surface of the food materials need to be washed off. Cooling and cleaning mostly require manual operation. When the amount of food materials is large, multiple people need to cooperate, which takes up a lot of manpower, is costly and inefficient. When the number of times the food materials are washed is small, the foam and grease are not washed well. Although repeated washing can improve the cleaning effect, it is time-consuming and labor-intensive, uses a large amount of water, is not practical, and greatly increases the blanching time of food materials. In the existing, there are also some combined blanching pots, which are provided with a blanching structure and a cooling and cleaning structure, but the overall structure is complex, inconvenient to use, and requires a large amount of manual cooperation. In addition, the combined blanching pot is large in size, resulting in a large footprint. Summary of the invention
[0004] The present application provides a continuous heating and cooling blanching pot to improve or solve the technical problems that blanching food materials in a blanching pot takes up a lot of manpower for cleaning, is inconvenient to clean and has poor cleaning effect.
[0005] The technical solution adopted in this application is:
[0006] A continuous heating and cooling blanching pot comprises a base and a heating blanching module and a cooling and cleaning module respectively arranged on the base; the heating blanching module comprises a blanching pot body, a blanching basket and a heating unit, the blanching basket can be turned relative to the blanching pot body and has a blanching station located inside the blanching pot body and a first unloading station located outside the blanching pot body, when the blanching basket is located at the blanching station, the material placed inside can be immersed in the liquid contained in the blanching pot body, and the liquid in the blanching pot body can be heated by the heating unit to achieve the blanching work; the cooling and cleaning module comprises a cooling pot body and a cooling basket, the cooling basket can be turned relative to the cooling pot body and has a cooling station located inside the cooling pot body and a first unloading station located outside the blanching pot body and a second unloading station located outside the cooling pot body. When the cooling basket is located at the cooling station, the material placed inside can be immersed in the liquid contained in the cooling pot body to achieve cooling and cleaning. The heating and cooling continuous blanching pot has a continuous working mode, and the continuous working mode includes: the blanching basket is driven by the first driving mechanism to flip to the first unloading station after the material is blanched at the blanching station for a first preset time, so as to unload the blanched material into the cooling basket located at the cooling station; the cooling basket is driven by the second driving mechanism to flip to the second unloading station after the material is cooled and cleaned at the cooling station for a second preset time, so as to unload the cooled material.
[0007] The continuous heating and cooling blanching pot in the present application also has the following additional technical features:
[0008] The first driving mechanism includes a first hydraulic cylinder, a first bearing seat is provided on the base, first flip arms are fixed on both sides of the blanching basket, the first flip arms on both sides are connected by a first rotating rod, the first rotating rod is rotatably connected to the first bearing seat, the first rotating rod is provided with a first hinged rod protruding outward, the cylinder body of the first hydraulic cylinder is hinged to the base below the first bearing seat, the piston rod of the first hydraulic cylinder is hinged to the first hinged rod, when the piston rod of the first hydraulic cylinder is extended, the blanching basket is driven to flip from the blanching station toward the first unloading station through the first hinged rod, the first rotating rod and the first flip arm, and when the piston rod of the first hydraulic cylinder is retracted, the first hinged rod, the first rotating rod and the first flip arm are The blanching basket is driven to flip from the first unloading station toward the blanching station; when the blanching basket is located at the blanching station, the first flip arm is mounted on the edge of the blanching pot body, and the first hydraulic cylinder drives the first flip arm to flip at an angle α so that the blanching basket reaches the first unloading station, wherein 90°<α≤120°; the first hinged rod is located outside the angle interval between the first flip arm at the blanching station and the first unloading station, and the vertical line from the hinge point of the piston rod of the first hydraulic cylinder and the first hinged rod to the first rotating rod is L, and when the blanching basket is located at the blanching station, the piston rod of the first hydraulic cylinder is inclined at an angle β compared to the horizontal plane and an angle γ is formed between L and the vertical direction, wherein 60°≤β≤80°, 20°≤γ≤30°.
[0009] The blanching pot body and the cooling pot body are arranged side by side in the transverse direction, the turning axis of the blanching basket is arranged parallel to the turning axis of the cooling basket and both extend in the longitudinal direction, the blanching basket has a first unloading channel, when the blanching basket is located at the first unloading station, the feeding end to the discharging end of the first unloading channel gradually tilts downward and the discharging end is located directly above the cooling basket at the cooling station.
[0010] The blanching basket is provided with a first unloading arm protruding outward, and the first unloading channel is formed in the first unloading arm. The first unloading channel gradually shrinks from the feed end to the discharge end. When the blanching basket is located at the first unloading station, the first unloading arm is inserted into the interior of the cooling basket; the cooling basket is provided with a second unloading arm protruding outward, and the second unloading arm is provided with a second unloading channel gradually shrinking from the feed end to the discharge end.
[0011] The second driving mechanism includes a second hydraulic cylinder, a second bearing seat is provided on the base, second flip arms are fixed on both sides of the cooling basket, the second flip arms on both sides are connected by a second rotating rod, the second rotating rod is rotatably connected to the second bearing seat, the second rotating rod is provided with a second hinged rod protruding outward, the cylinder body of the second hydraulic cylinder is hinged to the base below the second bearing seat, the piston rod of the second hydraulic cylinder is hinged to the second hinged rod, when the piston rod of the second hydraulic cylinder is extended, the cooling basket is driven to flip from the cooling station toward the second unloading station through the second hinged rod, the second rotating rod and the second flip arm, and when the piston rod of the second hydraulic cylinder is retracted, the cooling basket is driven to flip from the second unloading station toward the cooling station through the second hinged rod, the second rotating rod and the second flip arm.
[0012] The heating unit includes a steam inlet pipe, a pressure detection device and a gas control valve. The steam inlet pipe is provided with an outlet hole opened toward the outer wall of the blanching pot body. The steam inlet pipe is used for an external hot steam generating device to transport steam toward the blanching pot body. The pressure detection device is connected to the steam inlet pipe and is used to detect the air pressure in the steam inlet pipe. The gas control valve is connected to the steam inlet pipe and is used to cut off or conduct the steam flow path in the steam inlet pipe.
[0013] A steam spoiler is installed on the outer side of the blanching pot body, a steam heating chamber is formed between the steam spoiler and the blanching pot body, the air outlet is connected to the steam heating chamber, the steam spoiler is provided with a plurality of spoiler convex points distributed at intervals, the spoiler convex points protrude toward the blanching pot body and are welded to the blanching pot body.
[0014] The steam spoiler is connected with a drain pipe for discharging condensed water, and the drain pipe is installed with a drain valve.
[0015] The cooling and cleaning module also includes an air flotation deslagging and defoaming unit, which includes an air pump and an air supply pipe. One end of the air supply pipe is located on the outside of the cooling pot body and is connected to the air pump, and the other end of the air supply pipe is located on the inside of the cooling pot body and is laid on the bottom of the cooling pot body, so that the air pump delivers air flow to the inside of the cooling pot body through the air supply pipe to generate bubbles floating from bottom to top in the cooling pot body.
[0016] The bottom wall of the blanching pot body is provided with a first row of soup openings, the first row of soup openings are connected to a first row of soup tubes, and the first row of soup tubes are equipped with a first control valve for controlling opening and closing; the bottom wall of the cooling pot body is provided with a second row of soup openings, the second row of soup openings are connected to a second row of soup tubes, and the second row of soup tubes are equipped with a second control valve for controlling opening and closing.
[0017] Due to the adoption of the above technical solution, the technical effects achieved by this application are:
[0018] 1. The heating and cooling continuous blanching pot provided in the present application, the heating blanching module is used to heat and blanch the materials, and the cooling and cleaning module is used to cool down and clean the materials after blanching. Specifically, when the blanching basket is located at the blanching station, the materials are placed in the blanching basket, and a proper amount of liquid (such as water or a mixture of water and blanching seasoning) is filled into the blanching pot body to immerse the materials in the liquid, and then the liquid in the blanching pot body is heated to boil or heated to a specified temperature by the heating unit, thereby blanching the materials. When the cooling basket is located at the cooling station, the blanched materials are placed in the cooling basket, and a proper amount of liquid (such as cold water) is filled into the cooling pot body to immerse the materials in the cold water, thereby cooling down and cleaning the materials, and removing the foam and grease on the surface of the materials. Therefore, the blanching pot of the present application can not only heat and blanch the materials, but also cool and clean them, realizing the integration of multiple functions such as blanching, cooling and cleaning. The blanching basket can be designed to be flip-type relative to the blanching pot body, and it can flip and switch between the blanching station and the first unloading station. After the blanching work is completed, the blanching basket can be automatically driven by the first driving mechanism to flip from the blanching station to the first unloading station, and then the materials are unloaded into the cooling basket located at the cooling station for cooling and cleaning. The cooling basket can be designed to be flip-type relative to the cooling pot body. After the cooling and cleaning work is completed, the cooling basket can be automatically driven by the second driving mechanism to flip from the cooling station to the second unloading station, and then the materials are unloaded to the designated position. Therefore, in the continuous working mode, the blanching pot can automatically complete the material blanching work, cooling and cleaning work, and material unloading work in sequence, saving manpower, improving work efficiency, and reducing costs.
[0019] 2. As a preferred embodiment, the first flip arms on both sides of the blanching basket constitute a supporting structure for supporting the blanching basket, and the first driving mechanism drives the blanching basket to flip by driving the first flip arms. Specifically, the cylinder body of the first hydraulic cylinder is hinged to the base, and the piston rod of the first hydraulic cylinder is hinged to the first articulated rod. The first hydraulic cylinder and the first articulated rod form a rotating mechanism with the help of the base and the first bearing seat, so that the extension and retraction process of the piston rod of the first hydraulic cylinder can finally realize the back and forth flipping of the blanching basket between the blanching station and the first unloading station, ensuring the reliable and stable rotation of the blanching basket. The first hydraulic cylinder can control the extension and retraction movement through a program, thereby realizing automatic driving of the blanching basket to flip. Moreover, through the reasonable arrangement of the first flip arm, the first articulated rod, and the first hydraulic cylinder, the piston rod of the first hydraulic cylinder only needs to extend the stroke to drive the blanching basket from the blanching station to the first unloading station, and only needs to retract the stroke to drive the blanching basket from the first unloading station to the blanching station. The stroke is simple and stable, which improves the working reliability. When the blanching basket is located at the blanching station, the first flip arm is mounted on the edge of the blanching pot body, and the blanching basket is supported by the edge of the blanching pot body, so that the first hydraulic cylinder can unload the working pressure when the blanching basket is located at the blanching station, and the first hydraulic cylinder does not need to remain in the working state of lifting the blanching basket. The flipping angle α of the first flipping arm is limited to 90°<α≤120°, which meets the requirement of tilting the blanching basket for unloading at the first unloading station. For example, when the blanching basket is located at the blanching station, the opening of the blanching basket is vertically upward. When it flips 120° to reach the first unloading station, the opening of the blanching basket becomes tilted downward, so that the material can slide from the blanching basket under the action of gravity, thereby realizing automatic unloading. The vertical line from the hinge point of the piston rod of the first hydraulic cylinder and the first articulated rod to the first rotating rod is L. When the blanching basket is located at the blanching station, the piston rod of the first hydraulic cylinder is inclined at an angle β compared to the horizontal plane and an angle γ is formed between L and the vertical direction, wherein 60°≤β≤80°, 20°≤γ≤30°. On the one hand, the first hydraulic cylinder is limited to a tilted top state, so that the driving force when the piston rod is extended generates a torque that causes the first articulated rod to flip upward. On the other hand, by limiting 60°≤β≤80° and limiting 20°≤γ≤30°, the first On the basis of the hydraulic cylinder being in a tilted top state of the first articulated rod, the first hydraulic cylinder is close to the vertical direction, the first articulated rod is also close to the vertical direction, and the angle between the first hydraulic cylinder and the first articulated rod is close to 180°, so that the rotating mechanism formed by the first hydraulic cylinder and the first articulated rod becomes thinner and narrower, and the flipping angle of the first hydraulic cylinder relative to the base during operation is small. Therefore, the installation space occupied by the first hydraulic cylinder and the first articulated rod can be made narrow, which helps to significantly reduce the horizontal size of the blanching pot and improve the compactness of the structure and the overall weight.
[0020] 3. As a preferred embodiment, the blanching pot body and the cooling pot body are arranged side by side in the transverse direction, and the turning axis of the blanching basket is arranged parallel to the turning axis of the cooling basket and both extend in the longitudinal direction, so that when the blanching basket turns toward the cooling pot body, it turns from the blanching station to the first unloading station, and when the cooling basket turns away from the blanching pot body, it turns from the cooling station to the second unloading station, ensuring that the blanching basket can unload materials into the cooling basket and the cooling basket can unload materials to the outside of the blanching pot reliably, avoiding interference between various tasks and steps. When the blanching basket is located at the first unloading station, the feed end to the discharge end of the first unloading channel gradually tilts downward, and the discharge end is located directly above the cooling basket when it is in the cooling station. The blanching basket uses the first unloading channel to guide the material to the top of the cooling basket, so that the material can fall directly into the cooling basket, avoiding the material from being thrown off to the outside of the cooling basket.
[0021] 4. As a preferred embodiment, the first unloading channel gradually narrows from the feeding end to the discharging end. When the blanching basket is located at the first unloading station and unloading to the cooling basket, the first unloading channel gathers the scattered materials in the blanching basket, so that the materials enter the cooling basket in a concentrated manner. Moreover, when the blanching basket is located at the first unloading station, the first unloading arm is inserted into the interior of the cooling basket, and the cooling basket is immersed in the pre-filled liquid in the cooling pot body. Therefore, after the first unloading arm is inserted into the interior of the cooling basket, the discharging end of the first unloading channel is close to the liquid in the cooling pot body or directly inserted into the liquid, which reduces or eliminates the falling distance of the material in the air when unloading from the blanching basket to the cooling basket. The material can slowly enter the liquid in the cooling basket to avoid the material hitting the liquid surface at high speed and causing the liquid to splash out.
[0022] 5. As a preferred embodiment, a steam spoiler is installed on the outer side of the blanching pot body, and a steam heating chamber is formed between the steam spoiler and the blanching pot body. The outlet hole of the steam inlet pipe is connected to the steam heating chamber. Under the action of the turbulence of the spoiler convex points, the steam is fully diffused in the steam heating chamber along the flow path between adjacent spoiler convex points, and can contact the outer wall of the blanching pot body more comprehensively, effectively improving the thermal efficiency of the steam, accelerating the heating rate of the liquid in the blanching pot body, and improving the blanching efficiency. Moreover, the blanching pot body is heated evenly, and the temperature of the liquid in the blanching pot body tends to be consistent, so that the ingredients and other materials in the blanching basket are evenly heated and blanched.
[0023] 6. As a preferred method, an air flotation deslagging and defoaming unit is provided, and an air pump delivers airflow to the inner side of the cooling pot body through an air delivery pipe to generate bubbles floating from bottom to top in the cooling pot body. In the process of bubbles floating from bottom to top, on the one hand, they collide and break with the surface of the material in the cooling basket, and then form a flushing effect on the foam, grease, etc. adhering to the surface of the material, so that they are separated from the material. On the other hand, the bubbles drive these foam and grease to float to the water surface of the cooling pot body, which is convenient for cleaning. Therefore, under the action of the air flotation deslagging and defoaming unit, the cleaning effect of the material is effectively improved, saving time and effort, saving water resources, and improving the blanching efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0025] Figure 1 Axonometric view of the continuous heating and cooling blanching pot provided in the embodiment of the present application Figure 1 ;
[0026] Figure 2 Axonometric view of the continuous heating and cooling blanching pot provided in the embodiment of the present application Figure 2 ;
[0027] Figure 3 Axonometric view of the continuous heating and cooling blanching pot provided in the embodiment of the present application Figure 3 , which specifically refers to the state of the blanching pot after the outer shell is removed;
[0028] Figure 4 Axonometric view of the continuous heating and cooling blanching pot provided in the embodiment of the present application Figure 4 , which specifically refers to the state of the blanching pot after the outer shell is removed;
[0029] Figure 5 The main view of the continuous heating and cooling boiling pot provided in the embodiment of the present application Figure 1 , which specifically shows the state where the blanching basket is located at the first unloading station and the cooling basket is located at the cooling station;
[0030] Figure 6 The main view of the continuous heating and cooling boiling pot provided in the embodiment of the present application Figure 2 , which specifically shows the state where the blanching basket is located at the blanching station and the cooling basket is located at the second unloading station;
[0031] Figure 7 A side view of a continuous heating and cooling blanching pot provided in an embodiment of the present application;
[0032] Figure 8Axonometric view of the continuous heating and cooling blanching pot provided in the embodiment of the present application Figure 5 , which specifically refers to the state of the blanching pot after the outer shell is removed;
[0033] Fig. 9 Axonometric view of the continuous heating and cooling blanching pot provided in the embodiment of the present application Figure 6 , which specifically refers to the state of the blanching pot after the blanching basket and the cooling basket are removed;
[0034] Fig.10 A schematic diagram of the structure of the first hydraulic cylinder provided in the embodiment of the present application driving the blanching basket to be located at the blanching station;
[0035] Fig.11 This is a structural schematic diagram of the first hydraulic cylinder provided in an embodiment of the present application driving the blanching basket to be located at the blanching station and the first unloading station respectively.
[0036] List of parts and reference numerals:
[0037] 10 base, 11 blanching pot body, 111 first row of soup openings, 12 blanching basket, 120 first turning arm, 121 first discharge channel, 122 first discharge arm, 123 first rotating rod, 124 first hinged rod, 13 cooling pot body, 131 second row of soup openings, 14 cooling basket, 140 second turning arm, 141 second discharge arm, 142 second discharge channel, 143 second rotating rod, 144 second hinged rod, 15 outer Shell, 16 first bearing seat, 17 first hydraulic cylinder, 18 second bearing seat, 19 second hydraulic cylinder, 20 hydraulic station, 21 steam inlet pipe, 22 pressure detection device, 23 gas control valve, 24 safety valve, 25 steam spoiler, 251 spoiler convex point, 26 drain pipe, 27 drain valve, 28 air pump, 29 gas pipe, 30 first row of soup pipes, 31 first control valve, 32 second row of soup pipes, 33 second control valve. DETAILED DESCRIPTION
[0038] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.
[0039] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.
[0040] In addition, in the description of the present application, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", "lateral", "longitudinal", etc., indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0041] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0042] In the present application, unless otherwise clearly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0043] In the embodiment of the present application, a continuous heating and cooling blanching pot is provided. For the convenience of explanation and understanding, the following contents provided in the present application are all described on the basis of the illustrated product structure. Of course, it can be understood by those skilled in the art that the above structure is only used as a specific example and schematic description, and cannot constitute a specific limitation on the technical solution provided in the present application.
[0044] Reference Figures 1 to 11As shown, a heating and cooling continuous blanching pot provided in the present application comprises a base 10 and a heating blanching module and a cooling and cleaning module respectively arranged on the base 10; the heating blanching module comprises a blanching pot body 11, a blanching basket 12 and a heating unit, the blanching basket 12 can be flipped relative to the blanching pot body 11 and has a blanching station located on the inner side of the blanching pot body 11 and a first unloading station located on the outer side of the blanching pot body 11, when the blanching basket 12 is located at the blanching station, the material placed inside can be immersed in the liquid contained in the blanching pot body 11, and the liquid in the blanching pot body 11 can be heated by the heating unit to realize the blanching work; the cooling and cleaning module comprises a cooling pot body 13 and a cooling basket 14, the cooling basket 14 can be flipped relative to the cooling pot body 13 and has a blanching station located on the inner side of the blanching pot body 11 and a first unloading station located on the outer side of the blanching pot body 11 The cooling station inside the cooling pot body 13 and the second unloading station outside the cooling pot body 13, when the cooling basket 14 is located at the cooling station, the material placed inside can be immersed in the liquid contained in the cooling pot body 13 to achieve cooling and cleaning work; the heating and cooling continuous blanching pot has a continuous working mode, and the continuous working mode includes: the blanching basket 12 is driven by the first driving mechanism to flip to the first unloading station after the material is blanched at the blanching station for a first preset time, so as to unload the blanched material into the cooling basket 14 located at the cooling station; the cooling basket 14 is driven by the second driving mechanism to flip to the second unloading station after the material is blanched at the cooling station for a second preset time, so as to unload the cooled material. Figures 1 to 4 as well as Figure 6 The blanching basket 12 is shown in the state when it is located at the blanching station. Figure 5 The figure shows the state when the blanching basket 12 is located at the first unloading position. Figure 5 The cooling basket 14 is shown in the state when it is located at the cooling station. Figures 1 to 4 as well as Figure 6 The cooling basket 14 is shown in the state when it is located at the second unloading station.
[0045] In a preferred embodiment, the base 10 can be made of a metal structure, for example, it can be made of I-beams, channel steels and other structures welded to ensure strength and stability. In order to protect the internal structure and improve the aesthetics, the base 10 can be surrounded by an outer shell 15. The blanching pot body 11 and the cooling pot body 13 can be fixed to the base 10 by welding, bolting or other methods. The blanching basket 12 and the cooling basket 14 are both basket structures with a plurality of drainage holes. The blanching basket 12 can hold the material to be blanched, and the liquid in the blanching pot body 11 can enter and exit the blanching basket 12. The cooling basket 14 can hold the blanched material, and the liquid in the cooling pot body 13 can enter and exit the cooling basket 14.
[0046] The heating and cooling continuous blanching pot provided in the present application has a heating and blanching module for heating and blanching materials, and a cooling and cleaning module for cooling, cooling and cleaning the materials after blanching. Specifically, when the blanching basket 12 is located at the blanching station, the materials are placed in the blanching basket 12, and a proper amount of liquid (such as water or a mixture of water and blanching seasoning) is filled into the blanching pot body 11, so that the materials are immersed in the liquid, and then the liquid in the blanching pot body 11 is heated to a boil or heated to a specified temperature by the heating unit, thereby blanching the materials. When the cooling basket 14 is located at the cooling station, the blanched materials are placed in the cooling basket 14, and a proper amount of liquid (such as cold water) is filled into the cooling pot body 13, so that the materials are immersed in cold water, and the materials are cooled, cooled and cleaned, and the foam and grease on the surface of the materials are removed. Therefore, the blanching pot of the present application can not only heat and blanch the materials, but also cool and clean them, realizing the integration of multiple functions such as blanching, cooling and cleaning. The blanching basket 12 can be designed to be flip-type relative to the blanching pot body 11, and it can flip and switch between the blanching station and the first unloading station. After the blanching work is completed, the blanching basket 12 can be automatically driven by the first driving mechanism to flip from the blanching station to the first unloading station, and then the materials are unloaded into the cooling basket 14 located at the cooling station for cooling and cleaning. The cooling basket 14 can be designed to be flip-type relative to the cooling pot body 13. After the cooling and cleaning work is completed, the cooling basket 14 can be automatically driven by the second driving mechanism to flip from the cooling station to the second unloading station, and then the materials are unloaded to the designated position. Therefore, in the continuous working mode, the blanching pot can automatically complete the material blanching work, cooling and cleaning work, and material unloading work in sequence, saving manpower, improving work efficiency, and reducing costs. In the continuous working mode, the first preset time length and the second preset time length can be adaptively adjusted according to the characteristics of the material.
[0047] Figures 1 to 4 2 shows an embodiment in which the blanching pot body 11 and the cooling pot body 13 are both square pot bodies. In other embodiments, the blanching pot body 11 and the cooling pot body 13 can also be round pot bodies or pot bodies of other shapes.
[0048] As a preferred embodiment of the present application, Figures 1 to 11As shown, the first driving mechanism includes a first hydraulic cylinder 17, a first bearing seat 16 is provided on the base, and first flip arms 120 are fixed on both sides of the blanching basket 12, and the first flip arms 120 on both sides are connected by a first rotating rod 123, and the first rotating rod 123 is rotatably connected to the first bearing seat 16, and the first rotating rod 123 is provided with a first hinged rod 124 protruding outward, and the cylinder body of the first hydraulic cylinder 17 is hinged to the base 10 below the first bearing seat 16, and the piston rod of the first hydraulic cylinder 17 is hinged to the first hinged rod 124. When the piston rod of the first hydraulic cylinder 17 is extended, the blanching basket 12 is driven to flip from the blanching station toward the first unloading station through the first hinged rod 124, the first rotating rod 123 and the first flip arm 120, and when the piston rod of the first hydraulic cylinder 17 is retracted, the blanching basket 12 is driven to flip from the blanching station toward the first unloading station through the first hinged rod 124, the first rotating rod 123 and the first flip arm 120 drive the blanching basket 12 to flip from the first unloading station to the blanching station; when the blanching basket 12 is located at the blanching station, the first flip arm 120 is mounted on the edge of the blanching pot body 11, and the first hydraulic cylinder 17 drives the first flip arm 120 to flip at an angle α so that the blanching basket 12 reaches the first unloading station, wherein 90°<α≤120°; the first hinged rod 124 is located at The first flip arm 120 is outside the angle range between the blanching station and the first unloading station, and the vertical line from the hinge point of the piston rod of the first hydraulic cylinder 17 and the first hinged rod 124 to the first rotating rod 123 is L. When the blanching basket 12 is located at the blanching station, the piston rod of the first hydraulic cylinder 17 is inclined at an angle β compared to the horizontal plane and there is an angle γ between L and the vertical direction, wherein 60°≤β≤80°, 20°≤γ≤30°.
[0049] The first flip arms 120 on both sides of the blanching basket 12 constitute a supporting structure for supporting the blanching basket 12. The first driving mechanism drives the first flip arms 120 to flip and thereby drives the blanching basket 12 to flip. Specifically, the cylinder body of the first hydraulic cylinder 17 is hinged to the base 10, and the piston rod of the first hydraulic cylinder 17 is hinged to the first articulated rod 124. The first hydraulic cylinder 17 and the first articulated rod 124 form a rotating mechanism with the aid of the base 10 and the first bearing seat 16, so that the extension and retraction process of the piston rod of the first hydraulic cylinder 17 can ultimately realize the reciprocating flipping of the blanching basket 12 between the blanching station and the first unloading station, thereby ensuring that the blanching basket 12 can rotate reliably and stably. The first hydraulic cylinder 17 can control the extension and retraction movement through a program, thereby realizing automatic driving of the blanching basket 12 to flip. Moreover, through the reasonable arrangement of the first flip arm 120, the first hinged rod 124, and the first hydraulic cylinder 17, the piston rod of the first hydraulic cylinder 17 only needs to extend the stroke to drive the blanching basket 12 from the blanching station to the first unloading station, and only needs to retract the stroke to drive the blanching basket 12 to reset from the first unloading station to the blanching station. The stroke is simple and stable, which improves the working reliability. When the blanching basket 12 is located at the blanching station, the first flip arm 120 is mounted on the edge of the blanching pot body 11, and the blanching basket 12 is supported by the edge of the blanching pot body 11, so that the first hydraulic cylinder 17 can unload the working pressure when the blanching basket 12 is located at the blanching station, and the first hydraulic cylinder 17 does not need to remain in the working state of lifting the blanching basket 12.
[0050] Specifically, Fig.10 The blanching basket 12 is shown in the state when it is located at the blanching station. Fig.11 The diagram shows the states of the blanching basket 12 at the blanching station and the first unloading station, respectively. The solid line shows the blanching basket 12 at the blanching station, and the dotted line shows the blanching basket 12 at the first unloading station. The flip angle α of the first flip arm 120 is limited to 90°<α≤120°, which meets the requirement of tilting the blanching basket 12 for unloading at the first unloading station. For example, Fig.10 As shown, when the blanching basket 12 is located at the blanching station, the opening of the blanching basket 12 is vertically upward, as shown in FIG. Fig.11As shown, when the blanching basket 12 is flipped 120° to reach the first unloading position, the opening of the blanching basket 12 becomes inclined downward, so that the material can slide from the blanching basket 12 under the action of gravity, realizing automatic unloading. The vertical line from the hinge point of the piston rod of the first hydraulic cylinder 17 and the first hinged rod 124 to the first rotating rod 123 is L. When the blanching basket 12 is located at the blanching position, the piston rod of the first hydraulic cylinder 17 is inclined at an angle β compared to the horizontal plane, and there is an angle γ between L and the vertical direction, wherein 60°≤β≤80°, 20°≤γ≤30°. On the one hand, the first hydraulic cylinder 17 is limited to a tilted top state, so that the driving force when the piston rod is extended generates a force that causes the first hinged rod 124 to flip upward. On the other hand, by limiting 60°≤β≤80° and limiting 20°≤γ≤30°, on the basis of ensuring that the first hydraulic cylinder 17 is in a tilted state of the first hinged rod 124, the first hydraulic cylinder 17 is close to the vertical direction, the first hinged rod 124 is also close to the vertical direction, and the angle between the first hydraulic cylinder 17 and the first hinged rod 124 is close to 180°, so that the rotating mechanism formed by the first hydraulic cylinder 17 and the first hinged rod 124 becomes thinner and narrower as a whole, such as Fig.11 As shown, the first hydraulic cylinder 17 can be turned over at a very small angle relative to the base 10 during operation to drive the blanching basket 12 to switch between the blanching station and the first unloading station. Therefore, the installation space occupied by the first hydraulic cylinder 17 and the first hinged rod 124 can be made narrow, which helps to significantly reduce the blanching pot along the lateral direction ( Figure 5 The dimensions of the structure (in the X direction shown in the figure) are improved in terms of structural compactness and overall weight.
[0051] As a preferred embodiment of the present application, Figures 1 to 7 As shown, the blanching pot body 11 and the cooling pot body 13 are arranged side by side in the transverse direction, the turning axis of the blanching basket 12 is arranged in parallel with the turning axis of the cooling basket 14 and both extend in the longitudinal direction, and the blanching basket 12 has a first unloading channel 121. When the blanching basket 12 is located at the first unloading station, the first unloading channel 121 gradually tilts downward from the feeding end to the discharging end and the discharging end is located directly above the cooling basket 14 when it is in the cooling station. Figure 5 The double-headed arrow X in the middle indicates the horizontal direction. Figure 7The double-headed arrow Y in the middle indicates the longitudinal direction. Specifically, in the aforementioned embodiment, the extension direction of the first rotating rod 123 is the longitudinal direction. Through the above arrangement, when the blanching basket 12 is flipped toward the cooling pot body 13, it flips from the blanching station to the first unloading station, and when the cooling basket 14 is flipped in the direction away from the blanching pot body 11, it flips from the cooling station to the second unloading station, ensuring that the blanching basket 12 unloads to the cooling basket 14 and the cooling basket 14 unloads to the outside of the blanching pot reliably, avoiding interference between various tasks and steps. When the blanching basket 12 is located at the first unloading station, the first unloading channel 121 gradually tilts downward from the feed end to the discharge end, and the discharge end is located directly above the cooling basket 14 when it is at the cooling station. The blanching basket 12 uses the first unloading channel 121 to guide the material to the top of the cooling basket 14, so that the material can fall directly into the cooling basket 14, avoiding the material from being thrown off to the outside of the cooling basket 14.
[0052] As a preferred embodiment, Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, the blanching basket 12 is provided with a first discharge arm 122 protruding outward, and the first discharge channel 121 is formed in the first discharge arm 122. The first discharge channel 121 gradually shrinks from the feed end to the discharge end. When the blanching basket 12 is located at the first discharge station, the first discharge arm 122 is inserted into the interior of the cooling basket 14; the cooling basket 14 is provided with a second discharge arm 141 protruding outward, and the second discharge arm 141 is provided with a second discharge channel 142 gradually shrinks from the feed end to the discharge end. Those skilled in the art can understand that, when the blanching basket 12 is located at the first unloading position and unloads to the cooling basket 14, the first unloading channel 121 gathers the scattered materials in the blanching basket 12, so that the materials enter the cooling basket 14 in a concentrated manner, and, when the blanching basket 12 is located at the first unloading position, the first unloading arm 122 is inserted into the interior of the cooling basket 14, and the cooling basket 14 is immersed in the pre-filled liquid in the cooling pot body 13. Therefore, after the first unloading arm 122 is inserted into the interior of the cooling basket 14, the discharge end of the first unloading channel 121 is close to the liquid in the cooling pot body 13 or directly inserted into the liquid, which reduces or eliminates the falling distance of the material in the air when unloading from the blanching basket 12 to the cooling basket 14, and the material can slowly enter the liquid in the cooling basket 14 to avoid the material hitting the liquid surface at high speed and causing the liquid to splash outward. When the cooling basket 14 is located at the second unloading position and unloads materials to the outside of the blanching pot, the second unloading channel 142 gathers the scattered materials in the cooling basket 14 so that the materials can be unloaded in a concentrated manner.
[0053] As a preferred embodiment, Figure 3 and Figure 4As shown, the second driving mechanism includes a second hydraulic cylinder 19, a second bearing seat 18 is provided on the base 10, and second flip arms 140 are fixed on both sides of the cooling basket 14. The second flip arms 140 on both sides are connected by a second rotating rod 143, and the second rotating rod 143 is rotatably connected to the second bearing seat 18. The second rotating rod 143 is provided with a second hinged rod 144 protruding outward, and the cylinder body of the second hydraulic cylinder 19 is hinged to the base 10 below the second bearing seat 18, and the piston rod of the second hydraulic cylinder 19 is hinged to the second hinged rod 144. When the piston rod of the second hydraulic cylinder 19 is extended, the cooling basket 14 is driven to flip from the cooling station toward the second unloading station through the second hinged rod 144, the second rotating rod 143 and the second flip arm 140. When the piston rod of the second hydraulic cylinder 19 is retracted, the cooling basket 14 is driven to flip from the second unloading station toward the cooling station through the second hinged rod 144, the second rotating rod 143 and the second flip arm 140. In the present embodiment, the structure for driving the cooling basket 14 to flip is basically the same as the structure for driving the blanching basket 12 to flip. The second flip arms 140 on both sides of the cooling basket 14 constitute a supporting structure for supporting the cooling basket 14. The second driving mechanism drives the second flip arms 140 to flip and thereby drives the cooling basket 14 to flip. Specifically, the cylinder body of the second hydraulic cylinder 19 is hinged to the base 10, and the piston rod of the second hydraulic cylinder 19 is hinged to the second hinged rod 144. The second hydraulic cylinder 19 and the second hinged rod 144 form a rotating mechanism with the aid of the base 10 and the second bearing seat 18, so that the extension and retraction process of the piston rod of the second hydraulic cylinder 19 finally realizes the reciprocating flipping of the cooling basket 14 between the cooling station and the second unloading station, thereby ensuring that the cooling basket 14 can rotate reliably and stably. The second hydraulic cylinder 19 can control the extension and retraction movement through a program, thereby realizing automatic driving of the cooling basket 14 to flip. In addition, when the cooling basket 14 is located at the cooling station, the second flip arm 140 can also be mounted on the pot edge of the cooling pot body 13, and the cooling basket 14 can be supported by the pot edge of the cooling pot body 13, so that the second hydraulic cylinder 19 can unload the working pressure when the cooling basket 14 is located at the cooling station, and the second hydraulic cylinder 19 does not need to remain in the working state of lifting the cooling basket 14. In addition, the flip angle of the second flip arm 140 at the cooling station and the second unloading station can also be limited to greater than 90° and less than or equal to 120° by α. When the cooling basket 14 is at the cooling station, the inclination angle of the piston rod of the second hydraulic cylinder 19 relative to the horizontal plane can also be limited to greater than or equal to 60 degrees and less than or equal to 80 degrees by reference to β. At the same time, the angle between the piston rod of the second hydraulic cylinder 19 and the vertical line from the hinge point of the second hinged rod 144 to the second rotating rod 143 and the vertical direction can also be limited to greater than or equal to 20° and less than or equal to 30° by reference to γ.
[0054] Specifically, Figure 4 As shown, a hydraulic station 20 for providing power for the first hydraulic cylinder 17 and the second hydraulic cylinder 19 to achieve telescopic movement may be installed on the base 10 .
[0055] As a preferred embodiment of the present application, Figure 3 and Figure 4 As shown, the heating unit includes a steam inlet pipe 21, a pressure detection device 22 and a gas control valve 23. The steam inlet pipe 21 is provided with an air outlet opening toward the outer wall of the blanching pot body 11. The steam inlet pipe 21 is used for an external hot steam generating device to transport steam toward the blanching pot body 11. The pressure detection device 22 is connected to the steam inlet pipe 21 and is used to detect the air pressure in the steam inlet pipe 21. The gas control valve 23 is connected to the steam inlet pipe 21 and is used to cut off or conduct the steam flow path in the steam inlet pipe 21. The pressure detection device 22 can use a pressure gauge or other suitable detection device to monitor the steam pressure. The gas control valve 23 can use a pneumatic angle seat valve or other suitable valve. When the gas control valve 23 is opened, steam can enter the steam inlet pipe 21. When it is closed, the steam cannot flow toward the blanching pot body 11. The external hot steam generating device connected to the steam inlet pipe 21 can be a boiler, a steam generator, an electric steam generator or other device capable of generating high-temperature steam. In addition, to improve the safety of use, a safety valve 24 can be connected to the steam inlet pipe 21, and the safety valve 24 plays a role of safety pressure relief protection to reduce the risk of accidents.
[0056] Furthermore, if Figure 3 , Figure 4 and Figure 8 As shown, a steam spoiler 25 is installed on the outer side of the blanching pot body 11, and a steam heating chamber is formed between the steam spoiler 25 and the blanching pot body 11, and the air outlet is connected to the steam heating chamber, and the steam spoiler 25 is provided with a plurality of spoiler convex points 251 distributed at intervals, and the spoiler convex points 251 protrude toward the blanching pot body 11 and are welded to the blanching pot body. When the air outlet of the steam inlet pipe 21 transports steam toward the steam heating chamber, under the effect of the spoiler convex points 251, the steam is fully diffused in the steam heating along the flow path between adjacent spoiler convex points 251, and the steam evenly heats the blanching pot body 11 in the steam heating chamber, effectively improving the thermal efficiency of the steam, accelerating the temperature rise rate of the liquid in the blanching pot body 11, and improving the blanching efficiency. Preferably, steam spoilers 25 can be installed on the side walls and bottom walls of the blanching pot body 11, so that steam heating chambers are formed on the sides and bottom of the blanching pot body 11. Steam can heat the side walls and bottom walls of the blanching pot body 11, so that the blanching pot body 11 is heated evenly, and the temperature of the liquid in the blanching pot body 11 tends to be consistent, so that the ingredients and other materials in the blanching basket 12 are evenly heated and blanched.
[0057] Furthermore, if Figure 4 and Figure 8 As shown, the steam spoiler 25 is connected to a drain pipe 26 for discharging condensed water, and the drain pipe 26 is installed with a drain valve 27. The condensed water formed by the steam in the steam heating chamber is discharged into the municipal sewer or into a collection container by means of the drain pipe 26. Specifically, the steam spoiler 25 on the side wall of the blanching pot body 11 and the steam spoiler 25 on the bottom wall can be connected to a drain pipe 26 respectively, so that the condensed water formed on the side and the bottom of the blanching pot body 11 can be discharged separately.
[0058] As a preferred embodiment of the present application, Figure 4 and Fig. 9 As shown, the cooling and cleaning module also includes an air flotation deslagging and defoaming unit, which includes an air pump 28 and an air pipe 29. One end of the air pipe 29 is located on the outside of the cooling pot body 13 and is connected to the air pump 28, and the other end of the air pipe 29 is located on the inside of the cooling pot body 13 and is laid on the bottom of the cooling pot body 13, so that the air pump 28 delivers air flow to the inside of the cooling pot body 13 through the air pipe 29 to generate bubbles floating from bottom to top in the cooling pot body 13. It is understandable to those skilled in the art that, by setting up the air flotation deslagging and defoaming unit, the air pump 28 delivers airflow to the inner side of the cooling pot body 13 through the air pipe 29, so as to generate bubbles floating from bottom to top in the cooling pot body 13. In the process of the bubbles floating from bottom to top, on the one hand, they collide and break with the surface of the material in the cooling basket 14, and then form a flushing effect on the foam, grease, etc. adhered to the surface of the material, so that they are separated from the material. On the other hand, the bubbles drive these foams and grease to float to the water surface of the cooling pot body 13, which is convenient for cleaning. Therefore, under the action of the air flotation deslagging and defoaming unit, the cleaning effect of the material is effectively improved, time and labor are saved, water resources are saved, and the blanching efficiency is improved. In specific implementation, after the blanching basket 12 unloads the blanched material into the cooling basket 14, the air pump 28 can be started to pump airflow into the cooling pot body 13 through the air pipe 29. After the cooling and cleaning of the material is completed, the air pump 28 is shut down.
[0059] As a preferred embodiment of the present application, Figure 8 and Fig. 9As shown, the bottom wall of the blanching pot body 11 is provided with a first row of soup ports 111, the first row of soup ports 111 is connected to a first row of soup tubes 30, the first row of soup tubes 30 is equipped with a first control valve 31 for controlling opening and closing, when the first control valve 31 is opened, the liquid in the blanching pot body 11 can be emptied, when the first control valve 31 is closed, the liquid in the blanching pot body 11 is prevented from being discharged; the bottom wall of the cooling pot body 13 is provided with a second row of soup ports 131, the second row of soup ports 131 is connected to a second row of soup tubes 32, the second row of soup tubes 32 is equipped with a second control valve 33 for controlling opening and closing, when the second control valve 33 is opened, the liquid in the cooling pot body 13 can be emptied, when the second control valve 33 is closed, the liquid in the cooling pot body 13 is prevented from being discharged. The first control valve 31 and the second control valve 33 can be stop valves.
[0060] Anything not described in this application can be achieved by adopting or drawing on existing technologies.
[0061] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.
[0062] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims
1. A continuous heating and cooling blanching pot, characterized in that: It comprises a base and a heating and blanching module and a cooling and cleaning module respectively arranged on the base; The heating and blanching module comprises a blanching pot body, a blanching basket and a heating unit. The blanching basket can be turned over relative to the blanching pot body and has a blanching station located inside the blanching pot body and a first unloading station located outside the blanching pot body. When the blanching basket is located at the blanching station, the material placed inside can be immersed in the liquid contained in the blanching pot body, and the liquid in the blanching pot body is heated by the heating unit to achieve the blanching work; The cooling and cleaning module comprises a cooling pot body and a cooling basket. The cooling basket can be turned over relative to the cooling pot body and has a cooling station located inside the cooling pot body and a second unloading station located outside the cooling pot body. When the cooling basket is located at the cooling station, the material placed inside can be immersed in the liquid contained in the cooling pot body to achieve cooling and cleaning work. The continuous heating and cooling blanching pot has a continuous working mode, and the continuous working mode includes: the blanching basket is driven by the first driving mechanism to flip to the first unloading station after the blanching work of the material at the blanching station for a first preset time, so as to unload the blanched material into the cooling basket located at the cooling station; the cooling basket is driven by the second driving mechanism to flip to the second unloading station after the blanching work of the material at the cooling station for a second preset time, so as to unload the cooled material.
2. The continuous heating and cooling blanching pot according to claim 1, characterized in that: The first driving mechanism comprises a first hydraulic cylinder, a first bearing seat is provided on the base, first turning arms are fixed on both sides of the blanching basket, the first turning arms on both sides are connected by a first rotating rod, the first rotating rod is rotatably connected to the first bearing seat, the first rotating rod is provided with a first hinged rod protruding outward, the cylinder body of the first hydraulic cylinder is hinged to the base below the first bearing seat, the piston rod of the first hydraulic cylinder is hinged to the first hinged rod, when the piston rod of the first hydraulic cylinder is extended, the blanching basket is driven to flip from the blanching station toward the first unloading station through the first hinged rod, the first turning rod and the first turning arm, and when the piston rod of the first hydraulic cylinder is retracted, the blanching basket is driven to flip from the first unloading station toward the blanching station through the first hinged rod, the first turning rod and the first turning arm; When the blanching basket is located at the blanching station, the first turning arm is mounted on the pot edge of the blanching pot body, and the first hydraulic cylinder drives the first turning arm to turn at an angle α so that the blanching basket reaches the first unloading station, wherein 90°<α≤120°; The first articulated rod is located outside the angle range of the first flip arm between the blanching station and the first unloading station, and the vertical line from the hinge point of the piston rod of the first hydraulic cylinder and the first articulated rod to the first rotating rod is L. When the blanching basket is located at the blanching station, the piston rod of the first hydraulic cylinder is inclined at an angle β compared to the horizontal plane and there is an angle γ between L and the vertical direction, wherein 60°≤β≤80°, 20°≤γ≤30°.
3. The continuous heating and cooling blanching pot according to claim 1, characterized in that: The blanching pot body and the cooling pot body are arranged side by side in the transverse direction, the turning axis of the blanching basket is arranged parallel to the turning axis of the cooling basket and both extend in the longitudinal direction, the blanching basket has a first unloading channel, when the blanching basket is located at the first unloading station, the feeding end to the discharging end of the first unloading channel gradually tilts downward and the discharging end is located directly above the cooling basket at the cooling station.
4. The continuous heating and cooling blanching pot according to claim 3, characterized in that: The blanching basket is provided with a first discharge arm protruding outward, the first discharge channel is formed in the first discharge arm, the first discharge channel gradually narrows from the feeding end to the discharging end, and when the blanching basket is located at the first discharge station, the first discharge arm is inserted into the interior of the cooling basket; The cooling basket is provided with a second unloading arm protruding outward, and the second unloading arm is provided with a second unloading channel which gradually narrows from the feeding end to the discharging end.
5. The continuous heating and cooling blanching pot according to claim 1, characterized in that: The second driving mechanism includes a second hydraulic cylinder, a second bearing seat is provided on the base, second flip arms are fixed on both sides of the cooling basket, the second flip arms on both sides are connected by a second rotating rod, the second rotating rod is rotatably connected to the second bearing seat, the second rotating rod is provided with a second hinged rod protruding outward, the cylinder body of the second hydraulic cylinder is hinged to the base below the second bearing seat, the piston rod of the second hydraulic cylinder is hinged to the second hinged rod, when the piston rod of the second hydraulic cylinder is extended, the cooling basket is driven to flip from the cooling station toward the second unloading station through the second hinged rod, the second rotating rod and the second flip arm, and when the piston rod of the second hydraulic cylinder is retracted, the cooling basket is driven to flip from the second unloading station toward the cooling station through the second hinged rod, the second rotating rod and the second flip arm.
6. The continuous heating and cooling blanching pot according to claim 1, characterized in that: The heating unit includes a steam inlet pipe, a pressure detection device and a gas control valve. The steam inlet pipe is provided with an outlet hole opened toward the outer wall of the blanching pot body. The steam inlet pipe is used for an external hot steam generating device to transport steam toward the blanching pot body. The pressure detection device is connected to the steam inlet pipe and is used to detect the air pressure in the steam inlet pipe. The gas control valve is connected to the steam inlet pipe and is used to cut off or conduct the steam flow path in the steam inlet pipe.
7. The continuous heating and cooling blanching pot according to claim 6, characterized in that: A steam spoiler is installed on the outer side of the blanching pot body, a steam heating chamber is formed between the steam spoiler and the blanching pot body, the air outlet is connected to the steam heating chamber, the steam spoiler is provided with a plurality of spoiler convex points distributed at intervals, the spoiler convex points protrude toward the blanching pot body and are welded to the blanching pot body.
8. The continuous heating and cooling blanching pot according to claim 7, characterized in that: The steam spoiler is connected with a drain pipe for discharging condensed water, and the drain pipe is installed with a drain valve.
9. The continuous heating and cooling blanching pot according to claim 1, characterized in that: The cooling and cleaning module also includes an air flotation deslagging and defoaming unit, which includes an air pump and an air supply pipe. One end of the air supply pipe is located on the outside of the cooling pot body and is connected to the air pump, and the other end of the air supply pipe is located on the inside of the cooling pot body and is laid on the bottom of the cooling pot body, so that the air pump delivers air flow to the inside of the cooling pot body through the air supply pipe to generate bubbles floating from bottom to top in the cooling pot body.
10. The continuous heating and cooling blanching pot according to claim 1, characterized in that: The bottom wall of the blanching pot body is provided with a first row of soup openings, the first row of soup openings are connected to a first row of soup tubes, and the first row of soup tubes are equipped with a first control valve for controlling opening and closing; The bottom wall of the cooling pot body is provided with a second row of soup openings, the second row of soup openings are connected to a second row of soup tubes, and the second row of soup tubes are equipped with a second control valve for controlling opening and closing.
Citation Information
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