Sandstone powerful impact crusher convenient to discharge and method
By designing automatic discharge, screening and crushing modules in the powerful impact crusher, the problems of inconvenience in discharge and the retention of sand and gravel that does not meet the crushing standards are solved, and the convenience, safety and finished product quality of the crusher are improved.
Patent Information
- Application Number
- CN202411850308.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-16
AI Technical Summary
The existing powerful impact crusher has inconvenience when discharging materials, and requires staff to assist in collecting sand and gravel. Sand and gravel that do not meet the crushing standards are easily retained and transported out, affecting the crushing quality.
A crusher including support plate base, crusher body, discharge screening module, screening and crushing module and discharge dust reduction module are designed. Through these modules, the automatic discharge, screening and crushing of sand and gravel is realized to ensure that the sand and gravel meet the crushing standards before output.
It realizes automatic cutting and screening of sand and gravel, improves the convenience and safety of the crusher, ensures the quality of finished sand and gravel, and avoids the output of sand and gravel that does not meet the crushing standards.
Smart Images

Figure CN119702192A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crushers, and in particular to a sand and gravel high-power impact crusher and a method for convenient material discharge. Background Art
[0002] Sand and gravel refers to a loose mixture of sand and crushed stone. In geology, mineral or rock particles with a particle size of 0.074 to 2 mm are called sand, and particles larger than 2 mm are called gravel or angular gravel (the difference between the two lies in the degree of roundness, see the entries for conglomerate and sandstone for details).
[0003] If the broken stones in the sandstone are mostly gravel, it is called gravel. In daily life, some people also call sandstone sandstone.
[0004] In today's infrastructure construction, crushed stone is indispensable, and the quality requirements for crushed stone are getting higher and higher, so the equipment for producing stone is also getting higher and higher. The stone products produced by impact crusher have good particle shape and high quality, so impact crusher is more and more widely used in stone production line.
[0005] After searching, the Chinese patent application number CN208599855U discloses a high-capacity impact crusher with large feed, including the inner cavity of the front upper frame and the rear upper frame are both provided with baffles. The high-capacity impact crusher with large feed in the above patent has the following shortcomings: when the device is in use, there is a certain space in the discharge port area, and when discharging, the device is not convenient for discharging, and the staff needs to assist in collecting the sand and gravel inside the space, which is inconvenient to use, and when crushing sand and gravel, some sand and gravel that do not meet the crushing standard are easy to enter and stay in this area, so that some sand and gravel that do not meet the crushing standard will be transported out, affecting the crushing quality. Summary of the invention
[0006] The present invention discloses a high-power impact crusher for sand and gravel with convenient material discharge and a method, aiming to solve the technical problem that when the device in the background technology is in use, there is a certain space in the discharge port area, the device is not convenient for discharging materials, and staff are required to assist in collecting the sand and gravel in the space, which is inconvenient to use. Moreover, when crushing the sand and gravel, some sand and gravel that do not meet the crushing standard are easy to enter and stay in the area, so that some sand and gravel that do not meet the crushing standard will be transported out, affecting the crushing quality.
[0007] The present invention proposes a high-power impact crusher for sand and gravel which is convenient for unloading, comprising a support plate seat and a unloading bin, the top of the two support plate seats is provided with the same crusher body, one side outer wall of the crusher body is fixedly connected with a mounting plate, and a unloading screening module is provided on the mounting plate, the unloading screening module comprises a fixed bracket and a feeding frame, the fixed bracket is fixedly connected to the top of the mounting plate, and the feeding frame is fixedly connected to the bottom of the mounting plate, a rectangular opening is opened on the top of the mounting plate, and the unloading bin is located between the two support plate seats, one side outer wall of the unloading bin is provided with a screening and re-crushing module, and unloading dust reduction modules are provided on both support plate seats.
[0008] By providing a support plate seat, a crusher body, a mounting plate, a material unloading and screening module, a rectangular opening, a screening and re-crushing module and a material unloading and dust reduction module, the material unloading and screening module can automatically unload sand and gravel when in use, which increases the convenience of using the device. At the same time, the sand and gravel can be automatically screened after unloading, which increases the transportation quality of finished sand and gravel products and meets the unloading and use needs of the device; the screening and re-crushing module can transport the screened sand and gravel that do not meet the crushing standards when in use, so that this part of the sand and gravel re-enters the crusher body for secondary crushing, which increases the use effect of the device and meets the crushing needs of the device; the material unloading and dust reduction module can carry out dust reduction treatment on the dust generated when the device is unloading, so as to prevent the dust from escaping or being inhaled by the staff, thereby increasing the use effect and safety of the device and meeting the use needs of the device.
[0009] In a preferred solution, the fixed bracket is fixedly connected with two electric telescopic rods, the output ends of the two electric telescopic rods are fixedly connected with the same unloading frame, the unloading frame is located above the mounting plate, the inner walls on both sides of the unloading frame are movably connected with the same mounting rod, the outer wall of the mounting rod is fixedly connected with a driven gear and two winding wheels, the two winding wheels are provided with connecting cables, and the top of the unloading frame is provided with two circular holes, the two connecting cables pass through the inside of the two circular holes respectively, and one end of the two connecting cables is fixedly connected with the same closing baffle; the unloading frame is fixedly connected with two Telescopic spring, the bottom ends of the two telescopic springs are fixedly connected to the top of the closed baffle, a motor is fixedly connected to the inner wall of one side of the unloading frame, the output shaft of the motor is connected to the driving gear through a coupling, the driving gear is meshed with the driven gear, and two fixed frame parts are fixedly connected to the feeding frame, the outer walls of the two fixed frame parts are provided with three feeding ports, the outer walls of the two fixed frames are fixedly connected with limit rings, the inner walls of the two limit rings are movably connected with the same screening frame, the screening frame is located between the two fixed frame parts, the outer wall of the screening frame is movably connected with an adjustment hole frame, and the outer wall of the adjustment hole frame is provided with multiple adjustment holes ; The outer wall of the screening frame is fixedly connected to a gear ring, and the outer wall of one side of one of the fixed frame members is fixedly connected to a connecting bracket, one end of the connecting bracket is fixedly connected to motor 2, the output shaft of motor 2 is connected to a transmission gear through a coupling, the transmission gear is meshed with the gear ring, and the outer wall of one side of the feeding frame is fixedly connected to two limit guide blocks, the outer walls of the two limit guide blocks are movably connected to a connecting tooth plate, the feeding frame is fixedly connected to motor 3, the output shaft of motor 3 is connected to a toothless gear through a coupling, and the two connecting tooth plates are meshed with the toothless gear; one end of the two connecting tooth plates is fixedly connected Connecting arc rods, one end of the two connecting arc rods are fixedly connected with a fixed rod, the outer walls of the two fixed rods are fixedly connected with a fixed ring plate, a feed push plate and four stirring members, the multiple stirring members are all located inside the screening frame, the two feed push plates are respectively located inside the two fixed frame members, the outer walls on the opposite sides of the two fixed ring plates are fixedly connected with a return spring, one end of the two return springs are respectively fixedly connected to the outer walls on one side of the two fixed frame members, and the outer walls on one side of the two feed push plates are fixedly connected with an elastic corrugated ring, and the outer walls on one side of the two elastic corrugated rings are respectively fixedly connected to the inner walls on one side of the two fixed frame members.
[0010] By providing a material feeding and screening module, the material feeding and screening module can automatically feed and collect sand and gravel when in use, thereby eliminating the need for staff assistance in feeding and collecting sand and gravel in the discharge port space of the crusher body, thereby increasing the convenience of using the device when in use, and increasing the safety effect of using the device; and after feeding and collecting, the material feeding and screening module can screen the sand and gravel, so that some sand and gravel that do not meet the crushing standards are separated from the sand and gravel that meet the crushing standards, thereby increasing the use effect of the device when in use, and increasing the overall quality of the finished sand and gravel.
[0011] In a preferred scheme, the screening and re-crushing module includes an installation frame, which is fixedly connected to an outer wall of one side of the lower material bin, a partition opening is opened on an outer wall of one side of the lower material bin, and a driving motor is fixedly connected to the outer wall of one side of the installation frame, and the output shaft of the driving motor is connected to a partition member through a coupling, and the partition member is located inside the partition opening; a guide plate member and three transmission sleeves are fixedly connected to the top of the installation frame, and the outer wall of the guide plate member contacts the outer walls of the three transmission sleeves, and the outer walls of the three transmission sleeves are fixedly connected to the same fixed plate frame; three universal motors are fixedly connected to the bottom of the installation frame, and the output shafts of the three universal motors are all connected to transmission screw rods through couplings, and the three transmission screw rods are respectively located inside the three transmission sleeves, and a conveying frame is fixedly connected to the fixed plate frame, and two conveying rollers are movably connected to the conveying frame, and the outer walls of the two conveying rollers are provided with the same conveyor belt, and a stepping motor is fixedly connected to the outer wall of one side of the conveying frame, and the output shaft of the stepping motor is connected to one end of one of the conveying rollers through a coupling.
[0012] By providing a screening and re-crushing module, the screening and re-crushing module can transport part of the sand and gravel that does not meet the crushing standard back to the crusher body when in use, so as to carry out secondary crushing until it meets the crushing standard, so as to further increase the crushing effect of the device. At the same time, the sand and gravel that does not meet the crushing standard includes the sand and gravel retained in the space of the device discharge port area, thereby avoiding the transportation of sand and gravel that does not meet the crushing standard when the subsequent sand and gravel finished products are transported, further improving the quality of the sand and gravel crushing products of the device.
[0013] In a preferred solution, the two unloading dust reduction modules include a water tank, and the two water tanks are respectively arranged on the two support plate seats, and the outer walls of the two water tanks are opened with water filling ports, and one side outer wall of the two water tanks is fixedly connected with a delivery pump, the output ends of the two delivery pumps are fixedly connected with a delivery hose, the output ends of the two delivery hoses are fixedly connected with a dust reduction water pipe, and the outer walls of the two dust reduction water pipes are provided with a plurality of dust reduction nozzles; one side outer wall of the two support plate seats is fixedly connected with a fixed side plate, one side outer wall of the two fixed side plates is fixedly connected with a mounting ring frame, the inner walls of the two mounting ring frames are fixedly connected with electric push rods, the output ends of the two electric push rods are fixedly connected with a fixing ring member, and the inner walls of the two fixing ring members are respectively fixedly connected to the outer walls of the two dust reduction water pipes.
[0014] By providing a material unloading dust reduction module, the material unloading dust reduction module can spray water mist when in use, thereby reducing the fine dust generated in the crushing process when sand and gravel are unloaded, avoiding the escape of fine dust during sand and gravel crushing and unloading, thereby increasing the cleanliness of the working environment of the device when in use, and at the same time, by reducing the fine dust, it can avoid the staff from inhaling it, thereby increasing the diversity of use of the device when in use, and further increasing the safety effect of the device.
[0015] A method for unloading a sand and gravel high-power impact crusher that is convenient for unloading, using the sand and gravel high-power impact crusher that is convenient for unloading as described above, comprises the following steps: Step 1: Before use, turn the hole adjustment frame to adjust the size of the sieve holes on the screening frame for sand and gravel to pass through. After the sand and gravel raw materials are crushed by the crusher body, start the unloading screening module, take the crushed sand and gravel out of the crusher body through the unloading frame, and transport it to the feeding frame, and then screen the sand and gravel through the unloading screening module until the unloading is completed; Step 2: During the material screening process, the material dust reduction module is started, and the material dust reduction module sprays water from the water storage tank to perform material dust reduction processing until the material is finished; Step 3. After the material is unloaded, start the screening and re-crushing module to make the partition rotate toward the lower silo, and at the same time rotate the hole adjustment frame to make the sand and gravel that do not meet the crushing standards fall down and fall onto the mounting frame through the partition. After that, the sand and gravel that do not meet the crushing standards are transported back to the crusher body through the screening and re-crushing module for secondary crushing.
[0016] From the above, it can be seen that the high-power impact crusher for sand and gravel with convenient unloading provided by the present invention has the function of facilitating the unloading and collection of sand and gravel. When in use, the device can automatically collect and unload sand and gravel without the assistance of staff, which increases the safety of the device when in use. At the same time, the device can screen sand and gravel while unloading, thereby increasing the sand and gravel crushing quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a sand and gravel high-power impact crusher that is convenient for unloading proposed by the present invention; Figure 2 This is a schematic diagram of the overall side view structure of a sand and gravel high-power impact crusher with convenient unloading proposed by the present invention; Figure 3 This is a schematic structural diagram of a material screening module of a sand and gravel high-power impact crusher that is convenient for material discharging proposed by the present invention; Figure 4 A schematic diagram of a combined structure of a material unloading frame and a closed baffle of a high-power impact crusher for sand and gravel that is convenient for unloading proposed by the present invention; Figure 5 This is a schematic diagram of the partial structural disassembly of a material discharging and screening module of a sand and gravel high-power impact crusher for convenient material discharging proposed by the present invention; Figure 6 For the present invention Figure 5 Schematic diagram of some structures; Figure 7 For the present invention Figure 6 Schematic diagram of partial structural disassembly; Figure 8 This is a schematic diagram of the structure of a screening and re-crushing module of a sand and gravel high-power impact crusher that is convenient for unloading proposed by the present invention; Fig. 9 This is a schematic diagram of the combined structure of a transmission sleeve and a fixed plate frame of a sand and gravel high-power impact crusher for convenient unloading proposed by the present invention; Fig.10 The present invention provides a schematic structural diagram of a material unloading and dust reduction module for a high-power impact crusher for sand and gravel that is convenient for unloading.
[0018] In the figure: 1. Support plate seat; 2. Crusher body; 3. Screening and re-crushing module; 301. Mounting support frame; 302. Driving motor; 303. Partition plate; 304. Conveying frame; 305. Conveying belt; 306. Transmission sleeve; 307. Guide plate; 308. Conveying roller; 309. Transmission screw rod; 310. Fixed plate frame; 311. Stepping motor; 312. Universal motor; 4. Unloading and dust reduction module; 401. Dust reduction water pipe; 402. Mounting ring frame; 403. Electric push rod; 404. Conveying hose; 405. Fixed side plate; 406. Water storage tank; 407. Water injection port; 408. Conveying pump; 409. Fixed ring; 410. Dust reduction nozzle; 5. Unloading bin; 6. Unloading and screening module; 601. Feeding frame; 602. Adjusting hole frame; 603. Unloading frame; 60 4. Connecting cables; 605. Installing rods; 606. Fixing brackets; 607. Closing baffle; 608. Telescopic spring; 609. Driven gear; 610. Driving gear; 611. Motor 1; 612. Winding wheel; 613. Electric telescopic rod; 614. Adjusting hole; 615. Screening frame; 616. Connecting arc rod; 617. Limiting guide block; 618. Connecting tooth plate; 619. Fixing rods; 620. Fixing ring plate; 621. Connecting bracket; 622. Motor 2; 623. Transmission gear; 624. Gear ring; 625. Agitator; 626. Toothless gear; 627. Motor 3; 628. Fixing frame; 629. Reset spring; 630. Feeding port; 631. Limiting ring; 632. Elastic corrugated ring; 633. Feeding push plate; 7. Installing plate; 8. Rectangular opening. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] The invention discloses a high-power impact crusher for sand and gravel with convenient unloading, which is mainly used in the scene where there is a certain space in the discharge port area, the device is not convenient for unloading, and it is inconvenient to use, and some sand and gravel that do not meet the crushing standards are easy to enter and stay in the area, so that some sand and gravel that do not meet the crushing standards will be transported out, affecting the crushing quality.
[0021] Reference Figure 1-Figure 10A high-power impact crusher for sand and gravel with convenient unloading comprises a support plate seat 1 and a unloading bin 5. The top of the two support plate seats 1 is provided with the same crusher body 2. A mounting plate 7 is fixedly connected to the outer wall of one side of the crusher body 2, and a unloading screening module 6 is arranged on the mounting plate 7. The unloading screening module 6 comprises a fixed bracket 606 and a feeding frame 601. The fixed bracket 606 is fixedly connected to the top of the mounting plate 7, and the feeding frame 601 is fixedly connected to the bottom of the mounting plate 7. A rectangular opening 8 is opened on the top of the mounting plate 7, and the unloading bin 5 is located between the two support plate seats 1. A screening and re-crushing module 3 is arranged on the outer wall of one side of the unloading bin 5, and unloading dust reduction modules 4 are arranged on both support plate seats 1.
[0022] Specifically, the material unloading and screening module 6 can automatically unload sand and gravel when in use, which increases the convenience of using the device. At the same time, it can automatically screen the sand and gravel after unloading, increase the transportation quality of the finished sand and gravel, and meet the unloading and use requirements of the device; the screening and re-crushing module 3 can transport the screened sand and gravel that do not meet the crushing standards when in use, so that this part of the sand and gravel re-enters the crusher body 2 for secondary crushing, thereby increasing the use effect of the device and meeting the crushing requirements of the device; the material unloading and dust reduction module 4 can carry out dust reduction treatment on the dust generated during the unloading of the device when in use, to prevent the dust from escaping or being inhaled by the staff, thereby increasing the use effect and safety of the device and meeting the use requirements of the device.
[0023] Reference Figure 1-Figure 7In a preferred embodiment, two electric telescopic rods 613 are fixedly connected to the fixed bracket 606, and the output ends of the two electric telescopic rods 613 are fixedly connected to the same unloading frame 603. The unloading frame 603 is located above the mounting plate 7. The inner walls on both sides of the unloading frame 603 are connected to the same mounting rod 605 through bearings. The outer wall of the mounting rod 605 is fixedly connected to a driven gear 609 and two winding wheels 612. Both winding wheels 612 are provided with connecting cables 604, and the top of the unloading frame 603 is provided with two round holes. A connecting cable 604 passes through the inside of the two circular holes respectively, and one end of the two connecting cables 604 is fixedly connected to the same closed baffle 607; two telescopic springs 608 are fixedly connected to the unloading frame 603, and the bottom ends of the two telescopic springs 608 are fixedly connected to the top of the closed baffle 607. A motor 611 is fixedly connected to the inner wall of one side of the unloading frame 603, and the output shaft of the motor 611 is connected to a driving gear 610 through a coupling. The driving gear 610 is meshed with the driven gear 609, and the feeding frame 601 is fixedly connected to two fixed frame members. 628, the outer walls of the two fixed frames 628 are each provided with three feed ports 630, the outer walls of the two fixed frames are both fixedly connected to the limit rings 631, the inner walls of the two limit rings 631 are rotatably connected to the same screening frame 615, the screening frame 615 is located between the two fixed frames 628, the outer wall of the screening frame 615 is rotatably connected to the adjustment hole frame 602, and the outer wall of the adjustment hole frame 602 is provided with a plurality of adjustment holes 614; the outer wall of the screening frame 615 is fixedly connected to the gear ring 624, and the outer wall of one side of one of the fixed frames 628 is fixedly connected to the connecting bracket 621 , one end of the connecting bracket 621 is fixedly connected to the motor 2 622, the output shaft of the motor 2 622 is connected to the transmission gear 623 through a coupling, the transmission gear 623 is meshed with the gear ring 624, and the outer wall of one side of the feeding frame 601 is fixedly connected to two limit guide blocks 617, the outer walls of the two limit guide blocks 617 are slidably connected to the connecting tooth plates 618, the feeding frame 601 is fixedly connected to the motor 3 627, the output shaft of the motor 3 627 is connected to the toothless gear 626 through a coupling, and the two connecting tooth plates 618 are meshed with the toothless gear 626;One end of the two connecting tooth plates 618 is fixedly connected to the connecting arc rod 616, one end of the two connecting arc rods 616 is fixedly connected to the fixing rod 619, the outer walls of the two fixing rods 619 are fixedly connected to the fixing ring plate 620, the feed push plate 633 and four stirring members 625, the multiple stirring members 625 are located inside the screening frame 615, the two feed push plates 633 are respectively located inside the two fixing frame members 628, the outer walls on the opposite side of the two fixing ring plates 620 are fixedly connected to the return spring 629, one end of the two return springs 629 is respectively fixedly connected to the outer wall of one side of the two fixing frame members 628, and the outer wall of one side of the two feeding push plates 633 is fixedly connected to the elastic corrugated ring 632, and the outer wall of one side of the two elastic corrugated rings 632 is respectively fixedly connected to the inner wall of one side of the two fixing frame members 628. ;
[0024] Specifically, before use, rotate the hole adjustment frame 602, and change the size of the sieve holes on the screening frame 615 for sand and gravel to pass through through the hole adjustment frame 602 and the hole adjustment port 614, and then unload the material. When unloading, start the electric telescopic rod 613, and drive the unloading frame 603 to enter the crusher body 2 through the electric telescopic rod 613, so that the sand and gravel enter the unloading frame 603, and then start the motor 1 611, and drive the driving gear 610 to rotate through the motor 1 611. Since the driving gear 610 is meshed with the driven gear 609, the motor 1 611 drives the driven gear 609 and the mounting rod 605 to rotate, and then drives the mounting rod 605 and the winding wheel 612 to rotate, so that the winding wheel 612 relaxes the connecting cable 604, and then the telescopic spring 608 drives the closing baffle 607 to descend to close the sand and gravel entrance area of the unloading frame 603, and then the electric telescopic rod 613 drives the unloading frame 603 to reset, and as the unloading frame The movement of 603 drives the sand and gravel to move to the rectangular opening 8, so that it falls into the inside of the feeding frame 601, and then enters the fixed frame 628 through the feeding opening 630. At this time, the motor 3 627 is started, and the motor 3 627 drives the toothless gear 626 to rotate, thereby driving the connecting tooth plate 618 to move, and then drives the connecting arc rod 616 and the fixed rod 619 to move, so that the two feeding push plates 633 move to the opposite side to push the sand and gravel into the screening frame 615. After that, the toothless gear 626 and the connecting tooth plate 618 are temporarily separated, and the feeding push plate 633 is driven to reset by the reset spring 629 to repeat the operation, and with the operation, the stirring member 625 can drive the sand and gravel inside the screening frame 615 to move, and at the same time, the motor 2 622 is started, and the motor 2 622 can drive the transmission gear 623 to rotate, thereby driving the gear ring 624 and the screening frame 615 to rotate, so as to screen the unloaded sand and gravel until the unloading screening is completed; In a specific application scenario, the material unloading and screening module 6 is suitable for the sand and gravel unloading and material unloading screening links, that is, the material unloading and screening module 6 can automatically unload and collect sand and gravel when in use, thereby eliminating the need for staff assistance to unload and collect sand and gravel in the discharge port space of the crusher body 2, thereby increasing the convenience of use of the device during use and increasing the safety effect of the device. After unloading and collecting, the material unloading and screening module 6 can screen the sand and gravel, so that some sand and gravel that do not meet the crushing standards are separated from the sand and gravel that meet the crushing standards, thereby increasing the use effect of the device during use and increasing the overall quality of the finished sand and gravel.
[0025] Reference Figure 1 , Figure 2 , Figure 8 and Fig. 9 In a preferred embodiment, the screening and re-crushing module 3 includes a mounting frame 301, the mounting frame 301 is fixedly connected to the outer wall of one side of the lower bin 5, the outer wall of one side of the lower bin 5 is provided with a partition opening, and the outer wall of one side of the mounting frame 301 is fixedly connected to a driving motor 302, the output shaft of the driving motor 302 is connected to a partition member 303 through a coupling, the partition member 303 is located inside the partition opening, the top of the mounting frame 301 is fixedly connected to a guide plate member 307 and three transmission sleeves 306, the outer wall of the guide plate member 307 is in contact with the outer walls of the three transmission sleeves 306, and the outer walls of the three transmission sleeves 306 are fixedly connected to the same fixed plate member. A fixed plate frame 310; three universal motors 312 are fixedly connected to the bottom of the mounting frame 301, and the output shafts of the three universal motors 312 are connected to transmission screw rods 309 through couplings. The three transmission screw rods 309 are respectively located inside the three transmission sleeves 306, and a conveying frame 304 is fixedly connected to the fixed plate frame 310, and two conveying rollers 308 are connected to the conveying frame 304 through bearings. The outer walls of the two conveying rollers 308 are provided with the same conveyor belt 305, and a stepper motor 311 is fixedly connected to the outer wall of one side of the conveying frame 304, and the output shaft of the stepper motor 311 is connected to one end of one of the conveying rollers 308 through a coupling.
[0026] Specifically, after the material is unloaded, the driving motor 302 is started, and the partition member 303 is driven to rotate by the driving motor 302, so that the partition member 303 rotates to the inside of the unloading bin 5, and then the sand and gravel that do not meet the crushing standard slides onto the mounting frame 301 through the partition member 303, and then enters the transmission sleeve 306 area, and then the universal motor 312 is started, and the universal motor 312 can drive the transmission screw rod 309 to transmit the sand and gravel that do not meet the crushing standard, and transport it to the fixed plate frame 310, and with the continuous transmission, the sand and gravel will fall on the conveyor belt 305, and then the stepper motor 311 is started, and the stepper motor 311 can drive the conveying roller 308 to rotate, and then the conveying roller 308 drives the conveyor belt 305 to transport the sand and gravel that do not meet the crushing standard, so that it enters the crusher body 2 for re-crushing; In a specific application scenario, the screening and re-crushing module 3 is suitable for the re-crushing of sand and gravel that does not meet the crushing standard. That is, when in use, the screening and re-crushing module 3 can transport part of the sand and gravel that does not meet the crushing standard back to the crusher body 2 for secondary crushing until it meets the crushing standard, thereby further increasing the crushing effect of the device. At the same time, the sand and gravel that does not meet the crushing standard includes the sand and gravel retained in the space of the device's discharge port area, thereby avoiding the transportation of sand and gravel that does not meet the crushing standard when the subsequent sand and gravel finished products are transported, further increasing the quality of the device's sand and gravel crushing products.
[0027] Reference Figure 1 , Figure 2 and Fig.10 In a preferred embodiment, the two unloading dust reduction modules 4 each include a water tank 406, the two water tanks 406 are respectively arranged on the two support plate seats 1, the outer walls of the two water tanks 406 are provided with a water injection port 407, and one side of the outer wall of the two water tanks 406 is fixedly connected to a delivery pump 408, the output ends of the two delivery pumps 408 are fixedly connected to a delivery hose 404, and the output ends of the two delivery hoses 404 are fixedly connected to a dust reduction water pipe 401, and the two dust reduction The outer wall of the water pipe 401 is provided with multiple dust reduction nozzles 410; the outer wall of one side of the two support plate seats 1 is fixedly connected to the fixed side plate 405, the outer wall of one side of the two fixed side plates 405 is fixedly connected to the mounting ring frame 402, the inner walls of the two mounting ring frames 402 are fixedly connected to the electric push rods 403, the output ends of the two electric push rods 403 are fixedly connected to the fixing ring parts 409, and the inner walls of the two fixing ring parts 409 are respectively fixedly connected to the outer walls of the two dust reduction water pipes 401.
[0028] Specifically, during the material screening process, the delivery pump 408 is started, and the delivery pump 408 delivers the water in the water tank 406 to the dust suppression water pipe 401 through the delivery hose 404, and sprays the water through the dust suppression nozzle 410 to perform dust reduction. At the same time, the electric push rod 403 is started, and the fixed ring 409 is driven to move by the electric push rod 403, and then the dust suppression water pipe 401 is driven to move by the fixed ring 409, so that the two dust suppression water pipes 401 drive the dust suppression nozzle 410 to move back and forth in the material screening area to perform dust reduction processing; In a specific application scenario, the unloading dust reduction module 4 is suitable for the sand and gravel unloading link, that is, the unloading dust reduction module 4 can spray water mist when in use, so as to carry out dust reduction treatment on the fine dust generated in the crushing link when the sand and gravel are unloaded, thereby avoiding the dispersion of fine dust during the crushing of sand and gravel, thereby increasing the cleanliness of the working environment of the device when in use, and at the same time, by carrying out dust reduction treatment on the fine dust, it can avoid the staff from inhaling it, thereby increasing the diversity of use of the device when in use, and further increasing the safety effect of the device.
[0029] In addition, the traditional crusher main shaft bearing is lubricated with grease. The temperature of the bearing is high when it rotates, and it may get stuck after working for a period of time. Moreover, the grease lubrication method cannot be used for higher speed requirements. Therefore, a new design is made: 1. A radial oil drain hole is arranged on the end cover, an oil inlet hole is arranged on the bearing cover, and a thin oil station is added. The thin oil station is connected with the oil inlet hole and the oil drain hole to realize the replacement of grease lubrication with thin oil circulation lubrication, which reduces the heating of the bearing and can be applied to higher speed occasions.
[0030] 2. Since the thin oil is a fluid, the sealing structure needs to be optimized. An oil-slinging plate is provided between the end cover and the bearing. The main shaft drives the oil-slinging plate to rotate, which has a certain blocking effect on the thin oil and prevents the thin oil from flowing into the gap between the oil-slinging plate and the end cover.
[0031] 3. A sealing ring is provided between the oil-slinging pan and the end cover to further prevent the thin oil from flowing out from the gap between the oil-slinging pan and the end cover.
[0032] A method for unloading a sand and gravel high-power impact crusher that is convenient for unloading, using the sand and gravel high-power impact crusher that is convenient for unloading as described above, comprises the following steps: Step 1. Before use, rotate the hole adjustment frame 602 to change the size of the sieve holes on the screening frame 615 for sand and gravel to pass through the hole adjustment frame 602 and the hole adjustment port 614. After the sand and gravel raw materials are crushed by the crusher body 2, start the electric telescopic rod 613 to drive the unloading frame 603 to enter the crusher body 2 through the electric telescopic rod 613, so that the sand and gravel enter the unloading frame 603. Then start the motor 1 611, and drive the driving gear 610 to rotate through the motor 1 611. Since the driving gear 610 is meshed with the driven gear 609, the motor 1 611 drives the driven gear 609 and the mounting rod 605 to rotate, thereby driving the mounting rod 605 and the winding wheel 612 to rotate, so that the winding wheel 612 relaxes the connecting cable 604, and then the telescopic spring 608 drives the closing baffle 607 to descend to close the sand and gravel entrance area of the unloading frame 603. Then the electric telescopic rod 613 drives the unloading frame 603 to reset, and then As the unloading frame 603 moves, the sand and gravel are driven to move to the rectangular opening 8, so that they fall into the inside of the feeding frame 601, and then enter the inside of the fixed frame 628 through the feeding opening 630. At this time, the motor three 627 is started, and the motor three 627 drives the toothless gear 626 to rotate, thereby driving the connecting tooth plate 618 to move, and then driving the connecting arc rod 616 and the fixed rod 619 to move, so that the two feeding push plates 633 move to the opposite side to push the sand and gravel into the screening frame 615. Then the toothless gear 626 and the connecting tooth plate 618 are temporarily separated, and the feeding push plate 633 is driven to reset by the reset spring 629 to repeat the operation, and with the operation, the stirring member 625 can drive the sand and gravel inside the screening frame 615 to move, and at the same time, the motor two 622 is started, and the motor two 622 can drive the transmission gear 623 to rotate, thereby driving the gear ring 624 and the screening frame 615 to rotate, so as to screen the unloaded sand and gravel until the unloading is completed; Step 2: During the material unloading and screening process, the delivery pump 408 is started, and the delivery pump 408 delivers the water in the water tank 406 to the dust suppression water pipe 401 through the delivery hose 404, and sprays the water through the dust suppression nozzle 410 to perform dust reduction. At the same time, the electric push rod 403 is started, and the fixed ring 409 is driven to move by the electric push rod 403, and then the dust suppression water pipe 401 is driven to move by the fixed ring 409, so that the two dust suppression water pipes 401 drive the dust suppression nozzle 410 to move back and forth in the material unloading and screening area to perform dust reduction processing until the unloading is completed; Step three, after the unloading is completed, the driving motor 302 is started, and the partition member 303 is driven to rotate by the driving motor 302, so that the partition member 303 rotates to the inside of the unloading bin 5, and the adjusting hole frame 602 is rotated at the same time to make the sand and gravel that do not meet the crushing standard fall down, and then the sand and gravel that do not meet the crushing standard slide through the partition member 303 to the mounting support frame 301, and then enter the transmission sleeve 306 area, at this time, the universal motor 312 is started, and the universal motor 312 can drive the transmission screw rod 309 to transmit the sand and gravel that do not meet the crushing standard, and transport it to the fixed plate frame 310, and with the continuous transmission, the sand and gravel will fall on the conveyor belt 305, at this time, the stepper motor 311 is started, and the stepper motor 311 can drive the conveying roller 308 to rotate, and then the conveying roller 308 drives the conveyor belt 305 to transport the sand and gravel that do not meet the crushing standard, so that it enters the crusher body 2 for re-crushing.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A powerful impact crusher for sand and gravel with convenient material discharge, comprising a support plate seat (1) and a discharge bin (5), characterized in that: The same crusher body (2) is arranged on the top of the two support plate seats (1), a mounting plate (7) is fixedly connected to one side outer wall of the crusher body (2), and a material discharge screening module (6) is arranged on the mounting plate (7), the material discharge screening module (6) comprises a fixed bracket (606) and a feeding frame (601), the fixed bracket (606) is fixedly connected to the top of the mounting plate (7), and the feeding frame (601) is fixedly connected to the bottom of the mounting plate (7), a rectangular opening (8) is opened on the top of the mounting plate (7), and a material discharge bin (5) is located between the two support plate seats (1), a screening and re-crushing module (3) is arranged on one side outer wall of the material discharge bin (5), and a material discharge dust reduction module (4) is arranged on both support plate seats (1).
2. The sand and gravel high-power impact crusher with convenient unloading according to claim 1 is characterized in that: Two electric telescopic rods (613) are fixedly connected to the fixed bracket (606), and the output ends of the two electric telescopic rods (613) are fixedly connected to the same unloading frame (603). The unloading frame (603) is located above the mounting plate (7). The inner walls on both sides of the unloading frame (603) are movably connected to the same mounting rod (605). The outer wall of the mounting rod (605) is fixedly connected to a driven gear (609) and two winding wheels (612). Both winding wheels (612) are provided with connecting cables (604), and two circular holes are opened on the top of the unloading frame (603). The two connecting cables (604) pass through the inside of the two circular holes respectively, and one end of the two connecting cables (604) is fixedly connected to the same closing baffle (607).
3. The sand and gravel high-power impact crusher with convenient unloading according to claim 2 is characterized in that: The unloading frame (603) is fixedly connected to two telescopic springs (608), the bottom ends of the two telescopic springs (608) are fixedly connected to the top of the closing baffle (607), a motor 1 (611) is fixedly connected to the inner wall of one side of the unloading frame (603), the output shaft of the motor 1 (611) is connected to a driving gear (610) through a coupling, the driving gear (610) is meshed with the driven gear (609), and the feeding frame (601) is fixedly connected to two fixed frames. The two fixed frame members (628) are each provided with three feed openings (630) on their outer walls. The two fixed frame members (628) are each fixedly connected to a limiting ring (631) on their outer walls. The inner walls of the two limiting rings (631) are movably connected to a same screening frame (615). The screening frame (615) is located between the two fixed frame members (628). The outer wall of the screening frame (615) is movably connected to an adjusting hole frame (602). The outer wall of the adjusting hole frame (602) is provided with a plurality of adjusting hole openings (614).
4. The sand and gravel high-power impact crusher with convenient unloading according to claim 3 is characterized in that: The outer wall of the screening frame (615) is fixedly connected to a gear ring (624), one side outer wall of a fixed frame member (628) is fixedly connected to a connecting bracket (621), one end of the connecting bracket (621) is fixedly connected to a second motor (622), the output shaft of the second motor (622) is connected to a transmission gear (623) via a coupling, the transmission gear (623) is meshed with the gear ring (624), and one side outer wall of the feeding frame (601) is fixedly connected to two limit guide blocks (617), the outer walls of the two limit guide blocks (617) are movably connected to a connecting tooth plate (618), the feeding frame (601) is fixedly connected to a third motor (627), the output shaft of the third motor (627) is connected to a toothless gear (626) via a coupling, and the two connecting tooth plates (618) are meshed with the toothless gear (626).
5. The sand and gravel high-power impact crusher with convenient unloading according to claim 4 is characterized in that: One end of the two connecting tooth plates (618) is fixedly connected to a connecting arc rod (616), one end of the two connecting arc rods (616) is fixedly connected to a fixing rod (619), the outer walls of the two fixing rods (619) are fixedly connected to a fixing ring plate (620), a feed push plate (633) and four stirring members (625), the plurality of stirring members (625) are located inside the screening frame (615), the two feed push plates (633) are respectively located inside the two fixing frame members (628), the outer walls on opposite sides of the two fixing ring plates (620) are fixedly connected to a return spring (629), one end of the two return springs (629) is respectively fixedly connected to the outer walls on one side of the two fixing frame members (628), and the outer walls on one side of the two feeding push plates (633) are fixedly connected to an elastic corrugated ring (632), and the outer walls on one side of the two elastic corrugated rings (632) are respectively fixedly connected to the inner walls on one side of the two fixing frame members (628).
6. The sand and gravel high-power impact crusher with convenient unloading according to claim 5 is characterized in that: The screening and re-crushing module (3) comprises a mounting frame (301), the mounting frame (301) being fixedly connected to an outer wall of one side of a lower material bin (5), the outer wall of one side of the lower material bin (5) being provided with a partition opening, and a driving motor (302) being fixedly connected to an outer wall of one side of the mounting frame (301), the output shaft of the driving motor (302) being connected to a partition member (303) via a coupling, the partition member (303) being located inside the partition opening, a guide plate member (307) and three transmission sleeves (306) being fixedly connected to the top of the mounting frame (301), the outer wall of the guide plate member (307) being in contact with the outer walls of the three transmission sleeves (306), and the outer walls of the three transmission sleeves (306) being fixedly connected to the same fixed plate frame (310).
7. The sand and gravel high-power impact crusher with convenient unloading according to claim 6 is characterized in that: Three universal motors (312) are fixedly connected to the bottom of the mounting support frame (301); the output shafts of the three universal motors (312) are connected to transmission screw rods (309) via couplings; the three transmission screw rods (309) are respectively located inside three transmission sleeves (306); a conveying frame (304) is fixedly connected to the fixed plate frame (310); two conveying rollers (308) are movably connected to the conveying frame (304); the outer walls of the two conveying rollers (308) are provided with a same conveying belt (305); a stepping motor (311) is fixedly connected to the outer wall of one side of the conveying frame (304); the output shaft of the stepping motor (311) is connected to one end of one of the conveying rollers (308) via a coupling.
8. The sand and gravel high-power impact crusher with convenient unloading according to claim 7 is characterized in that: The two material discharge dust reduction modules (4) each comprise a water tank (406), the two water tanks (406) being respectively arranged on two support plate seats (1), the outer walls of the two water tanks (406) being provided with a water injection port (407), and one side outer wall of the two water tanks (406) being fixedly connected to a delivery pump (408), the output ends of the two delivery pumps (408) being fixedly connected to a delivery hose (404), the output ends of the two delivery hoses (404) being fixedly connected to a dust reduction water pipe (401), and the outer walls of the two dust reduction water pipes (401) being provided with a plurality of dust reduction nozzles (410).
9. The sand and gravel high-power impact crusher with convenient unloading according to claim 8, characterized in that: One side outer wall of the two support plate seats (1) is fixedly connected to a fixed side plate (405), one side outer wall of the two fixed side plates (405) is fixedly connected to a mounting ring frame (402), the inner walls of the two mounting ring frames (402) are fixedly connected to an electric push rod (403), the output ends of the two electric push rods (403) are fixedly connected to a fixing ring member (409), and the inner walls of the two fixing ring members (409) are respectively fixedly connected to the outer walls of the two dust suppression water pipes (401).
10. A method for unloading a sandstone powerful impact crusher with convenient unloading, using the sandstone powerful impact crusher with convenient unloading as claimed in claim 9, characterized in that: The steps include: Step 1: Before use, rotate the hole adjustment frame (602) to adjust the size of the sieve holes on the screening frame (615) through which sand and gravel can pass. After the sand and gravel raw materials are crushed by the crusher body (2), start the material discharge screening module (6), take the crushed sand and gravel materials out of the crusher body (2) through the material discharge frame (603), and transport them to the feeding frame (601), and then screen the sand and gravel materials through the material discharge screening module (6) until the discharge is completed; Step 2: During the material screening process, the material dust reduction module (4) is started, and the material dust reduction module (4) sprays water from the water storage tank (406) to perform material dust reduction processing until the material is discharged; Step 3: After the material is unloaded, the screening and re-crushing module (3) is started, so that the partition member (303) rotates toward the inside of the lower hopper (5), and the hole adjustment frame (602) is rotated at the same time, so that the sand and gravel that do not meet the crushing standard fall down and fall onto the mounting support frame (301) through the partition member (303). After that, the sand and gravel that do not meet the crushing standard are transported back to the inside of the crusher body (2) through the screening and re-crushing module (3) for secondary crushing.
Citation Information
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