The invention relates to the field of
ceramic materials, and discloses a mold, a
silicon nitride ball valve element and a preparation method and application of the
silicon nitride ball valve element, the mold with the shape of the
ball valve element is defined by a base, a top base, a side mold and a core mold, and a better forming effect can be achieved. The
silicon nitride powder, the
sintering aid,
tungsten carbide and the binder are mixed and put into a mold to be formed, degummed and sintered, and the
silicon nitride ceramic ball valve element is obtained. By adding
tungsten carbide, the uniformity of
silicon nitride crystal grains is improved, the
adhesive is beneficial to uniform distribution of
ceramic slurry particles, particle
sedimentation and aggregation are prevented, the
particle composition of the spheroidized mixed
granulation powder is optimized, manual errors are avoided by adopting the mold, and in conclusion, the production efficiency is greatly improved. By the adoption of the preparation method, the problem of eccentricity of the valve element is effectively avoided, the production efficiency,
cost control and product quality stability are obviously improved, the qualified rate of products is increased, and the preparation method is suitable for large-scale production.