Full-automatic spinneret plate microscopic examination system and method

By designing a fully automatic spinneret microscopic inspection system, using rotating mechanism, robot, blowing and suction device and line scanning camera array, the problems of low automation and low detection efficiency of existing equipment are solved, and efficient and automated spinneret inspection is achieved.

CN119702487AActive Publication Date: 2025-03-28ROBOTICS RESEARCH CENTER OF YUYAO CITY +1
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Patent Information

Application Number
CN202411866074.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-28
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

The existing spinneret microscopic inspection equipment has low degree of automation and low detection efficiency, and cannot effectively detect special-shaped holes, resulting in slow detection speed and high cost.

Method used

A fully automatic spinneret microscopic examination system is designed, including detection equipment and corresponding methods. The detection equipment consists of a rack table, a rotating mechanism, a robot, a blow-sucking device and a line-sweep camera array. It realizes fully automatic detection through automatic loading, rotation detection, image analysis and automatic discharge packaging.

Benefits of technology

It improves the automation level of spinneret detection, significantly improves detection efficiency, reduces human intervention, reduces detection costs, and can effectively detect circular and special-shaped holes.

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Abstract

The system comprises detection equipment, the equipment is provided with a rack table top, a to-be-detected area is arranged on the rack table top, one side of the to-be-detected area is provided with a rotating mechanism, a mechanical arm, a blowing and sucking device and a line scanning camera array, the mechanical arm, the blowing and sucking device and the line scanning camera array are arranged on the periphery of the rotating mechanism, and a material carrying disc is placed in the to-be-detected area. The rotating mechanism is provided with a plurality of hollowed-out areas used for containing spinneret plates, and the hollowed-out areas correspondingly serve as a feeding station, a discharging station, a blowing and sucking cleaning station and a photographing detection station after the rotating mechanism rotates at a constant speed; the blowing and sucking device cleans micropores of the spinneret plate, the line scanning camera array collects images of the spinneret plate and detects the states of the micropores of the spinneret plate on the basis of a machine vision and machine learning method, and the mechanical arm grabs the spinneret plate to be detected to the feeding station and takes down the spinneret plate passing the detection from the discharging station and places the spinneret plate back to the original position of the material carrying disc. The automatic level of spinneret plate detection is effectively improved, human intervention is reduced, the detection efficiency is improved, and the detection cost is reduced.
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