Gear position adjusting base and using method thereof

Abstract

The invention relates to the field of wind power gear machining, in particular to a gear position adjusting base and a using method thereof.The gear position adjusting base is characterized by comprising a base body, a gear position adjusting assembly and a gear position adjusting assembly; the adjusting device comprises a plurality of positioning pieces, the positioning pieces are arranged on the outer side of the base, the bottoms of the positioning pieces are connected with the base, and a plurality of through holes are formed in the positioning pieces; the adjusting piece is arranged on the positioning piece, the adjusting piece is located at the upper end of the positioning piece, the adjusting piece is located on the inner side of the positioning piece, and the inner side of the adjusting piece is in an arc shape and attached to the gear; the placing piece is arranged below the adjusting piece; the base is arranged below the base; the control device comprises a support arranged on the base; and the control assembly is arranged on the bracket. And the problem that dangers are caused by fatigue easily caused by manual position adjustment of the gear is solved, and the effect that the position of the gear can be automatically adjusted is achieved.

Description

Technical Field

[0001] The present application relates to the field of wind power gear processing, and in particular to a gear position adjustment base and a method of using the same. Background Art

[0002] During the wind turbine gear processing, the placement and position adjustment of the gears usually require manual multiple tedious operations. First, the gears to be processed are usually fixed on a crane to facilitate the movement and positioning of the gears. Then, the operator must manually control the crane to move the gears to the working area of ​​the processing machine. During this process, the operator is required to constantly manually fine-tune the position and angle of the gears to ensure that the gears can be accurately placed on the machine fixture.

[0003] This manual operation process has some obvious disadvantages. First, the manual operation speed is usually slow, which will affect the overall production efficiency of the gear. Second, due to the reliance on manual fine adjustment and positioning of the gear, it may cause the operator to have the potential risk of fatigue and accidental injury.

[0004] Therefore, we need a gear position adjustment base and a method of using the same, which can solve the problem that manual adjustment of the gear position is prone to fatigue and may lead to danger. Summary of the invention

[0005] The purpose of the present application is to provide a gear position adjustment base and a method of using the same, which can solve the problem that manual adjustment of the position of the gear may lead to fatigue and danger.

[0006] To achieve the above-mentioned purpose, the embodiment of the present application adopts the following technical scheme: a gear position adjustment base, comprising: a base; an adjusting device, the adjusting device comprising: a positioning member, the positioning member is arranged on the outside of the base, the bottom of the positioning member is connected to the base, there are multiple positioning members, which are symmetrically arranged on the base, and multiple through holes are arranged on the positioning member; an adjusting member, the adjusting member is arranged on the positioning member, the adjusting member is located at the upper end of the positioning member, the adjusting member is connected to the inner side of the positioning member, the inner side of the adjusting member is arc-shaped and fits the gear, the middle of the adjusting member is connected to the positioning member, and the adjusting member is used to adjust the gear position; a placing member, the placing member is arranged below the placing member, one end of the placing member is connected to the positioning member, and the placing member is used to place the gear; a base, the bottom The seat is arranged below the base, and the base is square in shape, reaching the top of the base and connected to the base, and the base is used to place the base; the control device, the control device includes: a bracket, the bracket is arranged on the base, there are multiple brackets, and the bracket is arranged on the periphery of the base by screws to align with the positioning piece; the control component, the control component is arranged on the bracket, the control component is connected to the adjustment device, and the position of the adjustment piece and the placement piece is controlled by the control component; before the gear is hoisted to the base by the sling, the position of the placement piece is first adjusted by the control component, and then the gear is placed on the placement piece, and then the adjustment piece is controlled by the control component to move inward at the same time, thereby adjusting the position of the gear so that the center of the gear circle is in the middle of the base.

[0007] In the above technical scheme, the embodiment of the present application lifts the gear by a hoist and prevents it from being above the base, and ensures that the hoist places the gear at an inclined angle so that the hoist will not collide with other parts; when the gear is placed, the motor control of the control component is connected to the hydraulic device above, thereby controlling the four adjustment parts to move inward at the same time, pushing the gear to move on the placement part, adjusting the position of the gear, and the position of the belt gear is no longer moving, disengaging the control component from the connecting part, so that the base remains independent, and the position of the gear can also be changed by adjusting the parameters; then the entire base is lifted by the hoist and moved to the processing area for processing. The problem of manual fatigue and danger caused by adjusting the position of the gear is solved, and the effect of automatically adjusting the position of the gear is achieved.

[0008] Further, according to an embodiment of the present application, the base is circular and has four notches, so that the base forms an octagonal shape, and the notches are used to place the positioning pieces.

[0009] Further, according to an embodiment of the present application, the positioning member is convex-shaped, threaded holes are provided on both sides of the positioning member to be connected to the base, and a through groove is also provided on the positioning member.

[0010] Further, according to an embodiment of the present application, a connecting piece is provided in the through groove, and two hydraulic devices are provided on the connecting piece, and the hydraulic devices are respectively connected to the adjusting piece and the placing piece.

[0011] Further, according to an embodiment of the present application, the outer side of the connecting member is connected to the control component, and the control component has two motors corresponding to the hydraulic device. When adjusting the gear, the hydraulic device corresponding to the adjusting member on the connecting member is controlled by the motor to move inward to adjust the position of the gear.

[0012] Further, according to an embodiment of the present application, the adjusting member occupies most of the area of ​​the positioning member, and four seats of the adjusting member are provided with four guide rods, which are arranged in the through holes of the positioning member, and are used for positioning and guiding.

[0013] Further, according to an embodiment of the present application, telescopic components are provided on both sides of the placement piece, and the placement piece is limited by the telescopic components to assist the placement piece in moving.

[0014] Further, according to an embodiment of the present application, the top of the base has a cross-shaped protrusion, the middle of which is a polygonal setting, and the four sides are connected with square plates. The middle of the protrusion is used to place the base, and the four sides are used to place the control device.

[0015] Furthermore, according to an embodiment of the present application, a grid plate is provided in the middle of the base, and the grid plate is used to place repair tools to facilitate maintenance or debugging.

[0016] In order to achieve the above-mentioned purpose, the embodiment of the present application further discloses a method for using a gear position adjustment base, comprising the following steps:

[0017] Adjust, place the base on the base, and adjust the position of the placement piece through the control component to ensure that the gear to be hoisted can be placed on the placement piece;

[0018] Hoisting: lift the gear with a hoist and prevent it from being placed above the base, and ensure that the hoist places the gear at an inclined angle so that the hoist will not collide with other parts;

[0019] Adjustment: When the gear is placed, the hydraulic device above is connected through the motor control of the control component, so as to control the four adjustment parts to move inward at the same time, push the gear to move on the placement part, adjust the position of the gear, and when the gear position does not move, the control component is separated from the connection part to keep the base independent;

[0020] Transfer, then lift the entire base with a hoist and move it to the processing area for processing.

[0021] Compared with the prior art, the present application has the following beneficial effects: the present application adopts a gear position adjustment base and its use method, the gear is lifted by a hoist, and is prevented from being above the base, and the hoist is ensured to place the gear at an inclined angle so that the hoist will not collide with other parts; when the gear is placed, the hydraulic device above is connected through the motor control connection of the control component, thereby controlling the four adjustment parts to move inward at the same time, pushing the gear to move on the placement part, adjusting the position of the gear, and the position of the belt gear is no longer moving, the control component is separated from the connecting part, so that the base remains independent, and the position of the gear can also be changed by adjusting the parameters; then the entire base is lifted by the hoist and moved to the processing area for processing. The problem of manual fatigue and danger caused by gear position adjustment is solved, and the effect of automatically adjusting the position of the gear is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present application is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a top view of a gear position adjustment base in an embodiment.

[0024] Figure 2 It is a side view of a gear position adjustment base according to an embodiment.

[0025] Figure 3 Schematic diagram of the control device structure of the embodiment.

[0026] Figure 4 Schematic diagram of the structure of the base and the adjusting device of the embodiment.

[0027] Figure 5 It is a schematic diagram of the lifting hole structure of an embodiment.

[0028] In the attached figure

[0029] 1. Base 11, Lifting hole 12, Lifting ear

[0030] 2. Adjustment device 21, positioning member 22, adjustment member

[0031] 23. Placement piece 231, slide rail 232, ball bearing

[0032] 24, connector 3, base 31, grid plate

[0033] 4. Control device 41, bracket 42, control component DETAILED DESCRIPTION

[0034] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.

[0038] Embodiment 1:

[0039] like Figure 1-5As shown, the present application discloses a gear position adjustment base 1, characterized in that it comprises: a base 1; an adjusting device 2, the adjusting device 2 comprises: a positioning member 21, the positioning member 21 is arranged on the outside of the base 1, the bottom of the positioning member 21 is connected to the base 1, the positioning member 21 has a plurality of, symmetrically arranged on the base 1, and a plurality of through holes are arranged on the positioning member 21; an adjusting member 22, the adjusting member 22 is arranged on the positioning member 21, the adjusting member 22 is located at the upper end of the positioning member 21, the adjusting member 22 is connected to the inner side of the positioning member 21, the inner side of the adjusting member 22 is arc-shaped and fits the gear, the middle of the adjusting member 22 is connected to the positioning member 21, and the adjusting member 22 is used to adjust the gear position; a placing member 23, the placing member 23 is arranged below the adjusting member 22, one end of the placing member 23 is connected to the positioning member 21, and the placing member 23 is used to place the gear; a base 3, the base 3 It is arranged below the base 1, and the base 3 is square in design, reaching the top of the base 3 and connected to the base 1, and the base 3 is used to place the base 1; the control device 4, the control device 4 includes: a bracket 41, the bracket 41 is arranged on the base 3, and there are multiple brackets 41, and the bracket 41 is arranged on the periphery of the base 3 and aligned with the positioning member 21 by screws; the control component 42, the control component 42 is arranged on the bracket 41, the control component 42 is connected to the adjustment device 2, and the positions of the adjustment member 22 and the placement member 23 are controlled by the control component 42; before the gear is hoisted to the base 1 by the hoist, the position of the placement member 23 is first adjusted by the control component 42, and then the gear is placed on the placement member 23, and then the adjustment member 22 is controlled by the control component 42 to move inward at the same time, so as to adjust the position of the gear so that the center of the gear is in the middle of the base 1.

[0040] Specifically, the base 1 is circular, and has four notches on the base 1, so that the base 1 forms an octagonal shape, and the notches are used to place the positioning member 21. The base 1 is also provided with lifting holes 11 around it, and there are two lifting holes 11. The lifting holes 11 are arranged in the gap between the adjustment devices, and the lifting holes 11 are aligned with the outer side of the bevel of the base 1. The lifting holes 11 are hollow and have an opening on the outer side. There are multiple through holes on the lifting holes 11, which surround the outer side of the lifting holes 11. The lifting holes 11 also have lifting ears 12. The lifting holes 11 have two symmetrically arranged at the bevel angle of the base 1, and the other two corners have lifting ears 12 in the same position as the lifting ears 12 on the lifting holes 11. When lifting the base 1, it can be lifted by inserting the lifting tool into the lifting hole 11, so as to facilitate the lifting of the base 1 and speed up the process flow, and it can also be lifted by the lifting ears 12, so that the base 1 can be lifted by a variety of methods to meet different situations.

[0041] Specifically, the positioning member 21 is convex-shaped, and threaded holes are provided on both sides of the positioning member 21 to connect with the base 3. A through groove is also provided on the positioning member 21. A connecting member 24 is provided in the through groove, and two hydraulic devices are provided on the connecting member 24. The hydraulic devices are respectively connected to the adjusting member 22 and the placing member 23. The outer side of the connecting member 24 is connected to the control component 42. The control component 42 has two motors corresponding to the hydraulic devices. When adjusting the gear, the hydraulic devices on the connecting member 24 corresponding to the adjusting member 22 are controlled by the motor to move inward to adjust the position of the gear. Two connectors are provided on the control component 42. The connectors are used to connect with the connecting member 24. The motor of the control component 42 controls the connectors to move forward and backward to connect with the connecting member 24, thereby controlling the hydraulic devices on the connecting member 24.

[0042] Specifically, the adjusting member 22 occupies most of the area of ​​the positioning member 21 . Four guide rods are disposed at four seats of the adjusting member 22 . The guide rods are disposed in the through holes of the positioning member 21 . The guide rods are used for positioning and guiding.

[0043] Specifically, telescopic components are provided on both sides of the placement member 23, and the placement member 23 is limited by the telescopic components to assist the placement member 23 in moving. A slide groove is also provided at the bottom of the placement member 23, and the slide groove is in the middle position of the placement member 23. The base 1 is also provided with a slide rail 231, and the slide rail 231 is cross-shaped. Two rows of balls 232 are provided on the top of the slide rail 231 to change the sliding friction of the placement member 23 into rolling friction. The slide rail 231 is used to provide positioning for the prevention member and ensure that the placement member 23 can move smoothly and reduce the resistance during adjustment. The problem of manual fatigue and danger caused by adjusting the position of the gear is solved, and the effect of automatically adjusting the position of the gear is achieved.

[0044] Specifically, the top of the base 3 has a cross-shaped protrusion, the middle of which is a polygonal setting, and the four sides are connected with square plates. The middle of the protrusion is used to place the base 1, and the four sides are used to place the control device 4. A grid plate 31 is set in the middle of the base 3, and the grid plate 31 is used to place repair tools for convenient maintenance or debugging.

[0045] Specifically, the present application lifts the gear by a hoist and prevents it from being above the base 1, and ensures that the hoist places the gear at an inclined angle so that the hoist will not collide with other parts; when the gear is placed, the motor control of the control component 42 connects the hydraulic device above, thereby controlling the four adjustment parts to move inward at the same time, pushing the gear to move on the placement part 23, adjusting the position of the gear, and disengaging the control component 42 from the connecting part 24 when the gear position is no longer moving, so that the base 1 remains independent, and the position of the gear can also be changed by adjusting the parameters; then the entire base 1 is lifted by the hoist and moved to the processing area for processing. The problem of manual fatigue and danger caused by adjusting the position of the gear is solved, and the effect of automatically adjusting the position of the gear is achieved.

[0046] Embodiment 2:

[0047] The present application also discloses a method for using the gear position adjustment base 1, comprising the following steps:

[0048] Adjust, place the base 1 on the base 3, and adjust the position of the placement piece 23 through the control component 42 to ensure that the gear to be hoisted can be placed on the placement piece 23;

[0049] Hoisting: hoist the gear with a hoist and place it above the base 1, and ensure that the hoist places the gear at an inclined angle so that the hoist does not collide with other parts;

[0050] Adjustment: When the gear is placed, the hydraulic device above is connected through the motor control of the control component 42, so as to control the four adjustment parts to move inward at the same time, push the gear to move on the placement part 23, and adjust the position of the gear. When the gear position does not move, the control component 42 is separated from the connection part 24, so that the base 1 remains independent.

[0051] Transfer, then lift the entire base 1 by a lifting device and move it to the processing area for processing.

[0052] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.

Claims

1. A gear position adjustment base, characterized in that: include: Pedestal; The regulating device comprises: A positioning member, the positioning member is arranged outside the base, the bottom of the positioning member is connected to the base, there are a plurality of the positioning members, which are symmetrically arranged on the base, and a plurality of through holes are arranged on the positioning member; An adjusting member, the adjusting member is arranged on the positioning member, the adjusting member is located at the upper end of the positioning member, the adjusting member is connected to the inner side of the positioning member, the inner side of the adjusting member is arc-shaped and fits the gear, the middle of the adjusting member is connected to the positioning member, and the adjusting member is used to adjust the position of the gear; A placing piece, the placing piece is arranged below the adjusting piece, one end of the placing piece is connected to the positioning piece, and the placing piece is used to place the gear; A base, the base is arranged below the base, the base is square in shape, reaches the top of the base and is connected to the base, and the base is used to place the base; A control device, the control device comprising: A bracket, the bracket is arranged on the base, there are a plurality of the brackets, and the brackets are arranged on the periphery of the base by screws and aligned with the positioning member; A control component, wherein the control component is disposed on the bracket, the control component is connected to the adjusting device, and the positions of the adjusting member and the placing member are controlled by the control component; Before the gear is hoisted to the base by the hoist, the position of the placement piece is first adjusted by the control component, and then the gear is placed on the placement piece. Then, the adjustment piece is controlled by the control component to move inward at the same time, so as to adjust the position of the gear so that the center of the gear is in the middle of the base.

2. A gear position adjustment base according to claim 1, characterized in that: The base is circular and has four notches, so that the base forms an octagonal shape, and the notches are used to place positioning pieces.

3. The gear position adjustment base according to claim 1, characterized in that: The positioning piece is in a convex shape, threaded holes are arranged on both sides of the positioning piece to be connected with the base, and a through groove is also arranged on the positioning piece.

4. A gear position adjustment base according to claim 3, characterized in that: A connecting piece is arranged in the through groove, and two hydraulic devices are arranged on the connecting piece. The hydraulic devices are respectively connected to the adjusting piece and the placing piece.

5. The gear position adjustment base according to claim 4, characterized in that: The outer side of the connecting member is connected to the control component, and the control component has two motors corresponding to the hydraulic device. When adjusting the gear, the hydraulic device on the connecting member corresponding to the adjusting member is controlled by the motor to move inward to adjust the position of the gear.

6. The gear position adjustment base according to claim 1, characterized in that: The adjusting member occupies most of the area of ​​the positioning member. Four seats of the adjusting member are provided with four guide rods, which are arranged in the through holes of the positioning member and are used for positioning and guiding.

7. The gear position adjustment base according to claim 1, characterized in that: Telescopic components are arranged on both sides of the placement piece, and the placement piece is limited by the telescopic components to assist the placement piece in moving.

8. The gear position adjustment base according to claim 1, characterized in that: The top of the base is provided with a cross-shaped protrusion, the middle of which is a polygonal setting, and the surroundings are connected with square plates. The middle of the protrusion is used to place the base, and the surroundings are used to place the control device.

9. The gear position adjustment base according to claim 8, characterized in that: A grid plate is arranged in the middle of the base, and the grid plate is used for placing repair tools to facilitate maintenance or debugging.

10. A method for using a gear position adjustment base, characterized in that: A gear position adjustment base applied to any one of claims 1 to 9, wherein the method for using the gear position adjustment base comprises: Adjusting, placing the base on the base, and adjusting the position of the placement piece through the control component to ensure that the gear to be hoisted can be placed on the placement piece; Hoisting: hoist the gear by a hoisting device and place it above the base, and ensure that the hoisting device places the gear at an inclined angle so that the hoisting device does not collide with other parts; Adjustment: When the gear is placed, the hydraulic device above is connected through the motor control of the control component, so as to control the four adjustment parts to move inward at the same time, push the gear to move on the placement part, adjust the position of the gear, and when the gear position does not move, the control component is separated from the connection part, so that the base remains independent; Transfer, then lift the entire base with a hoist and move it to the processing area for processing.

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