Multi-station welding device
By designing a multi-station welding device, the automatic movement and welding of materials between multiple stations is achieved by using motors, transmission rods, turntables and other components, which solves the problem of cumbersome welding process and low efficiency in a single station, and significantly improves welding efficiency.
Patent Information
- Application Number
- CN202411945884.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-28
AI Technical Summary
Existing welding devices are usually single stations. After welding is completed, the materials need to be taken out and new materials are placed for welding. The process is cumbersome and the welding efficiency is low.
A multi-station welding device is designed to realize the automatic movement and welding of materials between multiple stations through the combination of motor, transmission rod, turntable, placement groove, support rod, connector, pulley and guide groove.
Through the mutual cooperation of multiple stations, the automatic loading, unloading and welding of materials is achieved, the welding process is optimized, and the welding efficiency is improved.
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Figure CN119703508A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of welding, and in particular relates to a multi-station welding device. Background Art
[0002] Welding, also known as fusion, is a manufacturing process and technology that uses heating, high temperature or high pressure to join metals or other thermoplastic materials such as plastics. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space. No matter where it is, welding may be dangerous to the operator, so appropriate protective measures must be taken when welding. The possible harm caused by welding to the human body includes burns, electric shock, visual impairment, inhalation of toxic gases, excessive ultraviolet radiation, etc.
[0003] A Chinese patent discloses a multi-station welding device with the announcement number CN219881618U. The document proposes "including a processing table, wherein both ends of the bottom of the processing table are fixedly provided with a bearing frame, both ends of the bottom of the bearing frame are fixedly provided with support columns, a waste collection box is provided inside the bearing frame, a support plate is fixedly provided on one side of the top of the processing table, a top plate is fixedly provided on the top of the support plate, welding components are installed on both ends of the bottom of the top plate, strip grooves are provided on both sides of the bottom end of the support plate, a first screw rod is movably provided inside the strip groove through a rotating shaft, and a movable plate is movably provided on the outer side of one end of the first screw rod through a threaded hole". The existing welding device usually takes out a material after welding is completed, and then puts in a new material for welding. However, the welding process of this single-station is relatively cumbersome and the welding efficiency is low. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a multi-station welding device, which solves the problem that the existing welding device usually completes the welding of one material, then takes out the material, and then puts in a new material for welding, while the single-station welding process is relatively cumbersome and the welding efficiency is low.
[0005] The technical solution of the present invention is as follows: A multi-station welding device includes a table panel, a motor is fixedly connected to the top of the table panel, the output end of the motor is transmission-connected to the bottom end of a transmission rod, the top of the transmission rod is fixedly connected to the bottom of a turntable, a plurality of placement grooves are provided on the top of the turntable, four support rods are fixedly connected to the bottom of the turntable, the bottom ends of the four support rods are fixedly connected to connecting pieces, a pulley is clamped inside the connecting piece, a guide groove is provided on the top of the table panel, the inner wall of the guide groove is slidably connected to the outer wall of the pulley, and the shape of the guide groove is adapted to the shape of the pulley.
[0006] As a further solution of the present invention: an L-shaped plate is fixedly connected to the top of the table panel, and a laser welder is fixedly connected to the bottom of the inner wall of the L-shaped plate.
[0007] As a further solution of the present invention: two vertical plates are fixedly connected to the top of the table panel, and the opposite sides of the two vertical plates are fixedly connected to the sides away from the two first cylinders respectively, and the output ends of the two first cylinders are fixedly connected to clamping plates.
[0008] As a further solution of the present invention: a support plate is fixedly connected to the top of the table panel, a second cylinder is fixedly connected to one side of the support plate, and a suction cup is provided at the output end of the second cylinder.
[0009] As a further solution of the present invention: the top of the table panel is fixedly connected with a first supporting plate and a second supporting plate, the top of the first supporting plate is fixedly connected with a first feeding plate, the interior of the first feeding plate is fixedly connected with a guide cylinder, the top of the second supporting plate is fixedly connected with a second feeding plate, and one side of the second feeding plate overlaps with the corresponding side of the first feeding plate.
[0010] As a further solution of the present invention: the inner wall of the first feeding plate is slidably connected with a push plate, one end of the push plate is connected to the output end of the electric telescopic rod, the outer wall of the electric telescopic rod is fixedly connected to the inner wall of the mounting plate, and the bottom of the mounting plate is fixedly connected to the top of the table panel.
[0011] As a further solution of the present invention: a discharge chute is provided on the top of the table top, a storage box is fixedly connected to the bottom of the table top, a drawer is slidably connected to the inner wall of the storage box, and a handle is provided at one end of the drawer.
[0012] As a further solution of the present invention: three supporting feet are fixedly connected to the bottom of the table panel, and the three supporting feet are arranged in a triangle, and anti-slip pads are arranged at the bottom of the supporting feet.
[0013] The working principle and beneficial effects of the present invention are:
[0014] 1. The multi-station welding device is provided with a motor, a transmission rod, a turntable, a placement groove, a support rod, a connecting piece, a pulley and a guide groove. When in use, the motor is started, and the rotation of the motor drives the transmission rod to rotate, and the rotation of the transmission rod drives the turntable to rotate, thereby driving the material to move to the next station. After the material welding is completed, the turntable continues to rotate to drive the material to the next station, and during the rotation of the turntable, the support rod drives the pulley to slide along the guide groove, which can ensure the stability of the turntable rotation, so that the welding device can load, unload and weld the material through the mutual cooperation of multiple stations during use, thereby ensuring the stability of the process. Compared with the traditional single-station welding, the cumbersome and repetitive welding process is optimized, thereby ensuring the welding efficiency of the welding device.
[0015] 2. The multi-station welding device is provided with a first feeding plate, a second feeding plate, a push plate and an electric telescopic rod. When in use, the material to be welded is first placed on the second feeding plate. Since the second feeding plate is an inclined surface, the material slides downward to the first feeding plate under the action of gravity, and then the electric telescopic rod is started, the electric telescopic rod drives the push plate to move, and the push plate drives the material to move, and the material falls into the placement groove provided on the turntable through the guide cylinder, so that the welding device can automatically load the material when in use, thereby reducing the labor of manual loading and ensuring the loading rate. At the same time, by intermittently loading the material, the turntable can be cooperated for synchronous loading to avoid congestion in material discharging and loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the first cylinder of the present invention;
[0019] Figure 3 It is a structural schematic diagram of the motor of the present invention from the front view;
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the electric telescopic rod of the present invention;
[0021] In the figure: 1. table panel; 2. motor; 3. transmission rod; 4. turntable; 5. placement slot; 6. support rod; 7. connecting piece; 8. pulley; 9. guide slot; 10. L-shaped plate; 11. laser welder; 12. vertical plate; 13. first cylinder; 14. clamping plate; 15. support plate; 16. second cylinder; 17. suction cup; 18. first supporting plate; 19. second supporting plate; 20. first feeding plate; 21. second feeding plate; 22. push plate; 23. electric telescopic rod; 24. mounting plate; 25. discharge trough; 26. storage box; 27. drawer; 28. supporting foot; 29. guide cylinder. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] like Figure 1-4As shown, the present invention provides a technical solution: a multi-station welding device, including a table panel 1, a motor 2 is fixedly connected to the top of the table panel 1, the output end of the motor 2 is transmission-connected to the bottom end of a transmission rod 3, the top of the transmission rod 3 is fixedly connected to the bottom of a turntable 4, a plurality of placement grooves 5 are provided on the top of the turntable 4, four support rods 6 are fixedly connected to the bottom of the turntable 4, the bottom ends of the four support rods 6 are fixedly connected to connectors 7, a pulley 8 is clamped inside the connector 7, a guide groove 9 is provided on the top of the table panel 1, the inner wall of the guide groove 9 is slidably connected to the outer wall of the pulley 8, the shape of the guide groove 9 is adapted to the shape of the pulley 8, an L-shaped plate 10 is fixedly connected to the top of the table panel 1, a laser welder 11 is fixedly connected to the bottom of the inner wall of the L-shaped plate 10, The top of the table panel 1 is fixedly connected to two vertical plates 12, and the opposite sides of the two vertical plates 12 are respectively fixedly connected to the sides away from the two first cylinders 13. The output ends of the two first cylinders 13 are fixedly connected to the clamping plates 14. By setting the clamping plates 14 and the first cylinders 13, the materials can be clamped and fixed to prevent the materials from shaking during the welding process and thus affecting the welding effect. The top of the table panel 1 is fixedly connected to a support plate 15, and one side of the support plate 15 is fixedly connected to the second cylinder 16. The output end of the second cylinder 16 is provided with a suction cup 17. By setting the suction cup 17 and the second cylinder 16, the materials can be automatically unloaded, reducing the labor of manual unloading. The top of the table panel 1 is fixedly connected to the first supporting plate 18 and the second supporting plate 19. Two supporting plates 19, the top of the first supporting plate 18 is fixedly connected with the first feeding plate 20, the interior of the first feeding plate 20 is fixedly connected with the guide cylinder 29, the top of the second supporting plate 19 is fixedly connected with the second feeding plate 21, one side of the second feeding plate 21 is overlapped with the side corresponding to the first feeding plate 20, the inner wall of the first feeding plate 20 is slidably connected with the push plate 22, one end of the push plate 22 is connected to the output end of the electric telescopic rod 23, the outer wall of the electric telescopic rod 23 is fixedly connected to the inner wall of the mounting plate 24, the bottom of the mounting plate 24 is fixedly connected to the top of the table panel 1, by arranging the first feeding plate 20, the second feeding plate 21, the push plate 22 and the electric telescopic rod 23, when in use, the welding material is first placed on the second feeding plate 21, because the second The feeding plate 21 is an inclined surface, so that the material slides downward to the first feeding plate 20 under the action of gravity, and then the electric telescopic rod 23 is started, the electric telescopic rod 23 drives the push plate 22 to move, and the push plate 22 drives the material to move, and the material falls into the placement groove 5 provided on the turntable 4 through the guide cylinder 29, so that the welding device can automatically load the material when in use, thereby reducing the labor of manual loading and ensuring the loading rate. At the same time, by intermittently loading the material, the turntable 4 can be used for synchronous loading to avoid congestion in the discharge and loading. A discharge groove 25 is provided on the top of the table panel 1, and a storage box 26 is fixedly connected to the bottom of the table panel 1. The inner wall of the storage box 26 is slidably connected to a drawer 27, and a handle is provided at one end of the drawer 27.By setting up the storage box 26 and the drawer 27, the welded materials can be collected together, so as to facilitate the subsequent collection of the materials. The bottom of the table panel 1 is fixedly connected with three supporting feet 28, and the three supporting feet 28 are arranged in a triangle, and the bottom of the supporting feet 28 is provided with an anti-slip pad.
[0024] The working principle of the present invention is:
[0025] When in use, first place the welding material on the second feeding plate 21. Since the second feeding plate 21 is an inclined surface, the material slides downward to the first feeding plate 20 under the action of gravity, and then the electric telescopic rod 23 is started, the electric telescopic rod 23 drives the push plate 22 to move, and the push plate 22 drives the material to move, and falls into the placement slot 5 provided on the turntable 4 through the guide cylinder 29, and then the motor 2 is started, the rotation of the motor 2 drives the transmission rod 3 to rotate, and the rotation of the transmission rod 3 drives the turntable 4 to rotate, thereby driving the material to move to the next station, and repeating the above steps to put the material into the next placement slot 5, and then rotating. The turntable 4 moves the material to the bottom of the laser welder 11, and then the two first cylinders 13 are started. The two first cylinders 13 drive the two clamping plates 14 to move relative to each other, so as to clamp and fix the material. Then the laser welder 11 is started to weld the material. After the welding is completed, the turntable 4 continues to rotate to drive the material to the next workstation, and then the second cylinder 16 is started. The second cylinder 16 drives the suction cup 17 to move, and the material is sucked and fixed by the suction cup 17. Then, the suction cup 17 is closed during the retraction of the second cylinder 16, so that the material falls into the discharge chute 25 under the action of gravity and enters the storage box 26.
[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-station welding device, comprising a table panel (1), characterized in that: The top of the table panel (1) is fixedly connected to a motor (2), the output end of the motor (2) is transmission-connected to the bottom end of a transmission rod (3), the top end of the transmission rod (3) is fixedly connected to the bottom of a turntable (4), a plurality of placement grooves (5) are provided on the top of the turntable (4), four support rods (6) are fixedly connected to the bottom of the turntable (4), the bottom ends of the four support rods (6) are fixedly connected to connecting pieces (7), a pulley (8) is clamped inside the connecting piece (7), a guide groove (9) is provided on the top of the table panel (1), the inner wall of the guide groove (9) is slidably connected to the outer wall of the pulley (8), and the shape of the guide groove (9) is adapted to the shape of the pulley (8).
2. A multi-station welding device according to claim 1, characterized in that: An L-shaped plate (10) is fixedly connected to the top of the table panel (1), and a laser welder (11) is fixedly connected to the bottom of the inner wall of the L-shaped plate (10).
3. A multi-station welding device according to claim 1, characterized in that: The top of the table panel (1) is fixedly connected to two vertical plates (12), the opposite sides of the two vertical plates (12) are respectively fixedly connected to the sides of the two first cylinders (13) that are away from each other, and the output ends of the two first cylinders (13) are fixedly connected to a clamping plate (14).
4. A multi-station welding device according to claim 1, characterized in that: A support plate (15) is fixedly connected to the top of the table panel (1), a second cylinder (16) is fixedly connected to one side of the support plate (15), and a suction cup (17) is provided at the output end of the second cylinder (16).
5. The multi-station welding device according to claim 1, characterized in that: The top of the table panel (1) is fixedly connected to a first supporting plate (18) and a second supporting plate (19); the top of the first supporting plate (18) is fixedly connected to a first feeding plate (20); the interior of the first feeding plate (20) is fixedly connected to a guide cylinder (29); the top of the second supporting plate (19) is fixedly connected to a second feeding plate (21); one side of the second feeding plate (21) overlaps with a side corresponding to the first feeding plate (20).
6. A multi-station welding device according to claim 5, characterized in that: The inner wall of the first feeding plate (20) is slidably connected to a push plate (22), one end of the push plate (22) is connected to the output end of an electric telescopic rod (23), the outer wall of the electric telescopic rod (23) is fixedly connected to the inner wall of a mounting plate (24), and the bottom of the mounting plate (24) is fixedly connected to the top of the table panel (1).
7. The multi-station welding device according to claim 1, characterized in that: A discharge chute (25) is provided on the top of the table panel (1), a storage box (26) is fixedly connected to the bottom of the table panel (1), a drawer (27) is slidably connected to the inner wall of the storage box (26), and a handle is provided at one end of the drawer (27).
8. The multi-station welding device according to claim 1, characterized in that: Three supporting feet (28) are fixedly connected to the bottom of the table top (1), and the three supporting feet (28) are arranged in a triangle. Anti-slip pads are arranged at the bottom of the supporting feet (28).
Citation Information
Patent Citations
Multi-station welding device
CN219881618U