Integrated welded pipe splicing seam and welding equipment

Abstract

The integrated welded pipe splicing seam and welding equipment comprises an equipment base, a welding machine frame, a welding machine head, a driving machine box and a clamping machine box, the welding machine frame is fixed to the top end of the equipment base, the welding machine head is arranged below the welding machine frame, and an adjusting machine base is fixed to the position, below the welding machine head, of the top end of the equipment base; a second motor is installed in the adjusting machine base, a bidirectional lead screw is installed at the output end of the second motor, pushing frames are arranged on the two sides of the top end of the adjusting machine base, arc-shaped positioning plates are fixed to the top ends of the pushing frames, and the clamping machine boxes are installed on the two sides of the adjusting machine base. A hollow rotating disc is rotationally installed in the clamping machine box, and the driving machine box is fixed to one side of the clamping machine box. The splicing and welding functions are integrated, the connection degree is high, steel pipes can be directly welded after being spliced, and the welding precision and efficiency are improved.

Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, in particular to an integrated welded pipe joint and welding equipment. Background Art

[0002] Welded pipe, also known as welded steel pipe, is a steel pipe made by welding steel plates or strips after curling and forming. Welded pipes are widely used in industry, such as water supply, drainage, sewage treatment projects, mud transportation, marine water transportation, gas, steam, liquefied petroleum gas transportation, and as structural materials for bridges, roads, building structures, etc.

[0003] When welding two or more steel pipe sections, the two sections of the pipe need to be spliced ​​together first, and then the splicing is welded. However, the splicing and welding processes are generally implemented by two devices, and the connection between the two processes is not high. After splicing, the whole is moved to the welding device for welding. It is easy to offset during the movement, which not only affects the accuracy of welding, but also affects the welding efficiency. Therefore, we propose an integrated welded pipe splicing seam and welding equipment. Summary of the invention

[0004] The object of the present invention is to provide an integrated welded pipe joint and welding equipment to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated welded pipe joint and welding equipment, comprising an equipment base, a welding frame, a welding head, a driving chassis and a clamping chassis, wherein the welding frame is fixed to the top of the equipment base, the welding head is arranged below the welding frame, an adjusting base is fixed to the top of the equipment base below the welding head, a second motor is installed inside the adjusting base, and a bidirectional screw rod is installed at the output end of the second motor, push racks are arranged on both sides of the top of the adjusting base, and an arc-shaped positioning plate is fixed to the top of the push rack, and the The bottom end of the push frame extends to the interior of the adjusting base and is threadedly sleeved with the bidirectional screw rod. The clamping chassis are installed on both sides of the adjusting base, and a hollow turntable is rotatably installed inside the clamping chassis. A third cylinder is installed inside the hollow turntable, and an arc-shaped clamping plate is installed at the output end of the third cylinder. The driving chassis is fixed on one side of the clamping chassis, and a fourth cylinder is installed at the top and bottom of the driving chassis, and a friction wheel is installed at the output end of the fourth cylinder. A third motor is installed on the outer wall of the friction wheel, and the output end of the third motor is fixedly connected to the friction wheel.

[0006] Furthermore, support brackets are fixed on both sides of the top of the equipment base.

[0007] Furthermore, a guide seat is fixed on the top of the welding frame, a slide bar is fixed inside the guide seat, and a movable seat is slidably sleeved outside the slide bar.

[0008] Furthermore, a second cylinder is installed on one side of the top of the guide seat, and an output end of the second cylinder is fixedly connected to the movable seat.

[0009] Furthermore, a first cylinder is installed at the bottom end of the movable seat, and an output end of the first cylinder is fixedly connected to the welding machine head.

[0010] Furthermore, a laser locator is installed on one side of the surface of the welding head, the second cylinder drives the movable seat to translate, and the movable seat drives the welding head to move, and the welding head is adjusted to align with the seam according to the laser beam emitted by the laser locator.

[0011] Furthermore, a gear is installed at the bottom of the clamping chassis, and a first motor is installed on one side of the gear, and an output end of the first motor is fixedly connected to the gear.

[0012] Furthermore, an outer gear ring is fixed on the outer wall of the hollow turntable, and the outer gear ring is tightly meshed with the gear.

[0013] Furthermore, a cooling fan is installed at the center position of the top of the adjustment base, and the cooling fan runs to dissipate heat from the welded joint.

[0014] Compared with the prior art, the present invention has the following beneficial effects: Place two sections of steel pipe on the support bracket, and pass the steel pipe through the hollow turntable inside the clamping chassis. Secondly, the fourth cylinder drives the friction wheel to move down, and the third motor drives the friction wheel to rotate, so that the steel pipes at both ends move closer to each other until they are docked. The joint of the steel pipe is located below the welding head. Then, the second motor drives the bidirectional screw to rotate, so that the two sets of push frames drive the arc positioning plates to move synchronously toward the joint of the steel pipe until the steel pipe is clamped. Since the arc positioning plates synchronously clamp the joints of the two sections of steel pipes, the joints of the steel pipes are aligned. Immediately afterwards, the third cylinder drives the arc clamping plate to clamp and fix the two sections of steel pipes, and the second motor drives the bidirectional screw to rotate in the opposite direction, so that the push frame drives the arc positioning plate to move away from the joint of the steel pipe. This design is convenient for automatic splicing of steel pipes, and can automatically align the steel pipe joints, thereby improving the accuracy of subsequent welding. The equipment integrates splicing and welding functions, has a high degree of connection, and the steel pipes can be directly welded after splicing, thereby improving the accuracy and efficiency of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a schematic diagram of the enlarged structure of the welding head of the present invention; Figure 3 It is a schematic diagram of an enlarged side cross-sectional structure of a clamping chassis of the present invention; Figure 4 It is a schematic diagram of an enlarged side cross-sectional structure of the adjustment base of the present invention; Figure 5 It is a schematic diagram of the enlarged structure of the drive chassis of the present invention.

[0016] In the figure: 1. Equipment base; 2. Support bracket; 3. Welding frame; 4. Guide seat; 5. Movable seat; 6. First cylinder; 7. Welding head; 701, Laser locator; 8. Adjustment seat; 9. Drive chassis; 10. Clamping chassis; 11. Outer gear ring; 12. Second cylinder; 13. Slide rod; 14. Hollow turntable; 15. Third cylinder; 16. Arc clamping plate; 17. Gear; 18. First motor; 19. Second motor; 20. Bidirectional screw; 21. Push frame; 22. Arc positioning plate; 23. Cooling fan; 24. Fourth cylinder; 25. Friction wheel; 26. Third motor. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. All other embodiments obtained by ordinary technicians in the field without making creative work based on the embodiments of the present invention shall fall within the scope of protection of the present invention.

[0019] See also Figure 1-5 , an embodiment provided by the present invention: an integrated welded pipe joint and welding equipment, including an equipment base 1, a welding frame 3, a welding head 7, a driving chassis 9 and a clamping chassis 10, the welding frame 3 is fixed to the top of the equipment base 1, the welding head 7 is arranged below the welding frame 3, an adjusting base 8 is fixed to the top of the equipment base 1 below the welding head 7, and a second motor 19 is installed inside the adjusting base 8, and a bidirectional screw rod 20 is installed at the output end of the second motor 19, push racks 21 are arranged on both sides of the top of the adjusting base 8, and an arc-shaped positioning plate 22 is fixed to the top of the push rack 21, and the bottom end of the push rack 21 extends to the inside of the adjusting base 8 and is threadedly sleeved with the bidirectional screw rod 20; The clamping chassis 10 are installed on both sides of the adjustment base 8, and a hollow turntable 14 is rotatably installed inside the clamping chassis 10, a third cylinder 15 is installed inside the hollow turntable 14, and an arc clamping plate 16 is installed at the output end of the third cylinder 15; The driving chassis 9 is fixed to one side of the clamping chassis 10, and the top and bottom of the driving chassis 9 are both installed with a fourth cylinder 24, and a friction wheel 25 is installed at the output end of the fourth cylinder 24, and a third motor 26 is installed on the outer wall of the friction wheel 25, and the output end of the third motor 26 is fixedly connected to the friction wheel 25; Support brackets 2 are fixed on both sides of the top of the equipment base 1; Specifically, two sections of steel pipes are placed on the support bracket 2, and the steel pipes are passed through the hollow turntable 14 inside the clamping chassis 10. Secondly, the fourth cylinder 24 drives the friction wheel 25 to move downward, and the third motor 26 drives the friction wheel 25 to rotate, so that the steel pipes at both ends move closer to each other until they are butted, and the joint of the steel pipes is located below the welding head 7. Then, the second motor 19 drives the bidirectional screw rod 20 to rotate, so that the two sets of push frames 21 drive the arc positioning plates 22 to move synchronously toward the joint of the steel pipes until the steel pipes are clamped. Since the arc positioning plates 22 synchronously clamp the joints of the two sections of steel pipes, the joints of the steel pipes are aligned; Next, the third cylinder 15 drives the arc clamping plate 16 to clamp and fix the two sections of steel pipes, and the second motor 19 drives the bidirectional screw rod 20 to rotate in the opposite direction, so that the push frame 21 drives the arc positioning plate 22 to move away from the joint of the steel pipe. This design facilitates the automatic splicing of steel pipes and can automatically align the joints of steel pipes, thereby improving the accuracy of subsequent welding. A guide seat 4 is fixed on the top of the welding frame 3, a slide bar 13 is fixed inside the guide seat 4, and a movable seat 5 is slidably sleeved outside the slide bar 13; A second cylinder 12 is installed on one side of the top of the guide seat 4, and the output end of the second cylinder 12 is fixedly connected to the movable seat 5; A first cylinder 6 is installed at the bottom end of the movable seat 5, and an output end of the first cylinder 6 is fixedly connected to a welding machine head 7; A laser locator 701 is installed on one side of the surface of the welding head 7; Specifically, the second cylinder 12 drives the movable seat 5 to translate, and the movable seat 5 drives the welding head 7 to move. According to the laser beam emitted by the laser locator 701, the welding head 7 is adjusted to align with the joint. The first cylinder 6 drives the welding head 7 to move downward, and the welding head 7 welds the steel pipe. At the same time, the first motor 18 drives the gear 17 to rotate, and the gear 17 drives the hollow turntable 14 to rotate through the outer gear ring 11. The hollow turntables 14 of the two groups of steel pipes rotate synchronously, so that the two groups of steel pipes rotate synchronously, and one circle of the steel pipe can be welded; A gear 17 is installed at the bottom of the clamping chassis 10, and a first motor 18 is installed on one side of the gear 17, and the output end of the first motor 18 is fixedly connected to the gear 17; An outer gear ring 11 is fixed on the outer wall of the hollow turntable 14, and the outer gear ring 11 is tightly meshed with the gear 17; A cooling fan 23 is installed at the center of the top of the adjustment base 8; Specifically, the cooling fan 23 operates to dissipate heat from the welded joint.

[0020] When the embodiment of the present application is in use: first, two sections of steel pipes are placed on the support bracket 2, and the steel pipes are passed through the hollow turntable 14 inside the clamping chassis 10; secondly, the fourth cylinder 24 drives the friction wheel 25 to move downward, and the third motor 26 drives the friction wheel 25 to rotate, so that the steel pipes at both ends move closer to each other until they are docked, and the joint of the steel pipes is located below the welding head 7; then, the second motor 19 drives the bidirectional screw rod 20 to rotate, so that the two sets of push frames 21 drive the arc positioning plates 22 to move synchronously toward the joint of the steel pipes until the steel pipes are clamped; since the arc positioning plates 22 synchronously clamp the joints of the two sections of steel pipes, the joints of the steel pipes are aligned; then, the third cylinder 15 drives the arc clamping plate 16 to clamp and fix the two sections of steel pipes; the second motor 19 drives the bidirectional screw rod 20 to rotate in the opposite direction, so that the push frame 21 drives the arc positioning plate 22 to move away from the joint of the steel pipes. This design is convenient for automatically splicing steel pipes, and can automatically align the steel pipe joints, thereby improving the accuracy of subsequent welding. Then, the second cylinder 12 drives the movable seat 5 to translate, and the movable seat 5 drives the welding head 7 to move. According to the laser beam emitted by the laser locator 701, the welding head 7 is adjusted to align with the joint. The first cylinder 6 drives the welding head 7 to move downward, and the welding head 7 welds the steel pipe. At the same time, the first motor 18 drives the gear 17 to rotate, and the gear 17 drives the hollow turntable 14 to rotate through the outer gear ring 11. The hollow turntables 14 of the two groups of steel pipes rotate synchronously, so that the two groups of steel pipes rotate synchronously, and a circle of the steel pipe can be welded. The cooling fan 23 runs to dissipate heat at the welded joint. The equipment integrates splicing and welding functions, has a high degree of connection, and can be directly welded after the steel pipes are spliced, thereby improving the accuracy and efficiency of welding.

[0021] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

Claims

1. An integrated welded pipe joint and welding equipment, characterized in that: The device comprises an equipment base (1), a welding frame (3) and a welding head (7), wherein the welding frame (3) is fixed to the top of the equipment base (1), the welding head (7) is arranged below the welding frame (3), an adjustment base (8) is fixed to the top of the equipment base (1) below the welding head (7), a second motor (19) is installed inside the adjustment base (8), and a bidirectional screw rod (20) is installed at the output end of the second motor (19), push racks (21) are arranged on both sides of the top of the adjustment base (8), an arc-shaped positioning plate (22) is fixed to the top of the push rack (21), and the bottom end of the push rack (21) extends to the inside of the adjustment base (8) and is threadedly sleeved with the bidirectional screw rod (20).

2. The integrated welded pipe joint and welding equipment according to claim 1, characterized in that: The adjusting base (8) is provided with a driving chassis (9) and a clamping chassis (10), respectively. The clamping chassis (10) is installed on both sides of the adjusting base (8), and a hollow turntable (14) is rotatably installed inside the clamping chassis (10). A third cylinder (15) is installed inside the hollow turntable (14), and an arc-shaped clamping plate (16) is installed at the output end of the third cylinder (15). The driving chassis (9) is fixed to one side of the clamping chassis (10), and a fourth cylinder (24) is installed on the top and bottom of the driving chassis (9), and a friction wheel (25) is installed at the output end of the fourth cylinder (24). A third motor (26) is installed on the outer wall of the friction wheel (25), and the output end of the third motor (26) is fixedly connected to the friction wheel (25).

3. The integrated welded pipe joint and welding equipment according to claim 1, characterized in that: Support brackets (2) are fixed on both sides of the top of the equipment base (1).

4. The integrated welded pipe joint and welding equipment according to claim 1, characterized in that: A guide seat (4) is fixed on the top of the welding frame (3), a slide bar (13) is fixed inside the guide seat (4), and a movable seat (5) is slidably sleeved outside the slide bar (13).

5. The integrated welded pipe joint and welding equipment according to claim 4, characterized in that: A second cylinder (12) is installed on one side of the top of the guide seat (4), and an output end of the second cylinder (12) is fixedly connected to the movable seat (5).

6. The integrated welded pipe joint and welding equipment according to claim 4, characterized in that: A first cylinder (6) is installed at the bottom end of the movable seat (5), and an output end of the first cylinder (6) is fixedly connected to a welding machine head (7).

7. The integrated welded pipe joint and welding equipment according to claim 1, characterized in that: A laser locator (701) is installed on one side of the surface of the welding head (7).

8. The integrated welded pipe joint and welding equipment according to claim 2, characterized in that: A gear (17) is installed at the bottom of the clamping chassis (10), and a first motor (18) is installed on one side of the gear (17), and an output end of the first motor (18) is fixedly connected to the gear (17).

9. The integrated welded pipe joint and welding equipment according to claim 8, characterized in that: An outer gear ring (11) is fixed on the outer wall of the hollow rotating disk (14), and the outer gear ring (11) is tightly meshed with the gear (17).

10. The integrated welded pipe joint and welding equipment according to claim 1, characterized in that: A cooling fan (23) is installed at the center of the top of the adjustment base (8).

Images