Flange cover plate dismounting and mounting equipment
By designing flange cover disassembly and assembly equipment, the cover positioning mechanism and lifting mechanism are used to achieve stable support and fixing of flange cover, the safety hazards and inconvenient operation during flange cover disassembly and assembly are solved, and the safety and efficiency of disassembly and assembly are improved.
Patent Information
- Application Number
- CN202411773454.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-03-28
AI Technical Summary
During the maintenance of the evaporator of a nuclear power plant, the disassembly and assembly of the flange cover has safety hazards and inconvenient operation, especially due to its high position, heavy weight and limited space.
A flange cover disassembly and assembly equipment is designed, including a base, a cover plate positioning mechanism and a first lifting mechanism. The cover plate positioning mechanism fixes the flange cover plate through a positioning member and a support unit. The first lifting mechanism realizes the lifting of the support unit and the vertical sliding of the positioning member through a lifting drive member and a horizontal sliding unit, ensuring stable support and fixation of the flange cover plate during disassembly and assembly.
By stably supporting and fixing the flange cover, the equipment significantly reduces its drop risk, improves disassembly and assembly safety and efficiency, and simplifies the operation process.
Smart Images

Figure CN119703672A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of flange cover plate disassembly and assembly, and in particular, relates to a flange cover plate disassembly and assembly device. Background Art
[0002] Nuclear power plants usually need to be overhauled regularly to ensure their safe operation; during the overhaul, the heat transfer tubes and other components in the evaporator usually need to be inspected and repaired; the shell of the evaporator usually has an inlet and outlet, which are closed by flange covers; during the in-service inspection of the heat transfer tubes inside the evaporator, the flange covers need to be removed to facilitate personnel or equipment to enter the interior of the evaporator through the inlet and outlet for inspection. After the inspection is completed, the flange covers need to be reset to close the inlet and outlet.
[0003] However, in the actual maintenance process, since the flange cover is located at a high place, is heavy and has limited space, it is inconvenient to disassemble and assemble the flange cover, and there are great safety hazards.
[0004] The above statements are only used to provide background information related to the present application and do not necessarily constitute prior art. Summary of the invention
[0005] The purpose of the embodiments of the present application is to provide a flange cover plate disassembly and assembly device that can improve the safety and efficiency of flange cover plate disassembly and assembly.
[0006] To achieve the above-mentioned purpose, the technical solution adopted in the embodiment of the present application is: a flange cover disassembly and assembly equipment, including a base, a cover positioning mechanism and a first lifting mechanism, the cover positioning mechanism includes a connected positioning member and a support unit, the support unit has a support surface for supporting the flange cover, the positioning member is used to connect with the flange cover to limit the movement of the flange cover on the support surface; the first lifting mechanism includes a lifting connection member, a lifting drive member and a horizontal sliding unit, the lifting drive member is installed on the lifting connection member, the lifting drive member is connected to the support unit, and the lifting drive member is used to drive the support unit to lift and lower; the lifting connection member is slidably connected to the base through the horizontal sliding unit, so that in the process of connecting the positioning member with the flange cover, the lifting connection member can slide along the lifting direction perpendicular to the lifting drive member relative to the base with the positioning member.
[0007] Optionally, the horizontal sliding unit includes a first linear sliding member, a second linear sliding member and a sliding connector, the sliding connector is slidably connected to the base through the first linear sliding member, so that the sliding connector can slide in a first direction relative to the base; the lifting connector is slidably connected to the sliding connector through the second linear sliding member, so that the lifting connector can slide in a second direction relative to the sliding connector; the first direction and the second direction intersect, and the first direction and the second direction are perpendicular to the lifting direction of the lifting drive.
[0008] Optionally, the first linear sliding member includes a first sliding rail and a first slider, the first sliding rail is installed on the base, the first sliding rail extends along the first direction, the first slider is connected to the sliding connector, and the first slider is slidably installed on the first sliding rail.
[0009] Optionally, the first lifting mechanism also includes a first locking mechanism for locking the first sliding rail and the sliding connection; the first locking mechanism includes a first fixed block, a first double-headed screw and two first clamping blocks, the first fixed block is installed on the sliding connection, the first double-headed screw is rotatably installed on the first fixed block, the two first clamping blocks are respectively screwed to the two side parts of the first double-headed screw, and the two first clamping blocks are located on both sides of the first sliding rail along the first direction.
[0010] Optionally, the second linear sliding member includes a second slide rail and a second slider, the second slide rail is installed on the sliding connection member, the second slide rail extends along the second direction, and the second slider is slidably installed on the lifting connection member.
[0011] Optionally, the first lifting mechanism also includes a second locking mechanism for locking the second slide rail and the lifting connection member; the second locking mechanism includes a second fixed block, a second double-headed screw and two second clamping blocks, the second fixed block is installed on the lifting connection member, the second double-headed screw is rotatably installed on the second fixed block, the two second clamping blocks are respectively screwed to the two side parts of the second double-headed screw, and the two second clamping blocks are located on both sides of the second slide rail along the second direction.
[0012] Optionally, the positioning member includes a plurality of positioning columns, the positioning columns are used to be inserted into the first bolt holes of the flange cover plate, and the plurality of positioning columns are mounted on the support surface and are arranged at intervals along the circumference of the support surface.
[0013] Optionally, the end of the positioning column facing away from the support surface is a tapered structure, and the large end of the tapered structure is arranged facing away from the support surface.
[0014] Optionally, the positioning member further comprises a blocking block, which is detachably mounted on the end of the positioning column facing away from the supporting surface, and is used to prevent the flange cover from being separated from the positioning column.
[0015] Optionally, the flange cover plate disassembly and assembly equipment further includes a guide member, which is used to pass through a first bolt hole of the flange cover plate and to be fixedly connected to a second bolt hole of the shell; and the support surface is provided with an avoidance hole for avoiding the guide member.
[0016] Optionally, the cover positioning mechanism further includes a mobile driving unit, the mobile driving unit is connected to the supporting unit, and the mobile driving unit is connected to the lifting driving member; the mobile driving unit is used to drive the supporting unit to move in a direction perpendicular to the supporting surface.
[0017] Optionally, the mobile drive unit also includes a first screw rod, a first nut and a first connecting piece, the first connecting piece is connected to the lifting drive piece, and the first nut is threadedly connected to the first screw rod; the first screw rod is rotatably installed on the support unit and is perpendicular to the support surface, and the first nut is connected to the first connecting piece.
[0018] Optionally, the flange cover disassembly and assembly equipment further includes an angle adjustment mechanism, which is connected between the support unit and the lifting drive component, and is used to drive the support unit to flip so as to adjust the inclination angle of the support surface.
[0019] Optionally, the flange cover disassembly and assembly equipment further includes a second lifting mechanism, which is installed on the base and connected to the horizontal sliding unit, and is used to drive the horizontal sliding unit to rise and fall.
[0020] The above one or more technical solutions in the flange cover plate disassembly and assembly equipment provided by the embodiment of the present application have at least one of the following technical effects: the flange cover plate disassembly and assembly equipment utilizes the cooperation of the first lifting mechanism and the cover plate positioning mechanism to complete the disassembly and assembly of the flange cover plate; during the disassembly and assembly process, the lifting drive member is used to drive the support unit to rise until it moves to the flange cover plate, and then, while the support surface of the support unit is used to support the flange cover plate, the flange cover plate is also fixed by the positioning member of the cover plate positioning mechanism, so that the flange cover plate can be stably supported and fixed during the disassembly and assembly process, thereby reducing the risk of the flange cover plate falling, improving the safety of the flange cover plate disassembly and assembly, and the disassembly and assembly operation is convenient. The operation is simple and the efficiency of assembly and disassembly of the flange cover can be improved. In addition, since the lifting connecting member and the base are connected by a horizontal sliding unit, the positioning member can also slide relative to the base. Therefore, when the lifting driving member drives the positioning member to move and connect with the flange cover, if the flange cover and the positioning member are misaligned, the flange cover and the positioning member will interact with each other and be connected. The interaction force generated by the interaction between the flange cover and the positioning member can drive the positioning member to move relative to the base, thereby driving the positioning member to accurately connect with the flange cover. Therefore, the positioning accuracy of the positioning member and the flange cover can be reduced, and the efficiency of assembly and disassembly of the flange cover can be improved.
[0021] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 Schematic diagram of the structure of the flange cover disassembly and assembly equipment provided in some embodiments of the present application Figure 1 .
[0024] Figure 2 Schematic diagram of the structure of the flange cover disassembly and assembly equipment provided in some embodiments of the present application Figure 2 .
[0025] Figure 3 Schematic diagram of the structure of the flange cover disassembly and assembly equipment provided in some embodiments of the present application Figure 3 .
[0026] Figure 4 Schematic diagram of the structure of the first lifting mechanism and the base provided in some embodiments of the present application Figure 1 .
[0027] Figure 5 Decomposed structure of the first lifting mechanism and the base provided in some embodiments of the present application Figure 1 .
[0028] Figure 6 Decomposed structure of the first lifting mechanism and the base provided in some embodiments of the present application Figure 2 .
[0029] Figure 7 A decomposed structural diagram of the first locking mechanism (second locking mechanism) provided in some embodiments of the present application.
[0030] Figure 8 Structural schematic diagram of the cover plate positioning mechanism provided in some embodiments of the present application Figure 1 .
[0031] Fig. 9 Structural schematic diagram of the cover plate positioning mechanism provided in some embodiments of the present application Figure 2 .
[0032] Fig.10 The cover plate positioning mechanism provided in some embodiments of the present application is along Fig. 9 Sectional view along line AA.
[0033] Fig.11 Structural schematic diagram of the cover plate positioning mechanism provided in some embodiments of the present application Figure 3 .
[0034] Fig.12 for Fig.11 A partial enlarged view of point B in the middle.
[0035] Fig.13 Schematic diagram of the angle adjustment mechanism provided in some embodiments of the present application Figure 1 .
[0036] Fig.14 Schematic diagram of the angle adjustment mechanism provided in some embodiments of the present application Figure 2 .
[0037] Fig.15 Schematic diagram of the structure of the flange cover disassembly and assembly equipment provided in some embodiments of the present application Figure 4 .
[0038] Fig.16 Schematic diagram of the structure of the flange cover disassembly and assembly equipment provided in some embodiments of the present application Figure 5 .
[0039] Fig.17 A schematic diagram of a pneumatic control system provided for some embodiments of the present application.
[0040] Among them, the reference numerals in the figure are:
[0041] 100, flange cover disassembly and assembly equipment; 10, base; 20, first lifting mechanism; 21, lifting connection member; 22, lifting drive member; 221, lifting cylinder; 23, horizontal sliding unit; 231, first linear sliding member; 2311, first slide rail; 2312, first slider; 232, second linear sliding member; 2321, second slide rail; 2322, second slider; 233, sliding connection member; 234, first locking mechanism; 2341, first fixed block; 2342, first double-headed screw; 2343, first clamping block; 2344, first rotating wheel; 235, second locking mechanism; 2351, second fixed block; 2 352, second double-headed screw; 2353, second clamping block; 2354, second rotating wheel; 24, second guide rod; 25, second guide sleeve; 30, angle adjustment mechanism; 31, third connecting member; 32, angle adjustment drive unit; 321, second screw rod; 322, second nut; 323, connecting rod; 324, second rotating nut; 33, slider guide mechanism; 331, guide rail; 332, guide slider; 40, cover plate positioning mechanism; 41, positioning member; 411, positioning column; 412, blocking block; 42, support unit; 4201, support surface; 421, support plate; 4211, avoidance hole; 422, second Connecting member; 4221, first connecting plate; 42211, first through hole; 4222, rotating plate; 42221, protrusion; 42222, flange; 4223, second connecting plate; 4224, first guide rod; 4225, locking member; 42251, locking plate; 42252, locking bolt; 42253, connecting hole; 43, mobile driving unit; 431, first screw rod; 432, first nut; 433, first connecting member; 434, first rotating nut; 435, first guide sleeve; 50, guide member; 51, guide bolt; 60, second lifting mechanism; 61, fourth connecting member; 62, fixing frame; 63 , lifting assembly; 631, double-headed screw; 632, moving block; 633, first connecting rod; 634, second connecting rod; 64, sprocket; 65, chain; 66, rotating wheel; 67, third guide rod; 68, third guide sleeve; 71, moving wheel; 72, supporting foot; 73, lifting frame; 74, ruler; 75, first handle; 76, second handle; 77, third handle; 80, pneumatic control system; 81, pneumatic one-way valve; 82, first throttle valve; 83, second throttle valve; 84, pressure reducing valve; 85, muffler; 210, flange cover; 211, first bolt hole; 220, shell; 2201, second bolt hole. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0043] In the description of the embodiments of the present application, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features.
[0044] In the description of the present application, “plurality” means at least two, for example, two, three, etc., unless otherwise clearly and specifically defined.
[0045] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0046] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0047] In the description of the present application, it should be understood that the terms "inside", "outside", "side", "top", "bottom", "front", "back", etc., indicating directions or positional relationships, are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present application.
[0048] In the description of this application, it should be noted that the term "and / or" is merely a description of the association relationship between associated objects, indicating that three relationships may exist. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone.
[0049] It should also be noted that, in the embodiments of the present application, the same figure mark is used to represent the same component or the same part. For the same parts in the embodiments of the present application, the figure may only mark one of the parts or components as an example. It should be understood that the figure mark also applies to other identical parts or components.
[0050] Nuclear power plants usually need to be overhauled regularly to ensure their safe operation; during the overhaul, the heat transfer tubes and other components in the evaporator usually need to be inspected and repaired; the shell of the evaporator usually has an inlet and outlet, which are closed by flange covers; during the in-service inspection of the heat transfer tubes inside the evaporator, the flange covers need to be removed to facilitate personnel or equipment to enter the interior of the evaporator through the inlet and outlet for inspection. After the inspection is completed, the flange covers need to be reset to close the inlet and outlet.
[0051] However, in the actual maintenance process, first remove some of the bolts fixing the flange cover, fix the rope of the winch tool in the bolt hole where the shell and the bolts are connected, then clamp the winch tool on the flange cover, and then remove the remaining bolts fixing the flange cover, start the winch tool to place the cover in a horizontal position. At this time, the winch tool is located below the flange, and the rope is passed through the first bolt hole of the flange cover. The rope is then lowered to the designated position, and the winch tool is removed, thus completing the removal of the flange cover. However, in this way, the rope is severely worn due to long-term contact with the flange cover, and there is a risk of the flange cover falling off, which poses a great safety hazard. Secondly, both installation and disassembly require installation and disassembly of the winch tool, which is cumbersome and time-consuming.
[0052] Based on this, an embodiment of the present application provides a flange cover disassembly and assembly device for removing the flange cover on an evaporator or other equipment. The flange cover can be a cover covering any through hole on the shell of the equipment, such as a manhole, etc. The flange cover disassembly and assembly device can quickly install and remove the flange cover, and the disassembly is highly safe.
[0053] The following combination Figures 1 to 17 The flange cover plate disassembly and assembly device 100 according to an embodiment of the present application is illustrated.
[0054] See also Figures 1 to 4As shown, in some embodiments, the flange cover disassembly and assembly equipment 100 includes a base 10, a first lifting mechanism 20 and a cover positioning mechanism 40; the cover positioning mechanism 40 includes a connected positioning member 41 and a support unit 42, the support unit 42 has a support surface 4201 for supporting the flange cover 210, and the positioning member 41 is used to connect with the flange cover 210 to limit the movement of the flange cover 210 on the support surface 4201; the first lifting mechanism 20 includes a lifting connection member 21, a lifting drive member 22 and a horizontal sliding unit 23, the lifting drive member 22 is installed on the lifting connection member 21, the lifting drive member 22 is connected to the support unit 42, and the lifting drive member 22 is used to drive the support unit 42 to rise and fall; the lifting connection member 21 is slidably connected to the base 10 through the horizontal sliding unit 23, so that in the process of connecting the positioning member 41 with the flange cover 210, the lifting connection member 21 can slide along the lifting direction perpendicular to the lifting drive member 22 relative to the base 10 with the positioning member 41.
[0055] The base 10 may refer to a mounting base for the first lifting mechanism 20 and the cover plate positioning mechanism 40 , and plays a role in supporting and fixing components. The base 10 may be formed by splicing rods or plates.
[0056] The cover plate positioning mechanism 40 may refer to a component used to support and fix the flange cover plate 210; the cover plate positioning mechanism 40 includes a positioning member 41 and a support unit 42, the support unit 42 has a support surface 4201, the support surface 4201 is used to receive the flange cover plate 210, and plays a role in supporting the flange cover plate 210 to facilitate the disassembly and assembly of the flange cover plate 210; the positioning member 41 may refer to a component used to fix the flange cover plate 210, in the process of the flange cover plate 210 moving to the support surface 4201, the positioning member 41 is connected to the flange cover plate 210, and finally the flange cover plate 210 is fixed on the support surface 4201, so that the flange cover plate 210 will not fall from the support surface 4201, thereby reducing the risk of the flange cover plate 210 falling, reducing the safety hazards of the disassembly of the flange cover plate 210, and improving the safety of disassembly.
[0057] The positioning member 41 and the flange cover plate 210 can be connected by means of snap-fitting or plug-in.
[0058] The first lifting mechanism 20 may refer to a component for driving the cover plate positioning mechanism 40 to rise and fall. The first lifting mechanism 20 drives the cover plate positioning mechanism 40 to rise, so that the cover plate positioning mechanism 40 can be moved to the flange cover plate 210 located at a high position to facilitate the subsequent loading of the flange cover plate 210.
[0059] The first lifting mechanism 20 includes a lifting connection member 21, a lifting drive member 22 and a horizontal sliding unit 23. The lifting connection member 21 may refer to a mounting base of the lifting drive member 22, which supports the lifting drive member 22. The lifting drive member 22 is used to drive the cover plate positioning mechanism 40 to lift. The lifting drive member 22 may be a cylinder, a linear module or other components.
[0060] The horizontal sliding unit 23 can realize the sliding connection between the lifting connection member 21 and the base 10. The lifting connection member 21 can slide relative to the base 10 along the lifting direction perpendicular to the lifting drive member 22. The lifting connection member 21 is connected to the lifting drive member 22, and the lifting drive member 22 is connected to the support unit 42. The positioning member 41 is connected to the support unit 42. The lifting connection member 21 can slide relative to the base 10, and the support unit 42 and the positioning member 41 can also slide relative to the base 10. Then the positioning member 41 and the flange cover plate 210 appear In the case of deviation, during the connection between the positioning member 41 and the flange cover plate 210, the flange cover plate 210 will apply a force to the positioning member 41. Under this force, the positioning member 41 can move relative to the base 10 to adapt to the flange cover plate 210, so that the positioning member 41 can be accurately connected to the flange cover plate 210. This method does not require manual adjustment of the positioning member 41. The positioning member 41 can move with the flange cover plate 210, which simplifies the connection operation between the positioning member 41 and the flange cover plate 210 and improves the disassembly and assembly efficiency of the flange cover plate 210.
[0061] When the flange cover 210 needs to be removed from the shell 220, the flange cover disassembly and assembly equipment 100 is moved to the bottom of the flange cover 210, and then the first lifting mechanism 20 is started, and the lifting drive member 22 drives the support unit 42 and the positioning member 41 to rise. During the process of the support surface 4201 moving to the flange cover 210, the positioning member 41 is connected to the flange cover 210 until the flange cover 210 abuts against the support surface 4201, and then the flange cover 210 is removed from the shell 220. At this time, the flange cover 210 can stably abut against the support surface 4201 under the action of its own gravity, and the positioning member 41 can fix the flange cover 210 on the support surface 4201. Finally, the first lifting mechanism 20 is started to move downward, so that the flange cover 210 moves downward and waits to be moved to a preset position for storage; the disassembly of the flange cover 210 is completed in this way.
[0062] When the flange cover 210 needs to be installed on the shell 220, the flange cover 210 is installed on the support surface 4201, and the positioning member 41 fixes the flange cover 210. Then, the first lifting mechanism 20 is started, and the lifting drive member 22 drives the cover positioning mechanism 40 and the flange cover 210 connected thereto to rise. After the flange cover 210 moves to the required installation position, the flange cover 210 is fixed on the shell 220. In this way, the installation of the flange cover 210 is completed.
[0063] The flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application utilizes the cooperation between the first lifting mechanism 20 and the cover plate positioning mechanism 40 to complete the disassembly and assembly of the flange cover plate 210; during the disassembly and assembly process, the lifting drive member 22 is used to drive the support unit 42 to rise until it moves to the flange cover plate 210, and then, while the support surface 4201 of the support unit 42 is used to support the flange cover plate 210, the flange cover plate 210 is also fixed by the positioning member 41 of the cover plate positioning mechanism 40, so that the flange cover plate 210 can be stably supported and fixed during the disassembly and assembly process, reducing the risk of the flange cover plate 210 falling, improving the safety of the disassembly and assembly of the flange cover plate 210, and the disassembly and assembly operation is simple, which can improve the disassembly and assembly efficiency of the flange cover plate 210; in addition, since the lifting connection member 21 and the base 10 are connected horizontally The sliding unit 23 is connected so that the positioning member 41 can also slide relative to the base 10. Then, when the lifting drive member 22 drives the positioning member 41 to move and connect with the flange cover 210, if the flange cover 210 and the positioning member 41 are misaligned, during the process of the flange cover 210 and the positioning member 41 contacting and connecting with each other, the interaction between the flange cover 210 and the positioning member 41 and the generated interaction force can drive the positioning member 41 to move relative to the base 10, thereby driving the positioning member 41 to accurately connect with the flange cover 210. This method does not require manual adjustment of the positioning member 41, and the positioning member 41 can be adapted and moved according to the position of the flange cover 210, thereby simplifying the connection operation between the positioning member 41 and the flange cover 210 and improving the disassembly and assembly efficiency of the flange cover 210.
[0064] Compared with the disassembly operation process using a winch tool, the flange cover disassembly and assembly equipment 100 of the embodiment of the present application can significantly improve work efficiency and reduce labor input; in addition, the flange cover 210 has a high disassembly and assembly efficiency, which can shorten the operation time and reduce the radiation dose of the operators, and can also avoid the industrial safety risk of the flange cover 210 falling off due to long-term contact and wear between the rope and the flange cover 210.
[0065] See also Figure 5 and Figure 6 As shown, in some embodiments, the horizontal sliding unit 23 includes a first linear sliding member 231, a second linear sliding member 232 and a sliding connection member 233, and the sliding connection member 233 is slidingly connected to the base 10 through the first linear sliding member 231, so that the sliding connection member 233 can slide along the first direction relative to the base 10; the lifting connection member 21 is slidingly connected to the sliding connection member 233 through the second linear sliding member 232, so that the lifting connection member 21 can slide along the second direction relative to the sliding connection member 233; the first direction and the second direction intersect, and the first direction and the second direction are perpendicular to the lifting direction of the lifting drive 22.
[0066] The sliding connection 233 is used to connect the first linear sliding member 231 and the second linear sliding member 232. During the connection process between the positioning member 41 and the flange cover 210, the following movement of the positioning member 41 in the first direction can be achieved through the first linear sliding member 231, and the following movement of the positioning member 41 in the second direction can be achieved through the second linear sliding member 232. In this way, the positioning member 41 has following movement in two directions, and the following range of the positioning member 41 is wide, which can meet the needs of more scenarios, effectively simplifying the connection operation between the positioning member 41 and the flange cover 210, and improving the disassembly and assembly efficiency of the flange cover 210.
[0067] In some examples, the first direction and the second direction may form an angle, which may be an acute angle or a right angle.
[0068] For example, the first direction may be perpendicular to the second direction. Figures 11 to 13 The middle X direction, the second direction can be found in Figures 11 to 13 In the Y direction, the lifting direction of the first lifting mechanism 20 can be referred to Figures 11 to 13 Middle Z direction.
[0069] In some embodiments, the first linear slide 231 includes a first slide rail 2311 and a first slider 2312. The first slide rail 2311 is installed on the base 10, the first slide rail 2311 extends along the first direction, the first slider 2312 is connected to the sliding connector 233, and the first slider 2312 is slidably installed on the first slide rail 2311. The first slider 2312 slides along the first slide rail 2311, thereby realizing the follow-up movement of the positioning member 41 along the first direction; the first linear slide 231 adopts the above structure, the reaction force of the follow-up movement of the positioning member 41 is small, the smoothness is good, and the structure is simple and the processing and manufacturing are convenient.
[0070] In some embodiments, the number of the first linear slide members 231 is one or more, and the plurality of first linear slide members 231 are arranged at intervals along the second direction, so that the movement of the positioning member 41 along the first direction is more stable, thereby improving the stability of the movement of the positioning member 41. For example, the number of the first linear slide members 231 is two, and the two first linear slide members 231 are located on opposite sides of the sliding connector 233.
[0071] See also Figure 7As shown, in some embodiments, the first lifting mechanism 20 also includes a first locking mechanism 234 for locking the first slide rail 2311 and the sliding connection 233; the first locking mechanism 234 includes a first fixed block 2341, a first double-headed screw 2342 and two first clamping blocks 2343, the first fixed block 2341 is installed on the sliding connection 233, the first double-headed screw 2342 is rotatably installed on the first fixed block 2341, the two first clamping blocks 2343 are respectively screwed to the two side parts of the first double-headed screw 2342, and the two first clamping blocks 2343 are located on both sides of the first slide rail 2311 along the first direction.
[0072] During the storage of the flange cover 210 , the first locking mechanism 234 can be used to relatively fix the base 10 and the lifting connection member 21 along the first direction, thereby reducing the movement risk of the flange cover 210 and improving the storage reliability of the flange cover 210 .
[0073] By rotating the first double-headed screw 2342, the two first clamping blocks 2343 are relatively close to each other, thereby clamping the first slide rail 2311, and locking the sliding connection member 233 and the first slide rail 2311; by rotating the first double-headed screw 2342 in the opposite direction, the first slide rail 2311 can be loosened, and unlocking the sliding connection member 233 and the first slide rail 2311 can be achieved. The first locking mechanism 234 adopts the above structure, which has a simple structure and is easy to manufacture.
[0074] Of course, in other examples, the first locking mechanism 234 may also be other structures.
[0075] In some embodiments, a first rotating wheel 2344 is provided at the end of the first double-headed screw 2342 to facilitate the rotation of the first double-headed screw 2342 .
[0076] See also Figure 5 and Figure 6 As shown, in some embodiments, the second linear sliding member 232 includes a second slide rail 2321 and a second slider 2322, the second slide rail 2321 is installed on the sliding connection member 233, the second slide rail 2321 extends along the second direction, and the second slider 2322 is slidably installed on the lifting connection member 21. The second slider 2322 slides along the second slide rail 2321, thereby realizing the follow-up movement of the positioning member 41 along the second direction; the second linear sliding member 232 adopts the above structure, the reaction force of the follow-up movement of the positioning member 41 is small, the smoothness is good, and the structure is simple and the processing and manufacturing are convenient.
[0077] In some embodiments, the number of the second linear slide members 232 is one or more, and the plurality of second linear slide members 232 are arranged at intervals along the first direction, so that the movement of the positioning member 41 along the second direction is more stable, thereby improving the stability of the movement of the positioning member 41. For example, the number of the second linear slide members 232 is two, and the two second linear slide members 232 are located on opposite sides of the sliding connector 233.
[0078] See also Figure 7 As shown, in some embodiments, the first lifting mechanism 20 also includes a second locking mechanism 235 for locking the second slide rail 2321 and the lifting connection member 21; the second locking mechanism 235 includes a second fixed block 2351, a second double-headed screw 2352 and two second clamping blocks 2353, the second fixed block 2351 is installed on the lifting connection member 21, the second double-headed screw 2352 is rotatably installed on the second fixed block 2351, the two second clamping blocks 2353 are respectively screwed to the two side parts of the second double-headed screw 2352, and the two second clamping blocks 2353 are located on both sides of the second slide rail 2321 along the second direction.
[0079] During the storage of the flange cover 210 , the second locking mechanism 235 can be used to relatively fix the base 10 and the lifting connection member 21 in the second direction, thereby reducing the movement risk of the flange cover 210 and improving the storage reliability of the flange cover 210 .
[0080] By rotating the second double-headed screw 2352, the two second clamping blocks 2353 are relatively close to each other, thereby clamping the second slide rail 2321, and locking the lifting connection member 21 and the second slide rail 2321; by rotating the second double-headed screw 2352 in the opposite direction, the second slide rail 2321 can be loosened, and unlocking the lifting connection member 21 and the second slide rail 2321 can be achieved. The second locking mechanism 235 adopts the above structure, which has a simple structure and is easy to manufacture.
[0081] Of course, in other examples, the second locking mechanism 235 may also be other structures.
[0082] It should be noted that the second locking mechanism 235 has the same structure as the first locking mechanism 234. Figure 7 The second locking mechanism 235 and the first locking mechanism 234 are illustrated as an example.
[0083] In some examples, the structure of the first locking mechanism 234 may also be different from the structure of the second locking mechanism 235 , which can be determined based on actual conditions.
[0084] In some embodiments, a second rotating wheel 2354 is provided at the end of the second double-headed screw 2352 to facilitate the rotation of the second double-headed screw 2352 .
[0085] See also Figure 1 , Figure 8 and Fig. 9 As shown, in some embodiments, the positioning member 41 includes a plurality of positioning columns 411 , which are used to be inserted into the first bolt holes 211 of the flange cover plate 210 , and the plurality of positioning columns 411 are installed on the support surface 4201 and are arranged at intervals along the circumference of the support surface 4201 .
[0086] The flange cover plate 210 and the housing 220 are fixed by bolts, and the bolts pass through the first bolt holes 211 of the flange cover plate 210 and the second bolt holes 2201 of the housing 220, so as to fix the flange cover plate 210 and the housing 220.
[0087] The positioning column 411 may refer to a component used to be inserted into the first bolt hole 211 of the flange cover plate 210; during the disassembly process of the flange cover plate 210, the mobile drive unit 43 may drive multiple positioning columns 411 to be inserted into multiple first bolt holes 211 of the flange cover plate 210, so that after the flange cover plate 210 is separated from the shell 220, the flange cover plate 210 can still be stably fixed on the support surface 4201; and, the operation of inserting the positioning column 411 into the first bolt hole 211 can be adapted to the movement of the mobile drive unit 43, and the fixing operation of the flange cover plate 210 on the support surface 4201 is simpler and more efficient.
[0088] The flange cover plate 210 has multiple first bolt holes 211, which are distributed along the circumference of the flange cover plate 210. Multiple positioning columns 411 are distributed at intervals along the circumference of the support surface 4201, so that the multiple positioning columns 411 can be respectively inserted into the multiple bolt holes of the flange cover plate 210, which can reduce the risk of the flange cover plate 210 moving on the support surface 4201, and the fixation of the flange cover plate 210 is more stable and reliable; for example, the number of positioning columns 411 is four.
[0089] See also Figure 1 , Figure 8 and Fig. 9 As shown, in some embodiments, the end of the positioning column 411 facing away from the support surface 4201 is a tapered structure, and the large end of the tapered structure is arranged away from the support surface 4201 .
[0090] The shape of the positioning column 411 is compatible with the shape of the first bolt hole 211 to better fix the flange cover 210; the diameter of the end of the positioning column 411 facing away from the support surface 4201 is smaller than the end of the positioning column 411 close to the support surface 4201. For example, the end of the positioning column 411 facing away from the support surface 4201 is a tapered structure, and the closer to the support surface 4201, the larger the diameter. The tapered structure of the positioning column 411 can facilitate the small diameter of the end of the positioning column 411 facing away from the support surface 4201, and the positioning column 411 can be offset to a certain extent. The first bolt hole 211 is inserted into the differential range, and as the positioning column 411 continues to be inserted, the outer peripheral surface of the tapered structure interacts with the hole wall surface of the first bolt hole 211, and the first bolt hole 211 exerts a certain force on the positioning column 411. The setting of the horizontal sliding unit 23 allows the positioning column 411 to move under the force, so that the positioning column 411 can be smoothly inserted into the positioning column 411, which simplifies the connection operation between the positioning member 41 and the flange cover plate 210 and improves the disassembly and assembly efficiency of the flange cover plate 210.
[0091] See also Figure 1 , Figure 8 and Fig. 9 As shown, in some embodiments, the positioning member 41 further includes a blocking block 412 , which is detachably mounted on the end of the positioning column 411 facing away from the support surface 4201 , and is used to prevent the flange cover 210 from being separated from the positioning column 411 .
[0092] After the flange cover 210 is removed from the shell 220, the blocking block 412 is installed at the end of the positioning column 411 facing away from the support surface 4201. The diameter of the blocking block 412 is larger than the aperture of the first bolt hole 211, so that the flange cover 210 will not fall off the positioning column 411. The flange cover 210 can be stably fixed on the positioning column 411, reducing the risk of the flange cover 210 falling and facilitating the subsequent vertical storage of the flange cover 210.
[0093] The number of blocking blocks 412 can be the same as the number of positioning columns 411, and the blocking blocks 412 and the positioning columns 411 are set in a one-to-one correspondence. Of course, the number of blocking blocks 412 can also be less than the number of positioning columns 411, and the blocking blocks 412 and the positioning columns 411 can be connected by bolts, screws and other components.
[0094] See also Figure 1 As shown, in some embodiments, the flange cover plate disassembly and assembly equipment 100 also includes a guide member 50, which is used to pass through the first bolt hole 211 of the flange cover plate 210 and to be fixedly connected to the second bolt hole 2201 of the shell 220; the support surface 4201 is provided with an avoidance hole 4211 for avoiding the guide member 50.
[0095] When the flange cover plate 210 is disassembled, some of the bolts are removed, and the guide member 50 is inserted from the first bolt hole 211 of the flange cover plate 210 into the second bolt hole 2201 of the housing 220 and fixed to the housing 220. The mobile drive unit 43 drives the support surface 4201 to fit on the flange cover plate 210, and then the remaining bolts are removed. Finally, the mobile drive unit 43 drives the flange cover plate 210 to move away from the housing 220. At this time, the flange cover plate 210 moves along the guide member 50 under its own gravity. The guide member 50 can guide the flange cover plate 210, reduce the risk of the flange cover plate 210 falling, and improve the safety of the flange cover plate 210 disassembly.
[0096] When installing the flange cover 210, first install the guide member 50 in the second bolt hole 2201 of the shell 220, then the mobile drive unit 43 can drive the flange cover 210 to move accurately to the installation position of the shell 220 along the guide member 50, and finally, remove the guide member 50 and install the bolts.
[0097] The support surface 4201 is provided with an avoidance hole 4211 for avoiding the guide member 50; during the process of disassembling the flange cover plate 210, the guide member 50 can be inserted into the avoidance hole 4211 to avoid the guide member 50. After the guide member 50 is inserted into the avoidance hole 4211, as the support surface 4201 continues to rise, the outer peripheral surface of the guide member 50 interacts with the hole wall of the avoidance hole 4211, thereby driving the positioning member 41 and the support unit 42 to move, so that the positioning member 41 and the flange cover plate 210 can be preliminarily aligned to facilitate the subsequent connection of the positioning member 41 and the flange cover plate 210.
[0098] The guide member 50 is a columnar structure, and the shape of the guide member 50 matches the shape of the threaded hole to better guide the flange cover 210. The guide member 50 can be a guide bolt 51, a guide column, or other structures.
[0099] By adopting the technical solution of this embodiment, the guide member 50 can guide the movement of the flange cover plate 210, so that the disassembly and assembly of the flange cover plate 210 is more accurate, safe and efficient.
[0100] See also Figures 8 to 12 As shown, in some embodiments, the cover positioning mechanism 40 also includes a mobile drive unit 43, which is connected to the support unit 42, and the mobile drive unit 43 is connected to the lifting drive member 22; the mobile drive unit 43 is used to drive the support unit 42 to move in a direction perpendicular to the support surface 4201.
[0101] The mobile driving unit 43 may refer to a component used to drive the support unit 42 to move. The mobile driving unit 43 drives the support unit 42 to move in a direction perpendicular to the support surface 4201; the mobile driving unit 43 may be, but is not limited to, a cylinder, a linear module and other components.
[0102] During the removal process of the flange cover plate 210, when the support surface 4201 moves to the flange cover plate 210, the mobile drive unit 43 drives the support unit 42 to move in a direction perpendicular to the support surface 4201, so that the support surface 4201 can move close to the flange cover plate 210 until the support surface 4201 can be close to the flange cover plate 210. Thereafter, after the flange cover plate 210 is removed from the shell 220, the flange cover plate 210 can be stably fixed on the support surface 4201, thereby improving the safety of the removal of the flange cover plate 210; thereafter, the mobile drive unit 43 drives the flange cover plate 210 away from the shell 220. At this time, the mobile drive unit 43 moves along the axial direction of the flange cover plate 210, which can reduce the risk of interference between the flange cover plate 210 and other components, improve the safety of the removal of the flange cover plate 210, and also facilitate the subsequent first lifting mechanism 20 to drive the flange cover plate 210 to move downward.
[0103] During the installation of the flange cover plate 210 , the mobile driving unit 43 can drive the flange cover plate 210 to directly abut against the installation position of the shell 220 , thereby supporting the flange cover plate 210 and facilitating the installation of the flange cover plate 210 .
[0104] By adopting the technical solution of this embodiment and the setting of the mobile driving unit 43, during the disassembly and assembly of the flange cover plate 210, the support surface 4201 can always be in contact with the flange cover plate 210, which is beneficial to improving the safety of the disassembly and assembly of the flange cover plate 210. In addition, during the operation, the mobile driving unit 43 has space to move toward the flange cover plate 210, and the space can also provide a secondary adjustment space for the first lifting mechanism 20, so that the first lifting mechanism 20 can first drive the support unit 42 to move to the approximate position and then perform a secondary adjustment, which makes the disassembly and assembly operation of the flange cover plate 210 simpler and improves the disassembly and assembly efficiency of the flange cover plate 210.
[0105] In some embodiments, the mobile drive unit 43 also includes a first screw rod 431, a first nut 432 and a first connecting member 433. The first connecting member 433 is connected to the lifting drive member 22, and the first nut 432 is threadedly connected to the first screw rod 431; the first screw rod 431 is rotatably installed on the support unit 42 and is perpendicular to the support surface 4201, and the first nut 432 is connected to the first connecting member 433.
[0106] The first connecting member 433 may refer to the mounting base of the first nut 432, which plays the role of supporting the first nut 432. The first connecting member 433 may be a plate or a connecting frame structure. The first connecting member 433 serves as a connecting component connecting the lifting drive member 22 and the first nut 432. The first nut 432 is connected to the first connecting member 433. The first nut 432 may pass through the first connecting member 433 and be fixedly connected to the first connecting member 433. The first nut 432 and the first connecting member 433 may be connected by bolts, screws, etc. The first connecting member 433 is connected to the lifting drive member 22. The lifting drive member 22 drives the first connecting member 433 to rise and fall. The first connecting member 433 drives the first screw rod 431, the first nut 432 and the support unit 42 connected thereto to rise and fall, thereby realizing the lifting and lowering adjustment of the support surface 4201.
[0107] The first nut 432 is sleeved outside the first screw rod 431, and the external thread of the first screw rod 431 is meshed with the internal thread of the first nut 432. The first screw rod 431 is rotatably mounted on the support unit 42, so that the first screw rod 431 can rotate around its own axis.
[0108] During the rotation of the first screw rod 431, the first nut 432 moves along the axial direction of the first screw rod 431 relative to the first screw rod 431, and the first connecting member 433 is connected to the lifting drive member 22, so that the first nut 432 is fixed relative to the lifting drive member 22, and the first screw rod 431 moves and drives the support unit 42 to move, and the first screw rod 431 is perpendicular to the support surface 4201, so that during the disassembly process of the flange cover plate 210, the first screw rod 431 can drive the support surface 4201 to approach or move away from the flange cover plate 210.
[0109] By adopting the technical solution of this embodiment, the first screw rod 431 and the first nut 432 cooperate with each other to accurately adjust the moving distance of the support surface 4201, which is beneficial to improving the safety and efficiency of the disassembly and assembly of the flange cover plate 210; in addition, the first nut 432 is fixed and the first screw rod 431 is moved, which can save space and improve the structural compactness of the flange cover plate disassembly and assembly equipment 100.
[0110] In some examples, the first screw rod 431 and the first nut 432 may adopt a trapezoidal screw structure to more accurately adjust the moving distance of the support surface 4201. Of course, in other examples, other structures may also be adopted.
[0111] In some embodiments, the support unit 42 includes a support plate 421 and a second connecting member 422, the second connecting member 422 is connected to the mobile drive unit 43, the support plate 421 has a support surface 4201, and the second connecting member 422 is located on the side of the support plate 421 facing away from the support surface 4201; the second connecting member 422 is rotatably connected to the support plate 421 so that the support plate 421 can rotate relative to the second connecting member 422 around the central axis of the arrangement of multiple positioning columns 411.
[0112] The support plate 421 may refer to a plate member for contacting with the flange cover plate 210 and for supporting the flange cover plate 210; the second connecting member 422 is used to connect the mobile driving unit 43 and the support plate 421, and the mobile driving unit 43 drives the second connecting member 422 to move, thereby driving the support plate 421 to move. The surface of the support plate 421 facing away from the second connecting member 422 forms a support surface 4201.
[0113] The multiple first bolt holes 211 of the flange cover plate 210 are arranged at intervals around the axis of the flange cover plate 210; the multiple positioning columns 411 cooperate with the multiple first bolt holes 211, then when the flange cover plate 210 is tightly against the support surface 4201, the multiple positioning columns 411 are also arranged at intervals around the axis of the flange cover plate 210, so that the central axis of the arrangement of the multiple positioning columns 411 can refer to the axis when the flange cover plate 210 is tightly against the support surface 4201.
[0114] The second connecting member 422 is rotatably connected to the support plate 421, so that the support plate 421 and the second connecting member 422 can rotate relative to each other, and the support plate 421 can rotate around the central axis of the arrangement of the plurality of positioning members 41. The rotation of the support plate 421 drives the positioning column 411 to rotate. When the positioning column 411 is misaligned with the corresponding first bolt hole 211, the support plate 421 can be rotated to adjust the position of the positioning column 411 so that the positioning column 411 can be accurately inserted into the corresponding first bolt hole 211. The adjustment of the position of the positioning column 411 can also meet the different requirements for the disassembly and assembly of the flange cover plate 210.
[0115] In some embodiments, the second connecting member 422 also includes a first connecting plate 4221 and a rotating plate 4222, the rotating plate 4222 is rotatably connected to the mobile drive unit 43, and the first connecting plate 4221 is located between the rotating plate 4222 and the support plate 421; the first connecting plate 4221 is provided with a first through hole 42211, and the surface of the rotating plate 4222 facing the first connecting plate 4221 is provided with a protrusion 42221, the protrusion 42221 is rotatably penetrated into the first through hole 42211, and the protrusion 42221 is fixedly connected to the rotating plate 4222.
[0116] The rotating plate 4222 may refer to a plate that can rotate relative to the first connecting plate 4221. The first connecting plate 4221 supports the support plate 421 and the first connecting plate 4221. The rotating plate 4222 is rotatably connected to the mobile driving unit 43. The mobile driving unit 43 drives the rotating plate 4222 to move. The rotating plate 4222 drives the first connecting plate 4221 and the support plate 421 to move, so that the support surface 4201 can be close to the flange cover plate 210.
[0117] The first connecting plate 4221 is provided with a first through hole 42211, and the first through hole 42211 penetrates the first connecting plate 4221 along the plate thickness direction of the first connecting plate 4221; the rotating plate 4222 is provided with a protrusion 42221, and the protrusion 42221 extends into the first through hole 42211. The rotating plate 4222 can rotate relative to the mobile driving unit 43, and the rotating plate 4222 is fixed to the supporting plate 421, so that the rotation of the supporting plate 421 can be realized by the rotation of the protrusion 42221 in the first through hole 42211, and then the position of the positioning column 411 can be adjusted.
[0118] In some examples, the protrusion 42221 and the first through hole 42211 may be clearance-fitted.
[0119] In some examples, the protrusion 42221 and the support plate 421 may be connected by means of studs, screws, clamping, bonding, or the like.
[0120] In some examples, a flange 42222 is provided on the peripheral side of the rotating plate 4222 , and the first connecting plate 4221 is clamped between the supporting plate 421 and the flange 42222 at the edge of the first through hole 42211 , so that the protrusion 42221 will not fall out of the first through hole 42211 .
[0121] In some examples, the end of the first screw rod 431 can be rotatably connected to the rotating plate 4222 through components such as bearings. This arrangement has a compact structure and is easy to process and manufacture.
[0122] By adopting the technical solution of this embodiment, the first connecting plate 4221 and the rotating plate 4222 are rotatably connected by using the structure of the first through hole 42211 and the protrusion 42221. The structure is simple and compact, which is conducive to reducing the external dimensions of the flange cover disassembly and assembly equipment 100.
[0123] In some embodiments, the second connecting member 422 also includes a second connecting plate 4223 and a first guide rod 4224. The first connecting plate 4221 and the second connecting plate 4223 are arranged at intervals along the axial direction of the first screw rod 431. The first guide rod 4224 is connected between the first connecting plate 4221 and the second connecting plate 4223. One end of the first screw rod 431 is rotatably connected to the rotating plate 4222 by bearings and other components, and the other end is rotatably connected to the second connecting plate 4223 by bearings and other components. The first connecting member 433 is located between the first connecting plate 4221 and the second connecting plate 4223. The first connecting plate 4221 is provided with a first guide sleeve 435. The first guide sleeve 435 is sleeved on the first guide rod 4224. The first screw rod 431 passes through the first connecting member 433.
[0124] During the movement of the first screw rod 431, the first guide rod 4224 slides in the first guide sleeve 435, thereby guiding the movement of the second connecting member 422 and the support plate 421, making the movement of the second connecting member 422 and the support plate 421 more stable and reliable; in addition, the first connecting member 433 is located between the first connecting plate 4221 and the second connecting plate 4223, and its structure is compact and can save space. The second connecting member 422 adopts the structure of the first connecting plate 4221, the second connecting plate 4223 and the guide rod, and its structural strength is good, which is conducive to meeting the disassembly requirements of the flange cover plate 210 with a large mass, and also improves the reliability of the flange cover plate disassembly and assembly equipment 100.
[0125] In some embodiments, there are multiple guide rods, which are arranged in a ring around the axis of the first screw rod 431, which is beneficial to improving the structural strength of the second connecting member 422. By way of example, there are four guide rods.
[0126] In some embodiments, the support plate 421 and the first connecting plate 4221 are provided with an avoidance hole 4211 for avoiding the guide member 50 , and the guide member 50 is inserted into the avoidance hole 4211 so that the support surface 4201 can be in close contact with the flange cover plate 210 .
[0127] In some embodiments, a first rotating nut 434 is fixed to one end of the first screw rod 431 facing away from the support plate 421, and the first rotating nut 434 is used to cooperate with a wrench, and the user can use the wrench to clamp the first rotating nut 434 to rotate the first screw rod 431. The wrench can be a pneumatic wrench, a hydraulic wrench, etc.
[0128] In some embodiments, a hand wheel is fixed to one end of the first screw rod 431 facing away from the support plate 421 to facilitate the rotation of the first screw rod 431 .
[0129] In some embodiments, the support unit 42 further includes a locking member 4225 , and the locking member 4225 is used to lock the support plate 421 and the second connecting member 422 when the support plate 421 rotates to a preset position relative to the second connecting member 422 .
[0130] The support plate 421 rotates to a preset position relative to the second connecting member 422, which may refer to a position when the positioning column 411 can be arranged relative to the corresponding first bolt hole 211. After the support plate 421 moves to the preset position, the support plate 421 and the second connecting member 422 can be relatively locked by the locking member 4225 to achieve the fixation of the support plate 421 and the second connecting member 422, so that the positioning column 411 can be accurately inserted into the corresponding first bolt hole 211; in addition, the support plate 421 is fixed relative to the second connecting member 422, which is also beneficial to improve the fixing stability of the flange cover plate 210 on the support surface 4201, and is beneficial to improve the safety of disassembly and assembly of the flange cover plate 210.
[0131] In some examples, locking member 4225 may be a locking pin or the like.
[0132] In some embodiments, the locking member 4225 includes a locking plate 42251 and a locking bolt 42252. The locking plate 42251 is installed on the side of the second connecting member 422. The locking plate 42251 is provided with a connecting hole 42253. The locking bolt 42252 is screwed into the connecting hole 42253. The end of the locking bolt 42252 can be abutted against the side of the support plate 421 to lock the support plate 421 and the second connecting member 422.
[0133] The locking plate 42251 serves as a mounting base for the locking bolt 42252 and plays a role in supporting the locking bolt 42252 . For example, the locking plate 42251 may be fixed to a side portion of the first connecting plate 4221 .
[0134] The locking plate 42251 is provided with a connecting hole 42253, and the locking bolt 42252 is passed through the connecting hole 42253. The outer thread of the locking bolt 42252 is meshed with the inner thread of the connecting hole 42253. By rotating the locking bolt 42252, the locking bolt 42252 moves toward the supporting plate 421, so that the end of the locking bolt 42252 can be against the side of the supporting plate 421, thereby realizing the relative fixation of the second connecting member 422 and the supporting plate 421, that is, the locking of the second connecting member 422 and the supporting plate 421 is realized; loosening the locking bolt 42252, so that the end of the locking bolt 42252 is separated from the side of the supporting plate 421, at this time, the supporting plate 421 can rotate relative to the second connecting member 422, so as to realize the adjustment of the position of the positioning column 411.
[0135] The number of locking members 4225 is one or more, and the multiple locking members 4225 are distributed along the circumference of the second connecting member 422 to better lock the support plate 421. For example, the number of locking members 4225 is two, and the two locking members 4225 are located on opposite sides of the first connecting plate 4221.
[0136] By adopting the technical solution of this embodiment, the locking and fixing of the second support plate 421 is achieved by utilizing the cooperation between the locking plate 42251 and the locking bolt 42252 , which has a simple structure and is easy to operate.
[0137] See also Figure 2 , Fig.13 and Fig.14 As shown, in some embodiments, the flange cover disassembly and assembly equipment 100 also includes an angle adjustment mechanism 30, which is connected between the support unit 42 and the lifting drive member 22, and the angle adjustment mechanism 30 is used to drive the support unit 42 to flip to adjust the inclination angle α of the support surface 4201.
[0138] The angle adjustment mechanism 30 may refer to a mechanism for adjusting the angle of the cover positioning mechanism 40. The angle adjustment mechanism 30 drives the support unit 42 to flip. When the support unit 42 flips, the angle between the support surface 4201 and the horizontal plane changes, that is, the inclination angle α of the support surface 4201 changes, so that the support surface 4201 of the support unit 42 can be parallel to the inclined flange cover 210, and the support unit 42 can stably and reliably support the flange cover 210, thereby improving the stability and safety of the disassembly of the flange cover 210.
[0139] During the storage process of the flange cover, after it is moved to the preset position, the angle adjustment mechanism 30 is adjusted so that the support surface 4201 is vertical and the flange cover 210 is vertically arranged to reduce the storage space of the flange cover 210; of course, in other examples, the flange cover 210 can also be stored at other angles, for example: horizontal state or the flange cover 210 is 30°, 45°, etc. to the horizontal plane.
[0140] By adopting the technical solution of this embodiment, the flange cover plate disassembly and assembly device 100 can disassemble and assemble the flange cover plate that is set obliquely, which can improve the universal scope of the flange cover plate disassembly and assembly device 100.
[0141] In some embodiments, the angle adjustment mechanism 30 includes a third connecting member 31 and an angle adjustment driving unit 32, the angle adjustment driving unit 32 is installed on the third connecting member 31, the support unit 42 is rotatably connected to the third connecting member 31, the angle adjustment driving unit 32 is connected to the support unit 42, and the angle adjustment driving unit 32 is used to drive the support unit 42 to flip relative to the third connecting member 31 to adjust the inclination angle α of the support surface 4201.
[0142] The third connecting member 31 serves as a mounting base of the angle adjustment mechanism 30 and plays a role in supporting the angle adjustment mechanism 30. The third connecting member 31 is rotatably connected to the support unit 42, and the support unit 42 can flip relative to the third connecting member 31. The angle adjustment driving unit 32 is connected to the support unit 42, and the angle adjustment driving unit 32 serves as a driving source for flipping the support unit 42; the angle adjustment driving unit 32 drives the support unit 42 to flip relative to the third connecting member 31, thereby adjusting the inclination angle α of the support surface 4201; and the third connecting member 31 can better support the support unit 42, and can better support the flange cover plate 210, which is conducive to meeting the disassembly requirements of the heavier flange cover plate 210, and is also conducive to improving the safety and reliability of the disassembly and assembly of the flange cover plate 210. The third connecting member 31 can be a plate or a connecting frame structure.
[0143] In some examples, the angle adjustment driving unit 32 may be a cylinder or other components.
[0144] In some embodiments, the angle adjustment drive unit 32 includes a second screw rod 321, a second nut 322 and a connecting rod 323, and the second nut 322 is threadedly connected to the second screw rod 321; the second screw rod 321 is rotatably installed on the third connecting member 31, and the two ends of the connecting rod 323 are rotatably connected to the second nut 322 and the support unit 42 respectively.
[0145] The second screw rod 321, the second nut 322, the connecting rod 323 and the support unit 42 form a four-bar mechanism. The second screw rod 321 is rotated to make the second nut 322 move along the length direction of the second screw rod 321, thereby driving the connecting rod 323 to swing, and then driving the support unit 42 connected thereto to flip.
[0146] The second screw rod 321 can be rotatably mounted on the third connecting member 31 through components such as bearings. The third connecting member 31 is a plate or a connecting frame structure.
[0147] For example, the connecting rod 323 is connected to the first connecting member 433 , and the connecting rod 323 swings, driving the first connecting member 433 to swing, thereby driving the supporting unit 42 to flip, thereby achieving adjustment of the inclination angle α of the supporting surface 4201 .
[0148] By adopting the technical solution of this embodiment, the angle adjustment drive unit 32 adopts the second screw rod 321, the second nut 322 and the connecting rod 323, which can accurately adjust the inclination angle α of the support surface 4201, which is beneficial to improving the disassembly and assembly efficiency of the flange cover 210; in addition, the angle adjustment drive unit 32 adopts a four-bar mechanism to stop the rotation of the second screw rod 321, the position of the connecting rod 323 is fixed, and the position of the support unit 42 is also fixed accordingly, which is equivalent to achieving the locking and fixation of the support unit 42, reducing the risk of the flange cover 210 falling due to the random flipping of the support unit 42, and improving the safety of the disassembly and assembly of the flange cover 210.
[0149] In some embodiments, a second rotating nut 324 is fixed to one end of the second screw rod 321, and the second rotating nut 324 is used to cooperate with a wrench. The user can use the wrench to clamp the second rotating nut 324 to rotate the second screw rod 321. The wrench can be a pneumatic wrench, a hydraulic wrench, etc.
[0150] In some embodiments, a hand wheel is fixed to one end of the second screw rod 321 facing away from the support plate 421 to facilitate the rotation of the second screw rod 321 .
[0151] In some embodiments, the angle adjustment mechanism 30 also includes a slider guide mechanism 33, the slider guide mechanism 33 includes a guide rail 331 and a guide slider 332, the second nut 322 is installed on the guide slider 332, the guide rail 331 is parallel to the first screw rod 431, the guide rail 331 is installed on the third connecting member 31, the guide rail 331 and the guide slider 332 are slidably connected, and the cooperation of the guide rail 331 and the guide slider 332 can improve the stability of the movement of the second nut 322, which is beneficial to improve the adjustment accuracy of the angle adjustment mechanism 30.
[0152] In some examples, the number of the slider guide mechanisms 33 may be one or more. The provision of multiple slider guide mechanisms 33 can effectively improve the stability of the movement of the second nut 322 , which is beneficial to improving the adjustment accuracy of the angle adjustment mechanism 30 .
[0153] In some embodiments, the third connecting member 31 is provided with a first handle 75 to facilitate the use of the flange cover disassembly and assembly device 100 .
[0154] In some embodiments, the lifting drive member 22 is connected to the third connecting member 31 , and the lifting drive member 22 drives the third connecting member 31 to move up and down, thereby driving the supporting unit 42 connected thereto to move up and down.
[0155] In some embodiments, the third connecting member 31 is provided with a second guide rod 24, and the second guide rod 24 is parallel to the lifting direction of the lifting drive member 22. The lifting connecting member 21 is provided with a second guide sleeve 25, and the second guide sleeve 25 is sleeved on the outside of the second guide rod 24. In the process of the lifting drive member 22 driving the third connecting rod to lift and lower, the second guide rod 24 slides in the second guide sleeve 25, thereby guiding the lifting and lowering of the third connecting member 31, making the lifting and lowering of the third connecting member 31 more stable and reliable, which is beneficial to improving the stability of the lifting and lowering of the support unit 42.
[0156] In some embodiments, the number of the second guide rods 24 is one or more, and the plurality of second guide rods 24 are arranged at intervals along the circumference of the lifting drive member 22 to better guide and improve the lifting stability of the support unit 42 and the flange cover 210. For example, the number of the second guide rods 24 is 6, 3 of which are located on one side of the third connecting member 31, and the other 3 are located on the other side of the third connecting member 31.
[0157] In some embodiments, the lifting connection member 21 is provided with a second handle 76 to facilitate personnel to move the lifting connection member 21, thereby driving the positioning member 41 to move.
[0158] In some embodiments, the flange cover disassembly and assembly equipment 100 further includes a second lifting mechanism 60 , which is installed on the base 10 , connected to the horizontal sliding unit 23 , and used to drive the horizontal sliding unit 23 to rise and fall.
[0159] The second lifting mechanism 60 is used to drive the first lifting mechanism 20 to move up and down, thereby driving the support unit 42 and other components to move up and down. Through the cooperation of the first lifting mechanism 20 and the second lifting mechanism 60, two-stage lifting can be achieved to meet the disassembly and assembly requirements of the flange cover 210 at a higher position.
[0160] In some embodiments, the structure of the first lifting mechanism 20 may be the same as or different from the structure of the second lifting mechanism 60 .
[0161] In some embodiments, the second lifting mechanism 60 includes a fourth connecting member 61, a fixed frame 62 and a lifting assembly 63, the lifting assembly 63 includes a double-headed screw 631, two moving blocks 632, two first connecting rods 633 and two second connecting rods 634, the double-headed screw 631 is rotatably installed on the fixed frame 62, the two moving blocks 632 are respectively screwed on both ends of the double-headed screw 631, one end of the two first connecting rods 633 is rotatably connected to the base 10, the other ends of the two first connecting rods 633 are respectively rotatably connected to the two moving blocks 632, one end of the two second connecting rods 634 is rotatably connected to the fourth connecting member 61, and the other ends of the two second connecting rods 634 are respectively rotatably connected to the two moving blocks 632, and the first lifting mechanism 20 is installed on the fourth connecting member 61; by rotating the double-headed screw 631, the two moving blocks 632 are driven to be relatively close or relatively far away, thereby driving the fourth connecting member 61 to rise and fall, and then driving the first lifting mechanism 20 and the support unit 42 connected thereto to rise and fall.
[0162] In some embodiments, the first slide rail 2311 is installed on the fourth connecting member 61 .
[0163] In some embodiments, the number of the lifting components 63 is one or more. The provision of multiple lifting components 63 is conducive to improving the lifting stability of the second lifting mechanism 60 and can meet the requirements of disassembly and assembly of heavier flange cover plates 210.
[0164] For example, there are two lifting assemblies 63, which are located on opposite sides of the fourth connecting member 61. The ends of the double-headed screw rods 631 of the two lifting assemblies 63 are connected with sprockets 64, and the two sprockets 64 are connected by chains 65. A rotating wheel 66 is provided at the end of one of the double-headed screw rods 631. By rotating the rotating wheel 66, the two double-headed screw rods 631 are driven to rotate synchronously through the cooperation of the chain 65 and the sprocket 64, thereby improving the consistency of the lifting and lowering of the fourth connecting member 61 on both sides, reducing the risk of tilting of the fourth connecting member 61, and helping to improve the stability of the disassembly and assembly of the flange cover 210.
[0165] In some examples, the rotating wheel 66 is a hand-cranked wheel.
[0166] In some embodiments, the base 10 is provided with a third guide rod 67, and the fourth connecting member 61 is provided with a third guide sleeve 68. The third guide rod 67 is perpendicular to the double-headed screw 631, and the third guide sleeve 68 is sleeved outside the third guide rod 67. During the process of the double-headed screw 631 driving the fourth connecting member 61 to rise and fall, the third guide sleeve 68 slides on the third guide rod 67, thereby guiding the rising and falling of the fourth connecting member 61, making the rising and falling of the fourth connecting member 61 more stable and reliable, which is beneficial to improving the stability of the rising and falling of the support unit 42.
[0167] See also Figure 1 As shown, in some embodiments, a moving wheel 71 is provided at the bottom of the base 10 .
[0168] In the process of removing the flange cover plate 210 by using a winch tool, after the flange cover plate 210 is removed from the housing 220 and moved to a preset position, it is necessary to install a moving wheel 71 to facilitate the movement of the flange cover plate 210. In the embodiment of the present application, the moving wheel 71 can be directly moved to make the moving operation of the flange cover plate 210 simpler. The moving wheel 71 can be a universal wheel, a fixed wheel, etc.
[0169] In some embodiments, the bottom of the base 10 is provided with a support foot 72 with an adjustable height. The base 10 can be lifted by using the support foot 72 with an adjustable height, so that the moving wheel 71 is suspended in the air, reducing the movement of the moving wheel 71 to disassemble and assemble the flange cover 210, and also facilitating the fixed storage of the flange cover 210.
[0170] In some examples, the universal wheels and the directional wheels simultaneously complete the movement of the evaporator flange cover 210 device, and the support feet 72 are used for fixed support when storing the cover flange.
[0171] See also Figure 5 As shown, in some embodiments, the base 10 is provided with a third handle 77 to facilitate the movement of the flange cover disassembly and assembly device 100 .
[0172] See also Figure 1 As shown, in some embodiments, the base 10 is installed with a hoisting frame 73 to facilitate the hoisting and use of the flange cover disassembly and assembly device 100.
[0173] See also Fig.15 and Fig.16 As shown, in some embodiments, the lifting connection member 21 is provided with a ruler 74 to facilitate checking the lifting height of the first lifting mechanism 20 at any time, so as to facilitate the use of the flange cover disassembly and assembly device 100.
[0174] See also Fig.17 As shown, in some embodiments, the lifting drive member 22 is a lifting cylinder 221, the cylinder body of the lifting cylinder 221 is installed on the lifting connecting member 21, the piston rod of the lifting cylinder 221 is connected to the third connecting member 31, and the lifting cylinder 221 drives the third connecting member 31 to rise and fall, thereby driving the supporting unit 42 to rise and fall. The flange cover disassembly and assembly equipment 100 also includes a pneumatic control system 80, which includes an air source, an air-controlled one-way valve 81, a first throttle valve 82, a second throttle valve 83 and a pressure reducing valve 84. The air source is connected to the pilot port (Z port) of the air-controlled one-way valve 81 and the air inlet end of the pressure reducing valve 84 through a three-way connection. The first throttle valve 82, the second throttle valve 83 and the pressure reducing valve 84 are connected in series in sequence. The first throttle valve 82 is connected to the second throttle valve 83 and the air inlet port (P port) of the air-controlled one-way valve 81, and the pressure reducing valve 84 is connected between the second throttle valve 83 and the air source; the air outlet of the air-controlled one-way valve 81 is connected to the lifting cylinder 221.
[0175] One end of the three-way valve is connected to the air source, and the other two ends are respectively connected to the pilot port of the air-controlled one-way valve 81 and the air inlet end of the pressure-reducing valve 84. The pressure-reducing valve 84 is used to control the pressure of the entire pneumatic control system 80. When an external force assists in driving the support unit 42 to rise and fall (for example: when the support plate 421 is in close contact with the flange cover plate 210 or when an external force drives the support unit 42 to rise and fall, etc.), the pressure-reducing valve 84 automatically inhales and exhausts air to maintain the balance of the pneumatic control system 80. The outlet end of the pressure reducing valve 84 is connected to the second throttle valve 83 to control the rising speed of the support unit 42 pushed by the lifting cylinder 221, and the first throttle valve 82 is connected between the second throttle valve 83 and the air inlet of the air-controlled one-way valve 81 to control the descending speed of the support unit 42 pushed by the lifting cylinder 221; when the pneumatic control system 80 is cut off and the pilot port of the air-controlled one-way valve 81 is cut off, the air-controlled one-way valve 81 acts as a one-way valve to lock the gas in the lifting cylinder 221, thereby realizing the function of locking the lifting cylinder 221 by cutting off the gas; when the pneumatic control system 80 is ventilated, the gas released by the air source preferentially enters the pilot port of the air-controlled one-way valve 81, connecting the lifting cylinder 221 with the pneumatic control system 80, and the air-controlled one-way valve 81 is connected to one interface of the lifting cylinder 221, and the other interface of the lifting cylinder 221 is connected to the silencer 85, and the rising and falling actions of the rod of the lifting cylinder 221 are executed by adjusting the pressure of the pressure reducing valve 84.
[0176] In some embodiments, a switch can be set between the first throttle valve 82 and the air-controlled one-way valve 81. When the lifting cylinder 221 is not required to move up and down, the air circuit of the air inlet of the air-controlled one-way valve 81 is cut off to prevent the air inlet pipeline of the air-controlled one-way valve 81 from bursting and causing the lifting cylinder 221 to fall; when the lifting cylinder 221 is required to move up and down, the switch is opened again.
[0177] The following are the operating steps of the flange cover disassembly and assembly device 100 according to the embodiment of the present application:
[0178] To remove the cover:
[0179] 1. Remove 12 bolts from the flange cover 210 and keep 4 bolts;
[0180] 2. Use a tool to pass four guide bolts 51 through the first bolt holes 211 of the flange cover 210 and fix them in the second bolt holes 2201 of the housing 220;
[0181] 3. Move the flange cover assembly and disassembly device 100 to the bottom of the flange cover 210, push the base 10 to move, adjust the position of the base 10, and after the overall position of the flange cover assembly and disassembly device 100 under the flange cover 210 is determined, open the first locking mechanism 234 and the second locking mechanism 235;
[0182] 4. Remove the blocking block 412 and use a pneumatic wrench to tighten the second screw 321 so that the supporting surface 4201 of the supporting plate 421 is parallel to the flange cover plate 210;
[0183] 5. Connect the pneumatic control system 80 with the lifting cylinder 221, slowly adjust the pressure of the pressure reducing valve 84 to 0.2Mpa-0.3Mpa, so that the support plate 421 rises. During the rise, align the avoidance hole 4211 on the support plate 421 with the four guide bolts 51, so that the guide bolts 51 pass through the corresponding avoidance holes 4211. When the support plate 421 rises to be close to the flange cover plate 210, if the difference in the inclination angle α between the support surface 4201 and the flange cover plate 210 is large, use a torque wrench to screw the second screw rod 321 to make the support surface 4201 parallel to the flange cover plate 210, and then use a pneumatic wrench to screw the first screw rod 431 to move the support plate 421 toward the flange cover plate 210 until the support surface 4201 is completely in contact with the flange cover plate 210. At the same time, the positioning column 411 is also inserted into the first bolt hole 211 corresponding to the flange cover plate 210;
[0184] 6. Adjust the pressure of the pressure reducing valve 84 to the maximum, and remove the remaining 4 bolts fixing the flange cover plate 210. At this time, the flange cover plate 210 is completely supported and fixed by the support plate 421;
[0185] 7. Use a pneumatic wrench to reversely screw the first screw 431 to move it back to near the bottom of the stroke of the first screw 431, slowly adjust the pressure of the pressure reducing valve 84 to 0.36Mpa~0.4Mpa, so that the flange cover 210 slides down along the guide bolt 51, and the support unit 42 and the angle adjustment mechanism 30 follow and descend until the flange cover 210 is completely separated from the guide bolt 51, then install the blocking block 412 on the positioning column 411, limit the flange cover 210, turn off the air source, and remove the pneumatic control system 80.
[0186] 8. Use a pneumatic wrench to adjust the second screw 321 to 90 degrees, that is, the flange cover 210 is in a vertical storage state, adjust the flange cover 210 to one side of the flange cover disassembly and assembly device 100, and then lock the first locking mechanism 234 and the second locking mechanism 235, and finally move the flange cover disassembly and assembly device 100 to the storage position, thereby completing the disassembly, movement and storage of the flange cover 210.
[0187] The steps for installing the flange cover 210 are the same as those for removing the flange cover 210 , but in reverse order, and the steps for installing the flange cover 210 will not be repeated here.
[0188] The flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application is an integral equipment, which can realize the disassembly, transfer, and storage of the flange cover plate 210 without multiple installation and disassembly, thereby greatly saving time; it can also realize the disassembly and installation of flange cover plates 210 of different heights and angles, and can be expanded to the same type of equipment with good versatility; the flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application does not require electricity, but only uses a gas source, which is beneficial to the environment where electricity cannot be used at the work site; the flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application is quick to install, simple to operate, reduces the maintenance cost of nuclear power plants, and improves maintenance efficiency.
[0189] The flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application can also be used for the disassembly and installation of the reactor pressure vessel flange cover plate 210. The entire tool is composed of a guide bolt 51, a cover plate positioning mechanism 40, an angle adjustment mechanism 30, a first lifting mechanism 20, etc. The guide bolt 51 is responsible for the guidance and stabilization work during the installation and disassembly process, the cover plate positioning mechanism 40 completes the guidance and fitting work of the flange cover plate 210, the angle adjustment mechanism 30 completes the angle adjustment work of the support plate 421, and the first lifting mechanism 20 and the base 10 complete the lifting, lowering and moving work of the entire flange cover plate disassembly and assembly equipment 100.
[0190] The flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application can realize the rapid installation and disassembly of the flange cover plate 210 without the need for on-site clamping tools, and integrates the functions of disassembly and installation, storage and movement.
[0191] The flange cover plate disassembly and assembly device 100 of the embodiment of the present application is easy to operate and has strong versatility.
[0192] The flange cover plate disassembly and assembly device 100 of the embodiment of the present application adopts a trapezoidal lead screw for angle adjustment, and the angle change is continuous and precise.
[0193] The flange cover disassembly and assembly device 100 of the embodiment of the present application realizes the follow-up movement of the positioning column 411 through the horizontal sliding unit 23, and the operation is simple.
[0194] The flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application has the function of disassembling and assembling the flange cover plate 210 , and also has the function of storing the flange cover plate 210 and transporting the flange cover plate 210 .
[0195] The flange cover plate disassembly and assembly device 100 of the embodiment of the present application has strong versatility and can be used for disassembly and assembly of flange cover plates 210 of different heights.
[0196] The flange cover plate disassembly and assembly equipment 100 of the embodiment of the present application can adapt to the angle of the reactor flange cover plate 210. The flange cover plate disassembly and assembly equipment 100 does not need to be clamped on the flange cover plate 210. The flange cover plate disassembly and assembly equipment 100 itself has a base 10, a cover plate positioning mechanism 40 and other mechanisms. The cover plate positioning mechanism 40 has a feeding function. After adjusting the angle, the flange cover plate disassembly and assembly equipment 100 is started to fit with the flange cover plate 210, thereby realizing the disassembly and installation of the flange cover plate 210. At the same time, the flange cover plate disassembly and assembly equipment 100 also has the function of storing and transporting the cover plate.
[0197] The above description of various embodiments tends to emphasize the differences between the various embodiments. The same or similar aspects can be referenced to each other, and for the sake of brevity, they will not be repeated herein.
[0198] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims
1. A flange cover disassembly and assembly device, characterized in that: include: Base; The cover plate positioning mechanism comprises a positioning member and a supporting unit connected to each other, wherein the supporting unit has a supporting surface for supporting the flange cover plate, and the positioning member is used to be connected to the flange cover plate to limit the movement of the flange cover plate on the supporting surface; The first lifting mechanism comprises a lifting connection member, a lifting drive member and a horizontal sliding unit, wherein the lifting drive member is installed on the lifting connection member, the lifting drive member is connected to the supporting unit, and the lifting drive member is used to drive the supporting unit to lift; The lifting connection member is slidably connected to the base through the horizontal sliding unit, so that during the connection between the positioning member and the flange cover, the lifting connection member can slide along the lifting direction perpendicular to the lifting direction of the lifting drive member relative to the base with the positioning member.
2. The flange cover disassembly and assembly equipment according to claim 1, characterized in that: The horizontal sliding unit includes a first linear sliding member, a second linear sliding member and a sliding connection member, wherein the sliding connection member is slidably connected to the base via the first linear sliding member so that the sliding connection member can slide relative to the base along a first direction; the lifting connection member is slidably connected to the sliding connection member via the second linear sliding member so that the lifting connection member can slide relative to the sliding connection member along a second direction; the first direction and the second direction intersect, and the first direction and the second direction are perpendicular to the lifting direction of the lifting drive member.
3. The flange cover disassembly and assembly equipment according to claim 2, characterized in that: The first linear sliding member includes a first sliding rail and a first slider. The first sliding rail is installed on the base. The first sliding rail extends along the first direction. The first slider is connected to the sliding connector. The first slider is slidably installed on the first sliding rail.
4. The flange cover disassembly and assembly equipment according to claim 3, characterized in that: The first lifting mechanism further comprises a first locking mechanism for locking the first slide rail and the sliding connector; The first locking mechanism includes a first fixed block, a first double-headed screw and two first clamping blocks, the first fixed block is installed on the sliding connection member, the first double-headed screw is rotatably installed on the first fixed block, the two first clamping blocks are respectively screwed to the two side portions of the first double-headed screw, and the two first clamping blocks are located on both sides of the first slide rail along the first direction.
5. The flange cover disassembly and assembly equipment according to claim 2, characterized in that: The second linear sliding member includes a second slide rail and a second slider, the second slide rail is installed on the sliding connection member, the second slide rail extends along the second direction, and the second slider is slidably installed on the lifting connection member.
6. The flange cover disassembly and assembly equipment according to claim 5, characterized in that: The first lifting mechanism further comprises a second locking mechanism for locking the second slide rail and the lifting connection member; The second locking mechanism includes a second fixed block, a second double-headed screw and two second clamping blocks, the second fixed block is installed on the lifting connection member, the second double-headed screw is rotatably installed on the second fixed block, the two second clamping blocks are respectively screwed to the two side parts of the second double-headed screw, and the two second clamping blocks are located on both sides of the second slide rail along the second direction.
7. The flange cover disassembly and assembly equipment according to any one of claims 1 to 6, characterized in that: The positioning member includes a plurality of positioning columns, and the positioning columns are used to be inserted into the first bolt holes of the flange cover plate. The plurality of positioning columns are installed on the support surface and are arranged at intervals along the circumference of the support surface.
8. The flange cover disassembly and assembly equipment according to claim 7, characterized in that: The end of the positioning column facing away from the supporting surface is a tapered structure, and the large end of the tapered structure is arranged facing away from the supporting surface.
9. The flange cover disassembly and assembly equipment according to claim 7, characterized in that: The positioning member further comprises a blocking block, which is detachably mounted on the end of the positioning column facing away from the supporting surface, and is used to prevent the flange cover from being separated from the positioning column.
10. The flange cover disassembly and assembly equipment according to any one of claims 1 to 6, characterized in that: The flange cover plate disassembly and assembly equipment also includes a guide member, which is used to pass through the first bolt hole of the flange cover plate and to be fixedly connected to the second bolt hole of the shell; the support surface is provided with an avoidance hole for avoiding the guide member.
11. The flange cover disassembly and assembly equipment according to any one of claims 1 to 6, characterized in that: The cover plate positioning mechanism further comprises a mobile driving unit, wherein the mobile driving unit is connected to the supporting unit, and the mobile driving unit is connected to the lifting driving member; the mobile driving unit is used to drive the supporting unit to move in a direction perpendicular to the supporting surface.
12. The flange cover disassembly and assembly equipment according to claim 11, characterized in that: The mobile drive unit also includes a first screw rod, a first nut and a first connecting member, the first connecting member is connected to the lifting drive member, and the first nut is threadedly connected to the first screw rod; the first screw rod is rotatably installed on the support unit and is perpendicular to the support surface, and the first nut is connected to the first connecting member.
13. The flange cover disassembly and assembly equipment according to any one of claims 1 to 6, characterized in that: The flange cover plate disassembly and assembly equipment also includes an angle adjustment mechanism, which is connected between the support unit and the lifting drive member, and is used to drive the support unit to flip so as to adjust the inclination angle of the support surface.
14. The flange cover disassembly and assembly equipment according to any one of claims 1 to 6, characterized in that: The flange cover disassembly and assembly equipment also includes a second lifting mechanism, which is installed on the base and connected to the horizontal sliding unit, and is used to drive the horizontal sliding unit to rise and fall.