Accurate deburring equipment for metal plugs
By designing a metal plug precision deburring device including multiple clamping components and connecting components, the shortcomings of existing equipment in processing efficiency and end-face burring removal are solved, and efficient and accurate multi-plug burring removal is achieved.
Patent Information
- Application Number
- CN202510243868.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing rotary body-style metal plug deburring equipment can only handle a single plug within a unit time, which has low processing efficiency and cannot effectively remove the end surface burrs of the plug. It requires manual polishing or other equipment assistance.
A metal plug precision deburring device including a base, a spindle, a flexible grinding wheel, annular shell and a burr removal mechanism is designed. Through the clamping of multiple clamping components and the synchronous rotation control of the coupling assembly, the multiple plugs can be synchronized and fully deburred.
It significantly improves the processing efficiency of metal plug burr removal, and can handle multiple plugs at the same time to ensure the quality and coaxiality of plug burr removal of plugs, while reducing energy consumption.
Smart Images

Figure CN119703960A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mechanical processing equipment, and in particular to a metal plug precision deburring device. Background Art
[0002] Metal plugs are accessories used to close pipes, containers or other openings. They are usually used in situations where fluid leakage or external contaminants need to be prevented from entering. They can be of various shapes and sizes to suit different application scenarios, and are usually made of corrosion-resistant materials such as stainless steel, brass or aluminum to ensure that they can work stably for a long time even in harsh environments.
[0003] Metal plugs will have burrs during the manufacturing process. If these burrs are not handled, they may affect their sealing performance or subsequent assembly process. Therefore, special equipment and technology are needed to remove these burrs in production to ensure the quality and performance of the product. The rotary body style metal plug is the most common plug, which is processed using proprietary deburring equipment.
[0004] The existing rotary body style metal plug deburring equipment has a relatively simple structure, which is mainly composed of a grinding wheel, a belt rotating wheel and a pushing structure. During processing, the grinding wheel and the belt rotating wheel are pressed against the plug, and the pushing structure pushes the plug to move in the gap between the grinding wheel and the belt rotating wheel to remove the burrs. However, this type of equipment can only process a single metal plug per unit time, and the processing efficiency needs to be improved. In addition, although this type of metal plug deburring equipment can complete the burr removal of the metal plug ring surface, it cannot effectively remove the burrs on the end face and needs to be processed by manual polishing or other equipment. The steps are cumbersome and the processing efficiency is low. Summary of the invention
[0005] Technical problem to be solved: The invention provides a metal plug precision deburring device, which can solve the above-mentioned problems.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a precise deburring device for metal plugs, comprising a base, a support symmetrically fixedly connected to the front and rear sides of the upper side of the base, a main shaft rotatably connected between the left and right side supports, a flexible grinding wheel fixedly connected to the center of the main shaft, the front end of the main shaft extends to the outside of the front side support and is fixedly connected to the output end of motor one, motor one is fixedly connected to the outside of the front side support, an annular shell is arranged between the flexible grinding wheel and the left and right side supports, the annular shell is fixedly connected to the base through a fixed seat, and a burr removal mechanism for synchronously removing burrs from multiple plugs is arranged on the side of the annular shell close to the flexible grinding wheel.
[0007] The burr removal mechanism includes a plurality of clamping components for clamping the plug which are equidistantly arranged at one end of the annular shell close to the flexible grinding wheel. A coupling rotation component for synchronously rotating the plurality of clamping components on the same annular shell is arranged inside the annular shell. A pushing component for controlling the forward and backward position of the plug is commonly arranged inside the annular shells on the left and right sides.
[0008] By using the push assembly and the rotating assembly together, multiple plugs can be fully deburred simultaneously using a single flexible grinding wheel.
[0009] As a preferred technical solution of the present invention, the clamping components include several round seats, and a side wall of the round seat close to the flexible grinding wheel is provided with several guide grooves distributed along its radial direction, and each guide groove is slidably connected with a clamping block through a keyway structure, and one end of the clamping block located inside the round seat is fixedly connected with a connecting pin, and a swivel ring is rotatably connected inside the round seat, and a plurality of oblique grooves are provided on the swivel ring, and the connecting pins are slidably connected in the oblique grooves one by one, and a side of the swivel ring away from the flexible grinding wheel is fixedly connected with a gear ring segment one, and the gear ring segment one is meshingly connected with a rack, and the rack is fixedly connected to the output end of an electric push rod two, and the electric push rod two is fixedly connected inside the round seat, and a head component for resisting the end of the plug is provided at the center of the round seat.
[0010] As a preferred technical solution of the present invention, the head component includes a mounting hole opened in the center of the round seat, and an electric push rod three is fixedly connected inside the mounting hole. The output end of the electric push rod three faces the flexible grinding wheel and is fixedly connected to a butt.
[0011] As a preferred technical solution of the present invention, the coupling assembly includes a gear 1 which is symmetrically fixedly connected to the main shaft front and back, and a plurality of reversing gears are equidistantly meshed and connected to the outer circumference of the gear 1. The reversing gears are rotatably connected to the support arms through pins, and the support arms are connected to form a cross together. The center of the cross is sleeved on the main shaft, and the ends of the support arms of the cross are rotatably connected to gear 2 through a rotating pin. Gear 2 is meshed and connected with the reversing gear. A connecting arm is also hinged on the rotating pin, and the end of the connecting arm away from the cross is rotatably connected to a rotating sleeve. The outer periphery of the rotating sleeve is fixedly connected to gear 3, and gear 3 is meshed and connected with gear 2 in a one-to-one correspondence. The center of the rotating sleeve slides through a limiting convex strip and is limitedly connected to a push rod, and the end of the push rod close to the flexible grinding wheel is fixedly connected to the center of the round seat of the clamping component, and a reducing component for controlling multiple plugs to move along the radial direction of the flexible grinding wheel is commonly provided on the plurality of connecting circular sleeves in the same annular shell.
[0012] As a preferred technical solution of the present invention, the variable diameter component includes a connecting circular sleeve rotatably connected to the rotating sleeve, a block is fixedly connected to the outer periphery of the connecting circular sleeve, a circular plate two is fixedly connected to the position of the rotating sleeve on the inner wall of the annular shell, a circular opening is arranged at the center of the circular plate two, a plurality of movable openings two are equidistantly provided on the circumference of the circular plate two, the blocks are slidably and limitably connected in the movable openings two, a side of the circular plate two away from the flexible gear is rotatably connected to a rotating ring two, a plurality of oblique grooves two are provided on the rotating ring two, and the oblique grooves two are slidably connected to the connecting circular sleeve one by one.
[0013] As a preferred technical solution of the present invention, the outer periphery of the rotating ring 2 is fixedly connected to the gear ring segment 2, the outer periphery of the gear ring segment 2 is meshingly connected to the gear 4, the centers of the front and rear side gears 4 are commonly fixedly connected to a connecting shaft, the connecting shaft rotates through the front and rear side circular plates 1 and 2, one end of the connecting shaft is fixedly connected to the output end of the motor 2, and the motor 2 is fixedly connected to a ring shell on one side.
[0014] As a preferred technical solution of the present invention, the pushing assembly includes a support plate which is distributed in the upper and lower directions and fixedly connected to the end of the annular shell away from the flexible grinding wheel. The support plate is symmetrically fixedly connected with an electric push rod one in the upper and lower directions. The output end of each electric push rod one faces the flexible grinding wheel and is fixedly connected to a connecting ring. A plurality of sliding rods are fixedly connected to the outer circumference of the connecting ring at equal intervals. A moving block is slidably connected to the sliding rod, and the moving blocks are rotatably connected to the push rod one by one.
[0015] As a preferred technical solution of the present invention, a chip collecting assembly for collecting generated waste chips is provided in the middle of the base, and the chip collecting assembly includes an inclined wall inclined to the lower right and fixedly connected to the middle of the base, and a chip collecting groove is opened at the position corresponding to the lower end of the inclined wall of the base, and a draw box is placed in the chip collecting groove, and the draw box slides through the right side wall of the chip collecting groove.
[0016] As a preferred technical solution of the present invention, an electric control box is also fixedly connected to the upper side of the base, and the electric control box is electrically connected to motor one, motor two, all electric push rods one, all electric push rods two and electric push rod three.
[0017] As a preferred technical solution of the present invention, a circular plate is fixedly connected to one end of the annular shell close to the flexible grinding wheel. The circular plate is located between the round seat and the gear. Several movable openings for the movement of the push rod are equidistantly provided on the circumference of the circular plate, and a through opening for the main shaft to pass through is provided in the center of the circular plate.
[0018] Beneficial effects:
[0019] 1. The multiple clamping components adopted in the present invention can complete the clamping of multiple plugs at a time, and the burrs are removed by bringing the multiple plugs close to the flexible grinding wheel simultaneously, which effectively improves the processing efficiency of burr removal of the plugs. At the same time, the head component can be used to change the clamping method of the plug, effectively ensuring the comprehensiveness of the burr removal of the plug. The clamping adopts multi-point contact, which can effectively ensure the grinding coaxiality of the plug.
[0020] 2. The coupling assembly used in the present invention can utilize the driving force of the flexible grinding wheel to synchronously drive multiple plugs to rotate in opposite directions. The self-rotation of the plugs and the self-rotation of the flexible grinding wheel produce contact friction to remove burrs on the plugs. The overall structure adopts a single driving source, which saves energy and reduces emissions.
[0021] 3. The burr removal mechanism adopted in the present invention removes burrs from the plug in multiple steps. The planar contact between the end of the plug and the flexible grinding wheel, as well as the annular contact between the annular surface of the plug and the flexible grinding wheel, can achieve comprehensive burr removal of the plug. It has strong functionality, strong overall structural linkage, simple operation, and convenient use. It can remove burrs from multiple plugs at a time, significantly improving the burr removal efficiency of the plug. At the same time, the clamping is stable, which can effectively ensure the burr removal quality of the plug. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure from the first viewing angle of the present invention.
[0024] Figure 2 It is a schematic diagram of the three-dimensional cross-sectional structure of the interior of the annular shell of the present invention.
[0025] Figure 3 It is a three-dimensional structural schematic diagram of the joint rotation assembly of the present invention.
[0026] Figure 4 It is a schematic cross-sectional structural diagram of the annular shell of the present invention.
[0027] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the circular plate 1, the circular plate 2 and the support plate of the present invention.
[0028] Figure 6 It is a schematic diagram of the cross-sectional structure of the clamping component of the present invention from the first viewing angle.
[0029] Figure 7 It is a schematic diagram of the cross-sectional structure of the clamping component of the present invention from a second viewing angle.
[0030] Figure 8 It is a distribution schematic diagram of the contact between the annular surface of the flexible grinding wheel and the annular surface of the plug, and the contact between the side surface of the flexible grinding wheel and the end surface of the plug.
[0031] Fig. 9 It is a structural schematic diagram of the plug of the present invention.
[0032] In the figure: 1, base; 11, chip collecting assembly; 111, inclined wall; 112, chip collecting groove; 113, draw box; 2, electric control box; 3, fixed seat; 4, annular shell; 41, round plate 1; 411, movable opening 1; 42, round plate 2; 421, movable opening 2; 43, support plate; 5, flexible grinding wheel; 51, spindle; 52, motor 1; 53, support; 6, burr removal mechanism; 61, push assembly; 611, electric push rod 1; 612, moving block; 613, push rod; 6131, limit convex strip; 614, slide rod; 615, connecting ring; 62, joint rotation assembly; 621, clamping part; 6211, round seat; 6212, clamping block; 6213, connecting pin; 6 214, guide groove; 6215, swivel one; 6216, electric push rod two; 6217, rack; 6218, oblique groove one; 6219, gear ring segment one; 622, top component; 6221, electric push rod three; 6222, butt; 623, gear one; 624, reversing gear; 625, gear two; 6251, rotating pin; 626, gear three; 6261, rotating sleeve; 627, connecting arm; 628, cross; 629, reducing component; 6291, connecting sleeve; 6292, block; 6293, oblique groove two; 6294, swivel two; 6295, gear ring segment two; 6296, gear four; 6297, motor two; 6298, connecting shaft. DETAILED DESCRIPTION
[0033] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0034] See also Figure 1 and Fig. 9 A precise deburring device for metal plugs comprises a base 1, wherein a support 53 is symmetrically fixedly connected to the upper side of the base 1 in the front and rear directions, a main shaft 51 is rotatably connected between the left and right side supports 53, a flexible grinding wheel 5 is fixedly connected to the center of the main shaft 51, a front end of the main shaft 51 extends to the outside of the front side support 53 and is fixedly connected to the output end of a motor 52, a motor 52 is fixedly connected to the outside of the front side support 53, an annular shell 4 is arranged between the flexible grinding wheel 5 and the left and right side supports 53, the annular shell 4 is fixedly connected to the base 1 through a fixed seat 3, and a burr removal mechanism 6 for synchronously deburring multiple plugs is arranged on the side of the annular shell 4 close to the flexible grinding wheel 5.
[0035] During specific operation, the main shaft 51 is controlled to rotate by the motor 1 52 , and the main shaft 51 drives the flexible grinding wheel 5 to rotate, and the flexible grinding wheel 5 is used to remove burrs from multiple plugs.
[0036] See also Figure 1 , Figure 2 and Figure 3 The burr removal mechanism 6 includes a plurality of clamping components 621 for clamping the plug, which are equidistantly arranged at one end of the annular shell 4 close to the flexible grinding wheel 5. A coupling rotation component 62 for synchronously rotating a plurality of clamping components on the same annular shell 4 is arranged inside the annular shell 4. A pushing component 61 for controlling the forward and backward position of the plug is commonly arranged inside the annular shells 4 on the left and right sides.
[0037] By using the propulsion assembly and the coupling assembly 62 in coordination, multiple plugs can be fully deburred synchronously by using a single flexible grinding wheel 5 .
[0038] See also Figure 3 , Figure 6 and Figure 7 The material clamping component 621 includes a plurality of round seats 6211. A side wall of the round seat 6211 close to the flexible grinding wheel 5 is provided with a plurality of guide grooves 6214 distributed along its radial direction. A clamping block 6212 is slidably connected in each guide groove 6214 through a keyway structure. One end of the clamping block 6212 located inside the round seat 6211 is fixedly connected with a connecting pin 6213. A rotating ring 6215 is rotatably connected inside the round seat 6211. The rotating ring 6215 is provided with a plurality of oblique grooves 6218. The connecting pins 6213 are slidably connected in the oblique groove 6218 one by one, and the side of the rotating ring 6215 away from the flexible grinding wheel 5 is fixedly connected with a gear ring segment 6219, and the gear ring segment 6219 is meshingly connected with a rack 6217, and the rack 6217 is fixedly connected to the output end of the electric push rod 6216, and the electric push rod 6216 is fixedly connected to the inside of the round seat 6211. The center of the round seat 6211 is provided with a head component 622 for resisting the end of the plug.
[0039] During specific operation, the electric push rod 2 6216 controls the rack 6217 to drive the gear ring segment 1 6219 to rotate, and the gear ring segment 1 6219 drives the swivel ring 1 6215 to rotate, and the oblique groove 1 6218 of the swivel ring 1 6215 drives the connecting pin 6213 to move along the guide groove 6214, so as to control the clamping block 6212 to clamp the annular surface of the plug. The clamping adopts a multi-point synchronous tightening method, which can ensure that the center axis of the plug coincides with the center axis of the round seat 6211, so that the center axis of the flexible grinding wheel 5 is parallel to the center axis of the plug, thereby ensuring the processing coaxiality of the plug.
[0040] See also Figure 6 The head component 622 includes a mounting hole opened in the center of the round seat 6211, and an electric push rod 3 6221 is fixedly connected inside the mounting hole. The output end of the electric push rod 3 6221 faces the flexible grinding wheel 5 and is fixedly connected to a butt 6222.
[0041] During specific operation, the electric push rod 3 6221 is used to control the abutment 6222 to be pushed out of the installation hole, so that the abutment 6222 exceeds the clamping block 6212, and the abutment 6222 contacts the end face of the plug, and the plug will be out of the clamping range of the clamping block 6212. When the burrs on the annular surface of the plug are removed, the clamping block 6212 is not within the contact range of the flexible grinding wheel 5, so as to avoid the clamping block 6212 interfering with the burr removal work on the annular surface of the plug, and the two end faces of the plug are squeezed by the abutments 6222 at both ends to fix the plug.
[0042] See also Figure 3 and Figure 4 The coupling assembly 62 includes a gear 1 623 symmetrically fixedly connected to the main shaft 51, and a plurality of reversing gears 624 are meshed and connected at equal intervals on the outer circumference of the gear 1 623. The reversing gears 624 are rotatably connected to the support arms through pins, and the support arms are connected to form a cross 628. The center of the cross 628 is sleeved on the main shaft 51, and the ends of the support arms of the cross 628 are rotatably connected to the gear 2 625 through a rotating pin 6251. The gear 2 625 is meshed and connected with the reversing gear 624. A connecting arm 627 is also hinged on the rotating pin 6251. The connecting arm 62 The end away from the cross 628 is rotatably connected with a rotating sleeve 6261, and the outer periphery of the rotating sleeve 6261 is fixedly connected with a gear three 626, and the gear three 626 is meshed and connected with the gear two 625 in a one-to-one correspondence. The center of the rotating sleeve 6261 slides through the limiting convex strip 6131 and is limitedly connected with a push rod 613, and the end of the push rod 613 close to the flexible grinding wheel 5 is fixedly connected to the center of the round seat 6211 of the clamping component 621. A plurality of connecting circular sleeves 6291 in the same annular shell 4 are commonly provided with a reducing component 629 for controlling a plurality of plugs to move along the radial direction of the flexible grinding wheel 5.
[0043] During specific operation, the main shaft 51 is used to control the rotation of gear 1 623, which drives gear 2 625 to rotate through the reversing gear 624, which drives gear 3 626 to rotate through the gear 2 625, and the rotating sleeve 6261 drives the push rod 613 to rotate through the limiting convex strip 6131, so that the push rod 613 drives the clamping component 621 to rotate the clamping plug. Four sets of gears are driven, and the plug rotates in opposite directions to the flexible grinding wheel 5 driven by the main shaft 51, which can ensure the deburring quality and is beneficial to chip removal and heat dissipation. A connecting arm 627 and a cross 628 are provided, and the operation of the variable diameter component 629 can be adapted by changing the angle of the connecting arm 627 and the support arm.
[0044] See also Figure 4 and Figure 5The reducing component 629 includes a connecting circular sleeve 6291 rotatably connected to the rotating sleeve 6261, a block 6292 is fixedly connected to the periphery of the connecting circular sleeve 6291, a circular plate 42 is fixedly connected to the inner wall of the annular shell 4 at a position corresponding to the rotating sleeve 6261, a circular opening is arranged at the center of the circular plate 42, a plurality of movable openings 421 are equidistantly provided on the circumference of the circular plate 42, the blocks 6292 are slidably and limitably connected in the movable openings 421 in a one-to-one correspondence, a swivel 6294 is rotatably connected to the side of the circular plate 42 away from the flexible gear, a plurality of oblique grooves 6293 are provided on the swivel 6294, and the oblique grooves 6293 are slidably connected to the connecting circular sleeve 6291 in a one-to-one correspondence.
[0045] See also Figure 2 and Figure 4 The outer periphery of the rotating ring 2 6294 is fixedly connected with the gear ring segment 2 6295, and the outer periphery of the gear ring segment 2 6295 is meshedly connected with the gear 4 6296. The centers of the front and rear side gears 4 6296 are commonly fixedly connected with a connecting shaft 6298. The connecting shaft 6298 rotates and passes through the circular plates 1 41 and 2 42 on the front and rear sides. One end of the connecting shaft 6298 is fixedly connected to the output end of the motor 2 6297, and the motor 2 6297 is fixedly connected to the annular shell 4 on one side.
[0046] During specific operation, the motor 2 6297 is used to control the rotation of the connecting shaft 6298, which drives the two gears 4 6296 to rotate, and the gear 4 6296 drives the gear ring segment 2 6295 to control the rotation of the swivel ring 2 6294, and the swivel ring 2 6294 controls the connecting sleeve 6291 to move radially along the movable opening 2 421 through the oblique groove 2 6293, so that the orientation of the central axis of the clamping component 621 is changed by changing the position of the push rod 613, and the position of the plug relative to the flexible grinding wheel 5 is changed accordingly. When the annular surface of the plug contacts the annular surface of the flexible grinding wheel 5, the burrs on the annular surface of the plug can be removed, and when the end face of the plug is within the plane range of the flexible grinding wheel 5, the burrs on the end face of the plug can be removed through the plane contact between the end face of the plug and the flexible grinding wheel 5.
[0047] See also Figure 2 The pushing assembly 61 includes a support plate 43 which is distributed in the up-down direction and fixedly connected to the end of the annular shell 4 away from the flexible grinding wheel 5. The support plate 43 is symmetrically fixedly connected with electric push rods 611. The output end of each electric push rod 611 faces the flexible grinding wheel 5 and is fixedly connected with a connecting ring 615. A plurality of sliding rods 614 are fixedly connected at equal intervals on the outer circumference of the connecting ring 615. The sliding rods 614 are slidably connected with moving blocks 612. The moving blocks 612 are rotationally connected with the top rods 613 one by one.
[0048] During specific operation, the electric push rod 611 controls the connecting ring 615 to drive the slide rod 614 to move, and the slide rod 614 drives the moving block 612 to control the push rod 613 to move toward the flexible grinding wheel 5, so as to change the front-to-back direction of the plug.
[0049] See also Figure 1 A chip collecting assembly 11 for collecting the generated waste chips is provided in the middle of the base 1. The chip collecting assembly 11 includes an inclined wall 111 inclined to the lower right and fixedly connected to the middle of the base 1. A chip collecting groove 112 is opened at the position of the base 1 corresponding to the lower end of the inclined wall 111. A draw box 113 is placed in the chip collecting groove 112, and the draw box 113 slides through the right side wall of the chip collecting groove 112.
[0050] During specific operation, the waste chips generated by deburring are slid into the draw box 113 of the chip collecting groove 112 through the inclined wall 111, and the waste chips are quickly cleaned by drawing the draw box 113.
[0051] See also Figure 1 , Figure 2 , Figure 6 and Figure 7 The upper side of the base 1 is also fixedly connected to an electric control box 2, which is electrically connected to motor 1 52, motor 2 6297, all electric push rods 1 611, all electric push rods 2 6216 and electric push rod 3 6221.
[0052] During specific operation, the operation of motor 1 52, motor 2 6297, all electric push rods 1 611, all electric push rods 2 6216 and electric push rod 3 6221 are controlled through the electric control box 2.
[0053] See also Figure 2 and Figure 5 The annular shell 4 is fixedly connected to one end close to the flexible grinding wheel 5 with a circular plate 41, which is located between the round seat 6211 and the gear 623. The circular plate 41 is equidistantly provided with a plurality of movable openings 411 for the movement of the push rod 613, and the center of the circular plate 41 is provided with a through opening for the main shaft 51 to pass through.
[0054] During specific operation, one end of the annular shell 4 is sealed by a circular plate 41 to protect the internal structure of the annular shell 4, thereby preventing waste and dust from entering the annular shell 4 and affecting the transmission of the gear system.
[0055] When using:
[0056] S1: First, remove the burrs from the front end surface of the plug, and clamp the rear ends of multiple plugs onto the clamping components 621 on the rear side. During the clamping process, the electric push rod 2 6216 controls the rack 6217 to drive the gear ring segment 1 6219 to rotate, and the gear ring segment 1 6219 drives the swivel 1 6215 to rotate, and the oblique groove 1 6218 of the swivel 1 6215 drives the connecting pin 6213 to move along the guide groove 6214, so as to control the clamping block 6212 to clamp the rear side of the annular surface of the plug.
[0057] S2: Control the pushing component 61 on the rear side to make the end of the plug to be ground contact the adjacent plane of the flexible grinding wheel 5. During the pushing process, the connecting ring 615 is controlled by the electric push rod 1 611 to drive the sliding rod 614 to move, and the sliding rod 614 drives the moving block 612 to control the push rod 613 to move toward the flexible grinding wheel 5. Then, the main shaft 51 is controlled to rotate by the motor 1 52, and the flexible grinding wheel 5 is driven to rotate by the main shaft 51. The rotation of the main shaft 51 will also control the rotation of gear 1 623, and gear 1 623 drives gear 2 625 to rotate through the reversing gear 624, and gear 3 626 is driven to rotate through gear 2 625. The rotating sleeve 6261 drives the push rod 613 to rotate through the limiting convex strip 6131, so that the push rod 613 drives the clamping component 621 to clamp the plug and rotate, and the two rotate synchronously for grinding.
[0058] S3: After the front end surface of the plug is ground, stop the motor 1 52, control the coupling shaft 6298 to rotate through the motor 2 6297, and drive the two gears 4 6296 to rotate through the coupling shaft 6298, and drive the gear ring segment 2 6295 to control the rotation of the swivel 2 6294 through the gear 4 6296, and the swivel 2 6294 controls the connecting sleeve 6291 to move radially along the movable opening 2 421 through the inclined groove 2 6293, so as to change the central axis direction of the clamping component 621 by changing the position of the push rod 613, and correspondingly change the position of the plug. The flexible grinding wheel 5 is positioned so that the plug is outside the flexible grinding wheel 5, and then the pushing components 61 on both sides operate simultaneously so that the annular surface of the plug and the annular surface of the flexible grinding wheel 5 are opposite to each other, and then the clamping block 6212 is loosened, and the electric push rod 3 6221 is used to control the butt 6222 to be pushed out of the mounting hole so that the butt 6222 exceeds the clamping block 6212, and the butt 6222 contacts the end face of the plug, and then the reducing component 629 is used to control the contact between the annular surface of the plug and the annular surface of the flexible grinding wheel 5, and the motor 1 52 is started to grind the annular surface of the plug.
[0059] S4: After the grinding of the plug ring surface is completed, stop the motor 52, clamp the front side of the plug ring surface through the clamping block 6212 of the front side clamping component 621, and then make the rear side of the plug contact with the front side plane of the flexible grinding wheel 5 through the cooperation of the front side pushing component 61 and the reducing component 629, reset the rear side clamping component 621 to the initial position, and then start the motor 52 for grinding.
[0060] S5: After the grinding is completed, the plug is loosened and removed manually, and the waste chips generated by deburring are slid into the draw box 113 of the chip collecting groove 112 through the inclined wall 111, and the waste chips are quickly cleaned by pumping the draw box 113.
[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A metal plug precision deburring device, comprising a base (1), characterized in that: A support (53) is symmetrically fixedly connected to the upper side of the base (1) in the front and rear directions, a main shaft (51) is rotatably connected between the left and right side supports (53), a flexible grinding wheel (5) is fixedly connected to the center of the main shaft (51), a front end of the main shaft (51) extends to the outside of the front side support (53) and is fixedly connected to the output end of the motor 1 (52), the motor 1 (52) is fixedly connected to the outside of the front side support (53), an annular shell (4) is arranged between the flexible grinding wheel (5) and the left and right side supports (53), the annular shell (4) is fixedly connected to the base (1) through a fixed seat (3), and a burr removal mechanism (6) for synchronously removing burrs from a plurality of plugs is arranged on a side of the annular shell (4) close to the flexible grinding wheel (5); The burr removal mechanism (6) comprises a plurality of clamping components (621) for clamping the plug and arranged at equal intervals on the circumference of the annular shell (4) near one end of the flexible grinding wheel (5); a rotation linking assembly (62) for synchronously rotating the plurality of clamping components on the same annular shell (4) is arranged inside the annular shell (4); and a pushing assembly (61) for controlling the forward and backward orientation of the plug is arranged inside the annular shells (4) on both sides. By using the pushing assembly and the rotating assembly (62) in coordination, a plurality of plugs can be fully deburred synchronously using a single flexible grinding wheel (5).
2. The metal plug precision deburring device according to claim 1, characterized in that: The material clamping component (621) comprises a plurality of round seats (6211), a side wall of the round seat (6211) close to the flexible grinding wheel (5) is provided with a plurality of guide grooves (6214) distributed along the radial direction thereof, each guide groove (6214) is slidably connected to a clamping block (6212) via a keyway structure, one end of the clamping block (6212) located inside the round seat (6211) is fixedly connected to a connecting pin (6213), a rotating ring (6215) is rotatably connected inside the round seat (6211), and a plurality of oblique grooves (6218) are provided on the rotating ring (6215). The connecting pins (6213) are slidably connected in the oblique groove (6218) in a one-to-one correspondence. A gear ring segment (6219) is fixedly connected to the side of the rotating ring (6215) away from the flexible grinding wheel (5). The gear ring segment (6219) is meshingly connected to a rack (6217). The rack (6217) is fixedly connected to the output end of the electric push rod (6216). The electric push rod (6216) is fixedly connected to the inside of the round seat (6211). A head component (622) for resisting the end of the plug is provided at the center of the round seat (6211).
3. The metal plug precision deburring device according to claim 2, characterized in that: The head component (622) comprises a mounting hole opened in the center of the round seat (6211), and an electric push rod 3 (6221) is fixedly connected inside the mounting hole. The output end of the electric push rod 3 (6221) faces the flexible grinding wheel (5) and is fixedly connected to the butt head (6222).
4. The metal plug precision deburring device according to claim 1, characterized in that: The coupling assembly (62) comprises a gear 1 (623) symmetrically fixedly connected to the main shaft (51) in the front and rear directions. The outer circumference of the gear 1 (623) is equidistantly meshed with a plurality of reversing gears (624). The reversing gears (624) are rotatably connected to the support arms via pins. The support arms are connected to form a cross (628). The center of the cross (628) is sleeved on the main shaft (51). The ends of the support arms of the cross (628) are rotatably connected to the gear 2 (625) via a rotating pin (6251). The gear 2 (625) is meshed with the reversing gear (624). The rotating pin (6251) is also hinged with a connecting arm (627). The connecting arm (627) The end away from the cross (628) is rotatably connected to a rotating sleeve (6261), the outer periphery of the rotating sleeve (6261 is fixedly connected to a gear three (626), the gear three (626) is meshed and connected with the gear two (625) in a one-to-one correspondence, the center of the rotating sleeve (6261) slides through a limiting convex strip (6131) and is limitedly connected to a push rod (613), one end of the push rod (613) close to the flexible grinding wheel (5) is fixedly connected to the center of a round seat (6211) of the clamping component (621), and a plurality of connecting circular sleeves (6291) in the same annular shell (4) are commonly provided with a reducing component (629) for controlling a plurality of plugs to move along the radial direction of the flexible grinding wheel (5).
5. The metal plug precision deburring device according to claim 4, characterized in that: The diameter-changing component (629) comprises a connecting circular sleeve (6291) rotatably connected to a rotating sleeve (6261), a block (6292) being fixedly connected to the periphery of the connecting circular sleeve (6291), a circular plate (42) being fixedly connected to the inner wall of the annular shell (4) at a position corresponding to the rotating sleeve (6261), a circular opening being arranged at the center of the circular plate (42), a plurality of movable openings (421) being equidistantly arranged on the circumference of the circular plate (42), the blocks (6292) being slidably and position-limitingly connected in the movable openings (421) in a one-to-one correspondence, a rotating ring (6294) being rotatably connected to a side of the circular plate (42) away from the flexible gear, a plurality of oblique grooves (6293) being arranged on the rotating ring (6294), the oblique grooves (6293) being slidably connected to the connecting circular sleeve (6291) in a one-to-one correspondence.
6. The metal plug precision deburring device according to claim 5, characterized in that: The outer periphery of the second rotating ring (6294) is fixedly connected to the second gear ring segment (6295), and the outer periphery of the second gear ring segment (6295) is meshingly connected to the fourth gear (6296). The centers of the fourth gears (6296) on the front and rear sides are fixedly connected to a connecting shaft (6298). The connecting shaft (6298) rotates and passes through the first circular plate (41) and the second circular plate (42) on the front and rear sides. One end of the connecting shaft (6298) is fixedly connected to the output end of the second motor (6297), and the second motor (6297) is fixedly connected to the annular shell (4) on one side.
7. The metal plug precision deburring device according to claim 1, characterized in that: The pushing assembly (61) comprises a support plate (43) which is distributed in an up-down direction and fixedly connected to an end of the annular shell (4) away from the flexible grinding wheel (5); an electric push rod (611) is fixedly connected to the support plate (43) symmetrically up and down; the output end of each electric push rod (611) faces the flexible grinding wheel (5) and is fixedly connected to a connecting ring (615); a plurality of sliding rods (614) are fixedly connected to the outer circumference of the connecting ring (615) at equal intervals; a moving block (612) is slidably connected to the sliding rod (614); and the moving blocks (612) are rotationally connected to the push rods (613) in a one-to-one correspondence.
8. The metal plug precision deburring device according to claim 1, characterized in that: A chip collecting assembly (11) for collecting generated waste chips is provided in the middle of the base (1), the chip collecting assembly (11) comprising an inclined wall (111) inclined to the lower right and fixedly connected to the middle of the base (1), a chip collecting groove (112) is provided at a position of the base (1) corresponding to the lower end of the inclined wall (111), a draw box (113) is placed in the chip collecting groove (112), and the draw box (113) slides through the right side wall of the chip collecting groove (112).
9. The metal plug precision deburring device according to claim 1, characterized in that: The upper side of the base (1) is also fixedly connected to an electric control box (2), and the electric control box (2) is electrically connected to motor one (52), motor two (6297), all electric push rods one (611), all electric push rods two (6216) and electric push rod three (6221).
10. The metal plug precision deburring device according to claim 1, characterized in that: A circular plate (41) is fixedly connected to one end of the annular shell (4) close to the flexible grinding wheel (5); the circular plate (41) is located between the round seat (6211) and the gear (623); a plurality of movable openings (411) for the movement of the push rod (613) are equidistantly formed on the circumference of the circular plate (41); and a through opening for the main shaft (51) to pass through is formed at the center of the circular plate (41).
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Hydraulic oil cylinder piston rod machining device and method
CN120551865A