Automatic forming system for concrete member for test

Abstract

The invention relates to the technical field of concrete tests, in particular to an automatic forming system for a concrete member for a test, which comprises a material containing box processing assembly, a concrete filling assembly for filling concrete into a material containing box, a concrete vibrating and smearing assembly, a transferring assembly, a storage assembly, a sample post-processing assembly and a material containing box cleaning assembly, the material containing box processing assembly can conduct oil coating and paper pasting on a material containing box used for containing concrete, the paster is used for pasting a mark for marking a concrete sample to the material containing box, the filling assembly is used for filling concrete into the material containing box, and the concrete vibrator is used for conducting vibration smearing operation on the concrete. The full-automatic concrete sample testing device has the advantages that full-automatic operation is carried out in the processes of standing, conveying and curing treatment of contained concrete, automatic concrete sample testing is facilitated, the containing box for containing the samples is automatically conveyed and cleaned, most of the process of manually moving many samples is omitted, and the labor intensity of workers is reduced. And an effect of a more efficient, safer and more convenient test process is provided.

Description

Technical Field

[0001] The present invention relates to the technical field of concrete testing, and in particular to an automated forming system for testing concrete components. Background Art

[0002] With the rapid development of the construction industry and the continuous improvement of engineering quality requirements, the demand for automated testing of concrete components has increased. When testing a large number of concrete components, it is necessary to fill the concrete into the material box and let it stand for a period of time before performing maintenance operations. The entire process, such as manual transfer of the material box and samples, has low work efficiency and is not conducive to testing a large number of samples. In addition, the material box needs to be cleaned after the concrete test process is completed, which is not conducive to operation. Summary of the invention

[0003] Technical issues solved In view of the deficiencies in the prior art, the present invention provides an automated forming system for experimental concrete components, which has the function of fully automated operation for placing concrete in a static state and transporting it to a curing process, which is conducive to automated concrete sample testing, and can automatically transport and clean the material boxes used to hold the samples, thereby eliminating most of the manual process of moving a large number of samples, and providing a more efficient, safe and convenient test process.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated forming system for experimental concrete components, comprising a material box processing component for pre-processing a material box, a concrete filling component for filling concrete into the material box, a concrete vibrating trowel component, a transfer component, a storage component, a sample post-processing component and a material box cleaning component; The material box processing component can apply oil and stickers to the material box used for holding concrete, the filling component is used to fill concrete into the material box, the concrete vibrating trowel is used to vibrate the concrete, the transfer component is used to drive the material box to move, the storage component is used to place the concrete sample still, the sample post-processing component can separate the sample from the material box, the sample post-processing component can transport the sample to the curing area, and the material box cleaning component is used to clean the material box; The material box processing component includes a conveyor 1, an oiling component for oiling the material box and a sticker component for stickering the material box. The conveyor 1 can transport the material box to the oiling component, the sticker component and the filling component.

[0005] Preferably, the sticker assembly includes a support part, a linear drive part, a telescopic drive part, a suction cup and a pallet, a conveyor is connected to a plurality of support parts, a plurality of linear drive parts are connected to a plurality of support parts, an output end of the linear drive part is connected to a telescopic drive part, an output end of the telescopic drive part is connected to a suction cup, a plurality of pallets are connected to the support part, the pallet and the suction cup are arranged relative to each other, and the telescopic drive part can drive the material box to move onto the pallet.

[0006] Preferably, the oiling assembly includes a cantilever plate, a telescopic driving part 2 and a nozzle, a plurality of cantilever plates are connected to a plurality of supporting parts, a plurality of telescopic driving parts 2 are connected to the cantilever plates, and an output end of the telescopic driving part 2 is connected to the nozzle.

[0007] Preferably, the concrete filling assembly includes a fixed frame, a vibration motor and a material guide funnel. The fixed frame is connected to a conveyor, a material guide funnel is installed on the fixed frame, a bottom discharge port of the material guide funnel and a conveying material box on the conveyor are arranged opposite to each other, and a plurality of vibration motors are installed on the fixed frame.

[0008] Preferably, the concrete vibrating trowel assembly includes a positioning frame, a clearance hole, a telescopic driving part five, a clamping plate, a manipulator one and a material stripping plate. The positioning frame is provided with a plurality of clearance holes, and a plurality of telescopic driving parts five are installed on the positioning frame. The output end of the telescopic driving part five is connected to the clamping plate, and the output end of the manipulator one is connected to a plurality of material stripping plates. The manipulator one can drive the material stripping plate to move to the clearance hole.

[0009] Preferably, the transfer assembly includes a second robot, and the output end of the second robot can be moved to the end of the conveyor 1 transfer material box, the concrete vibrating trowel assembly supporting the material box and the storage assembly.

[0010] Preferably, the storage assembly includes a limit frame, a support frame and a manipulator four, the limit frame is provided with a positioning groove for limiting the position of the material box, the manipulator two can move the material box to the limit frame, the support frame is used to support the material box containing concrete samples for testing, the manipulator four can drive the material box containing concrete samples to move from the limit frame to the support frame, the output end of the manipulator four is connected to an extension beam for supporting the material box and the sample, and the support frame is provided with a plurality of through holes one corresponding to the extension beam.

[0011] Preferably, the sample post-processing component includes a blowing component and a positioning component, the blowing component includes a bracket 1, a telescopic driving part 4, a fixing plate, a brush and a support box, the bracket 1 is equipped with a telescopic driving part 4 and a fixing plate, the manipulator 2 can move the concrete sample to a relatively middle area between the telescopic driving part 4 and the fixing plate, the bracket 1 is equipped with a brush, the bracket 1 is connected with a plurality of support boxes, the support boxes are located under the brush, the output shaft of the telescopic driving part 4 is connected with a limit plate, and an air nozzle is installed on the limit plate; The positioning assembly includes a second bracket, a third telescopic driving part, a material ejecting shaft and a push plate. The second bracket is equipped with the third telescopic driving part. The output end of the third telescopic driving part is connected to a plurality of push plates. The material ejecting shaft is connected to a plurality of push plates. The material ejecting shaft can be inserted into the material containing box.

[0012] Preferably, the material holding box cleaning assembly comprises a third manipulator, a rotary drive assembly, a third bracket, a rotary beam, a positioning plate and a temporary storage rack, the third manipulator can drive the material holding box to move to the area where the material ejection shaft can be pushed, the third manipulator is equipped with a clamp for clamping the material holding box, a plurality of rotary beams are installed on the rotary drive assembly, a plurality of positioning plates for supporting the material holding box are connected to the rotary beam, a plurality of positioning grooves for limiting the position of the material holding box are provided on the temporary storage rack, the third manipulator can drive the material holding box to move to the positioning groove, a spray pipe for conveying cleaning liquid and a pipe for conveying gas are provided on the third bracket, the rotary drive assembly can drive the positioning plate to move to the liquid outlet end of the spray pipe for conveying cleaning liquid and the gas outlet end of the pipe for conveying gas; The sample post-processing component includes a conveyor 2, and a manipulator 3 can drive the sample to move onto the conveyor 2.

[0013] Preferably, the material box processing assembly also includes a clamping portion and a limit box. A clamping portion for clamping the material box is provided between conveyor 1 and the positioning frame. A plurality of limit boxes are installed on conveyor 1. A clearance hole for transmitting the material box is provided at the bottom of the limit box.

[0014] Compared with the prior art, the present invention provides an automated forming system for experimental concrete components, which has the following beneficial effects: The automated forming system for experimental concrete components can conveniently and automatically mark the material box by setting identification paper on the material box, and the material box for storing concrete is transported by conveyor one, and the material box is transferred to the filling component via conveyor one for filling. After that, the concrete contained in the box is vibrated, pounded and smeared by the concrete vibrating trowel component, and the sample contained in the material box is automatically transferred by the transfer component, so that the sample can be automatically moved among the conveyor one, the concrete vibrating trowel component, the storage component and the sample post-processing component, and the sample and the material box are separated by the sample post-processing component, and the material box is cleaned. The whole process is fully automated for standing and transporting the concrete to the curing process, and no one is operated, which is conducive to automated concrete sample testing, and the material box for containing the sample is automatically transported and cleaned. The whole test process is automated, which saves most of the manual process of moving a large number of samples, and provides a more efficient, safe and convenient test process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the local enlarged structure at point A in the middle; Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 4 For the present invention Figure 3 Schematic diagram of the local enlarged structure at A in the middle Figure 5 It is a structural schematic diagram of the transfer assembly in the present invention; Figure 6 It is a structural schematic diagram of the sticker assembly in the present invention; Figure 7 It is a structural schematic diagram of the concrete filling assembly in the present invention; Figure 8 It is a structural schematic diagram of the concrete vibrating trowel assembly in the present invention; Fig. 9 It is a schematic diagram of the top view of the concrete vibrating trowel assembly in the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the concrete vibrating trowel assembly in the present invention; Fig.11 It is a schematic diagram of the three-dimensional structure of the storage component in the present invention; Fig.12 It is a schematic diagram of the three-dimensional structure of the limiting frame in the present invention; Fig.13 It is a schematic diagram of the three-dimensional structure of the support frame in the present invention; Fig.14 It is a schematic diagram of the three-dimensional structure of the blowing component in the present invention; Fig.15 A schematic diagram of the structure of the blowing assembly of the present invention; Fig.16 It is a schematic diagram of the three-dimensional structure after the output shaft of the telescopic driving part 3 in the mold removal assembly of the present invention is extended; Fig.17 It is a schematic diagram of the three-dimensional structure after the output shaft of the telescopic driving part 3 in the mold removal assembly of the present invention is extended; Fig.18 For the present invention Fig.16 Schematic diagram of the structure viewed from above; Fig.19 It is a structural schematic diagram of the mold taking component in the present invention; Fig. 20 For the present invention Fig.18 Schematic diagram of the cross-sectional structure at BB in the middle; Fig.21 It is a schematic diagram of the structure of the rotating beam and the positioning plate in the present invention; Fig. 22 It is a schematic diagram of the structure of the bracket three in the present invention; Fig.23It is a structural schematic diagram of the conveyor 2 in the present invention; Fig.24 It is a structural schematic diagram of the conveying vehicle in the present invention.

[0016] Figure numerals: 1, conveyor 1; 2, support part; 3, linear drive part; 4, telescopic drive part 1; 5, suction cup; 6, support plate; 7, cantilever plate; 8, telescopic drive part 2; 9, nozzle; 10, fixed frame; 11, vibration motor; 12, material guide funnel; 13, positioning frame; 14, clearance hole; 15, telescopic drive part 5; 16, clamping plate; 17, manipulator 1; 18, material transfer plate; 19, manipulator 2; 20, bracket 1; 21, telescopic drive part 4; 22, fixed plate; 23, brush; 24, support box; 25, limit frame; 26, support Frame; 27, manipulator four; 28, bracket two; 29, telescopic drive unit three; 30, ejector shaft; 31, push plate; 32, sample mold; 33, manipulator three; 34, rotation drive assembly; 35, bracket three; 36, rotating beam; 37, positioning plate; 38, temporary storage rack; 39, conveyor two; 40, curing room area; 41, clamping part; 42, limit box; 43, conveyor vehicle; 44, extension beam; 45, telescopic drive unit six; 46, clamping block one; 47, centering clamping part; 48, clamping block two; 49, bump; 50, air nozzle; 51, limit plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0018] See also Figure 1-23 An automated forming system for experimental concrete components includes a material box processing component for pre-processing a material box, a concrete filling component for filling concrete into the material box, a concrete vibrating trowel component, a transfer component, a storage component, a sample post-processing component and a material box cleaning component.

[0019] The material box processing component can apply oil and stickers to the material box used for holding concrete. The stickers are used to stick stickers for blocking holes on the material box or labels for marking concrete samples on the material box. The filling component is used to fill concrete into the material box. The concrete vibrator is used to vibrate the concrete. The transfer component is used to drive the material box to move. The storage component is used to place the concrete sample stationary. The sample post-processing component can separate the sample from the material box. The sample post-processing component can transport the sample to the maintenance area. The material box cleaning component is used to clean the material box.

[0020] The material box processing component includes a conveyor 1, an oiling component for oiling the material box and a sticker component for sticking stickers on the material box. The conveyor 1 can transport the material box to the oiling component, the sticker component and the filling component. Sensors are arranged at the oiling component, the sticker component and the concrete filling component on the conveyor 1 to sense the position of the material box for facilitating automated processing. The conveyor 1 is preferably a belt conveyor type. By setting stickers on the material box, the conveyor 1 transports the material box for storing concrete, which can facilitate automatic labeling of the material box. As another effect, the stickers used to block the through holes on the material box are used to facilitate blocking the through holes on the material box, thereby reducing the leakage of the sample from the material box, which is beneficial for subsequently ejecting the sample from the material box. As another application form, the label is transported by a labeling machine The sign is placed on the raised material box, and the material box is transferred to the filling component via the conveyor 1 for filling. After that, the concrete in the box is vibrated, pounded and spread by the concrete vibrating trowel component, and the sample loaded in the material box is automatically transferred by the transfer component, so that the sample can automatically move among the conveyor 1, the concrete vibrating trowel component, the storage component and the sample post-processing component. The sample and the material box are separated by the sample post-processing component, and the material box is cleaned. The whole process is fully automated for the static placement and transportation of the concrete to the curing process, without human operation, which is conducive to automated concrete sample testing. The material box for sample holding is automatically transported and cleaned. The whole test process is automated, which saves most of the manual movement of a large number of samples and provides a more efficient, safe and convenient test process.

[0021] Reference Figure 1 and 6 The sticker assembly includes a support part 2, a linear drive part 3, a telescopic drive part 4, a suction cup 5 and a support plate 6. The conveyor 1 is connected to a plurality of support parts 2, and a plurality of linear drive parts 3 are connected to the plurality of support parts 2. The output end of the linear drive part 3 is connected to the telescopic drive part 4, and the output end of the telescopic drive part 4 is connected to the suction cup 5. The support part 2 is connected to a plurality of support plates 6. The support plates 6 and the suction cup 5 are arranged opposite to each other. The telescopic drive part 4 can drive the material box to move to the support plate 6. The support part 2 can be a fixed pillar or a pillar that can drive The telescopic driving part 4 or the cantilever plate 7 rotates the robot, and a groove for supporting stickers is arranged on the support plate 6, and a spring is arranged in the middle so that the stickers can be closely attached to the conveying material box. The stickers can be moved to the support plate 6 manually or by a conveying device, and the linear driving part 3 and the telescopic driving part 4 are supported by the supporting part 2. The linear driving part 3 drives the telescopic driving part 4 to move, and the telescopic driving part 4 drives the suction cup 5 to move, so that the suction cup 5 can absorb the conveying material box, and move the material box to the support plate 6 to paste stickers, which is convenient for operation.

[0022] Reference Figure 3 and 4 The oiling assembly includes a cantilever plate 7, a telescopic driving part 8 and a nozzle 9. A number of cantilever plates 7 are connected to a number of supporting parts 2, and a number of telescopic driving parts 8 are connected to the cantilever plates 7. The output end of the telescopic driving part 8 is connected to the nozzle 9. The telescopic driving part 8 is supported by the cantilever plate 7, and the output end of the telescopic driving part 8 drives the nozzle 9 to move, so that the nozzle 9 can apply oil to the surface of the material box.

[0023] Reference Figure 3 and 7 The concrete filling assembly includes a fixed frame 10, a vibration motor 11 and a guide hopper 12. The fixed frame 10 is connected to the conveyor 1. The guide hopper 12 is installed on the fixed frame 10. The bottom discharge port of the guide hopper 12 is arranged opposite to the conveying box on the conveyor 1. A plurality of vibration motors 11 are installed on the fixed frame 10. Preferably, a valve for controlling the transmission of concrete is installed at the bottom of the guide hopper 12. Or when in use, when filling is required, the concrete is transferred to the inside of the guide hopper 12, and then transferred to the material box through the guide hopper 12. Vibration is generated by the vibration motor 11 to reduce the situation where concrete remains on the guide hopper 12. The concrete to be filled is transferred through the guide hopper 12, and the material box is filled with concrete. The method of conveying concrete to the inside of the guide hopper 12 can select a conveying vehicle 43. The conveying vehicle 43 is equipped with a scissor-type lifting device to drive the tank for temporary storage of concrete to rise and fall.

[0024] Reference Figure 1 , 3 , 8, 9 and 10, the concrete vibrating trowel assembly includes a positioning frame 13, a clearance hole 14, a telescopic driving part 5 15, a clamping plate 16, a manipulator 17 and a material-digging plate 18, the positioning frame 13 is provided with a plurality of clearance holes 14, a plurality of telescopic driving parts 5 15 are installed on the positioning frame 13, the output end of the telescopic driving part 5 15 is connected to the clamping plate 16, the output end of the manipulator 17 is connected to a plurality of material-digging plates 18, the manipulator 17 can drive the material-digging plate 18 to move to the clearance hole 14, the telescopic driving part 5 15 is one of a cylinder, a hydraulic cylinder and an electric cylinder, and preferably the telescopic driving part 5 15 is a guide rod The cylinder and the clearance hole 14 are provided with a vibration motor 11 for vibration. The manipulator 17 is preferably a six-axis manipulator, which drives the clamping plate 16 to clamp the material box through the telescopic driving part 5 15. When the material box is transmitted to the clearance hole 14, it can clamp the material box to be vibrated and spread, and drive the concrete to vibrate through the clearance hole 14. The manipulator 17 drives the material plate 18 to move to the concrete, and performs the operations of tamping and spreading the concrete in the material box, providing a better vibration and spreading effect. In addition, the setting of the manipulator 17 enables the material plate 18 to move to more postures, providing a better vibration and spreading effect.

[0025] Reference Figure 1 and 3 The transfer assembly includes a manipulator 19. The output end of the manipulator 19 can be moved to the end of the conveyor 1 for transferring the material box, the concrete vibrating trowel assembly supporting the material box and the storage assembly. The output end of the manipulator 19 is preferably equipped with a clamp for clamping the material box. The clamp is preferably a centering clamping cylinder with a guide rod, and a clamping claw is installed at the output end of the centering clamping cylinder. Through the setting of the manipulator 19, the material box can be transported between the conveyor 1, the concrete vibrating trowel assembly and the storage assembly, providing a more flexible transportation method, which is conducive to the smooth transportation of concrete samples, convenient support of samples, and reduced sample falling.

[0026] Reference Figure 1 , 3 , 12 and 13, the storage assembly includes a limit frame 25, a support frame 26 and a manipulator 27, the limit frame 25 is provided with a positioning groove for limiting the position of the material box, the manipulator 19 can move the concrete sample to the limit frame 25, the support frame 26 is used to support the material box containing the concrete sample for the test, the manipulator 27 can drive the material box containing the concrete sample to move from the limit frame 25 to the support frame 26, the output end of the manipulator 27 is connected to an extension beam 44 for supporting the material box and the sample, and the support frame 26 is provided with a positioning groove for limiting the position of the material box, the manipulator 19 can move the concrete sample to the limit frame 25, the support frame 26 is used to support the material box containing the concrete sample for the test, and the manipulator 27 can drive the material box containing the concrete sample to move from the limit frame 25 to the support frame 26. A plurality of through holes corresponding to the extension beam 44 are provided. The manipulator 27 is preferably a truss-type manipulator. A through hole through which the extension beam 44 can pass is provided in the middle of the limit frame 25. The material box is supported by the positioning groove on the limit frame 25, and the transferred material box and the sample are positioned. The extension beam 44 is driven by the manipulator 27 to move to the supporting material box, which can support the material box and move the material box containing the sample to the support frame 26, so that the sample can fit in a through hole on the support frame 26, so as to facilitate the automatic transfer of the sample to the support frame 26.

[0027] Reference Fig.14 , 15 , 16, 17, 18, 19 and 20, the sample post-processing component includes a blowing component and a mold removal component, the blowing component includes a bracket 20, a telescopic drive unit 21, a fixed plate 22, a brush 23, a support box 24, an air nozzle 50 and a limit plate 51, the bracket 20 is equipped with a telescopic drive unit 21 and a fixed plate 22, the manipulator 19 can move the material box to the relative middle area between the telescopic drive unit 21 and the fixed plate 22, the bracket 20 is equipped with a brush 23, the bracket 20 is connected with a plurality of support boxes 24, the support boxes 24 are located on the lower side of the brush 23, the output shaft of the telescopic drive unit 21 is connected to the limit plate 51, and the limit plate 51 is equipped with an air nozzle 50.

[0028] The mold removal component includes a bracket 28, a telescopic drive part 3 29, a material ejection shaft 30 and a push plate 31. The telescopic drive part 3 29 is installed on the bracket 28. The output end of the telescopic drive part 3 29 is connected to a plurality of push plates 31. The material ejection shaft 30 is connected to a plurality of push plates 31. The material ejection shaft 30 can be inserted into the material holding box. The side wall of the material holding box is provided with a through hole 2 corresponding to the material ejection shaft 30. The positioning component also includes a telescopic drive part 6 45 and a clamping block 1 46 for clamping the material holding box. The telescopic drive part 6 45 is preferably a double-axis cylinder. The output end of the telescopic drive part 6 45 is connected to a clamping block 1 46, and the positioning assembly also includes a centering clamping part 47 and a clamping block 2 48. The centering clamping part is preferably a centering clamping cylinder, and both output ends of the centering clamping part are connected to clamping blocks 2 48. A rotating drive part for driving the brush 23 to rotate is installed on the bracket 1 20, preferably a motor, and a protrusion 49 for limiting the material box is provided on the bracket 28. The telescopic drive part 6 45, the clamping block 1 46 and the protrusion 49 clamp the material box, and the centering clamping part 47 and the clamping block The second 48 clamps the material box, and the manipulator 219 drives the material box and the sample to move to the brush 23. The brush 23 wipes the outer wall of the sample. The telescopic drive part 21 and the brush 23 cooperate to clamp the material box and the sample, and blow the sample to blow away some debris on the surface of the sample. The sample is blown into the material box through the air nozzle 51, which is conducive to cleaning the internal structure of the material box in the middle. The sticker assembly is used to block the position of the second through hole on the material box and the position of the air nozzle corresponding to the top material shaft 30. The sticker assembly is adapted to block The sample is moved to the tray on the temporary storage rack 38 by the manipulator 33 and placed there for a while. Then, the sample is gradually transferred to the conveyor 2 39 by the manipulator 33, and then transferred to the interior of the curing room area 40 by the conveyor 2 39.

[0029] Reference Figure 1 , 3, 21 and 22, the material box cleaning assembly includes a manipulator three 33, a rotary drive assembly 34, a bracket three 35, a rotary beam 36, a positioning plate 37 and a temporary storage rack 38. The manipulator three 33 can drive the material box to move to the area where the ejection shaft 30 can be pushed. The manipulator three 33 is equipped with a clamp for clamping the material box. The clamp is preferably in the form of a centering clamping cylinder with a clamping claw. The rotary drive assembly 34 is equipped with a plurality of rotary beams 36, and the rotary beams 36 are connected with a plurality of positioning plates 37 for supporting the material box. The temporary storage rack 38 is provided with a plurality of positioning grooves for limiting the position of the material box. The manipulator three 33 can drive the material box to move to the positioning groove. The bracket three 35 is provided with a spray pipe for conveying cleaning liquid and a pipe for conveying gas. The rotary drive assembly 34 can drive the material box to move to the spray pipe for conveying cleaning liquid and a pipe for conveying gas. At the pipeline of the body, the sample post-processing component includes a conveyor 2 39. Several conveyors 2 39 for transmitting samples are installed between the temporary storage rack 38 and the curing room area 40. The manipulator 33 can drive the sample to move to the conveyor 2 39. The rotation drive component 34 includes a supporting bracket and a rotation drive unit. The rotation drive unit is a servo motor. The rotation drive unit drives the rotating beam 36, the positioning plate 37 and the material box to move, so that the material box can move to the bracket 3 35. The bracket 35 is connected to the liquid outlet end of the pipeline for transmitting gas and the gas outlet end of the pipeline for transmitting cleaning liquid. The rotating beam 36, the positioning plate 37 and the supported sample are rotated by the rotation drive component 34 and rotated to the liquid spray and air spray position of the bracket 3 35 for cleaning. After cleaning, the material box is moved out, which is conducive to the transmission of the material box at each conveying and cleaning position.

[0030] Reference Figure 1 and 5 The material box processing assembly also includes a clamping portion 41 and a limit box 42. A clamping portion 41 for clamping the material box is provided between the conveyor 1 and the positioning frame 13. A plurality of limit boxes 42 are installed on the conveyor 1. The bottom of the limit box 42 is provided with a clearance hole 14 for transmitting the material box. The clamping portion 41 is in the form of a centering clamping cylinder driving the clamping claw, which can clamp the material box to be transmitted. A protrusion is provided on the belt of the conveyor 1 to facilitate the movement of the material box. The material box is clamped by the clamping portion 41 to limit the position of the material box, which is conducive to positioning the material box and facilitating the robot 2 19 to clamp the material box. More material boxes can be stored through the limit box 42, and more material boxes can be installed at one time, and the material boxes can be transmitted one by one through the conveyor 1.

[0031] When in use, a curing room is installed at the curing room area 40, and the material box is stored in the limit box 42, and the material box is transmitted to the oiling and pasting place via the conveyor 1. When pasting, the output shaft of the telescopic drive part 2 8 drives the nozzle 9 to apply oil to the material box, and when it is transmitted to the pasting place, the linear drive part 3 and the telescopic drive part 1 4 drive the material box to move to the pasting place for pasting, and then the material box is transmitted to the filling place via the conveyor 1 for filling, and the material box filled with concrete is transmitted to the positioning frame 13 via the manipulator 2 19, and the telescopic drive part 5 15 drives the clamping plate 16 to clamp the material box, and the manipulator 1 17 drives the material plate 18 to tamp and spread the material. After completion, the manipulator 2 19 drives the material box to move to the limit frame 25, and then the manipulator 4 27 drives the extension beam 44 to move to the limit frame 25, and the support limit frame 25 moves to the support frame 26. After standing for a certain period of time, the material box and the concrete sample are moved to the limit frame 25 through the manipulator 4 27 and the extension beam 44, and then the limit frame 25 is moved to the bracket 1 20 through the manipulator 3 33, so that the telescopic drive part 4 21 and the fixed plate 22 cooperate to clamp the sample, and the area around the sample is blown and cleaned, and then the manipulator 3 33 drives the test to move to the bracket 2 28, and the sample is ejected from the material box through the telescopic drive part 3 29, and the sample is pushed into the sample mold 32, and then the manipulator 3 33 drives the sample mold 32 to move to the temporary storage rack 38, and then the manipulator 3 33 drives the material box to move to the positioning plate 37, the positioning plate 37 supports the material box, and drives the rotating beam 36 and the positioning plate 37 to rotate through the rotating drive assembly 34, rotates to the spraying position on the bracket 3 35 for cleaning, and rotates to the jetting position on the bracket 3 35 for drying, and only then the material box is moved down from the rotating beam 36.

[0032] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0033] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0034] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0035] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An automated forming system for experimental concrete components, characterized in that: It includes a material box processing component for pre-processing the material box, a concrete filling component for filling concrete into the material box, a concrete vibrating and tamping component, a transfer component, a storage component, a sample post-processing component and a material box cleaning component; The material box processing component can apply oil and stickers to the material box used for holding concrete, the filling component is used to fill concrete into the material box, the concrete vibrating trowel is used to vibrate the concrete, the transfer component is used to drive the material box to move, the storage component is used to place the concrete sample still, the sample post-processing component can separate the sample from the material box, the sample post-processing component can transport the sample to the curing area, and the material box cleaning component is used to clean the material box; The material box processing assembly comprises a conveyor 1 (1), an oiling assembly for oiling the material box and a sticker assembly for stickering the material box. The conveyor 1 (1) can convey the material box to the oiling assembly, the sticker assembly and the filling assembly.

2. The automated forming system for experimental concrete components according to claim 1, characterized in that: The sticker assembly comprises a support part (2), a linear drive part (3), a telescopic drive part (4), a suction cup (5) and a support plate (6); a plurality of support parts (2) are connected to the conveyor (1); a plurality of linear drive parts (3) are connected to the support parts (2); the output end of the linear drive part (3) is connected to the telescopic drive part (4); the output end of the telescopic drive part (4) is connected to the suction cup (5); the support part (2) is connected to the support plate (6); the support plate (6) and the suction cup (5) are arranged opposite to each other; the telescopic drive part (4) can drive the material box to move to the support plate (6).

3. The automated forming system for experimental concrete components according to claim 2, characterized in that: The oiling assembly comprises a cantilever plate (7), a telescopic drive part 2 (8) and a nozzle (9); a plurality of cantilever plates (7) are connected to a plurality of support parts (2); a plurality of telescopic drive parts 2 (8) are connected to the cantilever plates (7); and an output end of the telescopic drive part 2 (8) is connected to the nozzle (9).

4. The automated forming system for experimental concrete components according to claim 1, characterized in that: The concrete filling assembly comprises a fixed frame (10), a vibration motor (11) and a material guide hopper (12); the fixed frame (10) is connected to a conveyor (1); the material guide hopper (12) is mounted on the fixed frame (10); a bottom discharge port of the material guide hopper (12) and a material delivery box on the conveyor (1) are arranged opposite to each other; and a plurality of vibration motors (11) are mounted on the fixed frame (10).

5. The automated forming system for experimental concrete components according to claim 1, characterized in that: The concrete vibrating trowel assembly comprises a positioning frame (13), a clearance hole (14), a telescopic driving part five (15), a clamping plate (16), a manipulator one (17) and a material-shifting plate (18); the positioning frame (13) is provided with a plurality of clearance holes (14); a plurality of telescopic driving parts five (15) are mounted on the positioning frame (13); the output end of the telescopic driving part five (15) is connected with the clamping plate (16); the output end of the manipulator one (17) is connected with a plurality of material-shifting plates (18); and the manipulator one (17) can drive the material-shifting plates (18) to move to the clearance hole (14).

6. The automated forming system for experimental concrete components according to claim 1, characterized in that: The transfer assembly comprises a second manipulator (19), the output end of which can be moved to the end of the material transfer box of the first conveyor (1), the place where the concrete vibrating trowel assembly supports the material box and the place where the storage assembly is located.

7. The automated forming system for experimental concrete components according to claim 6, characterized in that: The storage assembly comprises a limit frame (25), a support frame (26) and a manipulator four (27); the limit frame (25) is provided with a positioning groove for limiting the position of the material box; the manipulator two (19) can move the material box to the limit frame (25); the support frame (26) is used to support the material box containing concrete samples for testing; the manipulator four (27) can drive the material box containing concrete samples to move from the limit frame (25) to the support frame (26); the output end of the manipulator four (27) is connected to an extension beam (44) for supporting the material box and the sample; the support frame (26) is provided with a plurality of through holes one corresponding to the extension beam (44).

8. The automated forming system for experimental concrete components according to claim 6, characterized in that: The sample post-processing component comprises an air blowing component and a positioning component, wherein the air blowing component comprises a bracket one (20), a telescopic driving part four (21), a fixing plate (22), a brush (23), a support box (24), an air nozzle (50) and a limit plate (51), the bracket one (20) is equipped with a telescopic driving part four (21) and a fixing plate (22), the manipulator two (19) can move the concrete sample to a relatively middle area between the telescopic driving part four (21) and the fixing plate (22), the bracket one (20) is equipped with a brush (23), the bracket one (20) is connected with a plurality of support boxes (24), the support boxes (24) are located at the lower side of the brush (23), the output shaft of the telescopic driving part four (21) is connected with the limit plate (51), and the limit plate (51) is equipped with an air nozzle (50); The positioning assembly comprises a second bracket (28), a telescopic driving part (29), a material ejecting shaft (30), and a push plate (31). The telescopic driving part (29) is installed on the second bracket (28). The output end of the telescopic driving part (29) is connected to a plurality of push plates (31). The material ejecting shaft (30) is connected to a plurality of push plates (31). The material ejecting shaft (30) can be inserted into the interior of the material containing box.

9. The automated forming system for experimental concrete components according to claim 1, characterized in that: The material box cleaning component comprises a manipulator three (33), a rotary drive component (34), a bracket three (35), a rotary beam (36), a positioning plate (37) and a temporary storage rack (38). The manipulator three (33) can drive the material box to move to an area where the material ejection shaft (30) can be ejected. The manipulator three (33) is equipped with a clamp for clamping the material box. The rotary drive component (34) is equipped with a plurality of rotary beams (36). The rotary beams (36) are connected with a plurality of positioning plates (37) for supporting the material box. The temporary storage rack (38) is provided with a plurality of positioning grooves for limiting the position of the material box. The manipulator three (33) can drive the material box to move to the positioning grooves. The bracket three (35) is provided with a spray pipe for conveying a cleaning liquid and a pipe for conveying a gas. The rotary drive component (34) can drive the positioning plate (37) to move to the liquid outlet end of the spray pipe for conveying the cleaning liquid and the gas outlet end of the pipe for conveying the gas. The sample post-processing component includes a conveyor 2 (39), and a manipulator 3 (33) can drive the sample to move onto the conveyor 2 (39).

10. The automated forming system for experimental concrete components according to claim 5, characterized in that: The material box processing assembly further comprises a clamping portion (41) and a limiting box (42); a clamping portion (41) for clamping the material box is arranged between the conveyor 1 (1) and the positioning frame (13); a plurality of limiting boxes (42) are installed on the conveyor 1 (1); and a clearance hole (14) for transmitting the material box is arranged at the bottom of the limiting box (42).

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