Preparation device of synthetic far-infrared jade and use method of preparation device

Abstract

The invention provides a preparation device for synthesizing far-infrared jade and a use method of the preparation device. The synthetic far infrared jade preparation device comprises a lower side supporting plate, a cooling device is arranged on the lower side supporting plate, the cooling device comprises a cooling tower, the cooling tower comprises a cooling assembly and a heat exchange assembly, a pull rod is arranged on the cooling tower, a plurality of forming grooves are formed in the pull rod, and a pouring device is arranged on the lower side supporting plate. The dumping device comprises a dumping mechanism and a shaking assembly, the dumping mechanism comprises a second rotating shaft, a supporting frame, a first rotating shaft and a crucible, and the shaking assembly comprises a hand wheel, a rotating rod, a speed reducer and a horizontal supporting plate. According to the synthetic far infrared jade preparation device, through the modular cooling tower design, the cooling assembly and the heat exchange assembly can effectively work cooperatively, high efficiency and uniformity of the cooling process are ensured, and a multi-stage cooling structure is arranged in the cooling tower and comprises a contraction cooling cavity, a spiral middle cooling pipe and an expansion cooling cavity.

Description

Technical Field

[0001] The invention relates to the technical field of far-infrared jade preparation, in particular to a preparation device for synthetic far-infrared jade and a use method thereof. Background Art

[0002] A preparation device for synthetic far-infrared jade mainly includes four parts: a raw material supply system, a heating system, a far-infrared excitation system, and a cooling molding system. The raw material supply system is responsible for mixing powders of different mineral components in proportion and transporting them to the heating system. In the heating system, these raw materials are melted and fused at high temperature and initially form a crystal structure. Subsequently, the far-infrared excitation system excites the melt with far-infrared radiation of a specific wavelength to reorganize the internal crystal structure of the material, thereby enhancing its far-infrared radiation performance. Finally, the cooling molding system gradually lowers the temperature to shape the material and form a far-infrared jade product.

[0003] The device has several key flaws. The cooling molding system may generate internal stress during the cooling process, resulting in poor structural stability of the finished product, affecting its physical properties and service life. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a preparation device for synthetic far-infrared jade and a method for using the same, which solves the problem that the cooling molding system may generate internal stress during the cooling process, resulting in poor structural stability of the finished product, affecting its physical properties and service life.

[0005] To achieve the above objectives, the present invention is implemented through the following technical scheme: a preparation device for synthetic far-infrared jade and a method for using the same, comprising: A lower support plate, on which a cooling device is arranged, the cooling device includes a cooling tower, the cooling tower includes a cooling component and a heat exchange component, the cooling tower is provided with a pulling rod, and the pulling rod is provided with a plurality of forming grooves; The tipping device comprises a tipping mechanism and a shaking assembly, wherein the tipping mechanism comprises a second rotating shaft, a support frame, a first rotating shaft, and a crucible, and the shaking assembly comprises a hand wheel, a rotating rod, a reducer, and a horizontal support plate.

[0006] Preferably, the heat exchange component includes a contraction cooling chamber, an intermediate cooling pipe, an expansion cooling chamber, a lateral bracket and a sliding pipe. The contraction cooling chamber is located inside the cooling tower. The contraction cooling chamber is connected to the intermediate cooling pipe. The intermediate cooling pipe is spiral-shaped. The lower end of the intermediate cooling pipe is connected to the expansion cooling chamber.

[0007] Preferably, sliding tubes are provided inside the contraction cooling cavity, the intermediate cooling tube and the expansion cooling cavity, and the contraction cooling cavity, the intermediate cooling tube and the expansion cooling cavity form a sliding tube cavity body.

[0008] Preferably, the cooling component includes an air inlet, an air outlet pipe, a fan and an air outlet. A mounting groove is provided in the cooling tower. The fan is fixedly connected to the mounting groove, the output end of the fan is fixedly connected to the air outlet pipe, the input end of the fan is fixedly connected to the air inlet, and the air outlet extends to the interior of the expanded cooling cavity.

[0009] Preferably, a heat exchange groove is formed on the cooling tower, a slide groove is provided on the cooling tower, an entry hole is provided on the slide groove, the entry hole is connected to the contraction cooling cavity, and an arc-shaped concave surface is provided on the cooling tower.

[0010] Preferably, the handwheel is fixedly connected to the rotating rod, the handwheel is fixedly connected to the output end of the reducer, the output end of the reducer is fixedly connected to the first rotating shaft, the reducer is fixedly connected to the horizontal support plate, and a support plate is fixedly connected under the horizontal support plate.

[0011] Preferably, a bolt is provided on the first rotating shaft, and the bolt is threadedly connected to the support frame. A fixing ear is fixedly connected to the output end of the first rotating shaft, and a reinforcement ring is fixedly connected to the fixing ear. The reinforcement ring is fixedly connected to the crucible, and a pouring port is provided on the crucible. A handle is fixedly connected to the support frame, an intermediate cooling pipe is fixedly connected to the support frame, and a bracket is provided on the support frame.

[0012] A method for using a preparation device for synthetic far-infrared jade comprises the following steps: a. Place the device in a stable position and make sure that the lower support plate and all parts on the cooling tower are connected properly; b. Start the fan to ensure that the air circulation system in the cooling tower is normal and the cooling components can take away the excess heat in the system; Check the connection status of the contraction cooling chamber, the intermediate cooling pipe, and the expansion cooling chamber to ensure that the cooling system is unobstructed; c. Put the raw material into the forming tank, move the forming tank by pulling the rod, and ensure that the forming tank is in the working area; d. Use the hand wheel to control the crucible tilt angle, drive the first rotating shaft and the support frame through the reducer to adjust the position of the crucible, and confirm that the crucible is firmly connected to the reinforcement ring and the fixing ear of the support frame to ensure a stable dumping process; e. Pour the raw materials in the crucible into the forming tank with the help of the pouring port so that they can be cooled and shaped in the tank. After pouring, use the handle on the support frame to reset the crucible; f. After the raw materials enter the molding tank, they are quickly cooled by the cooling system of the heat exchange component. The internal temperature of the molding tank is further adjusted by the heat exchange tank and chute on the cooling tower to achieve the best cooling effect; g. After cooling and shaping, slide the molding tank out by pulling the rod, take out the synthetic far-infrared jade product, clean the molding tank and various components, ensure that the equipment is clean and ready for the next use.

[0013] The present invention provides a preparation device for synthetic far-infrared jade and a method for using the same. It has the following beneficial effects: The synthetic far-infrared jade preparation device of the present invention adopts a modular cooling tower design, so that the cooling component and the heat exchange component can work together effectively to ensure the efficiency and uniformity of the cooling process. A multi-stage cooling structure is provided in the cooling tower, including a contraction cooling chamber, a spiral intermediate cooling pipe and an expansion cooling chamber, and is equipped with a sliding pipe to ensure a smooth transition of the flow rate and temperature change of the cooling fluid, thereby reducing the temperature difference and internal stress during the cooling process. The design of the heat exchange groove and the chute further optimizes the cooling efficiency, can better control the internal temperature of the molding groove, and improve the structural stability and far-infrared radiation performance of the finished product.

[0014] The cooling system cooperates with the air circulation system to discharge excess heat in time, effectively extending the service life of the equipment. The split design makes cleaning and maintenance more convenient, improves the operating efficiency and user experience of the equipment, and provides efficient and reliable support for the mass production of synthetic far-infrared jade. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial structural schematic diagram of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the structure enlargement in the middle; Figure 4 It is a schematic diagram of the cooling tower structure of the present invention; Figure 5 It is a schematic diagram of the internal structure of a cooling tower of the present invention; Figure 6 For the present invention Figure 5 A magnified schematic diagram of the structure at B in the middle; Figure 7 It is a schematic diagram of the sliding tube structure of the present invention.

[0016] Among them, 1. lower side support plate; 2. cooling tower; 3. heat exchange groove; 4. air inlet; 5. cooling component; 6. air outlet pipe; 7. fan; 8. placement groove; 9. air outlet; 10. pulling rod; 11. forming groove; 12. support plate; 13. reducer; 14. horizontal support plate; 15. hand wheel; 16. turning rod; 17. support frame; 18. sliding tube cavity; 19. bracket; 20. crucible; 21. pouring mouth; 22. handle; 23. first rotating shaft; 24. bolt; 25. fixing ear; 26. reinforcement ring; 27. lateral bracket; 28. second rotating shaft; 29. ​​intermediate cooling pipe; 30. slide groove; 31. arc-shaped concave surface; 32. entry hole; 33. contraction cooling cavity; 34. sliding pipe; 35. expansion cooling cavity. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0018] like Figure 1-7 As shown, the embodiment of the present invention provides a preparation device and a method for using synthetic far-infrared jade, including a lower side support plate 1, on which a cooling device is arranged, the cooling device includes a cooling tower 2, the cooling tower 2 includes a cooling component 5 and a heat exchange component, a pull rod 10 is arranged on the cooling tower 2, a plurality of forming grooves 11 are arranged on the pull rod 10, the heat exchange component includes a contraction cooling chamber 33, an intermediate cooling pipe 29, an expansion cooling chamber 35, a lateral bracket 27 and a sliding pipe 34, the contraction cooling chamber 33 is located inside the cooling tower 2, the contraction cooling chamber 33 is connected to the intermediate cooling pipe 29, and the intermediate cooling pipe 29 is Spiral shape, the lower end of the intermediate cooling pipe 29 is connected to the expansion cooling cavity 35, and the sliding pipe 34 is arranged inside the contraction cooling cavity 33, the intermediate cooling pipe 29 and the expansion cooling cavity 35. The contraction cooling cavity 33, the intermediate cooling pipe 29 and the expansion cooling cavity 35 form a sliding pipe cavity 18, and the cooling component 5 includes an air inlet 4, an air outlet pipe 6, a fan 7 and an air outlet 9. A mounting groove 8 is arranged in the cooling tower 2, and the fan 7 is fixedly connected to the mounting groove 8. The output end of the fan 7 is fixedly connected to the air outlet pipe 6, and the input end of the fan 7 is fixedly connected to the air inlet 4, and the air outlet 9 extends to the interior of the expansion cooling cavity 35.

[0019] The tipping device includes a tipping mechanism and a shaking assembly. The tipping mechanism includes a second rotating shaft 28, a support frame 17, a first rotating shaft 23, and a crucible 20. The shaking assembly includes a hand wheel 15, a rotating rod 16, a reducer 13, and a horizontal support plate 14.

[0020] A method for using a preparation device for synthetic far-infrared jade comprises the following steps: a. Place the device in a stable position and make sure that all parts on the lower support plate 1 and the cooling tower 2 are connected properly; b. Start the fan 7 to ensure that the air circulation system in the cooling tower 2 is normal and the cooling component 5 can take away excess heat in the system; Check the connection status of the contraction cooling chamber 33, the intermediate cooling pipe 29, and the expansion cooling chamber 35 to ensure that the cooling system is unobstructed; c. Place the raw material into the molding tank 11, and move the molding tank 11 by pulling the rod 10 to ensure that the molding tank 11 is in the working area; d. Use the hand wheel 15 to control the tilt angle of the crucible 20, drive the first shaft 23 and the support frame 17 through the reducer 13 to adjust the position of the crucible 20, confirm that the crucible 20 and the support frame 17 of the reinforcement ring 26 and the fixed ear 25 are firmly connected to ensure a stable dumping process; e. With the help of the pouring port 21, the raw material in the crucible 20 is poured into the molding tank 11, so as to complete the cooling and shaping in the tank. After the pouring is completed, the handle 22 on the support frame 17 is used to reset the crucible 20; f. After the raw material enters the molding tank 11, the cooling system of the heat exchange component is rapidly cooled, and the internal temperature of the molding tank 11 is further adjusted by the heat exchange tank 3 and the chute 30 on the cooling tower 2 to achieve the best cooling effect; g. After cooling and shaping, slide the molding tank 11 out by pulling the rod 10, take out the synthetic far-infrared jade product, clean the molding tank 11 and each component, ensure that the equipment is clean, and prepare for the next use.

[0021] In the first embodiment, by setting a multi-stage cooling system, the flow rate and temperature of the cooling fluid can be controlled step by step, making the cooling process more stable, effectively reducing the temperature difference during the cooling process, and reducing the internal stress of the finished product. This structure ensures uniform cooling of the raw materials in the molding tank 11, thereby improving the structural stability and physical properties of the finished product. At the same time, the design of the heat exchange tank 3 and the chute 30 enables the temperature inside the cooling tower 2 to be accurately adjusted, which helps to form excellent far-infrared radiation performance. Example

[0022] like Figure 1-7 As shown, the embodiment of the present invention provides a preparation device of synthetic far-infrared jade and a method for using the same, including a lower support plate 1, on which a cooling device is arranged, the cooling device includes a cooling tower 2, the cooling tower 2 includes a cooling component 5 and a heat exchange component, a pull rod 10 is arranged on the cooling tower 2, and a plurality of forming grooves 11 are arranged on the pull rod 10; The dumping device includes a dumping mechanism and a shaking assembly. The dumping mechanism includes a second rotating shaft 28, a support frame 17, a first rotating shaft 23, and a crucible 20. The shaking assembly includes a hand wheel 15, a rotating rod 16, a reducer 13, and a horizontal support plate 14. A heat exchange groove 3 is formed on the cooling tower 2. A chute 30 is provided on the cooling tower 2. An entry hole 32 is provided on the chute 30. The entry hole 32 is connected to the contraction cooling chamber 33. An arc-shaped concave surface 31 is provided on the cooling tower 2. The hand wheel 15 is fixedly connected to the rotating rod 16. The hand wheel 15 is fixedly connected to the output end of the reducer 13. The output end of the reducer 13 It is fixedly connected to the first rotating shaft 23, the reducer 13 is fixedly connected to the horizontal support plate 14, the support plate 12 is fixedly connected under the horizontal support plate 14, a bolt 24 is arranged on the first rotating shaft 23, the bolt 24 is threadedly connected to the support frame 17, a fixing ear 25 is fixedly connected to the output end of the first rotating shaft 23, a reinforcement ring 26 is fixedly connected to the fixing ear 25, the reinforcement ring 26 is fixedly connected to the crucible 20, a pouring port 21 is arranged on the crucible 20, a handle 22 is fixedly connected to the support frame 17, an intermediate cooling pipe 29 is fixedly connected to the support frame 17, and a bracket 19 is arranged on the support frame 17.

[0023] A method for using a preparation device for synthetic far-infrared jade comprises the following steps: a. Place the device in a stable position and make sure that all parts on the lower support plate 1 and the cooling tower 2 are connected properly; b. Start the fan 7 to ensure that the air circulation system in the cooling tower 2 is normal and the cooling component 5 can take away excess heat in the system; Check the connection status of the contraction cooling chamber 33, the intermediate cooling pipe 29, and the expansion cooling chamber 35 to ensure that the cooling system is unobstructed; c. Place the raw material into the molding tank 11, and move the molding tank 11 by pulling the rod 10 to ensure that the molding tank 11 is in the working area; d. Use the hand wheel 15 to control the tilt angle of the crucible 20, drive the first shaft 23 and the support frame 17 through the reducer 13 to adjust the position of the crucible 20, confirm that the crucible 20 and the support frame 17 of the reinforcement ring 26 and the fixed ear 25 are firmly connected to ensure a stable dumping process; e. With the help of the pouring port 21, the raw material in the crucible 20 is poured into the molding tank 11, so as to complete the cooling and shaping in the tank. After the pouring is completed, the handle 22 on the support frame 17 is used to reset the crucible 20; f. After the raw material enters the molding tank 11, the cooling system of the heat exchange component is rapidly cooled, and the internal temperature of the molding tank 11 is further adjusted by the heat exchange tank 3 and the chute 30 on the cooling tower 2 to achieve the best cooling effect; g. After cooling and shaping, slide the molding tank 11 out by pulling the rod 10, take out the synthetic far-infrared jade product, clean the molding tank 11 and each component, ensure that the equipment is clean, and prepare for the next use.

[0024] Embodiment 2 makes the operation process more stable, safe and efficient through the flexible control of the pouring device and the molding trough 11. The pouring device is composed of a hand wheel 15, a reducer 13 and a support frame 17, which can accurately adjust the inclination angle and position of the crucible 20, ensure the fluidity and stability of the raw material when pouring, and reduce the loss of the raw material. In addition, the sliding design of the molding trough 11 facilitates the movement and removal of the molding trough 11 in the cooling tower 2. The whole operation is simple and fast, which is convenient for mass production and cleaning and maintenance of equipment, greatly improving the operating efficiency and product consistency, and providing a convenient and efficient production method for mass production of synthetic far-infrared jade.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A preparation device for synthetic far-infrared jade, characterized in that: include: A lower support plate (1) is provided with a cooling device, the cooling device comprising a cooling tower (2), the cooling tower (2) comprising a cooling component (5) and a heat exchange component, the cooling tower (2) is provided with a pulling rod (10), and the pulling rod (10) is provided with a plurality of forming grooves (11); A tipping device, the tipping device comprising a tipping mechanism and a shaking assembly, the tipping mechanism comprising a second rotating shaft (28), a support frame (17), a first rotating shaft (23), and a crucible (20), the shaking assembly comprising a hand wheel (15), a rotating rod (16), a reducer (13), and a horizontal support plate (14).

2. The preparation device of a synthetic far-infrared jade according to claim 1, wherein: The heat exchange component comprises a contraction cooling chamber (33), an intermediate cooling pipe (29), an expansion cooling chamber (35), a lateral support (27) and a sliding pipe (34); the contraction cooling chamber (33) is located inside the cooling tower (2); the contraction cooling chamber (33) is connected to the intermediate cooling pipe (29); the intermediate cooling pipe (29) is spiral-shaped; and the lower end of the intermediate cooling pipe (29) is connected to the expansion cooling chamber (35).

3. The preparation device of a synthetic far-infrared jade according to claim 2, wherein: Sliding tubes (34) are provided inside the contraction cooling cavity (33), the intermediate cooling tube (29) and the expansion cooling cavity (35); the contraction cooling cavity (33), the intermediate cooling tube (29) and the expansion cooling cavity (35) form a sliding tube cavity body (18).

4. The preparation device of a synthetic far-infrared jade according to claim 2, characterized in that: The cooling component (5) comprises an air inlet (4), an air outlet pipe (6), a fan (7) and an air outlet (9); a placement groove (8) is provided in the cooling tower (2); the fan (7) is fixedly connected to the placement groove (8); the output end of the fan (7) is fixedly connected to the air outlet pipe (6); the input end of the fan (7) is fixedly connected to the air inlet (4); and the air outlet (9) extends to the interior of the expansion cooling cavity (35).

5. The preparation device of a synthetic far-infrared jade according to claim 1, characterized in that: A heat exchange groove (3) is formed on the cooling tower (2), a slide groove (30) is provided on the cooling tower (2), an entry hole (32) is provided on the slide groove (30), the entry hole (32) is communicated with the contraction cooling cavity (33), and an arc-shaped concave surface (31) is provided on the cooling tower (2).

6. A preparation device for synthetic far-infrared jade according to claim 1, characterized in that: The hand wheel (15) is fixedly connected to the rotating rod (16), the hand wheel (15) is fixedly connected to the output end of the reducer (13), the output end of the reducer (13) is fixedly connected to the first rotating shaft (23), the reducer (13) is fixedly connected to the horizontal support plate (14), and a support plate (12) is fixedly connected below the horizontal support plate (14).

7. A preparation device for synthetic far-infrared jade according to claim 6, characterized in that: A bolt (24) is provided on the first rotating shaft (23), and the bolt (24) is threadedly connected to the support frame (17); a fixing ear (25) is fixedly connected to the output end of the first rotating shaft (23), a reinforcement ring (26) is fixedly connected to the fixing ear (25), and the reinforcement ring (26) is fixedly connected to the crucible (20); a pouring port (21) is provided on the crucible (20); a handle (22) is fixedly connected to the support frame (17), an intermediate cooling pipe (29) is fixedly connected to the support frame (17), and a bracket (19) is provided on the support frame (17).

8. A method for using a preparation device for synthetic far-infrared jade, characterized in that: The following steps are involved: a. Place the device in a stable position and make sure that all parts on the lower support plate (1) and the cooling tower (2) are connected properly; b. Start the fan (7) to ensure that the air circulation system in the cooling tower (2) is normal and the cooling component (5) can remove excess heat in the system; Check the connection status of the contraction cooling chamber (33), the intermediate cooling pipe (29), and the expansion cooling chamber (35) to ensure that the cooling system is unobstructed; c. Place the raw material into the molding trough (11), and move the molding trough (11) by pulling the rod (10) to ensure that the molding trough (11) is in the working area; d. Use the hand wheel (15) to control the inclination angle of the crucible (20), drive the first rotating shaft (23) and the support frame (17) through the reducer (13) to adjust the position of the crucible (20), confirm that the crucible (20) and the reinforcement ring (26) and the fixing ear (25) of the support frame (17) are firmly connected to ensure a stable dumping process; e. With the pouring port (21), the raw material in the crucible (20) is poured into the molding tank (11) to complete cooling and shaping in the tank. After pouring, the handle (22) on the support frame (17) is used to reset the crucible (20); f. After the raw material enters the molding tank (11), it is rapidly cooled by the cooling system of the heat exchange component, and the internal temperature of the molding tank (11) is further adjusted by the heat exchange tank (3) and the chute (30) on the cooling tower (2) to achieve the best cooling effect; g. After cooling and shaping, slide the molding tank (11) out by pulling the rod (10), take out the synthetic far-infrared jade product, clean the molding tank (11) and various components, ensure that the equipment is clean and ready for the next use.

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