Automatic blank taking device for heavy-load ceramic multi-petal die

By designing a heavy-load ceramic multi-petal mold automatic blank extraction device, the problem of manual blank extraction of molds with loads of more than 100Kg in the prior art is solved, and the automatic blank extraction of molds is realized, which improves production efficiency and product quality.

CN119704386APending Publication Date: 2025-03-28ZHONGKE XINGHUO (DEHUA) INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411626291.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

When the existing ceramic multi-mold rolling production line processes molds with a load of more than 100Kg, it is difficult to manually divide the mold and remove the blank, resulting in low production efficiency.

Method used

A heavy-load ceramic multi-petal mold automatic blank extraction device is designed, including conveyor lines, cabinet bases, mold stop modules, whole-model handling modules, turntable modules, internal mold removal modules, internal mold handling modules, product cutting modules and internal mold cleaning modules. Through the coordinated work of these modules, the automatic blank extraction of molds is achieved.

Benefits of technology

This device can effectively process molds with a load of more than 100Kg, realize automatic blank extraction, and improve product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic blank taking device for a heavy-load ceramic multi-section mold, which belongs to the technical field of ceramic production and manufacturing and comprises a conveying line, and a cabinet base, a mold blocking module, a whole mold carrying module, a turntable module, an inner mold taking module, an inner mold carrying module and a product blanking module which are arranged side by side with the conveying line, the mold blocking module is located at the starting end of the conveying line in the conveying direction. The whole mold carrying module is arranged above the conveying line and the cabinet base in a crossing manner; the turntable module is rotationally mounted above the cabinet base through a turntable rotating motor; an inner mold carrying module and a product discharging module are sequentially arranged on the machine cabinet base and located above the rotary disc module in the conveying direction of the conveying line. And the inner mold taking module is mounted above the inner mold carrying module. Due to the reasonable arrangement of all the structures in the device, the structural strength and the load capacity of the device are improved, the device can complete automatic blank taking of a heavy-load mold with the whole mold load being 100 Kg, and the product quality and the production efficiency after blank taking are greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of ceramic production and manufacturing, and in particular relates to an automatic blank taking device for a heavy-load ceramic multi-petal mould. Background Art

[0002] At present, the ceramic multi-bending mold rolling production line is mainly based on semi-automatic lines. The gypsum mold is automatically conveyed by a belt conveyor line, the mud is manually thrown, the rolling machine is automatically rolled, automatically baked, and the mold is manually separated to take out the blanks and unload the materials, which are repeated in sequence. The existing ceramic multi-bending mold rolling forming automation device, reference application number CN202110081511.0 and CN202211486645.1 invention patents, these two products realize the automatic mold separation, automatic blank removal and automatic unloading of molds with a full mold load of less than 40Kg. In the production process of ceramic multi-bending mold rolling, some molds have a load of more than 100Kg, such as the ceramic casserole rolling production line. For light-loaded gypsum molds, manual mold separation, blank removal and unloading are relatively easy. For molds with a load of more than 100Kg, manual mold separation, blank removal and unloading are extremely difficult, and the production efficiency is very low. Therefore, the present invention studies a heavy-loaded ceramic multi-bending mold automatic blank removal device to solve the problems existing in the prior art. Summary of the invention

[0003] In order to solve the problems raised in the above background technology, the present invention provides a VOC-free water-soluble environmentally friendly soldering flux and a preparation method and application thereof.

[0004] To achieve the above object, the present invention provides the following technical solutions: a heavy-load ceramic multi-petal mold automatic blank removal device, comprising a conveyor line and a cabinet base arranged side by side with the conveyor line, and also comprising a mold blocking module, a whole mold transport module, a turntable module, an inner mold removal module, an inner mold transport module, and a product unloading module; The blocking mold module is located at the starting end of the conveying direction of the conveying line; The whole mold transport module is arranged across the conveyor line and above the cabinet base; The turntable module is rotatably mounted above the cabinet base via a turntable rotating motor; On the cabinet base, above the turntable module, an inner mold handling module and a product unloading module are sequentially arranged along the conveying direction of the conveying line; The inner mold taking module is installed above the inner mold conveying module.

[0005] Furthermore, the heavy-load ceramic multi-petal mold automatic blank removal device also includes an inner mold cleaning module, and the inner mold cleaning module is installed below the product unloading module.

[0006] Furthermore, the mold blocking module includes a mold blocking arm, a mold blocking arm telescopic cylinder, and a mold blocking position adjustment motor; The mold blocking arm is a frame structure, which is sleeved on the outer edge of the conveyor line; the mold blocking arm telescopic cylinder and the mold blocking position adjustment motor are fixedly installed side by side and parallel to the bottom of the conveyor line through a bracket, and the mold blocking arm is slidably installed on the top of the bracket through a slide rail slider mechanism; The mold blocking arm telescopic cylinder and the mold blocking position adjustment motor are located at one end above the bracket, and the mold blocking arm is located at the other end above the bracket. The piston rod of the mold blocking arm telescopic cylinder is in sliding contact with the mold blocking arm, and the output end of the mold blocking position adjustment motor is fixedly connected to the mold blocking arm through a screw slider mechanism.

[0007] Furthermore, the whole mold handling module includes a handling and moving motor, a mold lifting linear electric cylinder, a mold rotating motor and a mold clamp; The transporting motor is fixedly installed above the conveying line through a bracket, and two sets of slide rails are arranged side by side on the bracket in a direction perpendicular to the output shaft of the transporting motor; one end of the two sets of slide rails is located above the conveying line, and the other end is located above the cabinet base; A moving crossbeam is provided between the two sets of the slide rails through a sliding connection of a slider, and the slider is connected to the output shaft of the transporting motor through a synchronous belt transmission; A mold lifting linear electric cylinder is provided on the moving crossbeam, a lifting plate is connected below the mold lifting linear electric cylinder, a dividing plate turntable is installed below the lifting plate through a bearing, a mold rotating motor is installed on the dividing plate turntable, an output shaft of the mold rotating motor is transmission-connected to the dividing plate turntable, and a mold clamp is installed below the dividing plate turntable; The mold clamp includes a fixed plate, a left clamping plate slidably connected to the fixed plate, and a right clamping plate fixedly connected to the fixed plate, and the fixed plate is fixedly installed below the indexing plate turntable; A mold clamping cylinder is provided above the fixed plate, and a piston rod of the mold clamping cylinder is fixedly connected to the left clamping plate; The output shaft of the transport moving motor is arranged in the X direction, the output shaft of the mold rotating motor is arranged in the Y direction, and the output shaft of the mold lifting linear electric cylinder is arranged in the Z direction.

[0008] Further, the turntable module includes a rotating disk, a flattening module, an outer mold clamping mechanism, a turntable rotating motor and a mold locking and opening cylinder; The rotating disk is rotatably mounted above the cabinet base by a rotating disk rotating motor, and a mold locking and opening cylinder is mounted above the cabinet base and on the outer edge of the rotating disk; Three rotating stations are evenly arranged in a ring shape on the rotating disk, namely the first rotating station, the second rotating station and the third rotating station. A mold locking mechanism is arranged on the three rotating stations, and the mold locking mechanism is connected to the mold locking and opening cylinder; When the whole mold transport module transports the mold to the top of the turntable module, the first rotating station is located directly below the mold clamp; an external mold clamping mechanism is installed on the outside of the second rotating station; and a leveling module is installed on the outside of the third rotating station.

[0009] Further, the inner mold removal module includes a mounting plate, an inner mold lifting linear electric cylinder, an inner mold clamping claw cylinder, and an inner mold clamping claw; The mounting plate is fixedly mounted above the cabinet base through a bracket, and the inner mold lifting linear electric cylinder is fixedly mounted above the mounting plate; an inner mold clamping cylinder is fixedly mounted at the lower part of the mounting plate, and the piston rod of the inner mold clamping cylinder is fixedly connected to the inner mold clamping cylinder.

[0010] Furthermore, the inner mold transport module includes an inner mold transport frame, an inner mold transport clamp, an inner mold moving cylinder, a mold splitting motor and an inner mold moving linear module; The inner mold moving linear module is installed on the bracket through the inner mold moving cylinder, and the inner mold carrying frame is slidably connected with the inner mold moving linear module; A mold splitting motor and an inner mold transporting clamp are sequentially arranged below the inner mold transporting frame; In an initial state, the inner mold transport frame is located directly below the inner mold removal module.

[0011] Furthermore, the product unloading module includes a moving plate, a product lifting linear electric cylinder, a product moving motor, a product moving linear module, a product internal expansion clamp and a clamp cylinder. The product moving linear module is installed on the bracket through the product motor, the moving plate is slidably connected to the product moving linear module, the product lifting linear electric cylinder is fixedly installed above the moving plate, and the internal expansion clamp and the product clamp cylinder are fixedly installed below the moving plate, and the piston rod of the clamp cylinder is slidably connected to the internal expansion clamp.

[0012] Furthermore, the inner mold cleaning module includes a lifting cylinder, an air knife and a brush; the lifting cylinder is fixedly installed above the cabinet base, the end of the piston rod of the lifting cylinder is provided with an air knife, and a brush is installed on the side of the air knife.

[0013] Furthermore, an operation control module is installed above the cabinet base.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The heavy-duty ceramic multi-petal mold automatic blank removal device of the present invention arranges cabinet bases side by side on the side of the conveyor line, and arranges a whole mold handling module, an inner mold removal module, an inner mold handling module, a product unloading module, an inner screen cleaning module, etc. above the cabinet base. The reasonable arrangement of each structure improves the structural strength and load capacity of the device, so that the device can complete the automatic blank removal of a heavy-duty mold with a whole mold load of 100Kg, which greatly improves the product quality after the blank is removed; at the same time, the layout of the device is reasonable, which reduces the handling time and greatly improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 : A first three-dimensional structural schematic diagram of a heavy-load ceramic multi-petal mold automatic blank removal device.

[0016] Figure 2 : A first three-dimensional structural schematic diagram of a heavy-load ceramic multi-petal mold automatic blank removal device.

[0017] Figure 3 : Top view of the automatic blank removal device for heavy-duty ceramic multi-petal molds.

[0018] Figure 4 : Schematic diagram of the three-dimensional structure of the mold block module.

[0019] Figure 5 : Schematic diagram of the three-dimensional structure of the whole mold handling module.

[0020] Figure 6 : Schematic diagram of the three-dimensional structure of the turntable module.

[0021] Figure 7 : Schematic diagram of the combined structure of the inner mold module, the inner mold handling module and the product unloading module.

[0022] Figure 8 : Schematic diagram of the three-dimensional structure of the inner mold module.

[0023] Fig. 9 : Schematic diagram of the three-dimensional structure of the inner mold handling module.

[0024] Fig.10 : Schematic diagram of the three-dimensional structure of the product unloading module.

[0025] Fig.11 : Schematic diagram of the three-dimensional structure of the inner mold cleaning module.

[0026] Among them, 1. conveyor line; 2. cabinet base; 3. mold blocking module; 4. whole mold handling module; 5. turntable module; 6. inner mold removal module; 7. inner mold handling module; 8. product unloading module; 9. inner mold cleaning module; 10. operation control module; 11. mold; 12. product; 301, mold blocking arm; 302, mold blocking arm telescopic cylinder; 303, mold blocking position adjustment motor; 401, transporting and moving motor; 402, mold lifting linear electric cylinder; 403, mold rotating motor; 404, moving crossbeam; 405, lifting plate; 406, fixed plate; 407, left clamping plate; 408, right clamping plate; 409, mold clamping claw cylinder; 4010, indexing plate turntable; 501, rotating disk; 502, flattening die set; 503, external mold clamping mechanism; 504, rotating disk rotating motor; 505, mold locking and opening cylinder; 506, mold locking mechanism; 507, first rotating station; 508, second rotating station; 509, third rotating station; 601, mounting plate; 602, inner mold lifting linear electric cylinder; 603, inner mold clamping claw cylinder; 604, inner mold clamping claw; 701, inner mold transport frame; 702, inner mold transport clamp; 703, inner mold moving cylinder; 704, mold separation motor; 705, inner mold moving linear module; 801, moving plate; 802, product lifting linear electric cylinder; 803, product moving motor; 804, product moving linear module; 805, internal expansion clamping claw; 806, product clamping claw cylinder; 901. Lifting cylinder; 902. Air knife; 903. Brush. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0028] like Figure 1-11 The figure is a schematic structural diagram of the heavy-load ceramic multi-petal mold automatic blank taking device of the present invention.

[0029] The heavy-load ceramic multi-petal mold automatic blank removal device includes a conveyor line 1 and a cabinet base 2 arranged side by side with the conveyor line 1; it also includes a mold blocking module 3, a whole mold transport module 4, a turntable module 5, an inner mold removal module 6, an inner mold transport module 7, a product unloading module 8, an inner mold cleaning module 9, and an operation control module 10.

[0030] When taking the blank, the mold 11 is placed on the conveyor line 1, the mold blocking module 3 fixes the mold 11 to a specific position on the conveyor line 1, and the whole mold transporting module 4 transports the mold 11 to the turntable module 5. The inner mold taking module 6 takes out the inner mold and product 12 in the mold 11, and the inner mold transporting module 7 transports the inner mold and product 12 to a specific position. The product unloading module 8 takes the product 12 to the unloading station, and the inner mold cleaning module 9 cleans the inside of the inner mold.

[0031] After completing the blank removal work, repeat the above work in reverse, return each module to its original position, and continue with the next blank removal work.

[0032] An operation control module 10 is installed above the cabinet base 2. During the process of taking out the blanks, the staff operates the operation control module 10 to realize the automatic operation of the device.

[0033] On the conveying line 1 , a mold blocking module 3 is provided at the starting end of the conveying direction. The mold blocking module 3 includes a mold blocking arm 301 , a mold blocking arm telescopic cylinder 302 and a mold blocking position adjustment motor 303 .

[0034] The mold blocking arm 301 is a frame structure, which is sleeved on the outer edge of the conveyor line 1; the mold blocking arm telescopic cylinder 302 and the mold blocking position adjustment motor 303 are fixedly installed side by side and parallel to the bottom of the conveyor line 1 through a bracket, and the mold blocking arm 301 is slidably installed on the top of the bracket through a slide rail slider mechanism.

[0035] The mold blocking arm telescopic cylinder 302 and the mold blocking position adjustment motor 303 are located at one end above the bracket, and the mold blocking arm 301 is located at the other end above the bracket. The piston rod of the mold blocking arm telescopic cylinder 302 slides against the mold blocking arm 301, and the output end of the mold blocking position adjustment motor 303 is fixedly connected to the mold blocking arm 301 through a screw slider mechanism.

[0036] The whole mold transport module 4 is arranged across the conveyor line 1 and the cabinet base 2, and includes a transport moving motor 401, a mold lifting linear electric cylinder 402, a mold rotating motor 403 and a mold clamp.

[0037] The transporting mobile motor 401 is fixedly installed above the conveyor line 1 through a bracket, and two sets of slide rails are arranged side by side on the bracket in a direction perpendicular to the output shaft of the transporting mobile motor 401. One end of the two sets of slide rails is located above the conveyor line 1, and the other end is located above the cabinet base 2.

[0038] A movable crossbeam 404 is provided between the two sets of slide rails in sliding connection via a slider, and the slider is connected to the output shaft of the transport and moving motor 401 through a synchronous belt transmission; a mold lifting linear electric cylinder 402 is provided on the movable crossbeam 404, a lifting plate 405 is connected to the bottom of the mold lifting linear electric cylinder 402, a dividing plate turntable 4010 is installed below the lifting plate 405 through a bearing, a mold rotating motor 403 is installed on the dividing plate turntable 4010, the output shaft of the mold rotating motor 403 is connected to the dividing plate turntable 4010 through transmission, and a mold clamp is installed below the dividing plate turntable 4010.

[0039] The mold clamp includes a fixed plate 406, a left clamping plate 407 slidably connected to the fixed plate 406, and a right clamping plate 408 fixedly connected to the fixed plate 406. The fixed plate 406 is fixedly installed below the dividing plate turntable 4010. The mold rotation motor 403 can drive the dividing plate turntable 4010 to rotate and drive the mold clamp to rotate.

[0040] A mold clamping cylinder 409 is provided above the fixed plate 406, and the piston rod of the mold clamping cylinder 409 is fixedly connected to the left clamping plate 407. The movement of the piston rod of the mold clamping cylinder 409 drives the left clamping plate 407 to realize left and right reciprocating motion on the fixed plate 406, thereby clamping or releasing the mold.

[0041] Among them, the output axis of the transport moving motor 401 is set in the X direction, the output axis of the mold rotating motor 403 is set in the Y direction, and the output axis of the mold lifting linear electric cylinder 402 is set in the Z direction.

[0042] The turntable module 5 includes a rotating disk 501, a flattening module 502, an outer mold pressing mechanism 503, a turntable rotating motor 504, and a mold locking and opening cylinder 505; The rotating disk 501 is rotated and installed above the cabinet base 2 through the rotating disk rotating motor 504. A mold locking and opening cylinder 505 is installed above the cabinet base 2 and on the outer edge of the rotating disk 501; Three rotating stations are evenly arranged in a ring shape on the rotating disk 501, namely the first rotating station 507, the second rotating station 508 and the third rotating station 509. The three rotating stations are all provided with a mold locking mechanism 506, and the mold locking mechanism 506 is connected to the mold locking and opening cylinder 505; When the whole mold transport module 4 transports the mold 11 to the top of the turntable module 5, the first rotating station 507 is located directly below the mold clamping claws; the outer mold clamping mechanism 503 is installed on the outer side of the second rotating station 508; and the leveling module 502 is installed on the outer side of the third rotating station 509.

[0043] The inner mold removal module 6 includes a mounting plate 601, an inner mold lifting linear electric cylinder 602, an inner mold clamping claw cylinder 603, and an inner mold clamping claw 604; The mounting plate 601 is fixedly installed on the top of the cabinet base 2 through a bracket, and the inner mold lifting linear electric cylinder 602 is fixedly installed on the top of the mounting plate 601; the inner mold clamping cylinder 603 is fixedly installed on the lower part of the mounting plate 601, and the piston rod of the inner mold clamping cylinder 603 is fixedly connected to the inner mold clamping cylinder 604.

[0044] The inner mold transport module 7 includes an inner mold transport frame 701, an inner mold transport clamp 702, an inner mold moving cylinder 703, a mold splitting motor 704 and an inner mold moving linear module 705; the inner mold moving linear module 705 is installed on the bracket through the inner mold moving cylinder 703, and the inner mold transport frame 701 is slidably connected to the inner mold moving linear module 705; the mold splitting motor 704 and the inner mold transport clamp 702 are arranged in sequence below the inner mold transport frame 701; in the initial state, the inner mold transport frame 701 is located directly below the inner mold module 6.

[0045] The product unloading module 8 includes a moving plate 801, a product lifting linear electric cylinder 802, a product moving motor 803, a product moving linear module 804, an internal expansion clamping claw 805 and a product clamping claw cylinder 806; The product moving linear module 804 is installed on the bracket through the product moving motor 803, the moving plate 801 is slidably connected to the product moving linear module 804, the product lifting linear electric cylinder 802 is fixedly installed above the moving plate 801, and the internal expansion clamp 805 and the product clamp cylinder 806 are fixedly installed below the moving plate 801, and the piston rod of the product clamp cylinder 806 is fixedly connected to the internal expansion clamp 805.

[0046] The inner mold cleaning module 9 includes a lifting cylinder 901, an air knife 902 and a brush 903; the lifting cylinder 901 is fixedly installed above the cabinet base 2, the air knife 902 is provided at the end of the piston rod of the lifting cylinder 901, and a brush 903 is installed on the side of the air knife 902.

[0047] The working principle of the heavy-duty ceramic multi-petal mold automatic blank taking device of the present invention is: During the process of taking out the blank, the mold 11 moves through the conveyor line 1, and the mold blocking arm telescopic cylinder 302 pushes out the mold blocking arm 301, and the mold blocking arm 301 blocks the mold 11 on the conveyor line 1 for positioning; The mold lifting linear electric cylinder 402 drives the mold clamping jaws to move downward to the position of the mold 11, and the mold clamping jaws cylinder 409 starts the mold clamping jaws to clamp the mold 11. The mold lifting linear electric cylinder 402 drives the mold 11 to move upward, and the transporting and moving motor 401 drives the synchronous belt to move the mold 11 to the top of the turntable module 5; The mold locking and opening cylinder 505 is actuated to open the mold locking mechanism 506 of the first rotating station 507, and the mold lifting linear electric cylinder 402 moves the mold 11 to the first rotating station 507. The mold clamping jaws are opened to lower the mold 11, and the mold locking mechanism 506 of the first rotating station 507 is locked to position the mold 11. The turntable rotating motor 504 is operated to drive the rotating disk 501 to rotate and move the mold 11 to the second rotating station 508. The outer mold clamping mechanism 503 is actuated to clamp the outer mold and prepare for the inner mold removal action. The inner mold lifting linear electric cylinder 602 drives the inner mold clamping claw 604 to move downward, the inner mold clamping claw cylinder 603 is started, the inner mold clamping claw 604 clamps the inner mold, and then the inner mold lifting linear electric cylinder 602 drives the inner mold to move upward into the inner mold transport module 7; The inner mold enters the inner mold transport frame 701, the inner mold transport clamp 702 clamps the inner mold, the inner mold clamp 604 releases the inner mold, and the inner mold moving cylinder 703 transports the inner mold to the bottom of the product unloading module 8 through the inner mold moving linear module 705; The product lifting linear electric cylinder 802 drives the internal expansion clamping claw 805 to move downward into the inner mold transport frame 701, and the product clamping claw cylinder 806 starts to control the internal expansion clamping claw 805 to clamp the product 12 from the inside. The mold separation motor 704 acts to separate the inner mold and the product 12. The product lifting linear electric cylinder 802 drives the internal expansion clamping claw 805 to move upward, and the product moving motor 803 drives the product moving linear module 804 to transport the product to the designated position. The product lifting linear electric cylinder 802 drives the internal expansion clamping claw 805 to move downward to the product unloading station, and the product clamping claw cylinder 806 controls the internal expansion clamping claw 805 to release the product to complete the product unloading; Then the inner mold cleaning module 9 cleans the inner mold. First, the lifting cylinder 901 drives the wind knife 902 and the brush 903 to move upward to the inside of the inner mold to clean the inner mold, thereby completing the entire blank removal process of the product 12.

[0048] After cleaning, each module is returned to its original position. First, the lifting cylinder 901 drives the air knife 902 and the brush 903 to move downward to the designated position, and the inner mold moving cylinder 703 drives the inner mold moving linear module 705 to move to the top of the second rotating station 508 of the turntable module 5; The inner mold lifting linear electric cylinder 602 drives the inner mold clamping claw 604 to move downward to a specified position, and the inner mold clamping claw 604 moves to clamp the inner mold. The inner mold lifting linear electric cylinder 602 drives the inner mold clamping claw 604 to move downward to place the inner mold inside the outer mold of the second rotating station 508; The turntable rotating motor 504 rotates the mold 11 to the third rotating station 509, the leveling module 502 levels the mold 11, and then the turntable rotating motor 504 rotates the mold 11 to the first rotating station 507, the mold locking and opening cylinder 505 operates to release the mold locking mechanism 506 of the first rotating station 507, the mold blocking arm telescopic cylinder 302 pulls the mold blocking arm 301 back to block the mold 11 behind the conveyor line 1, and the transport moving motor 401 drives the synchronous belt to move the mold clamp to the top of the first rotating station 507; The mold lifting linear electric cylinder 402 moves the mold clamp downward to the first rotating station 507, the mold clamp closes and grabs the mold 11, the mold lifting linear electric cylinder 402 drives the mold clamp downward to the specified position, and then the transporting and moving motor 401 drives the synchronous belt to bring the mold clamp to the top of the conveyor line 1, the mold lifting linear electric cylinder 402 drives the mold clamp downward to the specified position, the transporting and moving motor 401 drives the synchronous belt to move the mold clamp to the top of the conveyor line 1, the mold lifting linear electric cylinder 402 moves the mold clamp downward to the top of the conveyor line 1, the mold clamp is released, and the mold 11 falls above the conveyor line 1, and the conveyor line 1 moves the mold 11 to start the next cycle, the mold blocking arm telescopic cylinder 302 pushes out the mold blocking arm 301, and the mold blocking arm 301 blocks the next mold 11 on the belt conveyor line 1 for positioning, and the above actions are repeated. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heavy-duty ceramic multi-petal mold automatic blank removal device, comprising a conveyor line and a cabinet base arranged side by side with the conveyor line, characterized in that: It also includes a mold blocking module, a whole mold transport module, a turntable module, an inner mold removal module, an inner mold transport module, and a product unloading module; The blocking mold module is located at the starting end of the conveying direction of the conveying line; The whole mold transport module is arranged across the conveyor line and above the cabinet base; The turntable module is rotatably mounted above the cabinet base via a turntable rotating motor; On the cabinet base, above the turntable module, an inner mold handling module and a product unloading module are sequentially arranged along the conveying direction of the conveying line; The inner mold taking module is installed above the inner mold conveying module.

2. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The heavy-load ceramic multi-petal mold automatic blank removal device also includes an inner mold cleaning module, and the inner mold cleaning module is installed below the product unloading module.

3. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The mold blocking module comprises a mold blocking arm, a mold blocking arm telescopic cylinder and a mold blocking position adjustment motor; The mold blocking arm is a frame structure, which is sleeved on the outer edge of the conveyor line; the mold blocking arm telescopic cylinder and the mold blocking position adjustment motor are fixedly installed side by side and parallel to the bottom of the conveyor line through a bracket, and the mold blocking arm is slidably installed on the top of the bracket through a slide rail slider mechanism; The mold blocking arm telescopic cylinder and the mold blocking position adjustment motor are located at one end above the bracket, and the mold blocking arm is located at the other end above the bracket. The piston rod of the mold blocking arm telescopic cylinder is in sliding contact with the mold blocking arm, and the output end of the mold blocking position adjustment motor is fixedly connected to the mold blocking arm through a screw slider mechanism.

4. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The whole mold handling module includes a handling moving motor, a mold lifting linear electric cylinder, a mold rotating motor and a mold clamp; The transporting motor is fixedly installed above the conveying line through a bracket, and two sets of slide rails are arranged side by side on the bracket in a direction perpendicular to the output shaft of the transporting motor; one end of the two sets of slide rails is located above the conveying line, and the other end is located above the cabinet base; A moving crossbeam is provided between the two sets of the slide rails through a sliding connection of a slider, and the slider is connected to the output shaft of the transporting motor through a synchronous belt transmission; A mold lifting linear electric cylinder is provided on the moving crossbeam, a lifting plate is connected below the mold lifting linear electric cylinder, a dividing plate turntable is installed below the lifting plate through a bearing, a mold rotating motor is installed on the dividing plate turntable, an output shaft of the mold rotating motor is transmission-connected to the dividing plate turntable, and a mold clamp is installed below the dividing plate turntable; The mold clamp includes a fixed plate, a left clamping plate slidably connected to the fixed plate, and a right clamping plate fixedly connected to the fixed plate, and the fixed plate is fixedly installed below the indexing plate turntable; A mold clamping cylinder is provided above the fixed plate, and a piston rod of the mold clamping cylinder is fixedly connected to the left clamping plate; The output shaft of the transport moving motor is arranged in the X direction, the output shaft of the mold rotating motor is arranged in the Y direction, and the output shaft of the mold lifting linear electric cylinder is arranged in the Z direction.

5. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The turntable module comprises a rotating disk, a flattening module, an outer mold pressing mechanism, a turntable rotating motor and a mold locking and opening cylinder; The rotating disk is rotatably mounted above the cabinet base by a rotating disk rotating motor, and a mold locking and opening cylinder is mounted above the cabinet base and on the outer edge of the rotating disk; Three rotating stations are evenly arranged in a ring shape on the rotating disk, namely the first rotating station, the second rotating station and the third rotating station. A mold locking mechanism is arranged on the three rotating stations, and the mold locking mechanism is connected to the mold locking and opening cylinder; When the whole mold transport module transports the mold to the top of the turntable module, the first rotating station is located directly below the mold clamp; an external mold clamping mechanism is installed on the outside of the second rotating station; and a leveling module is installed on the outside of the third rotating station.

6. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The inner mold removal module comprises a mounting plate, an inner mold lifting linear electric cylinder, an inner mold clamping claw cylinder, and an inner mold clamping claw; The mounting plate is fixedly mounted above the cabinet base through a bracket, and the inner mold lifting linear electric cylinder is fixedly mounted above the mounting plate; an inner mold clamping cylinder is fixedly mounted at the lower part of the mounting plate, and the piston rod of the inner mold clamping cylinder is fixedly connected to the inner mold clamping cylinder.

7. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The inner mold transport module comprises an inner mold transport frame, an inner mold transport clamp, an inner mold moving cylinder, a mold splitting motor and an inner mold moving linear module; The inner mold moving linear module is installed on the bracket through the inner mold moving cylinder, and the inner mold carrying frame is slidably connected with the inner mold moving linear module; A mold splitting motor and an inner mold transporting clamp are sequentially arranged below the inner mold transporting frame; In an initial state, the inner mold transport frame is located directly below the inner mold removal module.

8. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The product unloading module includes a moving plate, a product lifting linear electric cylinder, a product moving motor, a product moving linear module, a product internal expansion clamp and a clamp cylinder. The product moving linear module is installed on the bracket through the product motor, the moving plate is slidably connected to the product moving linear module, the product lifting linear electric cylinder is fixedly installed above the moving plate, and the internal expansion clamp and the product clamp cylinder are fixedly installed below the moving plate, and the piston rod of the clamp cylinder is slidably connected to the internal expansion clamp.

9. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: The inner mold cleaning module comprises a lifting cylinder, an air knife and a brush; the lifting cylinder is fixedly installed above the cabinet base, the end of the piston rod of the lifting cylinder is provided with an air knife, and a brush is installed on the side of the air knife.

10. The heavy-duty ceramic multi-petal mold automatic blank removal device according to claim 1, characterized in that: An operation control module is installed above the cabinet base.

Citation Information

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