Automatic magnesium stemming preparation and packaging integrated equipment and method thereof
By designing integrated equipment for automated magnesium spray mud preparation and packaging, the problems of low mixing efficiency, uneven stirring, low material condensation, low extrusion efficiency and packaging dependence on labor in magnesium spray mud preparation are solved, and an efficient and automated production process is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510014383.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-06
AI Technical Summary
In the preparation of magnesium spray mud, there are problems such as low mixing efficiency, uneven stirring, low material condensation, low extrusion efficiency, and low product appearance and quality, and packaging relies on labor to lead to high labor costs.
An integrated equipment for automated magnesium spray sludge preparation and packaging is designed, including a mixing and stirring mechanism, crushing feeder, spiral decomposition device, extrusion mechanism, division mechanism, secondary shaping mechanism and automatic packaging mechanism. These components achieve efficient crushing, even mixing, loose disassembly, automatic cutting and efficient packaging of materials through unique design and drive system.
It improves mixing and extrusion efficiency, ensures the uniformity and quality of the product, realizes automated packaging, reduces labor costs, and improves the degree of automation of production and product stability.
Smart Images

Figure CN119704400A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cannon clay preparation, and in particular to an integrated automatic magnesium cannon clay preparation and packaging device and a method thereof. Background Art
[0002] Magnesia taphole mud is mainly composed of sintered magnesia sand to provide the main refractory properties and strength, magnesia alon increases the erosion resistance of the material, zirconium mullite fine powder and silicon carbide fine powder improve the wear resistance and high temperature resistance of the material, sillimanite fine powder and sepiolite fine powder enhance the refractory and thermal shock resistance of the material, elemental silicon fine powder, ball clay powder and microcrystalline graphite powder provide additional refractory and structural stability, polypropylene fiber increases the toughness and crack resistance of the material, trimethylglycine and composite binder help the material remain stable at high temperature. The preparation method includes the following steps: Mix the above raw materials according to the formula ratio. Wet mill for 15-30 minutes to ensure that the materials are evenly mixed. Extrude the mixture into the desired shape through a mud extruder. Sintering treatment is carried out at a specific temperature to enhance the refractory and strength of the material.
[0003] Magnesium taphole mud has good thermoplasticity and suitable coking time, which ensures that the taphole mud has good creeping properties in the high-temperature slag iron mouth, is easy to form taphole mud, and the taphole mud is coked when the opening is scheduled, without the phenomenon of wet mud spouting. Magnesium taphole mud forms high-melting-point minerals with MgO, FeO and SiO2 in nickel-iron slag, which has strong anti-scouring and erosion capabilities and can be tightly combined with magnesium bricks or carbon bricks in the slag iron mouth area. The dense raw materials have high refractoriness and low porosity, which can reduce the binding amount, facilitate the formation of a dense structure, and have stronger resistance to slag iron penetration. At the same time, the coking speed of the binder is controllable, and the taphole mud coking time, taphole mud hardness and bonding strength can be determined according to the slag iron mouth temperature of the ore-fired furnace, the size of the mud gun, and the power of the opening machine. Magnesium taphole mud is currently an ideal plugging refractory material for medium and large ore-fired furnaces.
[0004] As disclosed in application No. 202210996861.4, a production process and a production system of environmentally friendly magnesium cannon mud for an electric arc furnace are described. The following scheme is now proposed, which includes a fixed barrel and an extrusion tube located below the fixed barrel, the top of the fixed barrel is fixedly connected to a sealing cover by bolts, the sealing cover is provided with a feed port, the bottom inner wall of the fixed barrel is slidably connected to a mixing barrel, the fixed barrel is provided with a stirring assembly for stirring the raw materials in the mixing barrel, the fixed barrel is provided with a rolling assembly for rolling the raw materials in the mixing barrel, the present invention starts a driving motor to drive the rotating shaft to rotate, the rotating shaft can simultaneously drive the mixing barrel and the mixing rod to rotate, the mixing barrel and the mixing rod cooperate to fully stir the raw materials, and when the mixing barrel rotates, it can not only transport the raw materials to the rolling roller, but also drive the rolling roller to roll the raw materials. In addition, the rotation of the mixing barrel cooperates with the torsion spring to drive the turntable to rotate intermittently, thereby automatically cutting the cannon mud.
[0005] However, the current preparation of magnesium cannon clay has the problems of low mixing efficiency. The mixing materials are directly put into the mixing machine without crushing the agglomerated materials. As a result, the materials cannot be crushed during the mixing process, causing uneven local mixing. The materials entering the extrusion mechanism coagulate, and large pieces of materials easily enter the extrusion mechanism but cannot enter the extrusion cavity. Manual assistance is required, which frequently affects the extrusion efficiency. There is a lack of re-molding processing for the cut magnesium cannon clay, the product has a rough appearance and low quality, and it is mostly packaged manually, with high labor costs. Summary of the invention
[0006] The technical problem to be solved by the present invention is to improve the mixing efficiency, prevent the stirring materials from being directly put into the machine, crush the agglomerated materials before putting them into the machine, reduce the local uneven stirring caused by the failure to crush during the stirring process, prevent the materials entering the extrusion mechanism from coagulating, reduce the problem that large pieces of materials enter the extrusion mechanism and cannot enter the extrusion cavity, improve the extrusion efficiency, re-mold the cut magnesium cannon mud, improve the product appearance and quality, realize automatic packaging, and reduce labor costs.
[0007] In order to solve the above technical problems, the present invention provides an automated magnesium cannon mud preparation and packaging integrated equipment, including a mixing and stirring mechanism, the mixing and stirring mechanism including a stirrer bracket, a reducer support plate, a stirring tank, a stirring feed port, a stirring discharge port, a stirring motor, a reducer, a main gear, a stirring sleeve, a stirring mandrel, and a stirring gear; the reducer support plate is fixedly arranged on the stirrer bracket, the stirring tank is fixedly arranged on the stirrer bracket, the reducer support plate is on the upper side, the stirring tank is provided with a stirring feed port on the top, and a stirring discharge port is provided on the side near the bottom, the stirring motor and the reducer are fixedly arranged on the reducer support plate, the two are connected for transmission through a pulley, the main gear is fixedly arranged on the output shaft end of the reducer, the stirring sleeve is fixedly arranged on the bottom of the stirring tank, the stirring mandrel is movably arranged inside the stirring sleeve through a bearing, the stirring gear is fixedly arranged on the shaft end of the stirring mandrel, and is meshed with the main gear for transmission; A crushing feeder for crushing raw materials is fixedly arranged on the stirring feed port; A spiral decomposer for decomposing the mixed material is fixedly arranged on the stirring discharge port.
[0008] Preferably, the mixing and stirring mechanism further comprises a spiral material turning stirrer and a bottom material turning scraper; the spiral material turning stirrer is fixedly arranged on the stirring mandrel, the bottom material turning scraper is fixedly arranged on the stirring mandrel, and the bottom side of the spiral material turning stirrer is close to the bottom side of the stirring tank; Preferably, the crushing feeder includes a crushing motor, an auxiliary gear seat, an auxiliary gear, a pulley, a bearing seat, a first crushing mandrel, a second crushing mandrel, a main crushing gear, a crushing tool, a rotating blade, and a linkage gear; the crushing motor is fixedly arranged on the top of the mixing tank, the auxiliary gear seat is fixedly arranged on the side wall of the mixing feed port, the auxiliary gear is movably sleeved on the shaft end of the auxiliary gear seat through a bearing, the pulley is fixedly arranged on the auxiliary gear, and is connected to the crushing motor through a belt for transmission, the bearing seat is provided with two groups, each group is provided with two, and is fixedly arranged on the side wall of the feed port facing each other, The first crushing core shaft and the second crushing core shaft are respectively movably arranged in the two groups of bearing seats through bearings, and the axes are parallel. The main crushing gear is fixedly arranged on the shaft end of the first crushing core shaft and meshes with the auxiliary gear for transmission. The linkage gear is provided with two groups, which are respectively fixedly arranged on the shaft ends of the first crushing core shaft and the second crushing core shaft, and meshes with each other for transmission. The crushing tool is movably sleeved on the first crushing core shaft and the second crushing core shaft. The rotating blade is provided with multiple groups, which are fixedly arranged on each group of the crushing tools, and the blades of the rotating blades on the first crushing core shaft and the second crushing core shaft correspond to the notches. Preferably, the spiral decomposer comprises a decomposition motor bracket, a decomposition motor, a decomposition mandrel, and a decomposition tool; the decomposition motor bracket is fixedly arranged on the side wall of the stirring and discharging port, the decomposition motor is fixedly arranged on the decomposition motor bracket, the decomposition mandrel is movably arranged on the side wall of the stirring and discharging port, and its shaft end is fixedly connected to the shaft end of the motor bracket, and the decomposition tool is provided with multiple groups, which are fixedly arranged on the decomposition mandrel; Preferably, the automated magnesium cannon mud preparation and packaging integrated equipment also includes an extrusion mechanism, which includes an extrusion welding base, a support base, an extrusion cavity, a feed hopper, an extrusion nozzle, a spiral extrusion mandrel, an extrusion motor, a sprocket, a secondary landslide trough, and a drop trough; the welding base is fixedly arranged on one side of the mixing and stirring mechanism, the support base is provided with two groups, which are fixedly arranged on the welding base, the extrusion cavity is fixedly arranged on the support base, the feed hopper is fixedly arranged on the extrusion cavity, and the extrusion nozzle is fixedly arranged on one side of the extrusion cavity. end, the spiral extrusion mandrel is movably arranged in the extrusion cavity, the extrusion motor is fixedly arranged on the extrusion welding base, the sprocket is fixedly arranged on the spiral extrusion mandrel and the extrusion motor shaft end, and is connected and driven by a chain, the secondary slide trough is fixedly arranged on the pressure welding base, the lower side of the extrusion nozzle, the blanking trough is fixedly arranged on the extrusion welding base, the lower side of the secondary slide trough, the secondary slide trough includes a top plate, an inclined plate, a buffer plate, and a side panel, the top plate, the inclined plate, and the buffer plate are arranged in sequence from top to bottom, and the side panels are fixedly arranged on both sides; Preferably, the automated magnesium cannon mud preparation and packaging integrated equipment also includes a segmentation mechanism, which includes a segmentation base, a supporting arm, a sliding hinged arm, a sliding groove, a main saw arm, a toothed steel wire, an active pulling arm, and a lifting cylinder; the segmentation base is fixedly arranged on the welding base, the supporting arm is provided with two groups, which are fixedly arranged on the segmentation base, the sliding hinged arm is provided with two groups, which are movably hinged on the supporting arm, a sliding groove is provided on the supporting arm, the main saw arm is movably arranged in the sliding groove, the active pulling arm is fixedly arranged on a side of the main saw arm close to the sliding hinged arm, the toothed steel wire is respectively fixedly arranged at both ends of the main saw arm and the active pulling arm, one end of the lifting cylinder is fixedly arranged on the segmentation base, and the other end is movably hinged on the sliding hinged arm; Preferably, the splitting mechanism also includes a splitting motor, a primary pulley, a reduction pulley, a driving pulley, a driving shaft, a cam block, a connecting short shaft, and a pulling rod; the splitting motor is fixedly arranged on the side of the splitting base, the primary pulley is fixedly arranged on the shaft end of the splitting motor, the reduction pulley is movably arranged on the side of the splitting base through a short shaft, the driving pulley is movably arranged on the supporting vertical arm through the driving shaft, the primary pulley and the reduction pulley are connected by a belt, the reduction pulley and the driving pulley are connected by a belt, the cam block is fixedly arranged on the driving shaft, the connecting short shaft is fixedly arranged on the other side of the cam block, and is eccentric to the driving shaft, one end of the pulling rod is hinged to the connecting short shaft, and the other end is hinged to the active pulling arm; Preferably, the automated magnesium cannon mud preparation and packaging integrated equipment also includes a secondary shaping mechanism, which includes a shaping base, a shaping top plate, a rotating motor, a small gear, a large gear plate, a shaping groove, left and right shaping cylinders, a shaping molding plate, a top shaping cylinder, a top shaping groove, and a pushing cylinder; the shaping base is fixedly arranged on the side of the dividing base away from the agitator bracket, the shaping top plate is fixedly arranged on the upper side of the shaping base, the rotating motor is fixedly arranged on the side of the shaping base, the small gear is fixedly sleeved on the shaft end of the rotating motor, and the large gear The disc is movably arranged on the shaping base through a bearing, and is meshed with the pinion for transmission. The shaping groove is fixedly arranged on the large toothed disc. Two groups of left and right shaping cylinders are arranged oppositely on the upper side wall of the shaping base. The shaping mold plate is fixedly arranged on the shaft ends of the left and right shaping cylinders. The top shaping cylinder is fixedly arranged on the shaping top plate. The top shaping groove is fixedly arranged on the shaft end of the top shaping cylinder. The pushing cylinder is fixedly arranged on the split base, and another group of shaping mold plates is fixedly arranged on its shaft end, which is concentric with the shaft end of the blanking trough. Preferably, the automated integrated magnesium cannon mud preparation and packaging equipment also includes an automatic packaging mechanism, which includes a belt conveyor, a heat shrink packaging bracket, a film roller bracket, a primary auxiliary roller, a secondary auxiliary roller, a heat shrink vertical plate, a heat shrink top plate, an auxiliary support plate, a heat shrink cylinder, a heat sealing knife, a high-temperature resistant silicone strip, a cutting knife, and a silicone pad; the belt conveyor is fixedly arranged on one side of the molding base, close to the molding groove outlet, the heat shrink packaging bracket is provided with two groups, which are respectively fixedly arranged on both sides of the belt conveyor, the film roller bracket is provided with two groups, which are respectively fixedly arranged on the heat shrink packaging bracket, and the primary auxiliary roller is provided with two groups, which are fixed It is arranged on the heat shrink packaging bracket, the heat shrink upright plates are provided with two groups, which are fixedly arranged on both sides of the belt conveyor, the heat shrink top plate is fixedly arranged on the heat shrink upright plates, the auxiliary support plate is fixedly arranged on the lower side of the heat shrink upright plates, the secondary auxiliary rollers are provided with two groups, which are fixedly arranged on the auxiliary support plates, the heat shrink cylinders are provided with two groups, which are respectively fixedly arranged on the two groups of heat shrink upright plates and arranged facing each other, one group of the heat shrink cylinders is fixedly provided with a heat sealing knife on the shaft end, and a silicone pad is fixedly provided in the middle position of the heat sealing knife, and the other group of the heat shrink cylinders is fixedly provided with a cutting knife on the shaft end, and high temperature resistant silicone strips are fixedly provided on both sides of the cutting knife; A method for using an automated magnesium taphole mud preparation and packaging integrated device comprises the following steps: S1. The crushing motor drives the auxiliary gear to rotate through the pulley, thereby driving the main crushing gear to rotate. The first crushing core shaft and the second crushing core shaft are meshed through the linkage gear. The main crushing gear drives the rotating blades on the first crushing core shaft and the second crushing core shaft to rotate in the opposite direction to achieve crushing of the material. S2, the stirring motor drives the reducer to rotate through the pulley, thereby driving the stirring core shaft to rotate through the meshing transmission of the main gear and the stirring gear, thereby driving the spiral material turning stirrer and the bottom material turning scraper to rotate, the spiral material turning stirrer rotates to turn the material over and stir it, and the bottom material turning scraper rotates to push the bottom of the material for cleaning; S3, the decomposition motor rotates, driving the decomposition mandrel and the decomposition tool to rotate, thereby decomposing the material; S4, the evenly stirred taphole mud enters the feed hopper, and then enters the extrusion cavity, the extrusion motor drives the spiral extrusion mandrel to rotate through the sprocket, so as to push the taphole mud to the extrusion nozzle, and the taphole mud extruded through the extrusion nozzle enters the blanking chute through the top plate, inclined plate and buffer plate; S5, the lifting cylinder drives the main saw arm to rotate along the supporting arm through the sliding articulated arm to achieve cutting descent, the segmentation motor drives the driving shaft to rotate through the primary pulley, the speed reduction pulley and the driving pulley, thereby driving the cam block to rotate, realizing the rotation of the connecting short shaft, and then pulling the main saw arm driving pulling arm through the pulling rod to reciprocate along the sliding groove, thereby driving the toothed steel wire to reciprocate and perform cutting action; S6, when the cut cannon mud enters the blanking trough, the rotating motor drives the large toothed disc to rotate through the pinion, thereby rotating the shaping trough concentrically with the axis of the blanking trough, and the pushing cylinder pushes the cannon mud into the shaping trough, and the rotating motor drives the large toothed disc to rotate through the pinion, thereby rotating the shaping trough to be perpendicular to the axis of the blanking trough, and the left and right shaping cylinders push the shaping mold plates to both sides of the shaping trough, and the top shaping cylinder drives the top shaping trough to descend to the upper side of the shaping trough, and performs secondary extrusion shaping on the cannon mud. After shaping, the left and right shaping cylinders and the top shaping cylinder are retracted, and the rotating motor drives the large toothed disc to rotate through the pinion, thereby rotating the shaping trough to be concentrically with the axis of the blanking trough, and the pushing cylinder pushes the cannon mud out of the shaping trough; S7, the cannon clay enters the belt conveyor through the shaping groove, two groups of packaging films are movably arranged on the two groups of film roller brackets, and are gathered at the heat sealing knife after passing through the first-level auxiliary roller and the second-level auxiliary roller. After the cannon clay passes through the heat sealing knife, the two groups of heat shrink cylinders drive the heat sealing knife and the cutting knife to move linearly toward the middle, the heat sealing knife contacts the high-temperature resistant silicone strip to heat-seal the packaging films on both sides, and the cutting knife contacts the silicone pad to cut the middle position of the heat seal to complete the packaging; Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a spiral stirring device and a bottom stirring scraper, the unique spiral blade design can achieve rapid mixing and uniform distribution of materials. This design not only improves the mixing efficiency, but also ensures the mixing quality. In addition, the mixing process of the spiral stirring device is more complete, which is conducive to the homogenization of the material. The bottom stirring scraper repeatedly scrapes the bottom during the stirring process to prevent the material from sticking to the bottom, and at the same time pushes the evenly mixed material at the bottom to the discharge port. The structure is simple and the functionality is strong.
[0009] 2. By setting up a crushing feeder, the feed can be crushed before stirring to ensure uniform material feeding. The feeding speed and uniformity of the material can be controlled according to the set parameters to ensure that the material is fed into the tank at a constant rate and in a quantitative manner in the crusher. In addition, the agglomerated material can be crushed before feeding to prevent local uneven stirring caused by failure to crush during the stirring process, thereby improving the stirring speed and stirring quality.
[0010] 3. By setting up a spiral decomposer, the evenly stirred material is cut and decomposed, ensuring the looseness of the material entering the extrusion mechanism, preventing the problem of large pieces of material entering the extrusion mechanism and being unable to enter the extrusion cavity, thereby improving the extrusion efficiency. At the same time, the start and stop of the spiral decomposer can control the material entering the extrusion mechanism, playing a role of automatic control and improving the automation degree of the equipment.
[0011] 4. By setting up a secondary landslide trough, the minimum deformation of the extruded magnesium taphole mud during transportation is increased, and the simple structure improves the stability of product operation and product quality.
[0012] 5. By setting up a splitting mechanism, the automatic splitting of magnesium cannon mud is realized; by setting up a primary pulley, a reduction pulley, and an active pulley, the use of motor specifications is greatly reduced. Under the same effect, the motor demand is reduced and the manufacturing cost of the equipment is reduced; by setting up a cam block, a connecting short shaft, and a pull rod, a simple mechanism realizes the wire cutting process of magnesium cannon mud and improves the quality control of the incision.
[0013] 6. By setting up a secondary shaping mechanism, the cut magnesium taphole mud can be re-shaped to better control the shape and size of the product, ensure the accuracy and stability of the product, and thus improve the final quality of the product. By accurately controlling the shaping process, material waste can be reduced and material utilization can be improved. 7. By setting up an automatic packaging mechanism, the automatic packaging mechanism can significantly reduce labor costs. The automatic packaging mechanism reduces the dependence on manual labor. Traditional packaging operations usually require a large number of workers to perform manual operations, while the automatic packaging mechanism only requires a small number of technicians to monitor and maintain. This not only reduces the labor costs of the enterprise, but also reduces the safety risks caused by manual operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described in detail below in conjunction with the accompanying drawings: Figure 1 It is a right side view of the present invention; Figure 2 It is the front view of the present invention; Figure 3 It is a left side view of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 5 It is a schematic diagram of the reverse three-dimensional structure of the present invention; Figure 6 for Figure 1 Schematic diagram of the structure of the cross section in the AA direction; Figure 7 for Figure 6 A partial enlarged schematic diagram of the middle B area; Figure 8 for Figure 4 A partial enlarged schematic diagram of the middle C area; Fig. 9 for Figure 4 A partial enlarged schematic diagram of the middle D area; Fig.10 for Figure 5 A partial enlarged schematic diagram of the middle E area; Fig.11 for Figure 4 A partial enlarged schematic diagram of the middle F area; Fig.12 for Figure 4 A partial enlarged schematic diagram of the middle G area; In the figure: 1. Mixing and stirring mechanism; 101. Stirrer bracket; 102. Reducer support plate; 103. Stirring tank; 104. Stirring feed port; 105. Stirring discharge port; 106. Stirring motor; 107. Reducer; 108. Main gear; 109. Stirring sleeve; 110. Stirring mandrel; 111. Stirring gear; 112. Spiral stirring stirrer; 113. Bottom stirring scraper; 114. Crushing feeder; 115. Crushing motor; 116. Auxiliary gear seat; 117. Auxiliary gear; 118. Pulley; 119. Bearing seat; 120. First crushing mandrel; 121. Second crushing mandrel; 122, main crushing gear; 123, crushing tool; 124, rotating blade; 125, interlocking gear; 126, spiral decomposer; 127, decomposition motor bracket; 128, decomposition motor; 129, decomposition mandrel; 130, decomposition tool; 2, extrusion mechanism; 201, extrusion welding base; 202, support base; 203, extrusion cavity; 204, feed hopper; 205, extrusion nozzle; 206, spiral extrusion mandrel; 207, extrusion motor; 208, sprocket; 209, secondary landslide trough; 210, top plate; 211, inclined plate; 212, buffer plate; 213, side panel; 214, blanking chute; 3, segmentation mechanism; 301, segmentation base; 302, support arm; 303, sliding articulated arm; 304, sliding chute; 305, main saw arm; 306, toothed steel wire; 307, active pull arm; 308, lifting cylinder; 309, segmentation motor; 310, primary pulley; 311, speed reduction pulley; 312, active pulley; 313, active shaft; 314, cam block; 315, connecting short shaft; 316, pulling rod; 4, secondary shaping mechanism; 401, shaping base; 402, shaping top plate; 403, rotating motor; 404, Small gear; 405, large toothed disc; 406, shaping groove; 407, left and right shaping cylinders; 408, shaping mold plate; 409, top shaping cylinder; 410, top shaping groove; 411, push cylinder; 5, automatic packaging mechanism; 501, belt conveyor; 502, heat shrink packaging bracket; 503, film roller bracket; 504, primary auxiliary roller; 505, secondary auxiliary roller; 506, heat shrink vertical plate; 507, heat shrink top plate; 508, auxiliary support plate; 509, heat shrink cylinder; 510, heat sealing knife; 511, high temperature resistant silicone strip; 512, cutting knife; 513, silicone pad; DETAILED DESCRIPTION Example 1
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] See also Figure 1-Figure 12 An automated magnesium taphole mud preparation and packaging integrated equipment, comprising a mixing and stirring mechanism 1, the mixing and stirring mechanism 1 comprising a stirrer bracket 101, a reducer support plate 102, a stirring tank 103, a stirring feed port 104, a stirring discharge port 105, a stirring motor 106, a reducer 107, a main gear 108, a stirring shaft sleeve 109, a stirring mandrel 110, and a stirring gear 111; the reducer support plate 102 is fixedly arranged on the stirrer bracket 101, the stirring tank 103 is fixedly arranged on the stirrer bracket 101, the reducer support plate 102 is on the upper side, and the stirring A stirring feed port 104 is provided on the top of the tank 103, and a stirring discharge port 105 is provided on the side near the bottom. The stirring motor 106 and the reducer 107 are fixedly provided on the reducer support plate 102, and the two are connected and transmitted through a pulley. The main gear 108 is fixedly provided on the output shaft end of the reducer 107, and the stirring shaft sleeve 109 is fixedly provided at the bottom of the stirring tank 103. The stirring mandrel 110 is movably provided inside the stirring shaft sleeve 109 through a bearing, and the stirring gear 111 is fixedly provided on the shaft end of the stirring mandrel 110 and meshes with the main gear 108 for transmission; A crushing feeder 114 for crushing raw materials is fixedly arranged on the stirring feed inlet 104; The stirring outlet 105 is fixedly provided with a spiral decomposer 126 for decomposing the mixed material.
[0017] In some embodiments, see Figure 6 , Figure 7The mixing and stirring mechanism 1 also includes a spiral material turning stirrer 112 and a bottom material turning scraper 113; the spiral material turning stirrer 112 is fixedly arranged on the stirring mandrel 110, and the bottom material turning scraper 113 is fixedly arranged on the stirring mandrel 110, and the bottom of the spiral material turning stirrer 112 is close to the bottom side of the stirring tank 103; when in use, the stirring motor 106 drives the reducer 107 to rotate through the pulley, thereby driving the stirring mandrel 110 to rotate through the meshing transmission of the main gear 108 and the stirring gear 111, thereby driving the spiral material turning stirrer 112 and the bottom material turning scraper 113 to rotate, the spiral material turning stirrer 112 rotates to turn over and stir the material, and the bottom material turning scraper 113 rotates to push and clean the bottom of the material; by setting the spiral material turning stirrer and the bottom material turning scraper, through its unique spiral blade design, it can achieve rapid mixing and uniform distribution of materials. This design not only improves the mixing efficiency, but also ensures the mixing quality. In addition, the spiral agitator has a more complete mixing process, which is conducive to the homogenization of the material. The bottom flipping scraper repeatedly scrapes the bottom during the mixing process to prevent the material from sticking to the bottom. At the same time, the evenly mixed material at the bottom is pushed to the discharge port. It has a simple structure and strong functionality.
[0018] In some embodiments, see Figure 8The crushing feeder 114 includes a crushing motor 115, an auxiliary gear seat 116, an auxiliary gear 117, a pulley 118, a bearing seat 119, a first crushing mandrel 120, a second crushing mandrel 121, a main crushing gear 122, a crushing tool 123, a rotating blade 124, and a linkage gear 125; the crushing motor 115 is fixedly arranged on the top of the stirring tank 103, the auxiliary gear seat 116 is fixedly arranged on the side wall of the stirring feed port 104, the auxiliary gear 117 is movably sleeved on the shaft end of the auxiliary gear seat 116 through a bearing, and the pulley 118 is fixedly arranged on the The auxiliary gear 117 is connected to the crushing motor 115 through a belt for transmission. The bearing seat 119 is provided with two groups, each group is provided with two, and is fixedly arranged on the side wall of the feed port 104 facing each other. The first crushing core shaft 120 and the second crushing core shaft 121 are respectively movably arranged in the two groups of the bearing seats 119 through bearings, and the axes are parallel. The main crushing gear 122 is fixedly arranged on the shaft end of the first crushing core shaft 120, and is meshed with the auxiliary gear 117 for transmission. The linkage gear 125 is provided with two groups, and is respectively fixedly arranged on the first crushing core shaft 120 and the second crushing core shaft 121. The two crushing core shafts 121 are meshed and driven, the crushing tool 123 is movably sleeved on the first crushing core shaft 120 and the second crushing core shaft 121, and the rotating blade 124 is provided with multiple groups, which are fixedly arranged on each group of the crushing tools 123, and the blades of the rotating blades 124 on the first crushing core shaft 120 and the second crushing core shaft 121 correspond to the notches; when in use, the crushing motor 115 drives the auxiliary gear 117 to rotate through the pulley 118, thereby driving the main crushing gear 122 to rotate, and the first crushing core shaft 120 and the second crushing core shaft 121 are rotated. The shaft 121 is meshed through the linkage gear 125, and the main crushing gear 122 drives the rotating blades 124 on the first crushing core shaft 120 and the second crushing core shaft 121 to rotate in the opposite direction to crush the material; by setting a crushing feeder, the feed is crushed before stirring to ensure uniform feeding of the material, and the feeding speed and uniformity of the material can be controlled according to the set parameters to ensure that the material is quantitatively and constantly fed into the tank body in the crusher. In addition, the agglomerated material is crushed before being fed to prevent local uneven stirring caused by failure to crush during the stirring process, thereby improving the stirring speed and stirring quality.
[0019] In some embodiments, see Fig. 9The spiral decomposer 126 includes a decomposition motor bracket 127, a decomposition motor 128, a decomposition mandrel 129, and a decomposition tool 130; the decomposition motor bracket 127 is fixedly arranged on the side wall of the stirring and discharging port 105, the decomposition motor 128 is fixedly arranged on the decomposition motor bracket 127, the decomposition mandrel 129 is movably arranged on the side wall of the stirring and discharging port 105, and its shaft end is fixedly connected to the shaft end of the motor bracket 127, and the decomposition tool 130 is provided with multiple groups and is fixedly arranged on the decomposition mandrel 129; when in use, the decomposition motor 128 rotates, driving the decomposition mandrel 129 and the decomposition tool 130 to rotate, so as to decompose the material; by setting the spiral decomposer, the uniformly stirred material is cut and decomposed, the looseness of the material entering the extrusion mechanism is guaranteed, and the problem that large pieces of material enter the extrusion mechanism and cannot enter the extrusion cavity is prevented, thereby improving the extrusion efficiency. At the same time, the material entering the extrusion mechanism can be controlled by starting and stopping the spiral decomposer, which plays a role of automatic control and improves the automation degree of the equipment.
[0020] In some embodiments, see Figure 4 , Figure 5 , Figure 6The automated magnesium taphole mud preparation and packaging integrated equipment also includes an extrusion mechanism 2, which includes an extrusion welding base 201, a support base 202, an extrusion cavity 203, a feed hopper 204, an extrusion nozzle 205, a spiral extrusion mandrel 206, an extrusion motor 207, a sprocket 208, a secondary landslide groove 209, and a drop chute 214; the welding base 201 is fixedly arranged on one side of the mixing and stirring mechanism 1, and the support base 202 is provided with two groups, which are fixedly arranged on the welding base 201 The extrusion cavity 203 is fixedly arranged on the support base 202, the feed hopper 204 is fixedly arranged on the extrusion cavity 203, the extrusion nozzle 205 is fixedly arranged at one end of the extrusion cavity 203, the spiral extrusion mandrel 206 is movably arranged in the extrusion cavity 203, the extrusion motor 207 is fixedly arranged on the extrusion welding base 201, the sprocket 208 is fixedly arranged on the spiral extrusion mandrel 206 and the shaft end of the extrusion motor 207, and is connected to the transmission through a chain. The secondary slide trough 209 is fixedly arranged on the pressure welding base 201, the lower side of the extrusion nozzle 205, the blanking trough 214 is fixedly arranged on the extrusion welding base 201, the lower side of the secondary slide trough 209, the secondary slide trough 209 includes a top plate 210, an inclined plate 211, a buffer plate 212, and a side panel 213. The top plate 210, the inclined plate 211, and the buffer plate 212 are arranged in sequence from top to bottom, and the side panels 213 are fixedly arranged on both sides; when in use, the evenly stirred gun mud is fed into The magnesium cannon mud enters the feed hopper 204 and then enters the extrusion cavity 203. The extrusion motor 207 drives the spiral extrusion mandrel 206 to rotate through the sprocket 208, thereby pushing the cannon mud to the extrusion nozzle 205. The cannon mud extruded through the extrusion nozzle 205 enters the drop chute 214 through the top plate 210, the inclined plate 211 and the buffer plate 212. By setting a secondary landslide chute, the minimum deformation of the extruded magnesium cannon mud during the transportation process is increased, and the simple structure improves the stability of product operation and the stability of product quality.
[0021] In some embodiments, see Fig.10 , Fig.11The automated magnesium cannon mud preparation and packaging integrated equipment also includes a segmentation mechanism 3, which includes a segmentation base 301, a support arm 302, a sliding hinged arm 303, a sliding groove 304, a main saw arm 305, a toothed steel wire 306, an active pulling arm 307, and a lifting cylinder 308; the segmentation base 301 is fixedly arranged on the welding base 201, the support arm 302 is provided with two groups, which are fixedly arranged on the segmentation base 301, and the sliding hinged arm 303 is provided with two groups, and the movable hinge The supporting arm 302 is connected to the supporting arm 302, and a sliding groove 304 is provided on the supporting arm 302. The main saw arm 305 is movably arranged in the sliding groove 304. The active pulling arm 307 is fixedly arranged on the side of the main saw arm 305 close to the sliding hinge arm 303. The toothed steel wire 306 is respectively fixedly arranged on both ends of the main saw arm 305 and the active pulling arm 307. One end of the lifting cylinder 308 is fixedly arranged on the split base 301, and the other end is movably hinged on the sliding hinge arm 303. In some embodiments, see Fig.10 , Fig.11The splitting mechanism 3 also includes a splitting motor 309, a primary pulley 310, a speed reduction pulley 311, a driving pulley 312, a driving shaft 313, a cam block 314, a connecting short shaft 315, and a pulling rod 316; the splitting motor 309 is fixedly arranged on the side of the splitting base 301, the primary pulley 310 is fixedly arranged on the shaft end of the splitting motor 309, the speed reduction pulley 311 is movably arranged on the side of the splitting base 301 through a short shaft, and the driving pulley 312 is connected to the driving shaft through the driving shaft The first pulley 310 and the speed reduction pulley 311 are connected by a belt, and the speed reduction pulley 311 and the driving pulley 312 are connected by a belt. The cam block 314 is fixedly arranged on the driving shaft 313. The connecting short shaft 315 is fixedly arranged on the other side of the cam block 314 and is eccentric to the driving shaft 313. One end of the pulling rod 316 is hinged to the connecting short shaft 315, and the other end is hinged to the active pulling arm 307. When in use, the lifting cylinder 308 drives the main saw arm 305 to rotate along the supporting arm 302 through the sliding articulated arm 303 to achieve cutting descent, and the segmentation motor 309 drives the driving shaft 313 to rotate through the primary pulley 310, the speed reduction pulley 311, and the driving pulley 312, thereby driving the cam block 314 to rotate, realizing the rotation of the connecting short shaft 315 and then pulling the main saw arm 305 through the pulling rod 316 to drive the active pulling arm 307 to reciprocate along the sliding groove 304 in a straight line, thereby driving the toothed steel wire 306 to reciprocate in a straight line to perform the cutting action; by setting the segmentation mechanism, the action of automatic segmentation of magnesium cannon mud is realized; by setting the primary pulley, the speed reduction pulley, and the driving pulley, the use of motor specifications is greatly reduced, and under the same effect, the motor demand is reduced, and the manufacturing cost of the equipment is reduced; by setting the cam block, the connecting short shaft, and the pulling rod, the simple mechanism realizes the wire cutting process of magnesium cannon mud and improves the quality control of the incision.
[0022] In some embodiments, see Figure 5The automated magnesium cannon mud preparation and packaging integrated equipment also includes a secondary shaping mechanism 4, which includes a shaping base 401, a shaping top plate 402, a rotating motor 403, a pinion 404, a large toothed disc 405, a shaping groove 406, left and right shaping cylinders 407, a shaping mold plate 408, a top shaping cylinder 409, a top shaping groove 410, and a pushing cylinder 411; the shaping base 401 is fixedly arranged on the side of the dividing base 301 away from the agitator bracket 101, the shaping top plate 402 is fixedly arranged on the upper side of the shaping base 401, the rotating motor 403 is fixedly arranged on the side of the shaping base 401, and the pinion 404 is fixedly sleeved on the rotating The large toothed disc 405 is movably arranged on the shaping base 401 through a bearing, and is meshed with the small gear 404 for transmission. The shaping groove 406 is fixedly arranged on the large toothed disc 405. The left and right shaping cylinders 407 are provided with two groups, which are arranged oppositely on the upper side wall of the shaping base 401. The shaping mold plate 408 is fixedly arranged on the shaft ends of the left and right shaping cylinders 407. The top shaping cylinder 409 is fixedly arranged on the shaping top plate 402. The top shaping groove 410 is fixedly arranged on the shaft end of the top shaping cylinder 409. The pushing cylinder 411 is fixedly arranged on the segmentation base 301, and another group of shaping molds are fixedly arranged on its shaft end. The pressing plate 408 is concentric with the axial end of the blanking trough 214; when in use, when the cut cannon mud enters the blanking trough 214, the rotating motor 403 drives the large toothed disc 405 to rotate through the small gear 404, thereby rotating the shaping groove 406 to be concentric with the axis of the blanking trough 214, and the pushing cylinder 411 pushes the cannon mud into the shaping groove 406, and the rotating motor 403 drives the large toothed disc 405 to rotate through the small gear 404, thereby rotating the shaping groove 406 to be perpendicular to the axis of the blanking trough 214, and the left and right shaping cylinders 407 push the shaping mold plate 408 to both sides of the shaping groove 406, and the top shaping cylinder 409 drives the top shaping groove 410 descends to the upper side of the shaping groove 406 to perform secondary extrusion and shaping of the cannon clay. After shaping, the left and right shaping cylinders 407 and the top shaping cylinder 409 are retracted, and the rotating motor 403 drives the large toothed disc 405 to rotate through the small gear 404, thereby rotating the shaping groove 406 to be concentric with the axis of the blanking groove 214, and the pushing cylinder 411 pushes the cannon clay out of the shaping groove 406; by setting a secondary shaping mechanism, the cut magnesium cannon clay can be further shaped and processed again, so as to better control the shape and size of the product, ensure the accuracy and stability of the product, and thus improve the final quality of the product. By accurately controlling the shaping process, the waste of materials can be reduced and the utilization rate of materials can be improved.
[0023] In some embodiments, see Fig.12The automated magnesium cannon mud preparation and packaging integrated equipment also includes an automatic packaging mechanism 5, which includes a belt conveyor 501, a heat shrink packaging bracket 502, a film roller bracket 503, a first-level auxiliary roller 504, a second-level auxiliary roller 505, a heat shrink vertical plate 506, a heat shrink top plate 507, an auxiliary support plate 508, a heat shrink cylinder 509, a heat sealing knife 510, a high-temperature resistant silicone strip 511, a cutting knife 512, and a silicone pad 513; the belt conveyor 501 is fixedly arranged on one side of the shaping base 401, close to the outlet of the shaping groove 406, and the heat shrink packaging bracket 502 is provided with two groups, which are respectively fixedly arranged at On both sides of the belt conveyor 501, the film roller bracket 503 is provided with two groups, which are respectively fixed on the heat shrink packaging bracket 502, the first-level auxiliary roller 504 is provided with two groups, which are fixed on the heat shrink packaging bracket 502, the heat shrink vertical plate 506 is provided with two groups, which are fixed on both sides of the belt conveyor 501, the heat shrink top plate 507 is fixed on the heat shrink vertical plate 506, the auxiliary support plate 508 is fixed on the lower side of the heat shrink vertical plate 506, the second-level auxiliary roller 505 is provided with two groups, which are fixed on the auxiliary support plate 508, and the heat shrink cylinder 509 is provided with two groups. They are respectively fixed on the two groups of heat shrinkable vertical plates 506 and arranged opposite to each other. A heat sealing knife 510 is fixedly arranged on the shaft end of one group of heat shrinkable cylinders 509, and a silicone pad 513 is fixedly arranged in the middle position of the heat sealing knife 510. A cutting knife 512 is fixedly arranged on the shaft end of the other group of heat shrinkable cylinders 509, and high-temperature resistant silicone strips 511 are fixedly arranged on both sides of the cutting knife 512. When in use, the cannon mud enters the belt conveyor 501 through the shaping groove 406, and two groups of packaging films are movably arranged on the two groups of film roller brackets 503, and are gathered at the heat sealing knife 510 after passing through the first-level auxiliary roller 504 and the second-level auxiliary roller 505. After the mud passes through the heat-sealing knife 510, the two groups of heat-shrinking cylinders 509 drive the heat-sealing knife 510 and the cutting knife 512 to move linearly toward the middle, and the heat-sealing knife 510 contacts the high-temperature resistant silicone strip 511 to heat-seal the packaging films on both sides, and the cutting knife 512 contacts the silicone pad 513 to cut the middle position of the heat seal to complete the packaging; by setting up an automatic packaging mechanism, the automatic packaging mechanism can significantly reduce labor costs, and the automatic packaging mechanism reduces the dependence on manual labor. Traditional packaging operations usually require a large number of workers to perform manual operations, while the automatic packaging mechanism only requires a small number of technicians to monitor and maintain. This not only reduces the labor costs of the enterprise, but also reduces the safety risks caused by manual operations.
[0024] A method for using an automated magnesium taphole mud preparation and packaging integrated device comprises the following steps: S1. The crushing motor 115 drives the auxiliary gear 117 to rotate through the pulley 118, thereby driving the main crushing gear 122 to rotate, the first crushing core shaft 120 and the second crushing core shaft 121 are meshed through the interlocking gear 125, and the main crushing gear 122 drives the rotating blades 124 on the first crushing core shaft 120 and the second crushing core shaft 121 to rotate in the opposite direction, thereby crushing the material; S2, the stirring motor 106 drives the reducer 107 to rotate through the pulley, thereby driving the stirring core shaft 110 to rotate through the meshing transmission of the main gear 108 and the stirring gear 111, thereby driving the spiral stirring device 112 and the bottom stirring scraper 113 to rotate, the spiral stirring device 112 rotates to stir the material, and the bottom stirring scraper 113 rotates to push the bottom of the material to clean it; S3, the decomposition motor 128 rotates, driving the decomposition spindle 129 and the decomposition tool 130 to rotate, thereby decomposing the material; S4, the evenly stirred taphole mud enters the feed hopper 204, and then enters the extrusion cavity 203, the extrusion motor 207 drives the spiral extrusion mandrel 206 to rotate through the sprocket 208, so as to push the taphole mud to the extrusion nozzle 205, and the taphole mud extruded through the extrusion nozzle 205 enters the drop chute 214 through the top plate 210, the inclined plate 211, and the buffer plate 212; S5, the lifting cylinder 308 drives the main saw arm 305 to rotate along the supporting arm 302 through the sliding articulated arm 303 to achieve cutting and descending, and the segmentation motor 309 drives the driving shaft 313 to rotate through the primary pulley 310, the speed reduction pulley 311, and the driving pulley 312, thereby driving the cam block 314 to rotate, realizing the rotation of the connecting short shaft 315, and then pulling the main saw arm 305 through the pulling rod 316 to make the active pulling arm 307 reciprocate along the sliding groove 304 in a straight line, thereby driving the toothed steel wire 306 to reciprocate in a straight line to perform the cutting action; S6, when the cut cannon mud enters the blanking trough 214, the rotating motor 403 drives the large toothed disc 405 to rotate through the small gear 404, thereby rotating the shaping groove 406 to be concentric with the axis of the blanking trough 214, and the pushing cylinder 411 pushes the cannon mud into the shaping groove 406, and the rotating motor 403 drives the large toothed disc 405 to rotate through the small gear 404, thereby rotating the shaping groove 406 to be perpendicular to the axis of the blanking trough 214, and the left and right shaping cylinders 407 push the The molding die plate 408 is moved to both sides of the molding groove 406, and the top molding cylinder 409 drives the top molding groove 410 to descend to the upper side of the molding groove 406 to perform secondary extrusion molding on the taphole clay. After molding, the left and right molding cylinders 407 and the top molding cylinder 409 are retracted, and the rotating motor 403 drives the large toothed disc 405 to rotate through the small gear 404, thereby rotating the molding groove 406 to be concentric with the axis of the blanking groove 214, and the pushing cylinder 411 pushes the taphole clay out of the molding groove 406; S7, the taphole clay enters the belt conveyor 501 through the shaping groove 406, and two groups of packaging films are movably arranged on the two groups of film roller brackets 503, and are gathered at the heat sealing knife 510 after passing through the first-level auxiliary roller 504 and the second-level auxiliary roller 505. After the taphole clay passes through the heat sealing knife 510, the two groups of heat shrink cylinders 509 drive the heat sealing knife 510 and the cutting knife 512 to move linearly toward the middle, and the heat sealing knife 510 contacts the high-temperature resistant silicone strip 511 to heat-seal the packaging films on both sides, and the cutting knife 512 contacts the silicone pad 513 to cut the middle position of the heat seal to complete the packaging; Obviously, the above embodiments are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.
Claims
1. An automated magnesium taphole mud preparation and packaging integrated equipment, characterized in that: The invention comprises a mixing and stirring mechanism (1), wherein the mixing and stirring mechanism (1) comprises a stirrer support (101), a reducer support plate (102), a stirring tank (103), a stirring feed inlet (104), a stirring discharge outlet (105), a stirring motor (106), a reducer (107), a main gear (108), a stirring shaft sleeve (109), a stirring mandrel (110), and a stirring gear (111); the reducer support plate (102) is fixedly arranged on the stirrer support (101), the stirring tank (103) is fixedly arranged on the stirrer support (101), the reducer support plate (102) is on the upper side, and the stirring tank (103) is on the top side. The stirring tank (103) is provided with a stirring feed inlet (104) at the top, and a stirring discharge outlet (105) is provided at the side near the bottom, the stirring motor (106) and the reducer (107) are fixedly arranged on the reducer support plate (102), and the two are connected and driven by a pulley, the main gear (108) is fixedly arranged on the output shaft end of the reducer (107), the stirring shaft sleeve (109) is fixedly arranged at the bottom of the stirring tank (103), the stirring core shaft (110) is movably arranged inside the stirring shaft sleeve (109) through a bearing, and the stirring gear (111) is fixedly arranged on the shaft end of the stirring core shaft (110) and is meshed with the main gear (108) for transmission; A crushing feeder (114) for crushing raw materials is fixedly arranged on the stirring feed inlet (104); A spiral decomposer (126) for decomposing the mixed material is fixedly arranged on the stirring discharge port (105).
2. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 1 is characterized in that: The mixing and stirring mechanism (1) further comprises a spiral material turning stirrer (112) and a bottom material turning scraper (113); the spiral material turning stirrer (112) is fixedly arranged on the stirring core shaft (110), and the bottom material turning scraper (113) is fixedly arranged on the stirring core shaft (110), and the bottom side of the spiral material turning stirrer (112) is close to the bottom side of the inside of the stirring tank (103).
3. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 2 is characterized in that: The crushing feeder (114) comprises a crushing motor (115), an auxiliary gear seat (116), an auxiliary gear (117), a pulley (118), a bearing seat (119), a first crushing mandrel (120), a second crushing mandrel (121), a main crushing gear (122), a crushing tool (123), a rotating blade (124), and a linkage gear (125); the crushing motor (115) is fixedly arranged on the top of the stirring tank (103); the auxiliary gear seat (116) is fixedly arranged on the side wall of the stirring feed port (104); the auxiliary gear (117) is movably sleeved on the shaft end of the auxiliary gear seat (116) through a bearing; the pulley (118) is fixedly arranged on the auxiliary gear (117) and is connected to the crushing motor (115) through a belt for transmission; the bearing seat (119) is provided with two groups, each group is provided with two, and is fixedly arranged opposite to each other on the stirring tank (103). On the side wall of the feed port (104), the first crushing core shaft (120) and the second crushing core shaft (121) are respectively movably arranged in two groups of the bearing seats (119) through bearings, and are axially parallel. The main crushing gear (122) is fixedly arranged on the shaft end of the first crushing core shaft (120) and meshes with the auxiliary gear (117) for transmission. Two groups of linkage gears (125) are provided, which are respectively fixedly arranged on the shaft ends of the first crushing core shaft (120) and the second crushing core shaft (121) for meshing transmission. The crushing tool (123) is movably sleeved on the first crushing core shaft (120) and the second crushing core shaft (121). A plurality of rotating blades (124) are provided, which are fixedly arranged on each group of the crushing tools (123), and the blades of the rotating blades (124) on the first crushing core shaft (120) and the second crushing core shaft (121) correspond to the notches.
4. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 3 is characterized in that: The spiral decomposer (126) comprises a decomposition motor bracket (127), a decomposition motor (128), a decomposition core shaft (129), and a decomposition tool (130); the decomposition motor bracket (127) is fixedly arranged on the side wall of the stirring and discharging port (105), the decomposition motor (128) is fixedly arranged on the decomposition motor bracket (127), the decomposition core shaft (129) is movably arranged on the side wall of the stirring and discharging port (105), and its shaft end is fixedly connected to the shaft end of the motor bracket (127); and the decomposition tool (130) is provided in multiple groups and is fixedly arranged on the decomposition core shaft (129).
5. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 4 is characterized in that: The automated magnesium taphole mud preparation and packaging integrated equipment further comprises an extrusion mechanism (2), wherein the extrusion mechanism (2) comprises an extrusion welding base (201), a support base (202), an extrusion cavity (203), a feed hopper (204), an extrusion nozzle (205), a spiral extrusion mandrel (206), an extrusion motor (207), a sprocket (208), a secondary slide groove (209), and a material drop chute (214); the welding base (201) is fixedly arranged on one side of the mixing and stirring mechanism (1), the support base (202) is provided with two groups, which are fixedly arranged on the welding base (201), the extrusion cavity (203) is fixedly arranged on the support base (202), the feed hopper (204) is fixedly arranged on the extrusion cavity (203), the extrusion nozzle (205) is fixedly arranged at one end of the extrusion cavity (203), and the spiral extrusion mandrel (206) is fixedly arranged on the extrusion motor (207). The rotary extrusion mandrel (206) is movably arranged in the extrusion cavity (203), the extrusion motor (207) is fixedly arranged on the extrusion welding base (201), the sprocket (208) is fixedly arranged on the shaft ends of the spiral extrusion mandrel (206) and the extrusion motor (207), and is connected and driven by a chain, the secondary slide groove (209) is fixedly arranged on the pressure welding base (201), the lower side of the extrusion nozzle (205), the blanking trough (214) is fixedly arranged on the extrusion welding base (201), the lower side of the secondary slide groove (209), the secondary slide groove (209) comprises a top plate (210), an inclined plate (211), a buffer plate (212), and a side panel (213), the top plate (210), the inclined plate (211), and the buffer plate (212) are arranged in sequence from top to bottom, and the side panels (213) are fixedly arranged on both sides.
6. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 5 is characterized in that: The automated magnesium taphole mud preparation and packaging integrated equipment further comprises a segmentation mechanism (3), wherein the segmentation mechanism (3) comprises a segmentation base (301), a supporting arm (302), a sliding hinged arm (303), a sliding groove (304), a main saw arm (305), a toothed steel wire (306), an active pulling arm (307), and a lifting cylinder (308); the segmentation base (301) is fixedly arranged on the welding base (201), the supporting arm (302) is provided with two groups, which are fixedly arranged on the segmentation base (301), and the sliding hinged arm (303) is provided with two groups, which are movable The main saw arm (305) is hinged on the supporting arm (302), and a sliding groove (304) is provided on the supporting arm (302). The main saw arm (305) is movably arranged in the sliding groove (304). The active pulling arm (307) is fixedly arranged on a side of the main saw arm (305) close to the sliding hinged arm (303). The toothed steel wire (306) is respectively fixedly arranged at both ends of the main saw arm (305) and the active pulling arm (307). One end of the lifting cylinder (308) is fixedly arranged on the split base (301), and the other end is movably hinged on the sliding hinged arm (303).
7. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 6 is characterized in that: The splitting mechanism (3) further comprises a splitting motor (309), a primary pulley (310), a speed reduction pulley (311), a driving pulley (312), a driving shaft (313), a cam block (314), a connecting short shaft (315), and a pulling rod (316); the splitting motor (309) is fixedly arranged on the side of the splitting base (301), the primary pulley (310) is fixedly arranged on the shaft end of the splitting motor (309), the speed reduction pulley (311) is movably arranged on the side of the splitting base (301) via a short shaft, and the driving pulley (312) is movably arranged on the side of the splitting base (301) via the driving shaft (313). The shaft (313) is movably arranged on the supporting arm (302); the primary pulley (310) and the speed reduction pulley (311) are connected via a belt; the speed reduction pulley (311) and the driving pulley (312) are connected via a belt; the cam block (314) is fixedly arranged on the driving shaft (313); the connecting short shaft (315) is fixedly arranged on the other side of the cam block (314) and is eccentric to the driving shaft (313); one end of the pulling rod (316) is hinged to the connecting short shaft (315), and the other end is hinged to the active pulling arm (307).
8. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 7 is characterized in that: The automated magnesium taphole mud preparation and packaging integrated equipment further comprises a secondary shaping mechanism (4), wherein the secondary shaping mechanism (4) comprises a shaping base (401), a shaping top plate (402), a rotating motor (403), a pinion (404), a large toothed disc (405), a shaping groove (406), left and right shaping cylinders (407), a shaping mold plate (408), a top shaping cylinder (409), a top shaping groove (410), and a pushing cylinder (411); the shaping base (401) is fixedly arranged on a side of the dividing base (301) away from the agitator bracket (101), the shaping top plate (402) is fixedly arranged on an upper side of the shaping base (401), the rotating motor (403) is fixedly arranged on a side of the shaping base (401), and the pinion (404) is fixedly sleeved on the rotating motor (403). ) shaft end, the large toothed disc (405) is movably arranged on the shaping base (401) through a bearing and meshes with the small gear (404) for transmission, the shaping groove (406) is fixedly arranged on the large toothed disc (405), two groups of left and right shaping cylinders (407) are arranged opposite to each other on the upper side wall of the shaping base (401), the shaping mold plate (408) is fixedly arranged on the shaft ends of the left and right shaping cylinders (407), the top shaping cylinder (409) is fixedly arranged on the shaping top plate (402), the top shaping groove (410) is fixedly arranged on the shaft end of the top shaping cylinder (409), the pushing cylinder (411) is fixedly arranged on the dividing base (301), and another group of shaping mold plates (408) is fixedly arranged on its shaft end, which is concentric with the shaft end of the blanking trough (214).
9. The automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 8 is characterized in that: The automated magnesium taphole mud preparation and packaging integrated equipment further comprises an automatic packaging mechanism (5), wherein the automatic packaging mechanism (5) comprises a belt conveyor (501), a heat shrink packaging support (502), a film roller support (503), a primary auxiliary roller (504), a secondary auxiliary roller (505), a heat shrink vertical plate (506), a heat shrink top plate (507), an auxiliary support plate (508), a heat shrink cylinder (509), a heat sealing knife (510), a high temperature resistant silicone strip (511), a cutting knife (512), and a silicone pad (513); the belt conveyor (501) is fixedly arranged on one side of the shaping base (401), close to the outlet of the shaping groove (406); the heat shrink packaging support (502) is provided with two groups, which are respectively fixedly arranged on both sides of the belt conveyor (501); the film roller support (503) is provided with two groups, which are respectively fixedly arranged on the heat shrink packaging support (502); the primary auxiliary roller (504) is provided with The heat shrink packaging bracket (502) has two groups, which are fixedly arranged on the heat shrink packaging bracket (502); the heat shrink upright plate (506) has two groups, which are fixedly arranged on both sides of the belt conveyor (501); the heat shrink top plate (507) is fixedly arranged on the heat shrink upright plate (506); the auxiliary support plate (508) is fixedly arranged on the lower side of the heat shrink upright plate (506); the secondary auxiliary roller (505) has two groups, which are fixedly arranged on the auxiliary support plate (508); the heat Two groups of shrink cylinders (509) are provided, which are respectively fixedly arranged on the two groups of heat shrink upright plates (506) and arranged facing each other. A heat sealing knife (510) is fixedly arranged at the shaft end of one group of heat shrink cylinders (509), and a silicone pad (513) is fixedly arranged in the middle of the heat sealing knife (510). A cutting knife (512) is fixedly arranged at the shaft end of the other group of heat shrink cylinders (509), and high-temperature resistant silicone strips (511) are fixedly arranged on both sides of the cutting knife (512).
10. The method for using the automatic magnesium taphole mud preparation and packaging integrated equipment according to claim 9 is characterized in that: The steps include: S1. The crushing motor (115) drives the auxiliary gear (117) to rotate via the pulley (118), thereby driving the main crushing gear (122) to rotate; the first crushing core shaft (120) and the second crushing core shaft (121) are meshed via the linkage gear (125); the main crushing gear (122) drives the rotating blades (124) on the first crushing core shaft (120) and the second crushing core shaft (121) to rotate in the opposite direction, thereby achieving crushing of the material; S2, the stirring motor (106) drives the reducer (107) to rotate via the pulley, thereby driving the stirring core shaft (110) to rotate via the meshing transmission of the main gear (108) and the stirring gear (111), thereby driving the spiral material turning stirrer (112) and the bottom material turning scraper (113) to rotate, the spiral material turning stirrer (112) rotates to turn the material over and stir it, and the bottom material turning scraper (113) rotates to push the bottom of the material for cleaning; S3, the decomposition motor (128) rotates, driving the decomposition spindle (129) and the decomposition cutter (130) to rotate, thereby achieving decomposition of the material; S4, the evenly stirred taphole mud enters the feed hopper (204), and then enters the extrusion cavity (203); the extrusion motor (207) drives the spiral extrusion mandrel (206) to rotate via the sprocket (208), thereby pushing the taphole mud to the extrusion nozzle (205); the taphole mud extruded through the extrusion nozzle (205) enters the drop chute (214) via the top plate (210), the inclined plate (211), and the buffer plate (212); S5, the lifting cylinder (308) drives the main saw arm (305) to rotate along the supporting arm (302) through the sliding articulated arm (303) to achieve cutting and descending, and the segmentation motor (309) drives the driving shaft (313) to rotate through the primary pulley (310), the speed reduction pulley (311), and the driving pulley (312), thereby driving the cam block (314) to rotate, realizing the rotation of the connecting short shaft (315), and then pulling the main saw arm (305) through the pulling rod (316) The driving pulling arm (307) moves back and forth along the sliding groove (304), thereby driving the toothed steel wire (306) to reciprocate and perform a cutting action; S6. When the cut taphole mud enters the blanking trough (214), the rotating motor (403) drives the large toothed disc (405) to rotate through the small gear (404), thereby rotating the shaping trough (406) to be concentric with the axis of the blanking trough (214), the pushing cylinder (411) pushes the taphole mud to enter the shaping trough (406), the rotating motor (403) drives the large toothed disc (405) to rotate through the small gear (404), thereby rotating the shaping trough (406) to be perpendicular to the axis of the blanking trough (214), and the left and right shaping cylinders (407) push the The molding plate (408) is moved to both sides of the molding groove (406), the top molding cylinder (409) drives the top molding groove (410) to descend to the upper side of the molding groove (406), and the taphole clay is subjected to secondary extrusion molding. After molding, the left and right molding cylinders (407) and the top molding cylinder (409) are retracted, and the rotating motor (403) drives the large toothed disc (405) to rotate through the small gear (404), thereby rotating the molding groove (406) to be concentric with the axis of the blanking groove (214), and the pushing cylinder (411) pushes the taphole clay out of the molding groove (406); S7, the cannon clay enters the belt conveyor (501) through the shaping groove (406), and two groups of packaging films are movably arranged on the two groups of film roller brackets (503), and are gathered at the heat sealing knife (510) after passing through the first-level auxiliary roller (504) and the second-level auxiliary roller (505). After the cannon clay passes through the heat sealing knife (510), the two groups of heat shrink cylinders (509) drive the heat sealing knife (510) and the cutting knife (512) to move linearly toward the middle, and the heat sealing knife (510) contacts the high-temperature resistant silicone strip (511) to heat-seal the packaging films on both sides, and the cutting knife (512) contacts the silicone pad (513) to cut the middle position of the heat seal to complete the packaging.
Citation Information
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