Fiber concrete mixer

By designing a fiber concrete mixer including fiber dispersion and suction device, electrostatic elimination device and dry material mixing device, the problems of fiber agglomeration, long mixing time and reduced water-cement ratio during the mixing process are solved, and uniform dispersion of fibers and improvement of concrete performance are achieved.

CN119704401AInactive Publication Date: 2025-03-28ANYANG INST OF TECH
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Patent Information

Application Number
CN202510051142.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the mixing process, fibers are prone to clumping and dispersing unevenly. A long mixing time generates a large amount of heat and causes water to evaporate and reduces the water-cement ratio.

Method used

A fiber concrete mixer is designed, including a dry material transport device, a fiber dispersion and suction device, an electrostatic elimination device, a dry material mixing device, a baffle water inlet device and a wet material mixing device. The fibers are dispersed through the fiber dispersion and suction device. The electrostatic elimination device eliminates static electricity. The dry material agitating device evenly agitates the fibers and dry materials. The baffle water inlet device controls the water inlet volume and temperature.

Benefits of technology

The uniform dispersion of fibers is achieved, the mixing time is shortened, the heat generation is reduced, the moisture evaporation is avoided, and the quality and efficiency of fiber concrete is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a fiber concrete mixer which comprises a dry material conveying device, a fiber dispersing and sucking device, a static electricity eliminating device, a dry material stirring device, a baffle water inlet device and a wet material stirring device, and the dry material conveying device is connected to the dry material stirring device; the fiber dispersing and sucking device and the static electricity eliminating device can be arranged at the top of the dry material stirring device; the fiber dispersing and sucking device is used for dispersing fibers and then conveying the fibers to the dry material stirring device; the static elimination device is used for blowing ions into the dry material stirring device; the dry material stirring device is used for stirring dry concrete materials and fibers together; the baffle water inlet device is located between the dry material stirring device and the wet material stirring device, and the wet material stirring device conducts stirring to form fiber concrete. According to the implementation mode, the fibers are uniformly distributed in the concrete dry material under the action of the dry material stirring device through dispersion operation on the fibers, manual work is replaced, the working efficiency is improved, and the quality of fiber concrete is also guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete mixing, in particular to a fiber concrete mixer. Background Art

[0002] Fiber concrete is a special type of concrete that enhances the performance of the material by adding dispersed non-directional fibers into cement paste, mortar or concrete matrix. The aggregate usually does not contain coarse aggregate and consists only of fine aggregate.

[0003] The evenly added fibers can effectively prevent the expansion of micro cracks inside the concrete and the formation of macro cracks, significantly improve the tensile, bending, impact and fatigue resistance of the concrete, and have good ductility.

[0004] At present, the main method of adding fibers is manual, which causes the fibers to clump and disperse unevenly during the mixing process of fiber concrete. At the same time, manual fiber addition takes a long time, which prolongs the mixing time of fiber concrete, resulting in a large amount of heat generated during the mixing process, which in turn causes the water in the fiber concrete to evaporate and reduce the water-cement ratio, thereby reducing the performance of the fiber concrete.

[0005] In view of this, in order to effectively solve the problems that fibers are easy to agglomerate and unevenly dispersed during the mixing process of fiber concrete, and a large amount of heat is generated during the long mixing time, causing water evaporation and reducing the water-cement ratio, a new fiber concrete mixer is proposed. Summary of the invention

[0006] The content of the present invention is used to introduce the concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of the present disclosure is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0007] Some embodiments of the present invention provide a fiber concrete mixer to solve the technical problems mentioned in the above background technology section.

[0008] Some embodiments of the present invention provide a fiber concrete mixer, which includes a dry material transport device, a fiber dispersion and suction device, a static elimination device, a dry material mixing device, a baffle water inlet device and a wet material mixing device, wherein:

[0009] The dry material transport device is connected to the dry material mixing device and is used to transport the concrete dry material to the dry material mixing device;

[0010] The fiber dispersing and suction device and the static eliminator are arranged on the top of the dry material stirring device; the fiber dispersing and suction device is used to transfer the fiber to the dry material stirring device after dispersing the fiber;

[0011] The static eliminator is used to blow ions into the dry material stirring device;

[0012] The dry material mixing device is used to mix the concrete dry material and the fibers together;

[0013] The baffle water inlet device is located between the dry material mixing device and the wet material mixing device. When the dry material mixing device completes mixing, the baffle water inlet device is opened to allow the evenly mixed concrete dry material and fiber to fall into the wet material mixing device, and water is injected into the wet material mixing device. The wet material mixing device performs mixing to form fiber concrete.

[0014] Optionally, the dry material transport device is an inclined chain plate conveyor, and a baffle is provided on each chain plate.

[0015] Optionally, the fiber dispersing and suction device comprises a fiber dispersing device and a centrifugal suction blower;

[0016] The fiber dispersing device comprises a first housing, a first power device, a bidirectional roller, a large licker-in roller and a small licker-in roller; the driving shaft and the driven shaft of the first power device are respectively connected to the large licker-in roller and the small licker-in roller, and the driving shaft of the first power device is connected to the bidirectional roller via a belt; the first housing is provided with a fiber inlet, and the bidirectional roller, the large licker-in roller and the small licker-in roller are gradually arranged away from the bottom of the fiber inlet, so as to perform multi-stage dispersion on the inserted fibers;

[0017] One end of the centrifugal suction blower is communicated with the first shell, and the other end is connected to the dry material stirring device, so as to transmit the dispersed fibers to the dry material stirring device.

[0018] Optionally, the centrifugal suction blower includes a second power device, fan blades and a second shell, the fan blades are placed in the second shell, the second shell is provided with a fiber outlet, the transmission shaft of the second power device passes through the second shell and is connected to the fan blades, the second shell is connected to the first shell of the fiber dispersion device through a pipeline, and the fiber outlet is connected to the dry material stirring device.

[0019] Optionally, the static elimination device includes a hair dryer, an ionizer and an explosion-proof touch cone, the upper end of the explosion-proof touch cone is in contact with the air ionized by the ionizer, the hair dryer is installed on the upper end of the pipeline, the lower end of the pipeline is connected to the dry material stirring device, and the lower end of the explosion-proof touch cone is inserted into the pipeline.

[0020] Optionally, the dry material mixing device comprises a third shell and a dry material mixer and a dry material mixing and cleaning device arranged in the third shell, wherein the third shell is provided with a dry material inlet connected to the dry material transport device;

[0021] The dry material mixer comprises a dry material mixer drive shaft and two or more first spiral blades fixed around the dry material mixer drive shaft, wherein the installation height of each first spiral blade is adapted to the chamber height of the third shell, and a plurality of rectangular holes are arranged on each first spiral blade.

[0022] The dry material stirring and cleaning device comprises a rotating shaft, a connecting rod and an obtuse-angled scraper. The rotating shaft is fixed to the top of the dry material mixer driving shaft. The obtuse-angled scraper is tightly attached to the inner wall of the dry material stirring device. The top end of the obtuse-angled scraper is fixedly connected to the rotating shaft through the connecting rod.

[0023] Optionally, the fiber concrete mixer further comprises a double-shaft motor arranged between the dry material mixing device and the wet material mixing device, and an upper shaft of the double-shaft motor is connected to the bottom of the driving shaft of the dry material mixer.

[0024] Optionally, the baffle water inlet device includes a fourth shell and an upper baffle and a lower baffle that can be opened and closed and are arranged at upper and lower ends of the fourth shell;

[0025] The upper baffle plate includes a left upper baffle plate and a right upper baffle plate which are hinged to each other and are semicircular; the lower baffle plate includes a left lower baffle plate and a right lower baffle plate which are hinged to each other and are semicircular, the left upper baffle plate and the left lower baffle plate are connected to each other and rotated by a transmission rod, and the right upper baffle plate and the right lower baffle plate are connected to each other and rotated by another transmission rod, and the two ends of the two transmission rods protrude from the upper baffle plate and the lower baffle plate, and are connected to the dry material stirring device and the wet material stirring device;

[0026] A plurality of support plates glued to the fourth shell and supported by springs are provided at the upper and lower ends of the fourth shell, for supporting the upper baffle and the lower baffle; a support column is also provided on the fourth shell on the opposite side of the transmission rod, and the support column is fixedly connected to the dry material stirring device and the wet material stirring device;

[0027] The connecting ends of the left upper baffle and the right upper baffle form a fan-shaped notch when closed, and the baffle water inlet device also includes a corner plate adapted to the shape of the fan-shaped notch, and a telescopic rod is provided at the lower end of the corner plate. When the upper baffle is closed, the corner plate extends to the fan-shaped notch;

[0028] The bottom of the lower baffle is provided with a plurality of first water outlets, and the sides of the left lower baffle and the right lower baffle are both provided with first water inlets.

[0029] Optionally, the wet material stirring device includes a fifth housing, a wet material mixer and a wet material stirring cooling device.

[0030] A plurality of second water outlets are arranged on the inner wall of the upper end of the fifth shell around the plurality of first water outlets, and a second water inlet is also arranged on the fifth shell, and the second water inlet is connected to the plurality of second water outlets;

[0031] The wet material mixer comprises a wet material mixer drive shaft and two or more second spiral blades fixedly arranged around the wet material mixer drive shaft, the upper end of the wet material mixer drive shaft is fixedly connected to the lower shaft of the first dual-shaft motor, and each second spiral blade is provided with a plurality of elliptical holes;

[0032] The lower end of the driving shaft of the wet material mixer is connected to the wet material mixing and cooling device.

[0033] Optionally, the wet material stirring and cooling device includes a pressure pump and a water pipe, the fifth shell is provided with an interlayer, the pressure pump is arranged at the bottom of the interlayer, and the water pipe is spirally wrapped around the side wall of the interlayer;

[0034] The pressure pump comprises a pressure pump housing, a pressure pump drive shaft arranged in the pressure pump housing, and a pressure pump fan blade sleeved on the pressure pump drive shaft, and the pressure pump drive shaft is connected to the wet material mixer drive shaft.

[0035] The above embodiments of the present invention have the following beneficial effects:

[0036] The fiber dispersing and suction device of the present invention can disperse the fibers when they are put in to avoid fiber agglomeration. The static electricity elimination device can prevent the fibers or concrete dry materials from adhering to the inner wall of the dry material mixing device due to static electricity, making the mixing process of concrete and fibers more thorough.

[0037] The dry material mixing device can mix the concrete dry material and the dispersed fibers, and further disperse the fibers to make the fibers evenly distributed. The dry material mixing device can be mixed when the baffle water inlet device is closed. After the mixing is completed, the baffle water inlet device can be opened to allow the evenly mixed concrete dry material and fibers to fall into the wet material mixing device, and water is injected into the wet material mixing device, and the wet material mixing device is mixed to form fiber concrete.

[0038] This replaces the manual placement of fibers, improves work efficiency and ensures the quality of fiber concrete. In addition, the water injection operation can also reduce the impact of water evaporation caused by the heat generated by mixing on the water-cement ratio. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0040] Figure 1 It is a structural schematic diagram of an embodiment of a fiber concrete mixer of the present invention;

[0041] Figure 2 It is a structural schematic diagram of an embodiment of the dry material transport device of the present invention;

[0042] Figure 3 A schematic structural diagram of an embodiment of the fiber dispersing and suction device of the present invention;

[0043] Figure 4 It is a structural schematic diagram of an embodiment of the fiber dispersing device of the present invention;

[0044] Figure 5 It is a structural schematic diagram of an embodiment of the centrifugal suction fan of the present invention;

[0045] Figure 6 A schematic structural diagram of an embodiment of a static eliminator of the present invention;

[0046] Figure 7 It is a structural schematic diagram of another embodiment of the static elimination device of the present invention;

[0047] Figure 8 A cross-sectional view of an embodiment of a fiber concrete mixer of the present invention;

[0048] Fig. 9 It is a structural schematic diagram of an embodiment of the dry material mixer of the present invention;

[0049] Fig.10 It is a structural schematic diagram of an embodiment of the dry material stirring and cleaning device of the present invention;

[0050] Fig.11 It is a structural schematic diagram of an embodiment of the baffle water inlet device of the present invention;

[0051] Fig.12 It is a structural schematic diagram of an embodiment of the baffle water inlet device of the present invention in a closed state;

[0052] Fig.13 A schematic diagram of an embodiment of the internal structure of the baffle water inlet device of the present invention;

[0053] Fig.14 It is a schematic diagram of another embodiment of the internal structure of the baffle water inlet device of the present invention;

[0054] Fig.15 It is a structural schematic diagram of an embodiment of a lower baffle of the present invention;

[0055] Fig.16 It is a structural schematic diagram of an embodiment of the wet material stirring and cooling device of the present invention;

[0056] Fig.17 It is a schematic structural diagram of an embodiment of a pressure pump of the present invention.

[0057] Description of reference numerals:

[0058] 1: dry material transport device; 11: chain plate conveyor; 12: barrier bar;

[0059] 2: Fiber dispersing and suction device; 21: Fiber dispersing device; 211: First housing; 212: First power device; 213: Bidirectional roller; 214: Large licker-in roller; 215: Small licker-in roller; 216: Fiber inlet; 22: Centrifugal suction fan; 221: Second power device; 222: Fan blade; 223: Second housing; 224: Fiber outlet;

[0060] 3: static elimination device; 31: hair dryer; 32: ionizer; 33: explosion-proof touch cone;

[0061] 4: dry material mixing device; 41: third shell; 411: dry material inlet; 42: dry material mixer; 421: dry material mixer drive shaft; 422: first spiral blade; 4221: rectangular hole; 43: dry material mixing and cleaning device; 431: rotating shaft; 432: connecting rod; 433: obtuse scraper; 44: support rod;

[0062] 5: The first dual-axis motor;

[0063] 6: baffle water inlet device; 61: fourth shell; 611: support plate; 612: support column; 62: upper baffle; 621: upper left baffle; 622: upper right baffle; 623: first water inlet; 624: first water outlet; 63: lower baffle; 631: lower left baffle; 632: lower right baffle; 641: second dual-axis motor; 642: transmission rod; 643: gear; 651: angle plate; 652: telescopic rod;

[0064] 7: Wet material stirring device;

[0065] 71: fifth shell; 711: second water inlet; 712: second water outlet; 713: discharge port; 714: interlayer; 72: wet material mixer; 721: wet material mixer drive shaft; 722: second spiral blade; 7221: elliptical hole; 73: wet material mixing and cooling device; 731: pressure pump; 7311: pressure pump shell; 7312: pressure pump water inlet; 7313: pressure pump water outlet; 7314: pressure pump drive shaft; 7315: pressure pump fan blade; 732: water pipe. DETAILED DESCRIPTION

[0066] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0067] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0068] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0069] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0070] First see Figure 1 , Figure 1 The fiber concrete mixer of the present invention is a schematic structural diagram of an embodiment of the present invention. As shown in the figure, the mixer includes a dry material transport device 1, a fiber dispersion and suction device 2, a static elimination device 3, a dry material mixing device 4, a baffle water inlet device 6 and a wet material mixing device 7.

[0071] The dry material transport device 1 is connected to the dry material mixing device 4, and is used to transfer the concrete dry material to the dry material mixing device 4. The fiber dispersing and suction device 2 and the static eliminator 3 can be set on the top of the dry material mixing device 4, and the fiber dispersing and suction device 2 is used to transfer the fiber to the dry material mixing device 4 after dispersing. The dry material mixing device 4 is used to mix the above-mentioned concrete dry material and fiber together, so that the fiber is evenly dispersed in the concrete dry material. The static eliminator 3 is used to blow ions into the dry material mixing device 4 to prevent the static electricity generated by the mixing from adsorbing the fiber on the inner wall of the dry material mixing device 4.

[0072] The baffle water inlet device 6 is located between the dry material mixing device 4 and the wet material mixing device 7. When the dry material mixing device 4 completes mixing, the baffle water inlet device 6 is opened to allow the evenly mixed concrete dry material and fiber to fall into the wet material mixing device 7. Afterwards, the baffle water inlet device 6 is closed, and water is injected into the wet material mixing device 7, which performs mixing to fully combine the concrete dry material, fiber and water to form fiber concrete.

[0073] See also Figure 2 And continue to read Figure 1 , Figure 2 FIG. 2 is a schematic diagram of the structure of an embodiment of the dry material transport device of the present invention. Figure 1 and Figure 2 As shown, the dry material transport device 1 can use an inclined chain plate conveyor 11. In order to prevent the dry concrete material from sliding during transportation, a blocking bar 12 can be provided on each chain plate of the chain plate conveyor 11. In this way, the blocking bar 12 prevents the dry concrete material from sliding, so that the dry concrete material can smoothly enter the dry material mixing device 4.

[0074] See also Figure 3 And continue to read Figure 1 , Figure 3 FIG. 2 is a schematic diagram of the structure of an embodiment of the fiber dispersing and suction device of the present invention. Figure 1 and Figure 3As shown, the fiber dispersing and suction device 2 includes a fiber dispersing device 21 and a centrifugal suction fan 22. The fiber dispersing device 21 may include a first power device 212, a bidirectional roller 213, a large licker-in roller 214 and a small licker-in roller 215 arranged in a first housing 211. A fiber inlet 216 is provided above the first housing 211. The first power device 212 includes a driving shaft and a driven shaft connected by a belt, and the driving shaft and the driven shaft are respectively connected to the large licker-in roller 214 and the small licker-in roller 215, and the driving shaft can be driven by a motor. The bidirectional roller 213 may include a driving wheel and a driven wheel, and the driving shaft of the first power device 212 is connected to the driving wheel of the bidirectional roller 213 through another belt. The driving wheel and the driven wheel may be connected by a gear 643, and the driving wheel and the driven wheel are driven by the driving shaft of the first power device 212 to realize relative rotation. The bidirectional roller 213 may be arranged below the fiber inlet 216.

[0075] After the fibers are put into the fiber inlet 216, the fibers are first dispersed by the bidirectional roller 213. Under the action of the relatively rotating bidirectional roller 213, the fibers can enter the fiber dispersion device 21 in an orderly manner. After that, the fibers pass through the large licker-in roller 214 and the small licker-in roller 215. Since the cone thorns of the large licker-in roller 214 are relatively large, the large fiber clusters are first processed into dispersed small clusters, and then the small clusters of fibers are processed and dispersed by the small licker-in roller 215. Since the cone thorns of the small licker-in roller 215 are small and dense, the small clusters of fibers can be quickly picked out after passing through the small licker-in roller 215, thereby achieving the purpose of dispersing the fibers. The fibers processed by the fiber dispersion device 21 are sucked into the dry material mixing equipment by the centrifugal suction fan 22.

[0076] See also Figure 5 , Figure 5 FIG. 1 is a schematic structural diagram of an embodiment of the centrifugal suction fan of the present invention. Figure 4 and Figure 5 As shown, the centrifugal suction fan 22 may include a second power device 221, a fan blade 222 and a second shell 223. The fan blade 222 may be placed in the second shell 223, and the second shell 223 is provided with a fiber outlet 224. The transmission shaft of the second power device 221 passes through the second shell 223 and is connected to the fan blade 222. The second shell 223 may be connected to the first shell 211 of the fiber dispersing device 21 through a pipeline. The fiber outlet 224 may be connected to the dry material stirring device 4. In the working state, the second power device 221 drives the fan blade 222 to rotate, thereby generating negative pressure to drag the fiber to move, so that the fiber dispersed by the fiber dispersing device 21 enters the dry material stirring device 4 from the fiber outlet 224, completing the dispersion and transmission of the fiber.

[0077] See also Figure 6 and Figure 7 , Figure 6A schematic structural diagram of an embodiment of a static eliminator of the present invention; Figure 7 FIG. 2 is a schematic diagram of the structure of another embodiment of the static elimination device of the present invention. Figure 6 and Figure 7 As shown, the above-mentioned static eliminator 3 can be arranged adjacent to the fiber dispersion and suction device 2. The static eliminator 3 can include a hair dryer 31, an ionizer 32 and an explosion-proof touch cone 33. The upper end of the explosion-proof touch cone 33 is in contact with the air ionized by the ionizer 32. The hair dryer 31 is installed on the upper end of the pipeline, and the lower end of the pipeline is connected to the dry material stirring device 4. In the assembled state, the lower end of the explosion-proof touch cone 33 is inserted into the pipeline. In the working state, the ionizer 32 ionizes the air, so that ions are generated on the surface of the explosion-proof touch cone 33. Under the action of the hair dryer 31, the above-mentioned ions can be blown into the dry material stirring system to prevent the static electricity generated by stirring from causing the fiber to be adsorbed on the inner wall of the dry material stirring device 4, thereby improving the reliability of the mixer.

[0078] See also Figure 8 , Fig. 9 and Fig.10 , Figure 8 A cross-sectional view of an embodiment of a fiber concrete mixer of the present invention; Fig. 9 It is a structural schematic diagram of an embodiment of the dry material mixer of the present invention;

[0079] Fig.10 FIG. 1 is a schematic diagram of the structure of an embodiment of the dry material stirring and cleaning device of the present invention. Figure 8 As shown, the dry material mixing device 4 may include a third housing 41, a dry material mixer 42, a dry material mixing and cleaning device 43, and a dry material mixing fixed connection frame arranged in the third housing 41. A dry material inlet 411 is provided on the third housing 41, and the dry material inlet 411 is connected to the dry material transport device 1, so as to allow the transported concrete dry material to enter the third housing 41.

[0080] like Figure 8 and Fig. 9 As shown, the dry material mixer 42 includes a dry material mixer drive shaft 421 and two or more first spiral blades 422 fixedly arranged around the dry material mixer drive shaft 421. The installation height of each first spiral blade 422 can be adapted to the chamber height of the third housing 41. In addition, a plurality of rectangular holes 4221 are provided on each first spiral blade 422. When the dry material mixer drive shaft 421 is driven, the first spiral blade 422 can be driven to rotate.

[0081] Since the first spiral blade 422 is highly matched to the chamber of the third shell 41 and is larger than other types of mixing blades, it can provide a stronger turbulence intensity, so that the fiber and concrete dry material can circulate more widely, avoiding the disadvantage that the dry material adheres to the above shell and does not participate in the mixing, making the mixing more sufficient, thereby improving the mixing effect. The rectangular hole 4221 can enhance the shear force of the mixing and promote the flow of the concrete dry material and the fiber, so as to further break up the fiber agglomeration, make the fiber distribution more uniform, and improve the mixing effect.

[0082] like Figure 8 and Fig.10 As shown, the dry material stirring and cleaning device 43 may include a rotating shaft 431, a connecting rod 432 and an obtuse-angled scraper 433. The rotating shaft 431 is fixed to the top of the dry material mixer drive shaft 421, the obtuse-angled scraper 433 is closely attached to the inner wall of the dry material stirring device 4, and the top of the obtuse-angled scraper 433 is fixedly connected to the rotating shaft 431 through the connecting rod 432. In order to enhance the strength of the dry material stirring and cleaning device 43, another connecting rod 432 may also be provided at the bottom of the obtuse-angled scraper 433 to connect the bottom of the obtuse-angled scraper 433 with the dry material mixer drive shaft 421.

[0083] When the above-mentioned dry material mixing device 4 is mixing, the dry material mixer drive shaft 421 will drive the dry material mixing and cleaning device 43 to work, so that the obtuse scraper 433 can contact the inner wall of the third shell 41 while the dry material mixer drive shaft 421 rotates, so as to scrape the concrete dry material or fiber adhered to the inner wall, and further overcome the disadvantage of the dry material adhering to the shell and not participating in the mixing on the basis of the first spiral blade 422, so that the mixing is more sufficient.

[0084] like Figure 1 As shown, the above-mentioned dry material stirring fixed connection frame can be set to the top of the shell, and can include a bearing and a plurality of support rods 44 evenly arranged around the axis of the bearing, and the other ends of the above-mentioned plurality of support rods 44 are fixedly connected to the inner wall of the third shell 41. The above-mentioned bearing can be sleeved on the top of the rotating shaft 431, so as to limit the rotation direction of the dry material mixer drive shaft 421 on the basis of improving the overall strength of the dry material stirring device 4, thereby improving the reliability of the mixer.

[0085] Re-read Figure 8, the stirring action of the dry material stirring device 4 and the wet material stirring device 7 can be driven by the first double-shaft motor 5. The first double-shaft motor 5 is arranged between the dry material stirring device 4 and the wet material stirring device 7. The lower end of the dry material stirring machine driving shaft 421 is connected to the upper shaft of the first double-shaft motor 5. During the dry material stirring process, the upper shaft of the first double-shaft motor 5 drives the dry material stirring machine driving shaft 421 to rotate. In order to improve the sealing performance of the first double-shaft motor 5, a motor housing can be arranged outside the first double-shaft motor 5.

[0086] See next Figure 11-Figure 15 , Fig.11 It is a structural schematic diagram of an embodiment of the baffle water inlet device of the present invention; Fig.12 It is a structural schematic diagram of an embodiment of the baffle water inlet device of the present invention in a closed state; Fig.13 A schematic diagram of an embodiment of the internal structure of the baffle water inlet device of the present invention; Fig.14 It is a schematic diagram of another embodiment of the internal structure of the baffle water inlet device of the present invention; Fig.15 FIG. 2 is a schematic diagram of the structure of an embodiment of the lower baffle of the present invention. Fig.11 As shown, the baffle water inlet device 6 includes a fourth housing 61 and an upper baffle 62 and a lower baffle 63 which are arranged at the upper and lower ends of the fourth housing 61 and can be opened and closed. In the assembled state, the upper baffle 62 is located between the third housing 41 and the fourth housing 61, and the upper baffle 62 can be used as the bottom plate of the dry material mixing device 4. The lower baffle 63 is located between the fourth housing 61 and the wet material mixing device 7, and can be used as the top plate of the wet material mixing device 7.

[0087] The upper baffle 62 includes a left upper baffle 621 and a right upper baffle 622 which are hinged to each other and are semicircular. The lower baffle 63 includes a left lower baffle 631 and a right lower baffle 632 which are hinged to each other and are semicircular. During the mixing process of the dry material mixing device 4, the left upper baffle 621 and the right upper baffle 622, as well as the left lower baffle 631 and the right lower baffle 632 are tightly engaged to prevent the concrete dry material and fiber from leaking out. After the mixing of the dry material mixing device 4 is completed, the left upper baffle 621 and the right upper baffle 622, as well as the left lower baffle 631 and the right lower baffle 632 are synchronously opened around the hinge, so that the uniformly mixed concrete dry material and fiber fall into the wet material mixing device 7.

[0088] like Fig.12 and 13As shown, the upper baffle 62 and the lower baffle 63 can be closed and opened by two second dual-axis motors 641. Specifically, the two transmission shafts of one second dual-axis motor 641 can be connected to the upper left baffle 621 and the lower left baffle 631 through a transmission rod 642, and the two transmission shafts of the other second dual-axis motor 641 can be connected to the upper right baffle 622 and the lower right baffle 632 through a transmission rod 642, and the two second dual-axis motors 641 can be fixedly connected to the inner wall of the fourth housing 61.

[0089] When the upper baffle 62 and the lower baffle 63 are opened, the two second dual-axis motors 641 rotate in opposite directions, driving the upper left baffle 621 and the lower left baffle 631 to rotate leftward ( Fig.13 The second double-axis motor 641 and the transmission rod 642 are driven to rotate rightwards, thereby opening the upper baffle 62 and the lower baffle 63. In order to prevent the second double-axis motor 641 and the transmission rod 642 from being affected by the concrete dry material or fiber, a housing may be provided to enclose the second double-axis motor 641 and the transmission rod 642.

[0090] like Fig.14 As shown, the upper baffle 62 and the lower baffle 63 can also be closed and opened by a motor. Specifically, the upper left baffle 621 and the lower left baffle 631 are connected by a transmission rod 642, and the upper right baffle 622 and the lower right baffle 632 are connected by another transmission rod 642. Two meshing gears 643 can be fixedly sleeved on the two transmission rods 642. The above-mentioned motor can be fixedly arranged on the inner wall of the fourth housing 61, and the motor can drive a gear 643 to rotate the two transmission rods 642, thereby driving the upper left baffle 621 and the lower left baffle 631 to rotate to the left, and driving the upper right baffle 622 and the lower right baffle 632 to rotate to the right, so as to realize the opening of the upper baffle 62 and the lower baffle 63. Similarly, in order to prevent the motor, the gear 643 and the transmission rod 642 from being affected by the concrete dry material or fiber, a shell can also be provided to wrap them.

[0091] Re-read Fig.12 In order to ensure that the baffle water inlet device 6 is firmly connected to the dry material mixing device 4 and the wet material mixing device 7, the transmission rod 642 can extend from the upper baffle 62 and the lower baffle 63, and be rotatably connected to the third shell 41 of the dry material mixing device 4 and the fifth shell 71 of the wet material mixing device 7.

[0092] Further, refer to Fig.11 and Fig.12A support column 612 may also be fixedly provided on the fourth housing 61 on the opposite side of the transmission rod 642, and the upper and lower ends of the support column 612 are fixedly connected to the third housing 41 and the wet material mixing device 7. Correspondingly, the upper left baffle 621 and the upper right baffle 622 and the lower left baffle 631 and the lower right baffle 632 are provided with inner recesses to engage with the motor housing of the first dual-axis motor 5 and the support column 612 when closed, so as to avoid interference and form a closed joint surface to prevent leakage of concrete dry materials and fibers during the mixing process of the dry material mixing device 4.

[0093] That is to say, when the dry material mixing device 4 is mixing, the upper baffle 62 is closed to carry the concrete dry material and the fiber. In order to improve the bearing capacity of the upper baffle 62, as shown in FIG. Fig.11 As shown, a plurality of support plates 611 may be hinged in a circumferential array at the upper and lower ends of the fourth housing 61, and each support plate 611 is supported by a spring. Taking the closing of the upper baffle 62 as an example, the plurality of support plates 611 provide an upward force for the upper baffle 62 under the action of the spring, thereby supporting the upper baffle 62. The bottom of the joint surface of the upper left baffle 621 and the upper right baffle 622 may also be set to an arc shape, and each support plate 611 may be set to an arc shape, so that during the closing process of the upper baffle 62, the upper left baffle 621 and the upper right baffle 622 can press the support plate 611 downward.

[0094] Re-read Fig.12 and Fig.14 The baffle water inlet device 6 is also provided with an angle plate 651, which is used to limit the opening and closing of the upper baffle 62 and the lower baffle 63. Specifically, the upper left baffle 621 and the upper right baffle 622 are provided with a corner notch at one end close to the transmission rod 642, and when the upper baffle 62 is closed, the two corner notches form a fan-shaped notch. The above-mentioned angle plate 651 is adapted to the shape of the fan-shaped notch. A telescopic rod 652 is connected below the angle plate 651, and the fixed end of the telescopic rod 652 is fixedly connected to the inner wall of the fourth shell 61. When the dry material mixing device 4 is mixing, the telescopic rod 652 controls the angle plate 651 to move upward, so that the angle plate 651 extends into the fan-shaped notch and engages with the upper left baffle 621 and the upper right baffle 622, which can prevent the upper baffle 62 from opening during the mixing process, thereby improving the reliability of the mixer. When the upper baffle 62 needs to be opened, the telescopic rod 652 controls the angle plate 651 to move downward and disengage from the fan-shaped notch, so that the upper baffle 62 can be opened smoothly.

[0095] like Figure 1 , Figure 8 and Fig.15 As shown, the bottom of the left lower baffle 631 and the right lower baffle 632 are both provided with a plurality of first water outlets 624, and the sides of the left lower baffle 631 and the right lower baffle 632 are both provided with a first water inlet 623 ( Figure 1When the upper baffle 62 and the lower baffle 63 are opened, the mixed concrete dry material and the fiber fall into the wet material mixing device 7, and the upper baffle 62 and the lower baffle 63 are closed, and water is injected from the two first water inlets 623, so that the inlet water flows into the wet material mixing device 7 evenly from the multiple first water outlets 624.

[0096] Please review Figure 1 and Figure 8 The wet material mixing device 7 includes a fifth housing 71, a wet material mixer 72 and a wet material mixing and cooling device 73. The inner wall of the upper end of the fifth housing 71 can be provided with a plurality of second water outlets 712 around the plurality of first water outlets 624, and the fifth housing 71 is also provided with a second water inlet 711 ( Figure 1 As shown in ), the second water inlet 711 is connected with a plurality of second water outlets 712. The second water inlet 711 can be filled with water at the same time as the first water inlet 623, so that the water flows into the wet material mixing device 7 from the first water outlet 624 and the second water outlet 712 together, thereby increasing the water intake under the premise of uniform water intake, and taking away the heat generated by the mixing of the wet material mixing device 7, thereby reducing the influence of water evaporation caused by heat on the water-cement ratio.

[0097] like Figure 8 As shown, the wet material mixer 72 includes a wet material mixer drive shaft 721 and two or more second spiral blades 722 fixedly arranged around the wet material mixer drive shaft 721. The upper end of the wet material mixer drive shaft 721 is fixedly connected to the lower shaft of the first double-shaft motor 5. When the first double-shaft motor 5 drives the wet material mixer drive shaft 721, it can drive the second spiral blades 722 to rotate.

[0098] Each second spiral blade 722 can be matched with the chamber height of the fifth housing 71, and each second spiral blade 722 is provided with a plurality of elliptical holes 7221. Since the fiber concrete has low fluidity during mixing, the elliptical holes 7221 can provide stronger turbulence intensity and shear force, so that the concrete and the fiber are fully combined.

[0099] like Figure 1 As shown, a discharge port 713 may be provided on the fifth shell 71. After the fiber concrete is mixed, the discharge port 713 is opened, and the lower shaft of the first dual-shaft motor 5 rotates in reverse to discharge the finished product quickly.

[0100] See also Fig.16 and Fig.17 And re-read Figure 8 , Fig.16 It is a structural schematic diagram of an embodiment of the wet material stirring and cooling device of the present invention; Fig.17 FIG. 2 is a schematic diagram of the structure of an embodiment of the pressure pump of the present invention. Figure 8 , Fig.16 and Fig.17 As shown, the fifth housing 71 may be provided with an interlayer 714, and the lower end of the wet material mixer drive shaft 721 may extend into the interlayer 714 and be connected to the wet material mixing and cooling device 73. Specifically, the wet material mixing and cooling device 73 includes a pressure pump 731 provided at the bottom interlayer 714, the pressure pump 731 is provided with a pressure pump water inlet 7312 and a pressure pump water outlet 7313, the pressure pump water outlet 7313 is connected to a water pipe 732, and the water pipe 732 is spirally wound around the side wall of the interlayer 714. The pressure pump 731 includes a pressure pump housing 7311, a pressure pump drive shaft 7314 provided in the pressure pump housing 7311, and a pressure pump fan blade 7315 sleeved on the pressure pump drive shaft 7314. The lower end of the wet material mixer drive shaft 721 is connected to the pressure pump drive shaft 7314. In the working state, as the first dual-axis motor 5 drives the wet material mixer drive shaft 721, the pressure pump drive shaft 7314 can drive the pressure pump fan blade 7315 to rotate, thereby drawing the cooling water in the interlayer 714 into the pressure pump water inlet 7312, and flowing through the spiral water pipe 732 before being discharged, so that the cooling water can be circulated in the interlayer 714.

[0101] In this way, the wet material mixing and cooling device 73 can reduce the temperature of the fifth shell 71, further take away the heat generated by the mixing of the wet material mixer 72, and reduce the influence of water evaporation caused by heat on the water-cement ratio.

[0102] The fiber concrete mixer of the present invention can replace manual fiber dispersion operation by providing the fiber dispersion and suction device 2, and the fiber is dispersed step by step by the bidirectional roller 213, the large licker-in roller 214 and the small licker-in roller 215. Under the stirring of the dry material stirring device 4, the fiber can be evenly dispersed in the concrete dry material.

[0103] The lower baffle 63 is provided with a plurality of first water inlets 624, and the fifth shell 71 is provided with a plurality of second water inlets 711, so that water can enter the wet material mixing device 7 evenly and in large quantities, thereby reducing the influence of water evaporation caused by heat on the water-cement ratio.

[0104] Furthermore, the water pipe 732 of the wet material mixing and cooling device 73 is spirally wound around the interlayer side wall, which can reduce the temperature of the fifth shell 71, further take away the heat generated by the mixing of the wet material mixer 72, and reduce the impact of water evaporation caused by heat on the water-cement ratio.

[0105] In this way, the reliability of the fiber concrete mixer can be improved and the quality of the fiber concrete can be ensured.

[0106] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A fiber concrete mixer, characterized in that: It includes a dry material transport device, a fiber dispersion and suction device, a static elimination device, a dry material stirring device, a baffle water inlet device and a wet material stirring device, wherein: The dry material transport device is connected to the dry material mixing device and is used to transport the concrete dry material to the dry material mixing device; The fiber dispersing and suction device and the static eliminator are arranged on the top of the dry material stirring device; the fiber dispersing and suction device is used to transfer the fiber to the dry material stirring device after dispersing the fiber; The static eliminator is used to blow ions into the dry material stirring device; The dry material mixing device is used to mix the concrete dry material and the fibers together; The baffle water inlet device is located between the dry material mixing device and the wet material mixing device. When the dry material mixing device completes mixing, the baffle water inlet device is opened to allow the evenly mixed concrete dry material and fiber to fall into the wet material mixing device, and water is injected into the wet material mixing device. The wet material mixing device performs mixing to form fiber concrete.

2. The fiber concrete mixer according to claim 1, characterized in that: The dry material transport device is an inclined chain plate conveyor, and each chain plate is provided with a baffle.

3. The fiber concrete mixer according to claim 1, characterized in that: The fiber dispersing and suction device comprises a fiber dispersing device and a centrifugal suction fan; The fiber dispersing device comprises a first housing, a first power device, a bidirectional roller, a large licker-in roller and a small licker-in roller; the driving shaft and the driven shaft of the first power device are respectively connected to the large licker-in roller and the small licker-in roller, and the driving shaft of the first power device is connected to the bidirectional roller via a belt; the first housing is provided with a fiber inlet, and the bidirectional roller, the large licker-in roller and the small licker-in roller are gradually arranged away from the bottom of the fiber inlet, so as to perform multi-stage dispersion on the inserted fibers; One end of the centrifugal suction blower is communicated with the first shell, and the other end is connected to the dry material stirring device, so as to transmit the dispersed fibers to the dry material stirring device.

4. The fiber concrete mixer according to claim 3, characterized in that: The centrifugal suction blower includes a second power device, fan blades and a second shell. The fan blades are placed in the second shell. The second shell is provided with a fiber outlet. The transmission shaft of the second power device passes through the second shell and is connected to the fan blades. The second shell is connected to the first shell of the fiber dispersion device through a pipeline, and the fiber outlet is connected to the dry material stirring device.

5. The fiber concrete mixer according to claim 1, characterized in that: The static elimination device includes a hair dryer, an ionizer and an explosion-proof touch cone. The upper end of the explosion-proof touch cone is in contact with the air ionized by the ionizer. The hair dryer is installed on the upper end of the pipeline. The lower end of the pipeline is connected to the dry material stirring device. The lower end of the explosion-proof touch cone is inserted into the pipeline.

6. The fiber concrete mixer according to claim 1, characterized in that: The dry material mixing device comprises a third shell, a dry material mixer and a dry material mixing and cleaning device arranged in the third shell, wherein the third shell is provided with a dry material inlet which is connected with the dry material transport device; The dry material mixer comprises a dry material mixer drive shaft and two or more first spiral blades fixedly arranged around the dry material mixer drive shaft, wherein the installation height of each first spiral blade is adapted to the chamber height of the third shell, and a plurality of rectangular holes are arranged on each first spiral blade; The dry material stirring and cleaning device comprises a rotating shaft, a connecting rod and an obtuse-angled scraper. The rotating shaft is fixed to the top of the dry material mixer driving shaft. The obtuse-angled scraper is tightly attached to the inner wall of the dry material stirring device. The top end of the obtuse-angled scraper is fixedly connected to the rotating shaft through the connecting rod.

7. The fiber concrete mixer according to claim 6, characterized in that: The fiber concrete mixer also includes a double-shaft motor arranged between the dry material mixing device and the wet material mixing device, and the upper shaft of the double-shaft motor is connected to the bottom of the driving shaft of the dry material mixer.

8. The fiber concrete mixer according to claim 1, characterized in that: The baffle water inlet device comprises a fourth housing and an upper baffle and a lower baffle which are arranged at the upper and lower ends of the fourth housing and can be opened and closed; The upper baffle plate includes a left upper baffle plate and a right upper baffle plate which are hinged to each other and are semicircular; the lower baffle plate includes a left lower baffle plate and a right lower baffle plate which are hinged to each other and are semicircular, the left upper baffle plate and the left lower baffle plate are connected to each other and rotated by a transmission rod, and the right upper baffle plate and the right lower baffle plate are connected to each other and rotated by another transmission rod, and the two ends of the two transmission rods protrude from the upper baffle plate and the lower baffle plate, and are connected to the dry material stirring device and the wet material stirring device; A plurality of support plates glued to the fourth shell and supported by springs are provided at the upper and lower ends of the fourth shell, for supporting the upper baffle and the lower baffle; a support column is also provided on the fourth shell on the opposite side of the transmission rod, and the support column is fixedly connected to the dry material stirring device and the wet material stirring device; The connecting ends of the left upper baffle and the right upper baffle form a fan-shaped notch when closed, and the baffle water inlet device also includes a corner plate adapted to the shape of the fan-shaped notch, and a telescopic rod is provided at the lower end of the corner plate. When the upper baffle is closed, the corner plate extends to the fan-shaped notch; The bottom of the lower baffle is provided with a plurality of first water outlets, and the sides of the left lower baffle and the right lower baffle are both provided with first water inlets.

9. The fiber concrete mixer according to claim 7, characterized in that: The wet material stirring device comprises a fifth housing, a wet material stirring machine and a wet material stirring cooling device. A plurality of second water outlets are arranged on the inner wall of the upper end of the fifth shell around the plurality of first water outlets, and a second water inlet is also arranged on the fifth shell, and the second water inlet is connected to the plurality of second water outlets; The wet material mixer comprises a wet material mixer drive shaft and two or more second spiral blades fixedly arranged around the wet material mixer drive shaft, the upper end of the wet material mixer drive shaft is fixedly connected to the lower shaft of the first dual-shaft motor, and each second spiral blade is provided with a plurality of elliptical holes; The lower end of the driving shaft of the wet material mixer is connected to the wet material mixing and cooling device.

10. The fiber concrete mixer according to claim 9, characterized in that: The wet material stirring and cooling device comprises a pressure pump and a water pipe, the fifth shell is provided with an interlayer, the pressure pump is arranged at the bottom of the interlayer, and the water pipe is spirally wrapped around the side wall of the interlayer; The pressure pump comprises a pressure pump housing, a pressure pump drive shaft arranged in the pressure pump housing, and a pressure pump fan blade sleeved on the pressure pump drive shaft, and the pressure pump drive shaft is connected to the wet material mixer drive shaft.