Manufacturing method of glass fiber CVD montmorillonite deicing composite material packaging box

By depositing graphene on glass fiber cloth and spraying conductive materials, glass fiber CVD monene deicing composite packaging box made in combination with RTM molding process, the problem that existing packaging boxes cannot control temperature and humidity in severe cold or humid environments is solved, and the internal constant temperature and external surface deicing effect is achieved.

CN119704722AActive Publication Date: 2025-03-28BEIJING XINGHANG MECHANICAL ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411822141.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-28
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

Existing packaging boxes cannot effectively control the temperature and humidity of the box in severe cold or humid environments, resulting in icy or water droplets condensation, affecting the sealing performance and damaging the internal products.

Method used

The manufacturing method of glass fiber CVD monene deicing composite packaging box is adopted. By uniformly depositing graphene on glass fiber cloth and spraying conductive materials on its surface, it forms a conductive electrode, and the packaging box is manufactured using the RTM molding process to achieve the functions of constant internal temperature and deicing on the outer surface.

Benefits of technology

The packaging box can keep the internal temperature constant in extreme environments, prevent icing, and achieve deicing effect through its own heating function, enhancing environmental adaptability and practicality.

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Abstract

The invention relates to a method for manufacturing a glass fiber CVD (chemical vapor deposition) montmorillonite deicing composite material packaging box, which comprises the following steps of: converting alkene substances such as ethylene into graphene at high temperature, uniformly depositing the graphene on glass fiber cloth (called montmorillonite for short) in a CVD manner, spraying a conductive material containing nickel and the like on the montmorillonite glass fiber cloth through plasma, and leading out a positive electrode and a negative electrode to form the glass fiber CVD montmorillonite deicing composite material packaging box. The packaging box is manufactured through an RTM forming method in the field of composite material manufacturing, the purpose of keeping the internal temperature of the packaging box constant through Joule heat in the using process is achieved, meanwhile, when the outer surface of the packaging box is frozen, the packaging box can be melted through heat energy, the deicing purpose is achieved, and meanwhile the packaging box can serve as an independent system to be used; and the packaging box has good environmental adaptability and high practicability. And meanwhile, the requirements for constant temperature and deicing of composite material packaging boxes in the aerospace field or with special functions and purposes are met.
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Description

Technical Field

[0001] The invention relates to the manufacture of composite material packaging boxes in the field of aerospace or for special functional purposes, and in particular to a method for manufacturing a glass fiber CVD monene deicing composite material packaging box. Background Art

[0002] In the process of storing products and special precision instruments in the field of aerospace, special packaging boxes need to be manufactured to deal with the impact of possible vibration, temperature and humidity changes on the products or instruments. Therefore, the packaging boxes designed and manufactured have special functions such as buffering and vibration isolation, constant temperature, constant humidity, salt spray protection, and mildew resistance inside the box, which are of great value for storing and transporting such products and instruments. When the packaging box is in a cold or humid environment, ice or water droplets are likely to condense on the outside of the packaging box due to temperature changes. This type of medium has extremely strong permeability, which not only affects the sealing performance of the packaging box, but also causes irreversible damage to the products inside the packaging box, especially to precision products with large temperature and humidity changes.

[0003] At present, most packaging boxes are made of aluminum alloy or composite materials such as glass fiber and carbon fiber. The packaging box and the product fixed interface are made according to the shape and characteristics of the product. The packaging box is pasted with foam and other materials inside the packaging box to achieve the effects of support, shock absorption and collision prevention. For example, the number is: CN202322906677.9 (a transport packaging box), through the fixed connection of one side of the upper box body of the packaging box with the side of the lower box body of the packaging box, the foam is bonded to the inside of the box body of the packaging box to achieve the risk of collision prevention. However, there is no further control of the temperature and humidity environment inside the box. For example, the number is: CN202311633027.X (composite packaging box), by setting an inflation valve and an airtightness detector, and pasting foam on the inner wall of the box, it has the characteristics of light weight, high strength, and good airtightness. It is the mainstream application of packaging boxes at this stage. However, when the packaging box is placed in a cold or humid environment, the packaging box cannot achieve a constant temperature state through heat conduction and other methods. It is necessary to further improve the storage environment, which increases the cost, and when encountering special tasks that cannot provide constant temperature environmental conditions, it will cause damage to precision parts.

[0004] Existing packaging box designs do not have active temperature control. Under special conditions, auxiliary devices such as electric blankets are used to control temperature and de-ice. Traditional metal-based electric heating materials are used, which often face problems such as high power consumption, low flexibility, and resistance to extreme environments. In terms of humidity control function, it is generally achieved by improving the storage environment or building in desiccant. Summary of the invention

[0005] The object of the present invention is to provide a method for manufacturing a glass fiber CVD monene deicing composite material packaging box, which can simultaneously meet the requirements of constant temperature and deicing of composite material packaging boxes in the aerospace field or for special functional purposes.

[0006] The present invention is achieved by the following technical solutions:

[0007] A method for manufacturing a glass fiber CVD monene deicing composite material packaging box comprises the following steps:

[0008] Step (1): Glass fiber CVD monene

[0009] The glass fiber fabric roll is used as a substrate and continuously introduced into a 980°C chamber at a uniform speed to complete the high-temperature deposition growth of graphene, ensuring that different positions on the fabric surface experience the same flow field and uniform thermal field environment;

[0010] Further preferably, the glass fiber fabric roll is made by rolling the glass fiber fabric to achieve continuous olefin production on the surface thereof.

[0011] Further preferably, the chamber is formed by connecting three reaction processing chambers, and the three processing chambers are connected in series through a transmission channel. At the same time, a valve unit is arranged between each processing chamber, and a vacuum pump is connected to each reaction processing chamber and the transmission channel for vacuuming. The three processing chambers are respectively a glass fiber roll processing chamber, a graphene growth processing chamber and a winding and cooling processing chamber. Each processing chamber is designed with a winding roller and a transmission device. The winding roller is fixed by a fixing device, and the winding roller is made of a quartz tube; the transmission device provides tension for the glass fiber roll; the glass fiber roll processing chamber is for placing the glass fiber fabric roll to be processed, and is a loading and unloading cavity unit, the graphene growth processing chamber is used to deposit graphene on the spread glass fiber fabric, and the winding and cooling processing chamber is used to collect the graphene fiber fabric with good graphene and cool it.

[0012] Further preferably, the graphene growth processing chamber is equipped with air intake and pressure control equipment, and the gas used for air intake is ethylene; the glass fiber roll processing chamber is connected to an air pump outside, and is inflated for normal pressure treatment during the placement process so that the chamber door can be opened for processing.

[0013] Further preferably, a cooling module is provided in the winding and cooling treatment chamber for cooling the glass fiber cloth after the monene is completed.

[0014] Further preferably, the inner wall of the graphene growth processing chamber is provided with a graphite felt and thermal insulation cotton layer, a plurality of heating modules are arranged inside, and at the same time a temperature control chamber is attached outside the graphene growth processing chamber to form a uniform temperature field in the graphene growth chamber to avoid heat loss.

[0015] Step (2): Plasma spraying of positive and negative electrodes

[0016] According to the design of the packaging box preform, the monene glass fiber cloth produced in step (1) is cut according to the shape required for the layer, the electrode direction is planned, the electrode path area to be sprayed is pretreated, and the conductive material is sprayed on the monene glass fiber cloth according to the planned path using plasma spraying.

[0017] Further preferably, the plies are divided according to the angle of parallel to the radial fiber bundles on the fiber fabric being 0° and the angle of counterclockwise rotation being positive, and are carried out in the manner of [(0° / 90°)(45° / -45°)] and designed according to quasi-isotropy. Other plying methods can be adjusted if they meet the use conditions.

[0018] More preferably, the positive and negative electrodes are made of nickel-copper alloy.

[0019] Further preferably, the plasma spraying uses a plasma arc driven by direct current as a heat source.

[0020] Further preferably, the pretreatment of the electrode path area to be sprayed is to lift the filaments on the glass fiber cloth by needle punching to achieve a roughening effect. Microscopically, when the nickel-copper particles hit this area, they spread, cover and cling to the concave and convex areas of the fiber bundles, and after cooling, the nickel-copper alloy and the protrusions are interlocked.

[0021] Step (3): Preparation of packaging box preform

[0022] The monene glass fiber cloth is sandwiched into the ordinary glass fiber fabric, and the chopped strand mat is laid at the same time. After the ply is designed and stacked, the multi-layer fiber fabric is connected into a whole along the thickness direction using warp knitting coils, and then made into a packaging box preform by three-dimensional needle punching, and the extended end of the electrode is reserved for protection;

[0023] Step (4): RTM molding of packaging box

[0024] Epoxy resin, vinyl resin, unsaturated polyester resin and bismaleimide resin are used as resin materials for composite molding. The epoxy resin is a glycidyl ether epoxy resin with an epoxy value of 0.51-0.54, a room temperature viscosity of 0.27 Pa˙s, and a curing condition of 120°C / 4h. The lid and bottom of the packaging box are formed separately and then assembled. The lid and bottom are formed in the same way. The mold has a glue injection port on the bottom plate, and the glue overflow port is set at the rib on the upper part of the mold. The mold is formed by bolt pressurization and upper and lower mold closing. During the glue injection process, the electrode extension end is placed in the reserved groove of the core mold.

[0025] Further preferably, the molding method and parameters of the packaging box are not unique. The present invention is to put the preform on the core mold, fill the corner area and the rib area with glass fiber fabric or metal inserts, and trim the edges after all the stacking is completed. Then, the preform and the core mold are packaged in a vacuum bag for vacuuming, and sent to an oven for pre-pressing at a temperature of 80°C for 2 hours. Then, it is placed in a female mold, a silicone rubber strip is placed in the male mold sealing groove, the bolts are tightened to close the mold, and the resin injection machine is connected to the injection port, and the overflow port is connected to the vacuum source to maintain a vacuum degree of not less than 0.85MPa. The temperature of the injection machine is set to 80-90°C, the resin flow rate is 1-5mL / s, and the injection pressure is 0.5-0.6MPa. After the injection is completed, the injection port and the overflow port are closed, and the mold as a whole is placed in a 120°C oven for curing for 4 hours. After natural cooling, demolding and assembly are performed, and the wire is welded to the electrode extension part.

[0026] The present invention converts ethylene and other olefinic substances into graphene at high temperature and uniformly deposits the graphene on glass fiber cloth (monene for short) by CVD. At the same time, conductive materials such as nickel are plasma sprayed on the monene glass fiber cloth to lead out positive and negative electrodes. Then, a packaging box is manufactured by an RTM molding method in the field of composite material manufacturing. During use, Joule heat is used to maintain a constant temperature inside the packaging box. If ice forms on the outer surface of the packaging box, thermal energy can be used to melt it to achieve the purpose of deicing. At the same time, the packaging box can be used as a separate system, so that the packaging box has good environmental adaptability and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of glass fiber monene production equipment;

[0028] Figure 2 Schematic diagram of graphene growth chamber and transmission channel;

[0029] Figure 3 Schematic diagram of electrode fabrication;

[0030] Figure 4 Schematic diagram of preform layering;

[0031] Figure 5 Schematic diagram of the RTM molding die structure.

[0032] As shown in the figure: glass fiber roll processing chamber 1, graphene growth processing chamber 2, winding and cooling processing chamber 3, conveying channel 4, glass fiber fabric roll 5, valve unit 6, temperature control chamber 7, cooling module 8, graphene glass fiber 9, heating module 10, graphene glass fiber fabric 11, electrode 12, glass fiber cloth 13, metal insert 14, male mold 15, female mold 16, glue injection port 17, glue overflow port 18, core mold 19, bolt 20. DETAILED DESCRIPTION

[0033] The present invention mainly utilizes the high surface resistance of monene glass fiber cloth (which can be between 1-5000Ω·sq -1 It can be adjusted within a certain range according to the design requirements of the packaging box. It perfectly combines the excellent properties of graphene and glass fiber, showing the flexibility of glass fiber and the electrical and thermal conductivity of graphene. At the same time, the atomic or near-micron-level graphene has no effect on the process design of the fiber. It can be mixed with ordinary glass fiber to make a composite material packaging box, which can achieve a lightweight and high-strength design, and can also achieve the effect of constant temperature and deicing through the Joule heat converted from electric heating.

[0034] The packaging box is generally composed of a box cover and a box bottom. There is a sealing ring between the box cover and the box bottom, and the box cover and the box bottom are pressed and closed with butterfly buckles. This composite material packaging box is formed by RTM molding process using glass fiber treated with CVD monene and epoxy resin. At the same time, the box body is designed with concave and convex rib structures at equal intervals to ensure the strength of the box body. At the same time, the packaging box is equipped with handles or hanging points like conventional packaging boxes for easy transportation. The bottom of the box body is equipped with a forklift slot, and the box cover and the box bottom are equipped with stacking interfaces, waterproof and breathable valves, etc.

[0035] "CVD" stands for chemical vapor deposition, which is a technology that generates solid deposits through chemical reactions of gaseous substances on the solid surface.

[0036] "RTM" stands for resin transfer molding, which is a method of molding composite materials. It mainly involves placing reinforcing materials such as fibers in a mold, pressing the mold together, injecting resin under a certain temperature and pressure, and curing it into shape.

[0037] Using ethylene to provide a constant carbon source, a continuous graphene film with a certain thickness is deposited on the surface of the glass fiber fabric through a high-temperature growth process design. The continuous single-crystal graphene film grown by high-temperature epitaxial growth has a thickness from unit sub-layer to sub-micron layer, which can best reflect the intrinsic excellent properties of graphene and has good electrical and thermal conductivity. It is molded into the packaging box through RTM molding to achieve the effect of heating and deicing.

[0038] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0039] like Figure 1-5 As shown, the specific steps of the method of the present invention are as follows:

[0040] (1) Glass fiber CVD monene.

[0041] In step (1), the glass fiber CVD monene is prepared by continuously introducing the glass fiber fabric roll (5) as a substrate into a chamber (such as a chamber) at a temperature of 980°C at a uniform speed. Figure 1) to complete the high-temperature deposition growth of graphene, ensuring to the greatest extent possible that different positions on the surface of the fiber fabric experience the same flow field and uniform thermal field environment, thereby greatly improving the uniformity of graphene nucleation and growth.

[0042] The glass fiber fabric roll is made by making the glass fiber fabric into a roll (5) to achieve continuous olefin production on its surface.

[0043] The chamber ( Figure 1 ), is formed by connecting three reaction processing chambers, and the three processing chambers are connected in series through a transmission channel (4). At the same time, a valve unit (6) is arranged between each processing chamber, and a vacuum pump is connected to each reaction processing chamber and the transmission channel.

[0044] The three processing chambers are respectively a glass fiber roll processing chamber (1), a graphene growth processing chamber (2), and a winding and cooling processing chamber (3). Each processing chamber is provided with a retracting roller and a transmission device. The retracting roller is fixed by a fixing device and is made of a quartz tube to withstand the high temperature in the chamber. The transmission device provides tension for the glass fiber roll to prevent the glass fiber fabric from being pushed during the graphene growth process, resulting in uneven surface graphene. The glass fiber roll processing chamber (1) is used to place the glass fiber fabric roll to be processed and is a loading and unloading chamber unit. The graphene growth processing chamber (2) is used to deposit graphene on the spread glass fiber fabric, and the winding and cooling processing chamber (3) is used to collect graphene fiber fabric with good graphene.

[0045] The inner wall of the graphene growth processing chamber (2) is provided with a heat-insulating layer such as graphite felt and heat-insulating cotton, and a plurality of heating modules (10) are arranged inside. At the same time, a temperature control chamber (7) is attached outside the graphene growth processing chamber. The main purpose is to form a uniform temperature field in the graphene growth chamber to avoid heat loss, resulting in uneven heat in the chamber and affecting the growth of graphene on the glass fiber.

[0046] Since the preparation process is carried out under vacuum conditions, the graphene growth chamber needs to be vacuum treated, and the process conditions such as indoor temperature and pressure need to be controlled. The transmission channel also needs to be vacuumed to prevent the outside air from being introduced into the graphene growth processing chamber. Air intake and pressure control equipment are required. The gas used for air intake in the present invention is ethylene. Since the glass fiber roll processing chamber needs to be placed and connected to the graphene glass fiber (9), an external air pump is required to inflate the chamber during the placement process for normal pressure treatment so that the chamber door can be opened for treatment.

[0047] After the glass fiber cloth is coated with olefin, it needs to be rolled up in a winding and cooling treatment chamber (3) for standby use. A cooling module (8) is arranged in the chamber to cool the glass fiber cloth (11) after the coating is completed.

[0048] (2) Plasma spraying electrode.

[0049] The plasma spraying of positive and negative electrodes in step (2) is carried out according to the design of the packaging box preform and the shape required for the layering (such as Figure 3 ) The monene glass fiber cloth (11) produced in step (1) is cut, the direction of the electrode (12) is planned, the path area of ​​the electrode (12) to be sprayed is pre-treated, and the nickel-containing material is sprayed on the monene glass fiber cloth (11) according to the planned path by plasma spraying.

[0050] The ply ( Figure 4 ) is to cut the glass fiber according to the structure and shape of the packaging box, and to lay the layers according to the design requirements. According to the load-bearing characteristics of the packaging box, the present invention distinguishes the radial fiber bundles parallel to the fiber fabric as 0° and the counterclockwise rotation angle as positive, and lays them according to the method of [(0° / 90°)(45° / -45°)], but not limited to this method. The present invention is designed according to quasi-isotropy, and other laying methods can be adjusted to meet the use conditions.

[0051] like Figure 3 As shown, the positive and negative electrodes (12) are obtained by drawing out energized electrodes (12) on the cut monene glass fiber cloth (11), and transmitting electrical energy through the electrodes so that the monene glass fiber cloth (11) generates Joule heat. The present invention uses nickel-copper alloy as the positive and negative electrodes (12), but is not limited to such materials, and other conductive materials can also be used to make electrodes.

[0052] The plasma spraying is a common spraying construction method on the market, which will not be introduced in detail here. The present invention mainly uses a plasma arc driven by direct current as a heat source to heat the nickel-copper alloy to a molten state, and sprays it at a high speed onto the path planned by the monene glass fiber cloth to form two uniform conductive electrodes (12).

[0053] The pretreatment of the electrode path area to be sprayed is to lift the filaments on the glass fiber cloth by needle punching to achieve a roughening effect. Microscopically, when the nickel-copper particles hit this area, they spread, cover and cling to the concave and convex areas of the fiber bundles. After cooling, the nickel-copper alloy and the convex points are interlocked, increasing the bonding strength between the interfaces.

[0054] (3) Production of packaging box preforms.

[0055] In the preparation of the packaging box preform in step (3), the present invention adopts the method of sandwiching the monene glass fiber cloth (11) into the ordinary glass fiber fabric (13), and laying the chopped strand mat at the same time. Therefore, the technology is mature in the composite material industry and will not be described in detail here. The laying ( Figure 3) After the stacking is designed, the multiple layers of fiber fabric are connected into a whole along the thickness direction using warp knitting coils, and then made into a packaging box preform through three-dimensional needle punching, and the extended end of the electrode is reserved for protection.

[0056] (4) RTM molding of packaging boxes.

[0057] In step (4), the packaging box is RTM molded. The resin used in the present invention is epoxy resin. Other vinyl resins, unsaturated polyester resins, and bismaleimide resins can be used as resin materials for composite molding. The epoxy resin used in the present invention belongs to the glycidyl ether type epoxy resin, and the epoxy value is between 0.51 and 0.54. The room temperature viscosity is about 0.27 Pa˙s, and the curing condition is 120℃ / 4h. The lid and bottom of the packaging box are molded separately and then assembled. The lid and bottom are molded in the same way, such as Figure 5 As shown, the mold is provided with a glue injection port (17) on the bottom plate, and a glue overflow port (18) is provided at the rib on the upper part of the mold. The mold is pressurized by bolts (20) and the upper and lower molds are closed to form. During the glue injection process, the extended end of the electrode (12) is placed in the reserved groove of the core mold.

[0058] Further preferably, the molding method and parameters of the packaging box are not unique. The present invention is to put the preform on the core mold (19), fill the glass fiber fabric (13) or the metal insert (14) in the corner area, the reinforcing rib area, and perform trimming after all the stacking is completed, then encapsulate the preform and the core mold (19) into a vacuum bag for vacuuming, send it into an oven, pre-press it at a temperature of 80°C for 2 hours, then place it in the female mold (16), place a silicone rubber strip in the sealing groove of the male mold (15), and tighten the bolts (2 0) close the mold, connect the resin injection machine to the injection port (17), connect the overflow port (18) to the vacuum source, maintain the vacuum degree not less than 0.85MPa, set the temperature of the injection machine to 80-90°C, the resin flow rate to 1-5mL / s, and the injection pressure to 0.5-0.6MPa, complete the injection, close the injection port (17) and the overflow port (18), place the entire mold in a 120°C oven, complete the curing and molding for 4 hours, demould and assemble after natural cooling, and weld the wires at the extended part of the electrode to facilitate power supply.

[0059] Compared with the prior art, the present invention has the following advantages:

[0060] (1) Provide a method for manufacturing a glass fiber CVD monene deicing composite material packaging box.

[0061] (2) Utilize the electrical and thermal conductivity of single crystal or micro-nano graphene and combine it with the flexibility of glass fiber to make heating source materials.

[0062] (3) Taking advantage of the designability of composite materials, the monene glass fiber cloth is mixed into the structure of the packaging box and formed together.

[0063] (4) Taking advantage of the property that ethylene can be converted into graphene at high temperature, the CVD method was applied to non-metallic glass fiber cloth by designing a graphene device.

[0064] (5) Joule heat is introduced without changing the lightweight and high-strength characteristics of the packaging box, achieving the deicing and constant temperature characteristics of the packaging box in extreme environments.

[0065] (6) The raw materials such as glass fiber, epoxy resin, and ethylene are widely available and inexpensive. The RTM molding process enables low-pressure rapid molding of packaging boxes, which is highly practical.

[0066] (7) Through the self-heating characteristics of the packaging box, it can be used as a separate system with strong environmental adaptability. Compared with the metal mesh embedded in the packaging box, it avoids the risk of breakage during molding or transportation, and its practicality is greatly improved.

Claims

1. A method for manufacturing a glass fiber CVD monene deicing composite material packaging box, characterized in that: The following steps are involved: Step (1): Glass fiber CVD monene The glass fiber fabric roll is used as a substrate and continuously introduced into a 980°C chamber at a uniform speed to complete the high-temperature deposition growth of graphene, ensuring that different positions on the fabric surface experience the same flow field and uniform thermal field environment; Step (2): Plasma spraying of positive and negative electrodes According to the design of the packaging box preform, the monene glass fiber cloth produced in step (1) is cut according to the shape required for the layer, the electrode direction is planned, the electrode path area to be sprayed is pretreated, and the conductive material is sprayed on the monene glass fiber cloth according to the planned path using plasma spraying. Step (3): Preparation of packaging box preform The monene glass fiber cloth is sandwiched into the ordinary glass fiber fabric, and the chopped strand mat is laid at the same time. After the ply is designed and stacked, the multi-layer fiber fabric is connected into a whole along the thickness direction using warp knitting coils, and then made into a packaging box preform by three-dimensional needle punching, and the extended end of the electrode is reserved for protection; Step (4): RTM molding of packaging box Epoxy resin, vinyl resin, unsaturated polyester resin and bismaleimide resin are used as resin materials for composite molding. The lid and bottom of the packaging box are formed separately and then assembled. The lid and bottom are formed in the same way. The mold is provided with a glue injection port on the bottom plate, and the glue overflow port is provided on the rib on the upper part of the mold. The mold is pressurized by bolts and the upper and lower molds are closed. During the glue injection process, the extended end of the electrode is placed in the reserved groove of the core mold.

2. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 1, characterized in that: The chamber is formed by connecting three reaction processing chambers, which are connected in series through a transmission channel. A valve unit is arranged between each processing chamber, and a vacuum pump is connected to each reaction processing chamber and the transmission channel for vacuuming. The three processing chambers are respectively a processing chamber for placing a glass fiber roll, a graphene growth processing chamber, and a winding and cooling processing chamber. A retracting roller and a transmission device are designed in each processing chamber. The retracting roller is fixed by a fixing device, and the retracting roller is made of a quartz tube; the transmission device provides tension for the glass fiber roll; The glass fiber roll processing chamber is used to place the glass fiber fabric roll to be processed and is a loading and unloading cavity unit. The graphene growth processing chamber is used to deposit graphene on the spread glass fiber fabric. The winding and cooling processing chamber is used to collect the graphene fiber fabric with good graphene and cool it.

3. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 3, characterized in that: The graphene growth processing chamber is equipped with air intake and pressure control equipment, and the gas used for air intake is ethylene; the glass fiber roll processing chamber is connected to an air pump outside, and is inflated to normal pressure during the placement process so that the chamber door can be opened for processing.

4. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 4, characterized in that: The inner wall of the graphene growth processing room is provided with a graphite felt and thermal insulation cotton layer, and multiple heating modules are arranged inside. At the same time, a temperature control chamber is attached outside the graphene growth processing room to form a uniform temperature field in the graphene growth processing room to avoid heat loss.

5. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 1, characterized in that: In step (2), the ply laying is divided into the following ways: the angle parallel to the radial fiber bundle on the fiber fabric is 0°, the angle of counterclockwise rotation is positive, and it is carried out according to the method of [(0° / 90°)(45° / -45°)], and is designed according to quasi-isotropy. Other ply laying methods can be adjusted if they meet the use conditions.

6. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 1, characterized in that: In step (2), the positive and negative electrodes use nickel-copper alloy.

7. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 1, characterized in that: In step (2), the plasma spraying uses a plasma arc driven by direct current as a heat source.

8. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 1, characterized in that: In step (2), the electrode path area to be sprayed is pretreated by lifting the fiber bundles on the glass fiber cloth by needle punching to achieve a roughening effect. Microscopically, when the nickel-copper particles hit this area, they spread and cover and cling to the concave and convex areas of the fiber bundles. After cooling, the nickel-copper alloy and the convex points are interlocked.

9. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 1, characterized in that: In step (4), when the packaging box is formed, the preform is sleeved on the core mold, and glass fiber fabric or metal inserts are filled in the corner area and the reinforcing rib area. After all the stacking is completed, the edges are trimmed, and then the preform and the core mold are packaged in a vacuum bag for vacuuming, sent to an oven, and pre-pressed at a temperature of 80°C for 2h, and then placed in a female mold, a silicone rubber strip is placed in the male mold sealing groove, the bolts are tightened to close the mold, and the resin injection machine is connected to the glue injection port, and the overflow glue port is connected to the vacuum source to maintain a vacuum degree of not less than 0.85MPa. The temperature of the injection machine is set to 80-90°C, the resin flow rate is 1-5mL / s, and the injection pressure is 0.5-0.6MPa. After the glue injection is completed, the glue injection port and the overflow glue port are closed, and the mold as a whole is placed in a 120°C oven for curing for 4h to form. After natural cooling, demolding and assembly are performed, and the wire is welded to the electrode extension part.

10. The method for manufacturing a glass fiber CVD monene deicing composite material packaging box according to claim 1, characterized in that: In step (4), the epoxy resin is a glycidyl ether type epoxy resin, the epoxy value is between 0.51 and 0.54, the room temperature viscosity is 0.27 Pa˙s, and the curing conditions are 120°C / 4h.

Citation Information

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