Automatic bonding production line for cellular board

Abstract

The invention provides an automatic bonding production line for cellular boards. The automatic bonding production line comprises a conveying frame, a frame body, a suction cup hook claw mechanism, a suction cup clamping claw mechanism and a board turning mechanism. Compared with the prior art, the suction cup hook claw mechanism can move in the X-axis direction, the Y-axis direction and the Z-axis direction through the first moving device, is used for sucking, lifting and moving the panel from the bottom face of the panel and placing the panel into a finished product clamping plate placing area, and can move in the X-axis direction, the Y-axis direction and the Z-axis direction through the second moving device. The clamping mechanism is used for clamping the honeycomb core and movably placing the honeycomb core on the back plate, the plate overturning mechanism is used for overturning the back plate adhered with the honeycomb core to be combined with the panel, the covering work of the panel, the honeycomb core and the back plate can be fully automatically completed, manual participation is not needed, and the production efficiency is effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of honeycomb panel production equipment, and in particular to an automatic bonding production line for honeycomb panels. Background Art

[0002] Honeycomb panels have the advantages of being light, low installation load, extremely high flatness, not easy to deform, high safety factor, good sound insulation, strong corrosion resistance, high energy efficiency, and low pollution. They have become an important building construction material. Metal honeycomb panels are often used in the ceilings and fronts of modern buildings. In addition, at the end of the life of metal products, they can be recycled and reused in the production of metals with a high recycling rate.

[0003] Honeycomb panels are made of two thinner panels firmly bonded to both sides of a thicker honeycomb core material, also known as honeycomb sandwich structures. In the existing honeycomb panel production process, the panel gluing and cover work are mainly completed manually, which is not only time-consuming and labor-intensive, but also has low work efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide an automatic honeycomb panel bonding production line, aiming to solve the problem in the prior art that the panel gluing and cover work are completed manually, which is not only time-consuming and labor-intensive, but also has low work efficiency.

[0005] In order to achieve the above-mentioned purpose, the present invention provides an automatic bonding production line for honeycomb panels, comprising: a conveyor frame, on which a plurality of transmission rollers are arranged at intervals along the length direction thereof, and a pad placement area, a finished plywood placement area and a honeycomb core placement area are arranged on one side of the conveyor frame; the conveyor frame is used to transport panels and back panels coated with glue, and the panels and back panels are placed on the conveyor frame at intervals for transportation; a frame body, which is erected above the conveyor frame; a suction cup hook mechanism, which is slidably connected to the top end of the frame body through a first moving device, and the suction cup hook mechanism can move in the X, Y and Z axis directions through the first moving device; a hook that can extend between the transmission rollers is provided in the suction cup hook mechanism, and is used to lift the bottom surface of the panel; a suction cup clamp mechanism, which is slidably connected to the top end of the frame body through a second moving device, and the suction cup clamp mechanism can move in the X, Y and Z axis directions through the second moving device; a flip mechanism, which is arranged on the conveyor frame and is located on one side of the finished plywood placement area.

[0006] Furthermore, a long beam is symmetrically provided at the top of the frame, and a first rack is provided on the long beam along its length direction. The first moving device and the second moving device have the same structure and both include a moving crossbeam and a moving vertical beam; support plates are provided at both ends of the moving crossbeam, and the support plates are slidably connected to the long beam through a guide rail slider, and a first drive motor is provided on the support plate, and the output shaft end of the first drive motor is meshed with the first rack through a gear; a second rack is provided on the moving crossbeam along its length direction, and a sliding plate is connected to one side of the moving crossbeam through a guide rail slider, and a second drive motor, a third drive motor and a fixed seat are provided on the sliding plate, and the output shaft end of the second drive motor is meshed with the second rack through a gear; the moving vertical beam is vertically penetrated on the fixed seat through a guide rail slider, and a third rack is provided on the moving vertical beam along its length direction, and the output shaft end of the third drive motor is meshed with the third rack through a gear; the suction cup hook mechanism and the suction cup clamp mechanism are both connected to the lower end of the moving vertical beam through a connecting plate.

[0007] Further, the suction cup hook mechanism includes a first suction cup frame, a plurality of hooks and two hook driving cylinders; two rotating shafts are symmetrically provided at the top of the first suction cup frame near its two side edges, and connecting ears are fixedly provided on the rotating shafts; a plurality of hooks are spaced and symmetrically arranged on the two rotating shafts, one end of the hooks is fixedly connected to the rotating shaft, and the other end of the hooks is provided with a hook suction cup; two hook driving cylinders are relatively arranged at the top of the first suction cup frame, and the piston rod ends of the two hook driving cylinders are respectively hingedly connected to one end of the connecting ears on the two rotating shafts.

[0008] Furthermore, a supporting cylinder is vertically provided on the top of the first suction cup frame.

[0009] Furthermore, two air knife tubes are symmetrically provided at the lower end of the first suction cup frame near its two side edges.

[0010] Furthermore, a plurality of first vacuum suction cups are provided at the lower end of the first suction cup frame.

[0011] Furthermore, the suction cup clamp mechanism includes a second suction cup frame, a plurality of pneumatic clamps and a plurality of second vacuum suction cups, the plurality of pneumatic clamps are vertically arranged on the second suction cup frame, and the plurality of second vacuum suction cups are arranged at the lower end of the second suction cup frame.

[0012] Furthermore, the flip mechanism includes a support frame, a flip rod and a third vacuum suction cup, the support frame is provided with a rotating shaft, one end of the rotating shaft is connected to a rotating motor, there are multiple flip rods, which are connected to the rotating shaft at intervals, and the third vacuum suction cup is arranged on the flip rod.

[0013] Furthermore, a screw lift is provided at the bottom of the support frame.

[0014] Furthermore, the flap rod is a Z-shaped flap rod.

[0015] Compared with the prior art, the automatic honeycomb panel bonding production line provided by the present invention has a suction cup hook mechanism that can move in the X, Y, and Z axis directions through a first moving device, and is used to absorb and lift the bottom surface of the panel and move it into the finished splint placement area. The suction cup clamping mechanism can move in the X, Y, and Z axis directions through a second moving device, and is used to clamp the honeycomb core and move it to the backboard. The flipping mechanism is used to flip the backboard with the honeycomb core adhered to it and combine it with the panel. The panel, honeycomb core and backboard can be covered automatically without manual intervention, thereby effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of an automatic bonding production line for honeycomb panels of the present invention;

[0017] Figure 2 for Figure 1 Enlarged view of part A in the middle;

[0018] Figure 3 It is a schematic diagram of the connection structure between the first moving device and the suction cup hook mechanism in an automatic bonding production line of honeycomb panels of the present invention;

[0019] Figure 4 It is a schematic diagram of the connection structure of the first moving device and the suction cup hook mechanism from another perspective in the automatic bonding production line of honeycomb panels of the present invention;

[0020] Figure 5 It is a structural schematic diagram of a suction cup hook mechanism in an automatic bonding production line for honeycomb panels of the present invention;

[0021] Figure 6 It is a structural schematic diagram of a suction cup clamp mechanism in an automatic bonding production line for honeycomb panels of the present invention;

[0022] Figure 7 The present invention is a schematic structural diagram of a panel turning mechanism in an automatic honeycomb panel bonding production line.

[0023] Description of Reference Numerals

[0024] 10- conveyor frame; 11- transmission roller; 12- pad placement area; 13- finished plywood placement area; 14- honeycomb core placement area;

[0025] 20-frame; 21-long beam; 22-first rack;

[0026] 30-first moving device; 301-second moving device;

[0027] 31-moving cross beam; 311-supporting plate; 312-first driving motor; 313-second rack; 314-sliding plate; 315-second driving motor; 316-third driving motor; 317-fixed seat; 32-moving vertical beam; 321-third rack; 33-connecting plate;

[0028] 40-suction cup hook mechanism; 41-first suction cup frame; 42-hook; 421-hook suction cup; 43-hook driving cylinder; 44-rotating shaft; 45-connecting ear piece; 46-butting cylinder; 47-air knife tube; 48-first vacuum suction cup;

[0029] 50-suction cup clamp mechanism; 51-second suction cup frame; 52-pneumatic clamp; 53-second vacuum suction cup;

[0030] 60 - flap mechanism; 61 - support frame; 62 - rotating shaft; 63 - rotating motor; 64 - flap rod; 65 - third vacuum suction cup. DETAILED DESCRIPTION

[0031] The present invention is described in detail below in conjunction with specific embodiments.

[0032] In the present invention, when directional words appear, they are used to facilitate the description of the present invention and simplify the description, rather than to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present invention.

[0033] In the present invention, unless otherwise specified and limited, when terms such as "disposed on", "connected", and "connected" appear, these terms should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or it can be connected through an intermediate medium, or the two elements can be internally connected. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] like Figure 1 As shown, an automatic honeycomb panel bonding production line includes a conveying frame 10, a frame body 20, a suction cup hook mechanism 40, a suction cup clamping mechanism 50 and a flipping mechanism 60.

[0035] The conveyor frame 10 is provided with a plurality of transmission rollers 11 at intervals along its length direction, and a pad placement area 12, a finished plywood placement area 13 and a honeycomb core placement area 14 are provided on one side of the conveyor frame 10. The conveyor frame 10 is used to transport the panels and back panels coated with glue, and the panels and back panels are placed on the conveyor frame 10 at intervals for transportation. The conveyor frame 10 transports the panels and back panels in a step-by-step manner.

[0036] The frame 20 is installed above the conveyor frame 10, and is also located above the pad placement area 12, the finished plywood placement area 13 and the honeycomb core placement area 14. The frame 20 is composed of a crossbeam, a long beam 21 and a column.

[0037] The suction cup hook mechanism 40 is slidably connected to the top of the frame 20 through the first moving device 30, and the suction cup hook mechanism 40 can move in the X, Y, and Z axis directions through the first moving device 30. The suction cup hook mechanism 40 is provided with a hook 42 that can be inserted between the transmission rollers 11, and is used to lift the bottom surface of the panel to prevent the glue on the top surface of the panel from being stained.

[0038] The suction cup clamp mechanism 50 is slidably connected to the top of the frame 20 through the second moving device 301. The suction cup clamp mechanism 50 can move in the X, Y, and Z axis directions through the second moving device 301, and is used to clamp the honeycomb core in the honeycomb core placement area 14 and move it to the top surface of the panel coated with glue for bonding.

[0039] The flipping mechanism 60 is arranged on the conveying frame 10 and is located on one side of the finished splint placement area 13, and is used to flip the top surface of the back plate coated with glue to the finished splint placement area 13 to bond with the honeycomb core on the panel.

[0040] In a specific implementation, a plurality of pads are stacked in the pad placement area 12 , a pad is placed in the finished plywood placement area 13 , and a plurality of honeycomb cores are stacked in the honeycomb core placement area 14 .

[0041] One end of the conveying frame 10 is connected to a gluing device, and the panels and back panels coated with glue are arranged at intervals and placed on the conveying frame 10 for transportation. When stepping to the specified position, the suction cup hook mechanism 40 moves to the top of the panel through the first moving device 30, drives the hook 42 to absorb and lift the bottom surface of the panel, and moves the panel to the pad in the finished splint placement area 13 for stacking. Then, the conveying frame 10 transports the back panel to the flipping mechanism 60. At this time, the suction cup clamping mechanism 50 has clamped and taken out the honeycomb core from the honeycomb core placement area 14 through the second moving device 301 and placed it on the panel coated with glue for bonding. Then, the flipping mechanism 60 flips the back panel to the finished splint placement area 13 for bonding with the honeycomb core. Finally, a pad is sucked from the pad placement area 12 by the suction cup hook mechanism 40 or the suction cup clamping mechanism 50 and stacked on the back panel of the honeycomb panel that has been bonded, and the above steps are repeated.

[0042] In addition, when the suction cup hook mechanism 40 is moved by the first moving device 30 , the suction cup clamping mechanism 50 will move to avoid it by the second moving device 301 .

[0043] like Figures 1 to 4 As shown, in this embodiment, a long beam 21 is symmetrically provided at the top of the frame 20, and a first rack 22 is provided on the long beam 21 along its length direction. The first moving device 30 and the second moving device 301 have the same structure and both include a moving horizontal beam 31 and a moving vertical beam 32.

[0044] Support plates 311 are provided at both ends of the movable crossbeam 31, and the support plates 311 are slidably connected to the long beam 21 through guide rail sliders. A first drive motor 312 is provided on the support plate 311, and the output shaft end of the first drive motor 312 is meshed and connected with the first rack 22 through a gear, so that the movable crossbeam 31 is driven by the first drive motor 312 to move along the X-axis direction on the long beam 21.

[0045] The movable crossbeam 31 is provided with a second rack 313 arranged along its length direction. One side of the movable crossbeam 31 is connected to a sliding plate 314 through a guide rail slider. The sliding plate 314 is provided with a second drive motor 315, a third drive motor 316 and a fixed seat 317. The output shaft end of the second drive motor 315 is meshed and connected with the second rack 313 through a gear.

[0046] The movable vertical beam 32 is vertically penetrated on the fixed seat 317 through the guide rail slider, so that the movable vertical beam 32 is driven by the second driving motor 315 to move along the Y-axis direction on the movable cross beam 31. The movable vertical beam 32 is provided with a third rack 321 arranged along its length direction, and the output shaft end of the third driving motor 316 is meshed and connected with the third rack 321 through a gear, so that the movable vertical beam 32 is driven by the third driving motor 316 to move along the Z-axis direction on the fixed seat 317.

[0047] The suction cup hook mechanism 40 and the suction cup clamp mechanism 50 are both connected to the lower end of the movable vertical beam 32 through the connecting plate 33, so as to realize movement in the X, Y, and Z axis directions.

[0048] like Figure 5 As shown, in the present embodiment, the suction cup hook mechanism 40 comprises a first suction cup frame 41, a plurality of hooks 42 and two hook driving cylinders 43. Two rotating shafts 44 are symmetrically provided at the top end of the first suction cup frame 41 near its two side edges. Connecting ears 45 are fixedly provided on the rotating shafts 44. A plurality of hooks 42 are spaced and symmetrically arranged on the two rotating shafts 44. One end of the hook 42 is fixedly connected to the rotating shaft 44. A hook suction cup 421 is provided at the other end of the hook 42. Two hook driving cylinders 43 are relatively arranged at the top end of the first suction cup frame 41. The piston rod ends of the two hook driving cylinders 43 are respectively hingedly connected to one end of the connecting ears 45 on the two rotating shafts 44.

[0049] In a specific implementation, the two hook driving cylinders 43 operate synchronously, driving the multiple hooks 42 on the rotating shaft 44 to rotate, so as to support and place the bottom surface of the panel.

[0050] In this embodiment, a top-pushing cylinder 46 is vertically disposed at the top of the first suction cup frame 41. The top-pushing cylinder 46 is provided in plurality and is used to exert a pushing force on the top surface of the panel when the panel is lifted and moved, so as to prevent the panel from being displaced on the hook 42 during the movement. The top-pushing cylinder 46 is a miniature cylinder.

[0051] In this embodiment, two air knife tubes 47 are symmetrically provided at the lower end of the first suction cup frame 41 near its two side edges, which are used to exert a downward pressure when being hooked by the hook claw 42, so that the suction cup on the hook claw 42 can smoothly adsorb the bottom surface of the panel.

[0052] In this embodiment, a plurality of first vacuum suction cups 48 are provided at the lower end of the first suction cup frame 41, and the first vacuum suction cups 48 can be used to absorb and move the pad in the pad placement area 12. When the pad is absorbed and moved, the hook 42 needs to be rotated and opened.

[0053] like Figure 6 As shown, in this embodiment, the suction cup clamp mechanism 50 includes a second suction cup frame 51, a plurality of pneumatic clamps 52 and a plurality of second vacuum suction cups 53, the plurality of pneumatic clamps 52 are vertically arranged on the second suction cup frame 51, and the plurality of second vacuum suction cups 53 are arranged at the lower end of the second suction cup frame 51.

[0054] In a specific implementation, a plurality of pneumatic clamps 52 are vertically distributed on the outer peripheral edge of the second suction cup frame 51 to facilitate clamping of honeycomb cores of different sizes, and a plurality of second vacuum suction cups 53 can be used to absorb and move the pads in the pad placement area 12.

[0055] like Figure 7 As shown, in this embodiment, the flip mechanism 60 includes a support frame 61, a flip rod 64 and a third vacuum suction cup 65. The support frame 61 is provided with a rotating shaft 62, one end of the rotating shaft 62 is connected to a rotating motor 63, there are multiple flip rods 64, and they are connected to the rotating shaft 62 at intervals, and the third vacuum suction cup 65 is arranged on the flip rod 64.

[0056] In a specific implementation, the flip rod 64 is a Z-shaped flip rod 64. In the reset state, the flip rod 64 is located in the gap between the transmission rollers 11. When the back panel is transported to the top of the flip rod 64, the rotating motor 63 drives the rotating shaft 62 to drive the flip rod 64 to rotate. At this time, the third vacuum suction cup 65 adsorbs the bottom surface of the back panel and flips the back panel to the top of the finished splint placement area 13. Then, the third vacuum suction cup 65 stops adsorbing, and the back panel falls and bonds with the honeycomb core on the upper layer of the panel.

[0057] In this embodiment, in order to more accurately allow the back panel to flip over and fall onto the honeycomb core on the upper layer of the panel, a screw elevator (not shown in the view) may be provided at the bottom of the support frame 61. After the adsorbed back panel is driven down and placed on the honeycomb core by the screw elevator, the third vacuum suction cup 65 stops adsorption.

[0058] Compared with the prior art, the automatic bonding production line for honeycomb panels provided by the present invention has a suction cup hook mechanism 40 that can move in the X, Y, and Z axis directions through a first moving device 30, and is used to absorb and lift the bottom surface of the panel and move it into a finished splint placement area 13; a suction cup clamping mechanism 50 that can move in the X, Y, and Z axis directions through a second moving device 301, and is used to clamp the honeycomb core and move it to a backplane; a flipping mechanism 60 is used to flip the backplane with the honeycomb core adhered to it and combine it with the panel, and can automatically complete the covering work of the panel, honeycomb core, and backplane without manual intervention, thereby effectively improving production efficiency.

[0059] In the absence of conflict, the above-mentioned embodiments and features thereof may be combined with each other.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A honeycomb panel automatic bonding production line, characterized in that: include: A conveyor frame, wherein a plurality of transmission rollers are arranged at intervals along the length direction of the conveyor frame, and a pad placement area, a finished product clamping plate placement area and a honeycomb core placement area are arranged on one side of the conveyor frame; The conveyor rack is used to transport the panel and back panel coated with glue, and the panel and back panel are placed on the conveyor rack at intervals for transportation; A frame body, mounted above the conveying frame; A suction cup hook mechanism, wherein the suction cup hook mechanism is slidably connected to the top of the frame through a first moving device, and the suction cup hook mechanism can move in the X, Y, and Z axis directions through the first moving device; The suction cup hook mechanism is provided with a hook that can extend into between the transmission rollers and is used to lift the bottom surface of the panel; A suction cup clamp mechanism, wherein the suction cup clamp mechanism is slidably connected to the top of the frame through a second moving device, and the suction cup clamp mechanism can move in the X, Y, and Z axis directions through the second moving device; The plate turning mechanism is arranged on the conveying frame and is located at one side of the finished splint placement area.

2. The automatic bonding production line for honeycomb panels according to claim 1, characterized in that: The top of the frame is symmetrically provided with a long beam, and the long beam is provided with a first rack arranged along its length direction. The first moving device and the second moving device have the same structure and both include a moving horizontal beam and a moving vertical beam; Support plates are provided at both ends of the movable crossbeam, the support plates are slidably connected to the long beam through guide rail sliders, a first drive motor is provided on the support plate, and an output shaft end of the first drive motor is meshedly connected to the first rack through a gear; The movable crossbeam is provided with a second rack arranged along its length direction, one side of the movable crossbeam is connected to a sliding plate through a guide rail slider, the sliding plate is provided with a second drive motor, a third drive motor and a fixed seat, and the output shaft end of the second drive motor is meshed and connected with the second rack through a gear; The movable vertical beam is vertically inserted into the fixed seat through a guide rail slider, and a third rack is arranged on the movable vertical beam along its length direction, and the output shaft end of the third driving motor is meshed and connected with the third rack through a gear; The suction cup hook mechanism and the suction cup clamp mechanism are both connected to the lower end of the movable vertical beam through a connecting plate.

3. The automatic bonding production line of honeycomb panels according to claim 2, characterized in that: The suction cup hook mechanism comprises a first suction cup frame, a plurality of hooks and two hook driving cylinders; Two rotating shafts are symmetrically arranged at the top of the first suction cup frame near the two side edges thereof, and connecting ears are fixed on the rotating shafts; A plurality of hooks are arranged on the two rotating shafts at intervals and symmetrically, one end of the hook is fixedly connected to the rotating shaft, and the other end of the hook is provided with a hook suction cup; The two hook driving cylinders are relatively arranged at the top end of the first suction cup frame, and the piston rod ends of the two hook driving cylinders are respectively hingedly connected to one end of the connecting ear pieces on the two rotating shafts.

4. The automatic bonding production line for honeycomb panels according to claim 3, characterized in that: A supporting cylinder is vertically arranged on the top of the first suction cup frame.

5. The automatic bonding production line for honeycomb panels according to claim 3 or 4, characterized in that: Two air knife tubes are symmetrically arranged at the lower end of the first suction cup frame near the two side edges thereof.

6. The automatic bonding production line for honeycomb panels according to claim 3, characterized in that: A plurality of first vacuum suction cups are provided at the lower end of the first suction cup frame.

7. The automatic bonding production line for honeycomb panels according to claim 2, characterized in that: The suction cup clamp mechanism includes a second suction cup frame, a plurality of pneumatic clamps and a plurality of second vacuum suction cups, wherein the plurality of pneumatic clamps are vertically arranged on the second suction cup frame, and the plurality of second vacuum suction cups are arranged at the lower end of the second suction cup frame.

8. The automatic bonding production line for honeycomb panels according to claim 1, characterized in that: The flip mechanism includes a support frame, a flip rod and a third vacuum suction cup. The support frame is provided with a rotating shaft, one end of the rotating shaft is connected to a rotating motor, there are multiple flip rods, which are connected to the rotating shaft at intervals, and the third vacuum suction cup is arranged on the flip rod.

9. The automatic bonding production line for honeycomb panels according to claim 8, characterized in that: A lead screw lift is arranged at the bottom of the support frame.

10. The automatic bonding production line for honeycomb panels according to claim 8, characterized in that: The flap rod is a Z-shaped flap rod.

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