Thermal management integrated module, thermal management system, and vehicle

By integrating the coolant side and the refrigerant side on the coolant base plate and the refrigerant base plate respectively, and allowing split or integrated layout, the applicability problem of the thermal management system is solved, the production cost and layout difficulty are reduced, and it is suitable for the thermal management needs of different models.

CN119704984BActive Publication Date: 2025-10-10AVL LIST TECHN CENT SHANGHAI
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411749492.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-10
Estimated Expiration
2044-12-02

AI Technical Summary

Technical Problem

In existing thermal management systems, the integration of the coolant side and the refrigerant side results in a large total module volume, which is not suitable for hybrid vehicles with limited front cabin space, resulting in high production costs and difficulty in layout.

Method used

A thermal management integrated module is designed, integrating the coolant side and the refrigerant side through the coolant base plate and the refrigerant base plate respectively. It can be arranged separately or integrated through a connecting frame, which is suitable for the layout requirements of different vehicle models.

Benefits of technology

It realizes the integration of the coolant side and the refrigerant side, reduces the number of pipes and valves, reduces costs and layout difficulty, is suitable for a variety of vehicle models, and improves space utilization and flexibility.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119704984B_ABST
    Figure CN119704984B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of vehicle thermal management, and specifically discloses a thermal management integrated module, a thermal management system and a vehicle. The thermal management integrated module comprises a coolant side integrated module and a refrigerant side integrated module. The coolant side integrated module comprises a coolant base plate, a water pump and a liquid side multi-way valve in communication with a corresponding coolant flow channel in the coolant base plate. The refrigerant side integrated module comprises a refrigerant base plate, a refrigerant side multi-way valve, an electronic expansion valve group, an electromagnetic valve, a battery cooler, a battery heat exchanger and a gas-liquid separator in corresponding communication with a refrigerant flow channel in the refrigerant base plate. The refrigerant side multi-way valve, the electronic expansion valve group and the electromagnetic valve are arranged on a first plate surface of the refrigerant base plate, and the battery cooler, the battery heat exchanger and the gas-liquid separator are arranged on a second plate surface of the refrigerant base plate. The coolant side integrated module and the refrigerant side integrated module are arranged integrally by a connecting frame or separately, so that multiple vehicle models can share the thermal management integrated module, thereby reducing development and production costs.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vehicle thermal management, and in particular to a thermal management integrated module, a thermal management system and a vehicle. BACKGROUND

[0002] With the development of new energy vehicle thermal management technology, the thermal management system is becoming more and more complex. In order to simplify the overall vehicle layout, the cooling liquid side is usually integrated, or the cooling liquid side and the refrigerant side are integrated together to reduce the number of pipeline layout and valve pieces and save layout space.

[0003] The way of only integrating the cooling liquid side still has the problems of too many parts and high layout difficulty. The scheme of integrating the cooling liquid side and the refrigerant side together will cause the overall volume of the thermal management integrated module to be large. For a front cabin space larger pure electric vehicle type, it can be arranged in the front cabin, but for a hybrid vehicle type with a tight engine front cabin space, it is usually not arranged, so that the hybrid vehicle type and the pure electric vehicle type cannot share the thermal management system, resulting in high production cost of the vehicle.

[0004] Therefore, it is urgent to provide a thermal management integrated module, a thermal management system and a vehicle to solve the above technical problems. SUMMARY

[0005] According to one aspect of the present application, the present application provides a thermal management integrated module, which integrates the cooling liquid side and the refrigerant side, and the cooling liquid side and the refrigerant side can be integrated together and arranged separately, so that multiple vehicle types can share the thermal management integrated module, reducing development and production costs.

[0006] To achieve the above purpose, the present application adopts the following technical scheme:

[0007] The thermal management integrated module comprises:

[0008] The cooling liquid side integrated module comprises a cooling liquid base plate, a water pump and a liquid side multi-way valve arranged on a first plate surface of the cooling liquid base plate, a plurality of cooling liquid flow channels are arranged in the cooling liquid base plate, and the water pump and the liquid side multi-way valve are respectively communicated with corresponding cooling liquid flow channels;

[0009] The refrigerant-side integrated module includes a refrigerant substrate, a refrigerant-side multi-way valve, an electronic expansion valve group, and a solenoid valve arranged on a first plate surface of the refrigerant substrate, and a battery cooler, a battery heat exchanger, and a gas-liquid separator arranged on a second plate surface of the refrigerant substrate. The refrigerant substrate is provided with a plurality of refrigerant flow channels. The refrigerant-side multi-way valve, the electronic expansion valve group, the solenoid valve, the refrigerant inlet and refrigerant outlet of the battery cooler, the battery heat exchanger, and the gas-liquid separator are respectively connected to the corresponding refrigerant flow channels; the coolant inlet and coolant outlet of the battery cooler are connected to the corresponding two coolant flow channels;

[0010] The cooling liquid side integrated module is integrated with the refrigerant side integrated module, one end of the connecting frame is detachably connected to the cooling liquid base plate, and the other end is detachably connected to the refrigerant base plate; alternatively, the cooling liquid side integrated module and the refrigerant side integrated module are separately arranged.

[0011] Optionally, the second plate surface of the coolant substrate is arranged opposite to the second plate surface of the refrigerant substrate, and two coolant interfaces connected to the coolant inlet and coolant outlet of the battery heat exchanger are provided on the second plate surface of the coolant substrate.

[0012] Optionally, a valve seat is provided on the first plate surface of the cooling liquid substrate, and a mounting cavity for installing the liquid side multi-way valve is provided in the middle of the valve seat. A plurality of cooling liquid flow channels connected to the mounting cavity are provided along the circumference of the valve seat, and the cooling liquid flow channels are arranged in a one-to-one correspondence with the interfaces of the liquid side multi-way valve.

[0013] Optionally, among the plurality of cooling liquid flow channels arranged in the circumferential direction of the valve seat, two cooling liquid flow channels are stacked along the thickness direction of the cooling liquid substrate.

[0014] Optionally, the liquid-side multi-way valve is a seven-way valve, and the plurality of coolant flow channels include a first coolant flow channel, a second coolant flow channel, a third coolant flow channel, a fourth coolant flow channel, a fifth coolant flow channel, a sixth coolant flow channel, and a seventh coolant flow channel arranged along the circumference of the valve seat, and an eighth coolant flow channel and a ninth coolant flow channel arranged on one side of the valve seat;

[0015] One end of the first coolant flow channel is connected to the first interface of the seven-way valve, and the other end is connected to the eighth coolant flow channel;

[0016] One end of the second coolant flow channel is connected to the second interface of the seven-way valve, and the other end is provided with a first battery interface, and the first battery interface is connected to the liquid outlet of the battery;

[0017] One end of the third coolant flow channel is connected to the third interface of the seven-way valve, and the other end is provided with a first electric drive interface, and the first electric drive interface is used to communicate with the liquid inlet of the electric drive;

[0018] One end of the fourth coolant flow channel is connected to the fourth interface of the seven-way valve, and the other end is provided with a heating water pump interface, and the heating water pump interface is used to communicate with the outlet of the heating water pump;

[0019] One end of the fifth coolant flow channel is connected to the fifth interface of the seven-way valve, and the other end is provided with a second battery interface, and the second battery interface is used to communicate with the liquid inlet of the battery;

[0020] One end of the sixth coolant flow channel is connected to the sixth port of the seven-way valve, and the other end is connected to the liquid inlet of the battery cooler;

[0021] One end of the seventh coolant flow channel is connected to the seventh port of the seven-way valve, and the other end is connected to the liquid outlet of the battery cooler;

[0022] One end of the eighth coolant flow channel is connected to the outlet of the water pump, and the other end is provided with a radiator interface, and the radiator interface is used to communicate with the inlet of the radiator;

[0023] One end of the ninth coolant flow channel is connected to the inlet of the water pump, and the other end is provided with a second electric drive interface, which is used to communicate with the liquid outlet of the electric drive.

[0024] Optionally, the refrigerant-side multi-way valve is an eight-way valve, and the first interface, second interface, third interface, fourth interface and fifth interface of the eight-way valve are arranged along its own length direction; the multiple refrigerant flow channels include a first refrigerant flow channel, a second refrigerant flow channel, a third refrigerant flow channel, a fourth refrigerant flow channel, a fifth refrigerant flow channel, a sixth refrigerant flow channel, a seventh refrigerant flow channel and an eighth refrigerant flow channel; the electronic expansion valve group includes a first electronic expansion valve, a second electronic expansion valve and a third electronic expansion valve;

[0025] One end of the first refrigerant flow channel is connected to the first interface of the eight-way valve, and the other end is connected to the inlet of the gas-liquid separator;

[0026] One end of the second refrigerant flow channel is connected to the second interface of the eight-way valve, and the other end is connected to the first inlet of the battery heat exchanger;

[0027] One end of the third refrigerant flow channel is connected to the third interface of the eight-way valve, and the other end is provided with a first evaporator interface, the first evaporator interface is used to communicate with the inlet of the first evaporator, and the third refrigerant flow channel is provided with the solenoid valve, which is used to control the on and off of the third refrigerant flow channel;

[0028] One end of the fourth refrigerant flow channel is in communication with the fourth interface of the eight-way valve, and the other end is in communication with the refrigerant inlet of the battery cooler, and a first electronic expansion valve is arranged on the fourth refrigerant flow channel, and the first electronic expansion valve is used for controlling the on-off of the fourth refrigerant flow channel;

[0029] One end of the fifth refrigerant flow channel is in communication with the fifth interface of the eight-way valve, and the other end is in communication with the first outlet of the battery heat exchanger;

[0030] One end of the sixth refrigerant flow channel is in communication with the third refrigerant flow channel, and the other end is in communication with the fourth refrigerant flow channel, and a second electronic expansion valve is arranged on the sixth refrigerant flow channel, and the second electronic expansion valve is used for controlling the on-off of the sixth refrigerant flow channel;

[0031] One end of the seventh refrigerant flow channel is in communication with the fourth refrigerant flow channel, and the other end is provided with a second evaporator interface, the second evaporator interface is used for being in communication with the inlet of a second evaporator, a third electronic expansion valve is arranged on the seventh refrigerant flow channel, and the third electronic expansion valve is used for controlling the on-off of the seventh refrigerant flow channel;

[0032] One end of the eighth refrigerant flow channel is in communication with the first refrigerant flow channel, and the other end is provided with a third evaporator interface, the third evaporator interface is used for being in communication with the outlet of the first evaporator and the outlet of the second evaporator;

[0033] The sixth interface of the eight-way valve is used for being in communication with the inlet of an outdoor heat exchanger, the seventh interface of the eight-way valve is used for being in communication with the outlet of an indoor cooler, and the eighth interface of the eight-way valve is used for being in communication with the outlet of the outdoor heat exchanger.

[0034] Optionally, the heat management integrated module further comprises a top support and a hoisting support, two ends of the top support are detachably connected with the cooling liquid base plate and the refrigerant base plate respectively, the hoisting support comprises a hoisting plate, the hoisting plate is connected with the top support, a fixing groove is concavely formed in the middle of the hoisting plate and away from the top support, and a support beam of a vehicle frame is clamped between the fixing groove and the top support.

[0035] Optionally, the hoisting plate and the top support are connected through an elastic connecting piece.

[0036] According to another aspect of the present application, the present application further provides a heat management system comprising the heat management integrated module according to any one of the technical solutions.

[0037] According to still another aspect of the present application, the present application further provides a vehicle comprising a vehicle body and the heat management system.

[0038] The beneficial effects of the present invention are:

[0039] The present invention provides a thermal management integrated module, including a coolant side integrated module and a refrigerant side integrated module. The coolant side is integrated through a coolant substrate and a liquid side multi-way valve, and the refrigerant side is integrated through a refrigerant substrate and a refrigerant side multi-way valve, which not only saves the need for pipeline installation and saves space, but also reduces the number of valves, saving costs and layout difficulty. In addition, the coolant side integrated module and the refrigerant side integrated module can be arranged separately or integrated through a connecting frame. The arrangement method is relatively flexible, making the thermal management integrated module suitable for both pure electric vehicles with sufficient front cabin space and hybrid vehicles with insufficient front cabin space. It has high universality, thereby reducing development and production costs.

[0040] The present invention also provides a thermal management system including the above-mentioned thermal management integrated module. Due to the use of the above-mentioned thermal management integrated module, the thermal management system has a high degree of integration, occupies a small space, and has flexible layout, and can be applied to various vehicle models.

[0041] The present invention also provides a vehicle comprising a vehicle body and the above-mentioned thermal management system. Due to the adoption of the above-mentioned thermal management system, the vehicle has a high space utilization rate and a low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 A schematic diagram of the structure of a thermal management integrated module from one perspective provided by an embodiment of the present invention (integrated arrangement of a coolant-side integrated module and a refrigerant-side integrated module);

[0043] Figure 2 A schematic structural diagram of a thermal management integrated module from another perspective provided by an embodiment of the present invention (integrated arrangement of a coolant-side integrated module and a refrigerant-side integrated module);

[0044] Figure 3 Schematic diagram of an exploded view of a thermal management integrated module provided in an embodiment of the present invention (the coolant-side integrated module and the refrigerant-side integrated module are arranged separately);

[0045] Figure 4 A schematic structural diagram of a coolant-side integrated module provided in an embodiment of the present invention;

[0046] Figure 5 A schematic structural diagram of a refrigerant-side integrated module provided in an embodiment of the present invention;

[0047] Figure 6 A schematic structural diagram of a cooling liquid substrate provided in an embodiment of the present invention;

[0048] Figure 7 A system diagram of a thermal management integrated module provided by an embodiment of the present invention;

[0049] Figure 8 The assembly drawing of the top support and the hoisting support provided for the embodiment of the present application.

[0050] In the drawing:

[0051] 10, support beam;

[0052] 100, coolant side integrated module; 110, coolant base plate; 111, valve seat; 1111, mounting cavity; 112, first battery interface; 113, first electric drive interface; 114, heating water pump interface; 115, second battery interface; 116, radiator interface; 117, second electric drive interface; 120, water pump; 130, liquid side multi-way valve;

[0053] 200, refrigerant side integrated module; 210, refrigerant base plate; 211, first evaporator interface; 212, second evaporator interface; 213, third evaporator interface; 220, refrigerant side multi-way valve; 230, first electronic expansion valve; 240, second electronic expansion valve; 250, third electronic expansion valve; 260, solenoid valve; 270, battery cooler; 280, battery heat exchanger; 290, gas-liquid separator;

[0054] 300, connecting frame; 400, pipeline; 500, top support; 600, hoisting support; 700, elastic connecting piece. DETAILED DESCRIPTION

[0055] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0056] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions, and the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0057] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0058] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0059] Example 1

[0060] This embodiment provides a thermal management integrated module, which integrates the coolant side and the refrigerant side. The coolant side and the refrigerant side can be integrated into one body or arranged separately, so that multiple vehicle models can share the thermal management integrated module, reducing development and production costs.

[0061] Specifically, if Figure 1-Figure 5 As shown, the thermal management integrated module includes a coolant side integrated module 100 and a refrigerant side integrated module 200 .

[0062] The cooling liquid side integrated module 100 comprises a cooling liquid base plate 110, and a water pump 120 and a liquid side multi-way valve 130 arranged on a first plate surface of the cooling liquid base plate 110. The cooling liquid base plate 110 is internally provided with a plurality of cooling liquid flow channels, and the water pump 120 and the liquid side multi-way valve 130 are respectively communicated with corresponding cooling liquid flow channels. The refrigerant side integrated module 200 comprises a refrigerant base plate 210, a refrigerant side multi-way valve 220 arranged on a first plate surface of the refrigerant base plate 210, an electronic expansion valve group and an electromagnetic valve 260, and a battery cooler 270, a battery heat exchanger 280 and a gas-liquid separator 290 arranged on a second plate surface of the refrigerant base plate 210. The refrigerant base plate 210 is internally provided with a plurality of refrigerant flow channels, and the refrigerant side multi-way valve 220, the electronic expansion valve group, the electromagnetic valve 260, the refrigerant inlet and the refrigerant outlet of the battery cooler 270, the battery heat exchanger 280 and the gas-liquid separator 290 are respectively communicated with corresponding refrigerant flow channels. In addition, the cooling liquid inlet and the cooling liquid outlet of the battery cooler 270 are communicated with corresponding two cooling liquid flow channels, so as to realize heat exchange between the cooling liquid and the refrigerant.

[0063] As shown in Figure 1 and Figure 2 , the thermal management integrated module can be arranged integrally, and this arrangement is suitable for a pure electric vehicle type with sufficient front cabin space. In this arrangement, the cooling liquid side integrated module 100 and the refrigerant side integrated module 200 can be integrated through the connecting frame 300. Specifically, one end of the connecting frame 300 is detachably connected with the cooling liquid base plate 110, and the other end is detachably connected with the refrigerant base plate 210, which is simple in structure and convenient to install. Alternatively, the connecting frame 300 and the cooling liquid base plate 110, and the connecting frame 300 and the refrigerant base plate 210 can be connected through bolt connection, which is simple in structure, high in connection strength, and convenient to install and detach.

[0064] Alternatively, continuing to refer to Figure 1 and Figure 2 , the connecting frame 300 can be provided with one or multiple. In this embodiment, the connecting frame 300 is provided with two, one of which is arranged at the side of the cooling liquid side integrated module 100 and the refrigerant side integrated module 200, and the other is arranged at the bottom of the cooling liquid side integrated module 100 and the refrigerant side integrated module 200. In other embodiments, the number and arrangement of the connecting frame 300 can also be other, which can be arranged according to actual needs, and the present application does not make specific limitation.

[0065] Optionally, when the coolant-side integrated module 100 and the refrigerant-side integrated module 200 are integrated, the coolant inlet and outlet of the battery cooler 270 can be connected to the corresponding two coolant channels via an adapter plate. Specifically, the adapter plate is provided with two coolant channels, and the coolant inlet and outlet of the battery cooler 270 are respectively plugged into one end of the two coolant channels. The two coolant channels are provided with coolant interfaces, and the two coolant interfaces are respectively plugged into the other ends of the two coolant channels.

[0066] like Figure 3 As shown, the thermal management integrated module can also be arranged separately. This arrangement is suitable for hybrid vehicles with limited front cabin space, where both the coolant-side integrated module 100 and the refrigerant-side integrated module 200 cannot be placed in the vehicle's front cabin. In this arrangement, the coolant inlet and outlet of the battery cooler 270 can be connected to the corresponding two coolant flow channels via pipes 400. This arrangement allows the coolant-side integrated module 100 and the refrigerant-side integrated module 200 to be flexibly arranged according to the vehicle's space, providing high universal adaptability.

[0067] The thermal management integrated module provided in this embodiment integrates the coolant side via a coolant baseplate 110 and a liquid-side multi-way valve 130, and the refrigerant side via a refrigerant baseplate 210 and a refrigerant-side multi-way valve 220. This eliminates the need for piping 400, saving space, and reduces the number of valves, saving costs and layout complexity. Furthermore, the coolant-side integrated module 100 and the refrigerant-side integrated module 200 can be deployed separately or integrated via a connecting frame 300, offering a flexible layout. This makes the thermal management integrated module suitable for both pure electric vehicles with ample front cabin space and hybrid vehicles with limited front cabin space, offering high universality and reducing development and production costs.

[0068] Further, see Figure 1-Figure 3 In this embodiment, the second surface of the coolant substrate 110 is disposed opposite the second surface of the refrigerant substrate 210. Two coolant interfaces are provided on the second surface of the coolant substrate 110, which communicate with the coolant inlet and coolant outlet of the battery heat exchanger 280. With this arrangement, when the coolant-side integrated module 100 and the refrigerant-side integrated module 200 are integrated, the battery cooler 270, the battery heat exchanger 280, and the gas-liquid separator 290 are located between the coolant substrate 110 and the refrigerant substrate 210. This allows the coolant substrate 110 and the refrigerant substrate 210 to protect the battery cooler 270, the battery heat exchanger 280, and the gas-liquid separator 290. Furthermore, the coolant inlet and coolant outlet of the battery heat exchanger 280 can be directly connected to the coolant interfaces, minimizing the communication path. This simplifies the structure of the thermal management integrated module and improves its compactness.

[0069] Further, as shown in Figure 4 and Figure 6 The first plate surface of the cooling liquid substrate 110 is provided with a valve seat 111, and the middle part of the valve seat 111 is provided with a mounting cavity 1111 for mounting the liquid-side multi-way valve 130. A plurality of cooling liquid flow channels are arranged along the circumference of the valve seat 111 and communicate with the mounting cavity 1111. The cooling liquid flow channels are arranged one-to-one with the interfaces of the liquid-side multi-way valve 130. In this way, the plurality of cooling liquid flow channels are arranged around the liquid-side multi-way valve 130, improving the compactness of the cooling liquid side integrated module 100.

[0070] Preferably, among the plurality of cooling liquid flow channels arranged along the circumference of the valve seat 111, two cooling liquid flow channels are arranged in a stacked manner along the thickness direction of the cooling liquid substrate 110. In this way, the thickness direction of the cooling liquid substrate 110 is fully utilized, which is beneficial to reducing the area of the cooling liquid substrate 110.

[0071] It is worth noting that the cooling liquid flow channels arranged in a stacked manner along the thickness direction can be arranged in multiple pairs according to design needs, and the present application does not make specific limitations.

[0072] Further, as shown in Figure 6 and Figure 7 In the present embodiment, the liquid-side multi-way valve 130 is a seven-way valve, and the plurality of cooling liquid flow channels include a first cooling liquid flow channel, a second cooling liquid flow channel, a third cooling liquid flow channel, a fourth cooling liquid flow channel, a fifth cooling liquid flow channel, a sixth cooling liquid flow channel, a seventh cooling liquid flow channel arranged along the circumference of the valve seat 111, and an eighth cooling liquid flow channel and a ninth cooling liquid flow channel arranged on one side of the valve seat 111.

[0073] The one end of the first cooling liquid flow channel is communicated with the first interface a of the seven-way valve, and the other end is communicated with the eighth cooling liquid flow channel. The one end of the second cooling liquid flow channel is communicated with the second interface b of the seven-way valve, and the other end is provided with a first battery interface 112, which is communicated with the liquid outlet of the battery. The one end of the third cooling liquid flow channel is communicated with the third interface c of the seven-way valve, and the other end is provided with a first electric drive interface 113, which is used for being communicated with the liquid inlet of the electric drive. The one end of the fourth cooling liquid flow channel is communicated with the fourth interface d of the seven-way valve, and the other end is provided with a heating water pump interface 114, which is used for being communicated with the outlet of the heating water pump. The one end of the fifth cooling liquid flow channel is communicated with the fifth interface e of the seven-way valve, and the other end is provided with a second battery interface 115, which is used for being communicated with the liquid inlet of the battery. The one end of the sixth cooling liquid flow channel is communicated with the sixth interface f of the seven-way valve, and the other end is communicated with the liquid inlet of the battery cooler 270. The one end of the seventh cooling liquid flow channel is communicated with the seventh interface g of the seven-way valve, and the other end is communicated with the liquid outlet of the battery cooler 270. The one end of the eighth cooling liquid flow channel is communicated with the outlet of the water pump 120, and the other end is provided with a radiator interface 116, which is used for being communicated with the inlet of the radiator. The one end of the ninth cooling liquid flow channel is communicated with the liquid inlet of the water pump 120, and the other end is provided with a second electric drive interface 117, which is used for being communicated with the liquid outlet of the electric drive.

[0074] By setting the liquid side multi-way valve 130 as a seven-way valve, the integration of the cooling liquid side components can be realized through the seven-way valve, which simplifies the structure of the cooling liquid side integrated module 100 and facilitates assembly.

[0075] It is worth noting that the electric drive refers to the motor and its controller.

[0076] It is worth noting that the battery, the electric drive, the heating water pump and the radiator all belong to the components of the thermal management integrated system, and the positions of these components can be flexibly arranged according to the space in the vehicle.

[0077] Optionally, the battery can be communicated with the first battery interface 112 and the second battery interface 115 through a pipeline. The electric drive can also be communicated with the first electric drive interface 113 and the second electric drive interface 117 through a pipeline. The heating water pump can also be communicated with the heating water pump interface 114 through a pipeline. The radiator can also be communicated with the radiator interface 116 through a pipeline.

[0078] Further, continuing to refer to Figure 5 and Figure 8In the embodiment, the refrigerant-side multi-way valve 220 is an eight-way valve, and the first interface a, the second interface b, the third interface c, the fourth interface d and the fifth interface e of the eight-way valve are arranged along the length direction of the eight-way valve. The plurality of refrigerant flow channels include a first refrigerant flow channel, a second refrigerant flow channel, a third refrigerant flow channel, a fourth refrigerant flow channel, a fifth refrigerant flow channel, a sixth refrigerant flow channel, a seventh refrigerant flow channel and an eighth refrigerant flow channel. The electronic expansion valve group includes a first electronic expansion valve 230, a second electronic expansion valve 240 and a third electronic expansion valve 250.

[0079] The first refrigerant flow channel is in communication with the first interface a of the eight-way valve at one end and with the inlet of the gas-liquid separator 290 at the other end. The second refrigerant flow channel is in communication with the second interface b of the eight-way valve at one end and with the first inlet of the battery heat exchanger 280 at the other end. The third refrigerant flow channel is in communication with the third interface c of the eight-way valve at one end and is provided with a first evaporator interface 211 at the other end, the first evaporator interface 211 being used for communication with the inlet of the first evaporator. The third refrigerant flow channel is provided with an electromagnetic valve 260, which is used for controlling the opening and closing of the third refrigerant flow channel. The fourth refrigerant flow channel is in communication with the fourth interface d of the eight-way valve at one end and with the refrigerant inlet of the battery cooler 270 at the other end. The fourth refrigerant flow channel is provided with the first electronic expansion valve 230, which is used for controlling the opening and closing of the fourth refrigerant flow channel. The fifth refrigerant flow channel is in communication with the fifth interface e of the eight-way valve at one end and with the first outlet of the battery heat exchanger 280 at the other end. The sixth refrigerant flow channel is in communication with the third refrigerant flow channel at one end and with the fourth refrigerant flow channel at the other end. The sixth refrigerant flow channel is provided with the second electronic expansion valve 240, which is used for controlling the opening and closing of the sixth refrigerant flow channel. The seventh refrigerant flow channel is in communication with the fourth refrigerant flow channel at one end and is provided with a second evaporator interface 212 at the other end, the second evaporator interface 212 being used for communication with the inlet of the second evaporator. The seventh refrigerant flow channel is provided with the third electronic expansion valve 250, which is used for controlling the opening and closing of the seventh refrigerant flow channel. The eighth refrigerant flow channel is in communication with the first refrigerant flow channel at one end and is provided with a third evaporator interface 213 at the other end, the third evaporator interface 213 being used for communication with the outlet of the first evaporator and the outlet of the second evaporator. The sixth interface f of the eight-way valve is used for communication with the inlet of the outdoor heat exchanger. The seventh interface g of the eight-way valve is used for communication with the outlet of the indoor cooler. The eighth interface h of the eight-way valve is used for communication with the outlet of the outdoor heat exchanger.

[0080] By setting the refrigerant-side multi-way valve 220 as an eight-way valve, the integration of the refrigerant-side components can be realized through the eight-way valve, the structure of the refrigerant-side integrated module 200 is simplified, and the assembly is facilitated. Moreover, the eight interfaces of the refrigerant-side eight-way valve can be arranged in two rows, so that the arrangement of the components is more reasonable, and the compactness of the structure of the refrigerant-side integrated module 200 is improved.

[0081] It is worth mentioning that the first evaporator and the second evaporator are both parts of the thermal management system. The positions of these parts can be flexibly arranged according to the space in the vehicle.

[0082] Optionally, the first evaporator can be communicated with the first evaporator interface 211 and the third evaporator interface 213 through a pipeline. The second evaporator can also be communicated with the second evaporator interface 212 and the third evaporator interface 213 through a pipeline.

[0083] Further, as shown in Figure 1 , Figure 2 and Figure 8 , the thermal management integrated module further comprises a top bracket 500 and a hoisting bracket 600. The two ends of the top bracket 500 are detachably connected with the coolant base plate 110 and the refrigerant base plate 210 respectively. The hoisting bracket 600 comprises a hoisting plate connected with the top bracket 500. The middle part of the hoisting plate is recessed to form a fixing groove away from the top bracket 500. The support beam 10 of the vehicle frame is clamped between the fixing groove and the top bracket 500. The thermal management integrated module is fixed on the support beam 10 of the vehicle frame through the top bracket 500 and the hoisting bracket 600, which is simple in structure and convenient to install.

[0084] It is worth mentioning that the top bracket 500 and the hoisting bracket 600 are suitable for the integrated arrangement of the coolant side integrated module 100 and the refrigerant side integrated module 200.

[0085] Optionally, the hoisting plate and the top bracket 500 are connected through an elastic connecting piece 700. In this way, the elastic connecting piece 700 can absorb the vibration during the driving of the vehicle, which is conducive to reducing the vibration of the thermal management integrated module.

[0086] Optionally, the elastic connecting piece 700 can be a rubber suspension for vehicles.

[0087] Optionally, the top bracket 500 and the coolant base plate 110 and the refrigerant base plate 210 can be connected through bolt connection. The bolt connection structure is simple, has high connection strength, and is convenient to install and disassemble.

[0088] Embodiment Two

[0089] The embodiment provides a thermal management system comprising the thermal management integrated module of embodiment one.

[0090] The thermal management system has high integration degree, small space occupation, and flexible arrangement, and can be applied to various vehicle models due to the adoption of the above-mentioned thermal management integrated module.

[0091] Embodiment Three

[0092] The embodiment provides a vehicle, comprising a vehicle body and the heat management system provided in the embodiment two, which is arranged on the vehicle body.

[0093] The vehicle has high space utilization and low cost due to adoption of the heat management system.

[0094] Obviously, the above embodiments of the present application are merely exemplary and are not intended to limit the implementation modes of the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the implementation modes are not required or can not be exhausted. Any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. Thermal management integrated module, characterized in that: include: A cooling liquid side integrated module (100) comprises a cooling liquid base plate (110), and a water pump (120) and a liquid side multi-way valve (130) arranged on a first plate surface of the cooling liquid base plate (110); a plurality of cooling liquid flow channels are provided in the cooling liquid base plate (110); the water pump (120) and the liquid side multi-way valve (130) are respectively connected to corresponding cooling liquid flow channels; A refrigerant side integrated module (200) comprises a refrigerant substrate (210), a refrigerant side multi-way valve (220), an electronic expansion valve group and a solenoid valve (260) arranged on a first plate surface of the refrigerant substrate (210), and a battery cooler (270), a battery heat exchanger (280) and a gas-liquid separator (290) arranged on a second plate surface of the refrigerant substrate (210). A plurality of refrigerant flow channels are provided in the refrigerant substrate (210). The refrigerant side multi-way valve (220), the electronic expansion valve group, the solenoid valve (260), the refrigerant inlet and refrigerant outlet of the battery cooler (270), the battery heat exchanger (280) and the gas-liquid separator (290) are respectively communicated with corresponding refrigerant flow channels; the coolant inlet and coolant outlet of the battery cooler (270) are communicated with corresponding two coolant flow channels. The cooling liquid side integrated module (100) and the refrigerant side integrated module (200) are arranged in an integrated manner, one end of the connecting frame (300) is detachably connected to the cooling liquid base plate (110), and the other end is detachably connected to the refrigerant base plate (210); or, the cooling liquid side integrated module (100) and the refrigerant side integrated module (200) are arranged separately.

2. The thermal management integrated module according to claim 1, characterized in that: The second plate surface of the cooling liquid substrate (110) is arranged opposite to the second plate surface of the refrigerant substrate (210), and two cooling liquid interfaces communicating with the cooling liquid inlet and cooling liquid outlet of the battery heat exchanger (280) are provided on the second plate surface of the cooling liquid substrate (110).

3. The thermal management integrated module according to claim 1, characterized in that: A valve seat (111) is provided on the first plate surface of the cooling liquid substrate (110), and a mounting cavity (1111) for mounting the liquid-side multi-way valve (130) is provided in the middle of the valve seat (111), and a plurality of cooling liquid flow channels connected to the mounting cavity (1111) are provided along the circumference of the valve seat (111), and the cooling liquid flow channels are arranged in a one-to-one correspondence with the interfaces of the liquid-side multi-way valve (130).

4. The thermal management integrated module according to claim 3, characterized in that: Among the multiple cooling liquid flow channels arranged in the circumferential direction of the valve seat (111), two of the cooling liquid flow channels are stacked along the thickness direction of the cooling liquid substrate (110).

5. The thermal management integrated module according to claim 3, characterized in that: The liquid-side multi-way valve (130) is a seven-way valve, and the plurality of coolant flow channels include a first coolant flow channel, a second coolant flow channel, a third coolant flow channel, a fourth coolant flow channel, a fifth coolant flow channel, a sixth coolant flow channel, and a seventh coolant flow channel arranged along the circumference of the valve seat (111), and an eighth coolant flow channel and a ninth coolant flow channel arranged on one side of the valve seat (111); One end of the first coolant flow channel is connected to the first interface of the seven-way valve, and the other end is connected to the eighth coolant flow channel; One end of the second coolant flow channel is in communication with the second interface of the seven-way valve, and the other end is provided with a first battery interface (112), and the first battery interface (112) is in communication with the liquid outlet of the battery; One end of the third coolant flow channel is in communication with the third interface of the seven-way valve, and the other end is provided with a first electric drive interface (113), wherein the first electric drive interface (113) is used to communicate with the liquid inlet of the electric drive; One end of the fourth coolant flow channel is in communication with the fourth interface of the seven-way valve, and the other end is provided with a heating water pump interface (114), and the heating water pump interface (114) is used to communicate with the outlet of the heating water pump; One end of the fifth coolant flow channel is in communication with the fifth interface of the seven-way valve, and the other end is provided with a second battery interface (115), the second battery interface (115) being used to communicate with the liquid inlet of the battery; One end of the sixth coolant flow channel is in communication with the sixth interface of the seven-way valve, and the other end is in communication with the liquid inlet of the battery cooler (270); One end of the seventh coolant flow channel is in communication with the seventh interface of the seven-way valve, and the other end is in communication with the liquid outlet of the battery cooler (270); One end of the eighth coolant flow channel is connected to the outlet of the water pump (120), and the other end is provided with a radiator interface (116), and the radiator interface (116) is used to communicate with the inlet of the radiator; One end of the ninth coolant flow channel is connected to the inlet of the water pump (120), and the other end is provided with a second electric drive interface (117), and the second electric drive interface (117) is used to communicate with the liquid outlet of the electric drive.

6. The thermal management integrated module according to claim 1, characterized in that: The refrigerant-side multi-way valve (220) is an eight-way valve, wherein the first interface, the second interface, the third interface, the fourth interface and the fifth interface of the eight-way valve are arranged along its own length direction; the plurality of refrigerant flow channels include a first refrigerant flow channel, a second refrigerant flow channel, a third refrigerant flow channel, a fourth refrigerant flow channel, a fifth refrigerant flow channel, a sixth refrigerant flow channel, a seventh refrigerant flow channel and an eighth refrigerant flow channel; the electronic expansion valve group includes a first electronic expansion valve (230), a second electronic expansion valve (240) and a third electronic expansion valve (250); One end of the first refrigerant flow channel is in communication with the first interface of the eight-way valve, and the other end is in communication with the inlet of the gas-liquid separator (290); One end of the second refrigerant flow channel is in communication with the second interface of the eight-way valve, and the other end is in communication with the first inlet of the battery heat exchanger (280); One end of the third refrigerant flow channel is in communication with the third interface of the eight-way valve, and the other end is provided with a first evaporator interface (211), the first evaporator interface (211) is used to communicate with the inlet of the first evaporator, and the third refrigerant flow channel is provided with the solenoid valve (260), and the solenoid valve (260) is used to control the on and off of the third refrigerant flow channel; One end of the fourth refrigerant flow channel is in communication with the fourth interface of the eight-way valve, and the other end is in communication with the refrigerant inlet of the battery cooler (270). A first electronic expansion valve (230) is provided on the fourth refrigerant flow channel, and the first electronic expansion valve (230) is used to control the on / off of the fourth refrigerant flow channel; One end of the fifth refrigerant flow channel is in communication with the fifth port of the eight-way valve, and the other end is in communication with the first outlet of the battery heat exchanger (280); One end of the sixth refrigerant flow channel is in communication with the third refrigerant flow channel, and the other end is in communication with the fourth refrigerant flow channel. A second electronic expansion valve (240) is provided on the sixth refrigerant flow channel, and the second electronic expansion valve (240) is used to control the on / off of the sixth refrigerant flow channel. One end of the seventh refrigerant flow channel is in communication with the fourth refrigerant flow channel, and the other end is provided with a second evaporator interface (212), the second evaporator interface (212) is used to communicate with the inlet of the second evaporator, and a third electronic expansion valve (250) is provided on the seventh refrigerant flow channel, and the third electronic expansion valve (250) is used to control the opening and closing of the seventh refrigerant flow channel; One end of the eighth refrigerant flow channel is connected to the first refrigerant flow channel, and the other end is provided with a third evaporator interface (213), and the third evaporator interface (213) is used to communicate with the outlet of the first evaporator and the outlet of the second evaporator; The sixth interface of the eight-way valve is used to communicate with the inlet of the outdoor heat exchanger, the seventh interface of the eight-way valve is used to communicate with the outlet of the indoor cooler, and the eighth interface of the eight-way valve is used to communicate with the outlet of the outdoor heat exchanger.

7. The thermal management integrated module according to any one of claims 1 to 6, characterized in that: The thermal management integrated module further comprises a top bracket (500) and a hanging bracket (600), wherein the two ends of the top bracket (500) are detachably connected to the coolant base plate (110) and the refrigerant base plate (210), respectively; the hanging bracket (600) comprises a hanging plate, wherein the hanging plate is connected to the top bracket (500); the middle portion of the hanging plate is recessed in a direction away from the top bracket (500) to form a fixing groove, and the support beam (10) of the vehicle frame is clamped between the fixing groove and the top bracket (500).

8. The thermal management integrated module according to claim 7, characterized in that: The hanging plate and the top bracket (500) are connected via an elastic connecting piece (700).

9. A thermal management system, characterized in that A thermal management integrated module comprising the thermal management integrated module according to any one of claims 1 to 8.

10. A vehicle, characterized in that The invention comprises a vehicle body and the thermal management system according to claim 9, wherein the thermal management system is arranged on the vehicle body.

Citation Information

Patent Citations

  • Integrated heat management integration module

    CN116968543A

  • Thermal management integrated module

    CN117465188A