A self-cleaning hoist and intelligent control method

By introducing jet self-cleaning components and intelligent control methods into the hoist, the problems of material accumulation and blockage of traditional hoist are solved, self-cleaning function and efficient material delivery are realized, and the automation and service life of the equipment are improved.

CN119706258BActive Publication Date: 2025-06-06GUANGZHOU TIANDI IND CO LTD
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Patent Information

Application Number
CN202510213547.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-06-06
Estimated Expiration
2045-02-26

AI Technical Summary

Technical Problem

Traditional bucket elevators are prone to material accumulation and blockage during long-term operation, resulting in equipment performance degradation and failure and shutdown, and the maintenance and cleaning workload is large, affecting production efficiency.

Method used

A self-cleaning hoist is designed, using jet self-cleaning components and intelligent control methods to remove material accumulation through spray airflow, and drive the bucket belt through transmission device to achieve smooth material transport and unloading.

Benefits of technology

It effectively reduces the demand for manual cleaning, improves the automation and independence of the equipment, avoids equipment failures and performance degradation caused by material accumulation, extends the service life of the equipment, and improves work efficiency and cleaning efficiency.

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Abstract

The present invention discloses a self-cleaning elevator and an intelligent control method, which relate to the technical field of elevators. The self-cleaning elevator includes a machine head, a machine base, a common machine barrel, an air guide cylinder, a maintenance cylinder, a bucket belt, and several buckets and other components. The self-cleaning elevator uses a jet self-cleaning component to clean the material, and has an efficient automatic cleaning function. The elevator drives the bucket belt through a transmission device to drive the material from the feed port to the machine head, and unloads by flipping to achieve smooth transportation and discharge of the material. The present invention has a compact structure and is easy to operate. It can effectively improve the automation level, cleaning efficiency and operation stability of the elevator, reduce manual intervention, and reduce maintenance costs.
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Description

Technical Field

[0001] The invention relates to the technical field of elevators, and in particular to a self-cleaning elevator and an intelligent control method. Background Art

[0002] In modern industry, vertical lifting equipment for materials is widely used in mining, fertilizer, electricity, food, metallurgy and other fields for lifting, transporting and distributing materials. Traditional lifting equipment mainly includes spiral elevator, bucket elevator, belt elevator, etc. Among them, bucket elevator is widely used due to its high efficiency and small footprint.

[0003] However, traditional bucket elevators are prone to material accumulation and clogging during long-term operation. Especially during the lifting process, the accumulation of materials and dust will cause equipment performance to decline and even cause failure and shutdown. This not only affects production efficiency, but also increases the workload of maintenance and cleaning, and increases the cost of manual cleaning.

[0004] In addition, traditional elevators are mostly designed with fixed transmission systems, lifting buckets and conveyor belts. During the lifting and unloading of materials, friction, wear and material backflow are prone to occur, resulting in low system efficiency and shortened equipment life. In addition, long-term accumulation of materials inside the elevator is prone to equipment failure, downtime for maintenance, long maintenance cycles, and other problems, resulting in unstable equipment operation.

[0005] With the improvement of industrial automation, the maintenance and cleaning problems of traditional elevators have gradually become a bottleneck restricting their development. Therefore, how to design a lifting equipment that can effectively reduce material accumulation, improve cleaning efficiency, and have a high level of automation has become an important direction for the development of elevator technology.

[0006] Therefore, we provide a self-cleaning elevator and an intelligent control method to solve one or more problems existing in the prior art. Summary of the invention

[0007] The object of the present invention is to provide a self-cleaning elevator and an intelligent control method to solve one or more problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: including: a machine head and a machine base, the machine head and the machine base are connected through a common machine barrel, an air guide cylinder and a maintenance cylinder, the common machine barrel, the air guide cylinder and the maintenance cylinder are connected to each other through flanges, a transmission device is installed on the machine head, a jet self-cleaning component is arranged in the machine base, the machine head and the machine base are connected through a bucket belt, and a plurality of buckets are installed on the bucket belt through bolt 2.

[0009] Preferably, the machine base includes: a support frame, a fixed barrel is fixedly provided on the support frame, a tail wheel is movably installed in the fixed barrel, feed ports are provided on both sides of the fixed barrel, a gas tank is installed on the outer wall of the fixed barrel through a gas tank mounting bracket, and the gas tank is connected to the jet self-cleaning component, a discharge door is movably provided at the bottom of the fixed barrel, and the discharge door is opened and closed by snapping a handle.

[0010] Preferably, the driven shaft is movably connected to the center of the fixed barrel through a bearing 1, the outer wall of the driven shaft located in the fixed barrel is fixedly sleeved with a tail wheel, and a speed sensor is installed at the end of the driven shaft.

[0011] Preferably, a removable door panel is provided on the outer wall of the inspection cylinder, a handle and an observation mirror are provided on the door panel, a plurality of pressure plates are fixedly provided on the cylinder body of the inspection cylinder, a plurality of door buckles are fixedly provided at equal intervals on the frame of the door panel, the pressure plates and the door buckles are connected by bolts, and the inside of the inspection cylinder is divided into two symmetrical conveying channels.

[0012] Preferably, the air guide cylinder is formed by welding two groups of trapezoidal shells, a triangle is welded inside the air guide cylinder and divides the inside of the air guide cylinder into two symmetrical conveying channels, and an air outlet cylinder is arranged at the top center of the air guide cylinder.

[0013] Preferably, the head shell is welded together by a left head cover, a head base and a right head cover, an explosion-proof opening is provided on the top of the left head cover, a lifting lug is provided on the right head cover shell, an observation mirror 2 is installed on the right head cover shell, a discharge port is provided at the bottom of the right head cover, an adjustable material blocking device is installed at the discharge port, the driving shaft is installed in the head through bearing 2, and the head wheel is fixedly sleeved on the outer wall of the driving shaft located in the head, and the head wheel and the tail wheel are connected by a bucket belt.

[0014] Preferably, the transmission device includes: a motor bracket, the motor bracket is fixedly connected to the machine head seat, the reduction motor is installed on the motor bracket, a driving sprocket is fixedly sleeved on the output shaft of the reduction motor, a driven sprocket is fixedly sleeved at the end of the driving shaft, the driving sprocket and the driven sprocket are connected by a sprocket chain, and the sprocket cover is installed on the outer wall of the machine head by bolts.

[0015] Preferably, the jet self-cleaning component includes: a sealed shell, which is installed in the machine base, and one end of the sealed shell is connected to the gas tank through a connecting nozzle, and the other end of the sealed shell is connected to the airflow diffuser through a plurality of groups of connecting brackets, the fan-shaped diffuser is fixedly sleeved on the outer wall of the fan-shaped diffuser, and the fan-shaped diffuser is a hollow structure and is connected to the sealed shell, a plurality of groups of air holes are provided on the fan-shaped diffuser, the fixed bracket is fixedly connected to the inner wall of the sealed shell, the limiting sleeve is fixedly connected to the center of the fixed bracket, and a torsion spring is provided in the limiting sleeve, and an annular guide is movably provided in the empty groove at the connection between the sealed shell and the fan-shaped diffuser Parts, a semi-arc blocking ring is movably connected to the sealing shell, and the semi-arc blocking ring is fixedly connected to the annular guide part, one end of the driving rod close to the limiting sleeve movably extends into the limiting sleeve and is fixedly connected to the torsion spring, one end of the guide vane is fixedly connected to the outer wall of the driving rod, and the other end of the guide vane is fixedly connected to the semi-arc blocking ring, an overflow hole is provided at the end of the sealing shell away from the connecting nozzle, one end of the grid rod is arranged in the overflow hole and is fixedly provided with a spherical plug, the other end of the grid rod is movably extended into the piston cylinder and is fixedly connected to the piston block, the piston block is movably arranged in the piston cylinder, and the piston block and the inner wall of the piston cylinder are connected by a connecting spring.

[0016] Preferably, the outer ring of the airflow diffuser is serrated, and a plurality of groups of avoidance grooves for dispersing the airflow are arranged around the outside of the grid rods, and the diameter of the spherical plug is smaller than the aperture of the overflow hole.

[0017] An intelligent control method for operating a self-cleaning elevator, the control method comprising:

[0018] S1: The bucket belt is controlled to rotate through the transmission device, so that the bucket lifts the material at the feed inlet to the machine head;

[0019] S2: The bucket at the top will turn over when it passes the top of the machine head, so that the material will be dumped from the discharge port;

[0020] S3: When the elevator needs to be cleaned, start the jet self-cleaning component to spray into the elevator. The airflow lifts the material and it is taken away by the bucket, thereby effectively removing the material accumulation on the barrel and bucket belt.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. Self-cleaning function: The self-cleaning elevator of the present invention is designed with a jet self-cleaning component, which can effectively remove the material accumulation on the barrel and bucket belt by blowing, reducing the need for manual cleaning, improving the automation and independence of the equipment, and avoiding equipment failure and performance degradation caused by material accumulation.

[0023] 2. Efficient material conveying and unloading: The elevator drives the bucket belt through the transmission device, the material is lifted from the feed port to the machine head, and unloaded through the bucket flip, the material is smoothly conveyed, reducing the risk of blockage. The discharge port is equipped with an adjustable material blocking device to effectively prevent material backflow and ensure smooth discharge of materials.

[0024] 3. Reasonable structure and easy maintenance: The design of the machine base and machine head ensures the stability and sealing of the equipment, while providing a convenient structure for easy operation and maintenance, such as detachable inspection cylinder door panels, observation mirrors, etc., which facilitates operators to carry out daily inspections and maintenance, reducing maintenance difficulty and downtime.

[0025] 4. Intelligent control and monitoring function: By installing a speed sensor, the working status of the elevator can be monitored in real time to ensure that the equipment runs at the optimal speed, avoiding overload or inefficiency problems, thereby improving the operating stability and safety of the equipment.

[0026] 5. High durability and environmental protection: The bucket is made of lightweight high-strength plastic, and the bucket belt is made of fabric-reinforced rubber belt, which has high strength, wear resistance and elongation, reducing equipment loss and extending service life. The non-toxic and odorless characteristics of the material also meet environmental protection requirements, ensuring the long-term safe operation of the equipment.

[0027] 6. Improve work efficiency: The whole machine has a compact structure and a highly efficient transmission system. Combined with a reasonable discharge door and airflow cleaning design, the elevator can complete the material lifting and unloading tasks in a relatively short time, thus improving the overall work efficiency and being suitable for various material conveying and lifting operations.

[0028] 7. Enhanced cleaning efficiency and safety: Through the synergistic effect of the air guide, air tank and jet self-cleaning components, the guidance and cleaning efficiency of the airflow inside the elevator are greatly improved, avoiding material accumulation and uneven airflow, optimizing the cleaning effect, and effectively improving the operating safety of the equipment.

[0029] In general, the present invention not only improves the cleaning efficiency, working efficiency and service life of the elevator, but also improves the automation and intelligence level of the equipment, reduces manual intervention, enhances the independence and stability of the equipment, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0031] Figure 2 The structure of the base in the present invention is shown in FIG. Figure 1 ;

[0032] Figure 3 The structure of the base in the present invention is shown in FIG. Figure 2 ;

[0033] Figure 4 The structure of the inspection tube in the present invention is shown in FIG. Figure 1 ;

[0034] Figure 5 The structure of the inspection tube in the present invention is shown in FIG. Figure 2 ;

[0035] Figure 6 The structure of the air guide cylinder in the present invention is shown in FIG. Figure 1 ;

[0036] Figure 7 The structure of the air guide cylinder in the present invention is shown in FIG. Figure 2 ;

[0037] Figure 8 The structure of the air guide cylinder in the present invention is shown in FIG. Figure 3 ;

[0038] Fig. 9 The head structure of the present invention is shown in FIG. Figure 1 ;

[0039] Fig.10 The head structure of the present invention is shown in FIG. Figure 2 ;

[0040] Fig.11 The head structure of the present invention is shown in FIG. Figure 3 ;

[0041] Fig.12 The head structure of the present invention is shown in FIG. Figure 4 ;

[0042] Fig.13 Schematic diagram of the connection between the bucket and the bucket belt in the present invention;

[0043] Fig.14 It is a three-dimensional cross-sectional schematic diagram of the present invention;

[0044] Fig.15 It is a three-dimensional schematic diagram of the jet self-cleaning assembly of the present invention;

[0045] Fig.16 It is a cross-sectional schematic diagram of the jet self-cleaning component of the present invention.

[0046] In the figure: 1. Transmission device; 2. Machine head; 3. Ordinary machine barrel; 4. Bucket belt; 5. Air guide cylinder; 6. Inspection cylinder; 7. Machine base; 8. Support frame; 9. Fixed machine barrel; 10. Speed ​​sensor; 11. Tail wheel; 12. Feed inlet; 13. Gas tank; 14. Gas tank mounting bracket; 15. Discharge door; 16. Snap handle; 17. Driven shaft; 18. Bearing 1; 19. Door panel; 20. Handle; 21. Observation mirror 1; 22. Conveying channel 1; 23. Bolt 1; 24. Press plate; 25. Door buckle; 26. Trapezoidal shell; 27. Triangle piece; 28. Conveying channel 2; 29. ​​Exhaust tube; 30. Left machine head cover; 31. Machine head base; 32. Right machine head cover; 33. Explosion-proof port; 34. Lifting ear; 35. Observation Mirror 2; 36. Discharge port; 37. Adjustable material stop device; 38. Speed ​​reducer motor; 39. Motor bracket; 40. Dust bucket; 41. Sprocket cover; 42. Driving sprocket; 43. Sprocket chain; 44. Driven sprocket; 45. Bearing 2; 46. Driving shaft; 47. Head wheel; 48. Bolt 2; 49. Sealing shell; 50. Connecting nozzle; 51. Fan-shaped diffuser; 52. Air hole; 53. Piston cylinder; 54. Connecting bracket; 55. Air diffuser; 56. Fixed bracket; 57. Torsion spring; 58. Limiting sleeve; 59. Driving rod; 60. Semi-arc blocking ring; 61. Guide vane; 62. Annular guide; 63. Piston block; 64. Grid rod; 65. Spherical plug; 66. Connecting spring; 67. Overflow hole. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0049] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] Example 1

[0051] See also Figure 1 The present invention provides a technical solution, including: a machine head 2 and a machine base 7, the machine head 2 and the machine base 7 are connected through a common machine barrel 3, an air guide cylinder 5 and a maintenance cylinder 6, the common machine barrel 3, the air guide cylinder 5 and the maintenance cylinder 6 are connected in pairs through flanges, a transmission device 1 is installed on the machine head 2, a jet self-cleaning component is arranged in the machine base 7, the machine head 2 and the machine base 7 are connected through a bucket belt 4, and a plurality of buckets 40 are installed on the bucket belt 4 through bolts 48.

[0052] An intelligent control method for operating a self-cleaning elevator, the control method comprising:

[0053] S1: The bucket belt 4 is controlled to rotate by the transmission device 1, so that the bucket 40 lifts the material at the feed inlet 12 to the machine head 2;

[0054] S2: The bucket 40 at the top will turn over when passing the top of the machine head 2, so that the material is poured out from the discharge port 36;

[0055] S3: When the elevator needs to be cleaned, the jet self-cleaning component is started to spray into the elevator, and the airflow lifts the material and the material is taken away by the bucket 40, thereby effectively removing the material accumulation on the barrel and the bucket belt.

[0056] The working principle and beneficial effects of the above technical solution are as follows: the self-cleaning elevator is composed of a machine head 2, a machine base 7, an ordinary machine barrel 3, an air guide cylinder 5, an inspection cylinder 6, a bucket belt 4 and a plurality of buckets 40. The machine head 2 and the machine base 7 are connected by the ordinary machine barrel 3, the air guide cylinder 5 and the inspection cylinder 6 to ensure the connectivity of each part and the transportation of the material. The bucket belt 4 is used to lift the material from the feed port 12 to the machine head 2, and the material is lifted from the feed port and transported to the discharge port 36 through the action of the bucket 40. The transmission device 1 drives the bucket belt 4 to rotate through the motor to promote the movement of the material in the system.

[0057] The overall structural design of the present invention ensures that the material can be smoothly lifted from the feed port to the discharge port, avoiding material accumulation and blockage. The present invention can be self-cleaning and has a jet self-cleaning component, which can effectively remove material accumulation inside the elevator and reduce the need for manual cleaning.

[0058] Example 2

[0059] Based on Example 1, please refer to Figure 2-Figure 14 The base 7 includes: a support frame 8, a fixed barrel 9 is fixed on the support frame 8, a tail wheel 11 is movably installed in the fixed barrel 9, a feed port 12 is arranged on both sides of the fixed barrel 9, a gas tank 13 is installed on the outer wall of the fixed barrel 9 through a gas tank mounting bracket 14, and the gas tank 13 is connected to the jet self-cleaning component, and a discharge door 15 is movably arranged at the bottom of the fixed barrel 9, and the discharge door 15 is opened and closed by buckling the handle 16. The discharge door design makes it more convenient to clean the accumulated materials and avoids failures caused by material accumulation. The gas tank is connected to the jet self-cleaning component, which improves the cleaning efficiency and enhances the independence and automation of the self-cleaning elevator.

[0060] Preferably, the driven shaft 17 is movably connected to the center of the fixed barrel 9 through a bearing 18, and the outer wall of the driven shaft 17 located in the fixed barrel 9 is fixedly sleeved with a tail wheel 11, and a speed sensor 10 is installed at the end of the driven shaft 17. The speed sensor can be installed to monitor and adjust the speed of the hoist to ensure that the equipment runs in the best working state, and the movable installation of the tail wheel ensures the smooth operation of the equipment and avoids friction and failure caused by fixation.

[0061] Preferably, the outer wall of the inspection tube 6 is provided with a detachable door panel 19, the door panel 19 is provided with a handle 20 and an observation mirror 21, a plurality of groups of pressure plates 24 are fixedly provided on the body of the inspection tube 6, a plurality of groups of door buckles 25 are fixedly provided at equal intervals on the frame of the door panel 19, the pressure plates 24 and the door buckles 25 are connected by bolts 23, and the inspection tube 6 is divided into two symmetrical groups of conveying channels 22. The detachable door panel and observation mirror design make inspection more convenient, and the operator can check the internal operation status of the elevator at any time. The connection between the pressure plate and the door buckle ensures the sealing and stability of the door panel, and avoids material leakage.

[0062] Preferably, the air guide cylinder 5 is welded by two sets of trapezoidal shells 26, a triangular piece 27 is welded inside the air guide cylinder 5 and the air guide cylinder 5 is divided into two symmetrical conveying channels 28, and an air outlet cylinder 29 is arranged at the top center of the air guide cylinder 5. This design enhances the structural strength of the air guide cylinder, and improves the guiding efficiency of the airflow by dividing the conveying channel, which helps to improve the uniform distribution of the airflow and optimize the cleaning effect. The setting of the air outlet cylinder ensures that the airflow can be effectively cleaned inside the elevator.

[0063] Preferably, the housing of the machine head 2 is welded by a left machine head cover 30, a machine head seat 31 and a right machine head cover 32. An explosion-proof port 33 is provided on the top of the left machine head cover 30, a lifting lug 34 is provided on the housing of the right machine head cover 32, an observation mirror 2 35 is installed on the housing of the right machine head cover 32, a discharge port 36 is provided at the bottom of the right machine head cover 32, an adjustable material stopper 37 is installed at the discharge port 36, a driving shaft 46 is installed in the machine head 2 through a bearing 2 45, and a head wheel 47 is fixedly sleeved on the outer wall of the driving shaft 46 located in the machine head 2, and the head wheel 47 is connected to the tail wheel 11 through a bucket belt 4. The design of the machine head cover not only improves the stability of the structure, but also facilitates the maintenance and inspection of the interior of the machine head (for example, through the observation mirror 2), the design of the discharge port optimizes the discharge smoothness of the material and avoids blockage, and the design of the lifting lug makes the lifting of the equipment more convenient, easy to install and move.

[0064] Preferably, the transmission device 1 includes: a motor bracket 39, the motor bracket 39 is fixedly connected to the head seat 31, the reduction motor 38 is installed on the motor bracket 39, the output shaft of the reduction motor 38 is fixedly sleeved with a driving sprocket 42, the end of the driving shaft 46 is fixedly sleeved with a driven sprocket 44, the driving sprocket 42 and the driven sprocket 44 are connected by a sprocket chain 43, and the sprocket cover 41 is installed on the outer wall of the head 2 by bolts. The design of the transmission system ensures that the power transmission of the equipment is efficient and stable, the cooperation of the reduction motor and the sprocket system can smoothly drive the elevator to operate, and the design of the sprocket cover protects the sprocket system, avoids interference and damage from external objects, and improves the durability of the equipment.

[0065] Preferably, the bucket 40 is made of lightweight high-strength plastic and is fixed to the bucket belt 4 at a certain interval with special bucket bolts. The bucket belt 4 adopts a fabric-reinforced rubber belt with small elongation, high strength, wear resistance, light weight, non-toxicity and odorlessness.

[0066] The working principle and beneficial effects of the above technical solution are as follows: when the reduction motor 38 is powered on, the power is transmitted to the bucket belt 4 through the sprocket chain 43, and the buckets 40 installed on the bucket belt 4 at a certain interval move along the barrel. At this time, the material enters the moving bucket 40 from the feed port 12, is filled and transferred to the head of the elevator, and when the bucket belt 4 rotates on the head wheel 47, the material is ejected from the bucket 40 under the action of centrifugal force and gravity, so that the material is discharged from the discharge port 36 along the casing.

[0067] Among them, an adjustable material blocking device 37 is provided at the discharge port 36 to reduce the backflow of materials from the down pipe of the elevator. A symmetrical saddle is installed under the head wheel 47 to prevent dust accumulation and materials from falling from the pipeline into the machine base 7. The empty bucket 40 is rotated back to the machine base 7 through the bucket belt 4, and is lifted up to unload after being filled with materials. In this way, the cycle is repeated to lift the bottom materials to the specified height for unloading, thereby achieving the purpose of vertical lifting.

[0068] The air guide cylinder 5 is installed on the inspection cylinder 6 through a flange (the installation position and quantity are determined according to needs) to keep the air pressure in the two cylinders balanced and ensure smooth loading and unloading of the bucket 40. There is a door panel 19 for observation and maintenance on the inspection cylinder 6 for use in observing and replacing the bucket 40 and the bucket belt 4.

[0069] After the elevator is used for a long time, the barrel and bucket belt of the elevator are prone to material accumulation. If the cleaning is not thorough, it may cause material mixing and produce adverse reactions. For example, when conveying feed, improper cleaning may cause different types of feed to mix, affecting the health of livestock. Therefore, by setting up the jet self-cleaning component to effectively remove the material accumulation on the barrel, bucket and bucket belt, blockage and material adhesion problems are avoided, ensuring the long-term stable operation of the elevator.

[0070] Example 3

[0071] Based on any one of Examples 1-2, please refer to Figure 15-16The jet self-cleaning component includes: a sealing shell 49, which is installed in the base 7, and one end of the sealing shell 49 is connected to the gas tank 13 through a connecting nozzle 50, and the other end of the sealing shell 49 is connected to the air flow diffuser 55 through a plurality of connecting brackets 54. The fan-shaped diffuser 51 is fixedly sleeved on the outer wall of the fan-shaped diffuser 51, and the fan-shaped diffuser 51 is a hollow structure and is connected to the sealing shell 49. A plurality of air holes 52 are provided on the fan-shaped diffuser 51, a fixed bracket 56 is fixedly connected to the inner wall of the sealing shell 49, a limiting sleeve 58 is fixedly connected to the center of the fixed bracket 56, and a torsion spring 57 is provided in the limiting sleeve 58, and an annular guide 62 is movably provided in the empty groove at the connection between the sealing shell 49 and the fan-shaped diffuser 51, and a semi-arc The blocking ring 60 is movably connected to the sealing shell 49, and the semi-arc blocking ring 60 is fixedly connected to the annular guide 62. The end of the driving rod 59 close to the limiting sleeve 58 is movably extended into the limiting sleeve 58 and is fixedly connected to the torsion spring 57. One end of the guide vane 61 is fixedly connected to the outer wall of the driving rod 59, and the other end of the guide vane 61 is fixedly connected to the semi-arc blocking ring 60. An overflow hole 67 is provided at the end of the sealing shell 49 away from the connecting nozzle 50. One end of the grid rod 64 is arranged in the overflow hole 67 and is fixedly provided with a spherical plug 65. The other end of the grid rod 64 is movably extended into the piston cylinder 53 and is fixedly connected to the piston block 63. The piston block 63 is movably arranged in the piston cylinder 53, and the piston block 63 is connected to the inner wall of the piston cylinder 53 by a connecting spring 66.

[0072] Preferably, the outer circle of the airflow diffuser 55 is serrated, and a plurality of avoidance grooves for dispersing the airflow are arranged around the grid rod 64 . The diameter of the spherical plug 65 is smaller than the diameter of the overflow hole 67 .

[0073] The working principle and beneficial effects of the above technical solution are as follows: when it is necessary to clean the inside of the elevator, by opening the gas tank 13, a part of the gas in the gas tank 13 will enter the sealing shell 49 along the connecting nozzle 50, and due to the setting of the annular guide 62 on the semi-arc blocking ring 60, half of the area of ​​the arc-shaped empty groove at the connection between the sealing shell 49 and the fan-shaped diffuser 51 will always be in a blocked state, thereby increasing the pressure of the gas when entering the fan-shaped diffuser 51 (the area is reduced and the wind pressure is increased), and due to the presence of several groups of guide blades 61, the semi-arc blocking ring 60 will be driven to rotate, so that the sealing shell 49 and the fan-shaped diffuser 51 are connected. The position of the area blocked by the arc-shaped slot at the connection is constantly changing, and due to the existence of the torsion spring 57, when the several groups of guide blades 61 drive the driving rod 59 to rotate around the limiting sleeve 58, if the wind force is greater than the elastic force of the torsion spring 57, the several groups of guide blades 61 rotate clockwise and accumulate dynamic potential energy. When the wind force is less than the elastic force of the torsion spring 57 itself plus the accumulated dynamic potential energy, the several groups of guide blades 61 will rotate counterclockwise instead, and the clockwise and counterclockwise rotation of the several groups of guide blades 61 is disordered, and the rotation speed is also constantly different, so that the gas entering the fan-shaped diffuser 51 through the connecting nozzle 50 is in a disordered state. Therefore, the airflow pressure ejected from each air hole 52 can be regarded as different, so as to achieve a wide range of airflow injection, effectively cover all parts of the elevator, and improve the cleaning efficiency and coverage area.

[0074] At the same time, another part of the gas in the gas tank 13 will apply pressure to the spherical plug 65 through the overflow hole 67 until the grid rod 64 pushes the piston block 63 to compress the connecting spring 66, and the overflow hole 67 opens. At this time, the airflow is dispersed by the spherical plug 65 and diffuses outward in a fan shape, and after hitting the airflow diffuser 55, the airflow spray range is expanded, thereby achieving all-round and dead-angle cleaning inside the elevator, significantly improving the cleaning efficiency and coverage area, and greatly improving the cleaning efficiency and area.

[0075] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. Self-cleaning elevator, characterized in that: include: A machine head (2) and a machine base (7), the machine head (2) and the machine base (7) are connected via a common machine barrel (3), an air guide cylinder (5) and an inspection cylinder (6), the common machine barrel (3), the air guide cylinder (5) and the inspection cylinder (6) are connected in pairs via flanges, a transmission device (1) is installed on the machine head (2), an air jet self-cleaning component is arranged in the machine base (7), the machine head (2) and the machine base (7) are connected via a bucket belt (4), and a plurality of buckets (40) are installed on the bucket belt (4) via bolts (48); The jet self-cleaning assembly comprises: a sealing shell (49), the sealing shell (49) being installed in a machine base (7), and one end of the sealing shell (49) being connected to a gas tank (13) through a connecting nozzle (50), and the other end of the sealing shell (49) being connected to an air diffuser (55) through a plurality of connecting brackets (54), a fan-shaped diffuser (51) being fixedly sleeved on an outer wall of the sealing shell (49), and the fan-shaped diffuser (51) being a hollow structure and being connected to the inside of the sealing shell (49), and a plurality of air holes (52) being provided on the fan-shaped diffuser (51), a fixed bracket (56) being fixedly connected to an inner wall of the sealing shell (49), a limiting sleeve (58) being fixedly connected to a center of the fixed bracket (56), and a torsion spring (57) being provided in the limiting sleeve (58), and an annular guide (62) being movably provided in a hollow groove at a connection between the sealing shell (49) and the fan-shaped diffuser (51), and a semi-arc blocking ring ( 60) is movably connected to the sealing housing (49), and the semi-arc blocking ring (60) is fixedly connected to the annular guide member (62), one end of the driving rod (59) close to the limiting sleeve (58) is movably extended into the limiting sleeve (58) and is fixedly connected to the torsion spring (57), one end of the guide vane (61) is fixedly connected to the outer wall of the driving rod (59), and the other end of the guide vane (61) is fixedly connected to the semi-arc blocking ring (60), an overflow hole (67) is opened at one end of the sealing housing (49) away from the connecting nozzle (50), one end of the grid rod (64) is arranged in the overflow hole (67) and is fixedly provided with a spherical plug (65), the other end of the grid rod (64) is movably extended into the piston cylinder (53) and is fixedly connected to the piston block (63), the piston block (63) is movably arranged in the piston cylinder (53), and the piston block (63) and the inner wall of the piston cylinder (53) are connected via a connecting spring (66); The outer ring of the airflow diffuser (55) is serrated, and a plurality of groups of avoidance grooves for dispersing the airflow are arranged around the grid rod (64). The diameter of the spherical plug (65) is smaller than the diameter of the overflow hole (67).

2. The self-cleaning elevator according to claim 1, characterized in that: The machine base (7) comprises: a support frame (8), a fixed barrel (9) is fixedly provided on the support frame (8), a tail wheel (11) is movably installed in the fixed barrel (9), feed ports (12) are provided on both sides of the fixed barrel (9), a gas tank (13) is installed on the outer wall of the fixed barrel (9) through a gas tank installation bracket (14), and the gas tank (13) is connected to the jet self-cleaning component, and a discharge door (15) is movably provided at the bottom of the fixed barrel (9), and the discharge door (15) is opened and closed by a buckled handle (16).

3. The self-cleaning elevator according to claim 2, characterized in that: The driven shaft (17) is movably connected to the center of the fixed barrel (9) through a bearing 1 (18); the outer wall of the driven shaft (17) located inside the fixed barrel (9) is fixedly sleeved with a tail wheel (11); and a speed sensor (10) is installed at the end of the driven shaft (17).

4. The self-cleaning elevator according to claim 1, characterized in that: The outer wall of the inspection tube (6) is provided with a detachable door panel (19), the door panel (19) is provided with a handle (20) and an observation mirror (21), a plurality of groups of pressure plates (24) are fixedly provided on the body of the inspection tube (6), a plurality of groups of door buckles (25) are fixedly provided at equal intervals on the frame of the door panel (19), the pressure plates (24) and the door buckles (25) are connected by bolts (23), and the inside of the inspection tube (6) is divided into two symmetrical groups of conveying channels (22).

5. The self-cleaning elevator according to claim 1, characterized in that: The air guide cylinder (5) is composed of two sets of trapezoidal shells (26) welded together. A triangular piece (27) is welded inside the air guide cylinder (5) to divide the air guide cylinder (5) into two symmetrical conveying channels (28). An air outlet cylinder (29) is arranged at the top center of the air guide cylinder (5).

6. The self-cleaning elevator according to claim 1, characterized in that: The machine head (2) shell is welded together by a left machine head cover (30), a machine head base (31) and a right machine head cover (32); an explosion-proof opening (33) is provided on the top of the left machine head cover (30); a lifting lug (34) is provided on the shell of the right machine head cover (32); an observation mirror (35) is installed on the shell of the right machine head cover (32); a discharge port (36) is provided on the bottom of the right machine head cover (32); an adjustable material stopper (37) is installed at the discharge port (36); a driving shaft (46) is installed in the machine head (2) through a second bearing (45); a head wheel (47) is fixedly sleeved on the outer wall of the driving shaft (46) located in the machine head (2); and the head wheel (47) and the tail wheel (11) are connected through a bucket belt (4).

7. The self-cleaning elevator according to claim 3, characterized in that: The transmission device (1) comprises: a motor bracket (39), the motor bracket (39) is fixedly connected to the machine head base (31), a reduction motor (38) is mounted on the motor bracket (39), a driving sprocket (42) is fixedly sleeved on the output shaft of the reduction motor (38), a driven sprocket (44) is fixedly sleeved at the end of the driving shaft (46), the driving sprocket (42) and the driven sprocket (44) are connected via a sprocket chain (43), and a sprocket cover (41) is mounted on the outer wall of the machine head (2) via bolts.

8. An intelligent control method for operating the self-cleaning elevator as claimed in claim 6, characterized in that: Control methods include: S1: controlling the bucket belt (4) to rotate through the transmission device (1), so that the bucket (40) lifts the material at the feed inlet (12) to the machine head (2); S2: The dustpan (40) at the topmost point will turn over when it passes the top of the machine head (2), so that the material is poured out from the discharge port (36); S3: When the elevator needs to be cleaned, the jet self-cleaning component is started to spray inside the elevator, and the airflow lifts the material and the material is taken away by the bucket (40), thereby effectively removing the material accumulation on the barrel and the bucket belt.

Citation Information

Patent Citations

  • Bucket elevator convenient to clean

    CN205132298U

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    CN215853366U